Tank Calculation Kasikan Gs Rev B

DOCUMENT NUMBER:
REV.
B
KSK-ME-DS-001
SHEET
1 OF 7
PT. BUMI SIAK PUSAKO
Prepare by
Louthfi
GEK
Check by
Timbul W
GEK
Approved by
Nazarudin Rahman
BSP
KASIKAN MAINTENANCE PROJECT
CV GUMBEL ENGINEERING KONSULTAN
DATA AND CALCULATION SHEET

WASH TANK
T-03

KASIKAN GS
Riau, Indonesia
REV
DATE
DESCRIPTIONS
3O
October
b 2014
ISSUED DISCIPLINE CHECK
PREP'D CHK'D
LTF
TW
30 October 2014
ISSUED FOR REVIEW
LTF
TW
COMPANY APPROVAL
NR
Revision Log Register

Revision had been performed on following pages:
Page
Date
Revision
Page 2 of 7
Table of Content
Revision Log Register .... 2

Table of Content ...... 3
Mechanical Data Sheet 4
Attachment 1
Process Data Sheet
Attachment 2
Tank Calculation
Page 3 of 7
DATA AND CALCULATION SHEET
Document Number
KSK-ME-DS-001
DATA SHEET
KASIKAN WASH TANK (T-03)
Project Title:
SHEET
4 OF
Mechanical
ISSUED FOR REVIEW
30-Oct-14
LTF
TW
3-Oct-14
LTF
TW
DATE
BY
CHK.
REV.
DESCRIPTIONS
GENERAL INFORMATION
1
2
Applicable to
Location
: Kasikan GS
Construction
Manufacturer
Purchase
Equipment Name
: WashTank
Serial No.
Item No.
: T-03
No. of Unit
APP.
As Built
OPERATING CONDITIONS
NR
1 (One)
MATERIALS
Liquid Type
: Crude Oil and Produced Water
Shell / Roof / Bottom
A 36
Specific Gravity of Contents
: 0,968
Reinforcing Pad
A 36
Operating Temperature
: 170
Top Angles
A 36
10
Operating Pressure (Internal & External)
: 0.865 "WC
Pipe & Nozzle Necks
A 106 Gr. B
11
Liquid Overflow
: 15,5
ft
Nozzle Flanges
SA 105
12
High High Liquid Level (HHLL)
: 15
ft
Fittings
A 234 Gr. WPB
13
High Liquid Level (HLL)
: 13
ft
Gasket For Manhole
As-Bestos, t = 1/8"
14
Normal Liquid Level (NLL)
: 12,5
ft
Gasket For Nozzle
Spiral wound grafhite filler
15
Low Liquid Level (LLL)
: 9
ft
Internal Pipe
A 106 Gr. B
16
Working Capacity
: 162
bbl
Internal Bolts
N/A
Internal Nuts
N/A
Internal & External Bolts
F
(0.031 psig)
17
DESIGN DATA
ASTM A 193 B7
fluorocarbon coated
19
Code Standard
: API STD 650
Internal & External Nuts
ASTM A 194 2H
fluorocarbon coated
20
Edition & Adenda
: Latest Ed
Supports / Structurals
A 36
21
Diameter (ID)
: 21,5
ft
Name Plate
SS 316
22
Height (H)
: 16
ft
Earthing Lugs 4 ea
SS 304
23
Design Temperature min / max
: 170 / 220
Stairway c/w Platform
Hot dip Glv. Grating - Grip Strut
24
Design Pressure (Internal)
: 4 "WC
(0.144 psig)
Insulation
N/A
25
Design Pressure (External)
: 2 "WC
(0.072 psig)
Center Column
A 106 Gr. B
26
Corrosion Allowance (Shell,Bottom,Roof,Support) :
Manway Cover
A 36
27
Shell Design
: 1 Foot Method
Manway Davit
A 53 Gr.B
28
Joint Efficiency
: 0,85
Clean Out Door (COD)
29
Roof Type
: Fixed Cone Roof
A 36
APPURTENANCES
30
Roof Support
: Supported (Column & Rafter)
31
Rafter Size
32
Roof Slope
: 1 : 16
33
Roof Live Load
: 25
34
Bottom Slope
: 1 : 120
35
Wind Speed (ACSE-7)
: 40
36
Seismic Zone (UBC 1997)
: 2A
37
Hydrotest Pressure
: Full of Water + ATM
38
Design Metal Temperature
: 158
39
Insulation (Type / Thickness)
: N/A
40
Cathodic Protection
: N/A
41
Top Angle Size
L-3 1/7 x 3 1/7 x 1/3
42
Top Angle Turned
Outside
43
Frangible Joint Roof To Shell
Yes
44
Out Rate (Max)
45
Filling Rate (Max)
46
Column
6" SCH.40
47
Anchor Bolt Size /
48
Pneumatic Test at Reinforcement Plate
N/A
15
18
Quantity
1/8
in
UNP- 4 x 2 x 1in
Qty 12
lbf/ft2
Scaffold Cable Support
Yes
Stairway c/w Rest Platform
Yes
No
No
Internal Ladder
Yes
No
Top Platform c/w Handrail
Yes
No
Wind Girder
Yes
No
Draw Off Sump
Yes
No
Clips for Pipe Supports
Yes
No
Insulation Supports
Yes
No
Lifting Lugs
Yes
No
in
Earthing Lugs
Yes
No
in
Roof/Shell Manway Cover
Hinged c/w Davit
No
in
Piping & Sprinkle System
Yes
No
Foundation
Yes
No
Yes
No
mph
Anchor Bolts
5.000
BPD
5.000
BPD
lbf/in2
MINIMUM THICKNESS
49
50
Shell Plate
INSPECTION & TESTING

MIGAS (PJIT) Inspection
Yes
No
Stress Relief
Yes
No
Special Heat Treatment
Yes
No
Pneumatic Test
Yes
No
Radiography
Full
Spot (API 650)
Vacuum Box Test (Bottom)
Yes
No
Oil Penetrant Test (Shell To Bottom)
Yes
No
51
Number Of Shell Course
52
Width Course (1 / 2 / 3 )
6 / 6 / 6
ft
Internal Air Pressure Test (Roof)
Yes
No
53
Shell Course Thickness (1 / 2 / 3 )
(5/16) / (1/4) / (1/4)
in
Survey (Roundness & Plumbness)
Yes
No
Double V butt Joints
Witness
Non Witness
54
55
Joint Type
Bottom Plate Thickness
3/8
56
Joint Type
57
Roof Plate Thickness
Single Welded Lap Joints

1/4
58
Joint Type
Single Welded Lap Joints
N/A
59
Annular Plate Thickness
60
Width
61
Observe
in
Radiography
in
62 1.
(document number by BOB)
63 2.
Bottom Selection and Design
64 3.
Roof and Seal Selection and Design
4
65 4.
66 5.
67 6.
Magnetic Particle
Dye Penetrant
in
N/A
in
APPLICABLE SPECIFICATIONS & DRAWINGS
Tank Bottom Coating & Cathodic Protection for
Steel Oil Storage Tanks
:
Impact Test
Ultrasonic
Hydrotest
PROTECTIVE COATING
External Coating
Yes
Internal Coating
Yes
Shell Design
Empty
30 270
30.270
lbs
Safety In Designs
Operating
358.684
lbs
Coating Systems
Mechanical Data Sheet For Wash Tank
Hydrotest
381.243
lbs
68 7. KSK-ME-DS-001
WEIGHTS
Document Number
DATA SHEET
KSK-ME-DS-001
Project Title:
5 OF 7
SHEET :

PROCESS
1
Tank No.
: One (1) Unit
Service Description
: Wash Tank
OPERATING CASE
Fluid
Flammable/Toxic/Corrosive
Operating Pressure
ISSUED FOR REVIEW
30-Oct-14
LTF
TW
3-Oct-14
LTF
TW
REV.
DESCRIPTIONS
DATE
BY
CHK.
DESIGN
Crude Oil & Produced Water
Operating Temperature
Liquid Properties @ Operating Condition
Crude Oil / No / Water

psig
0,031
170
146
Filling rate
USgpm
10
Emptying rate
USgpm
11
Specific gravity
12
Vapour Pressure
13
Viscosity
14
Mass Density
15
146
0,968
psia
cP
0,72
lb/ft
60,38
18,02
Molecular Weight
16
Design Pressure
Min/Max
psig
0.072 / 0.144
17
Design Temperature
Min/Max
170 / 220
18
TANK DATA
19
20
Tank Diameter
ft
21
Tank Height
ft
22
Tank Type
23
Material of Construction
24
Corrosion Allowance
25
Insulation
26
Lining
27
Working Capacity
28
Liquid level settings
21,5
16
Fixed Supporting Roof
Carbon Steel with External & Internal epoxy coated
0,1250
in
No
No
162
bbl
29
- Overflow
ft
15,50
30
- High High Liquid Level (HHLL)
ft
15,00
31
- High Liquid Level (HLL)
ft
13,00
32
- Normal Liquid Level (NLL)
ft
12,50
33
- Low Liquid Level (LLL)
ft
10,00
34
- Low Low Liquid Level (LLLL)
ft
9,00
35
Additional
36
- Mixer
No
37
- Heater
Yes
38
- Blanket Gas (inbreathing)
No
39
- Atmospheric Vent (outbreathing)
No
40
- Breather Valve
Yes
41
- Emergency Relief Valve
No
42
- Dogleg
Yes
43
- Level Indicator
No
44
- Spreader Box
Yes
45
- Vortex Breaker
Yes
46
- Gauge Hatch
Yes
47
- Pressure Gauge
No
NOTES
48
49
1)
Max Ambient Temperature : 94.1 oF.
50
2)
Internal and external coating to be referred to Doc. No xxxxxxxxx
51
52
53
NR
APP.
Document Number
DATA SHEET
KSK-ME-DS-001
Project Title:
6 OF 7
SHEET :
PROCESS
ISSUED FOR REVIEW
30-Oct-14
LTF
TW
3-Oct-14
LTF
TW
REV.
DESCRIPTIONS
DATE
BY
CHK.
APP.
Mark
Number
Size (in)
Flange Rating / Facing
N1
150# / RF / SO
Fluids Inlet
N2
150# / RF / SO
Skimmed Oil Flow to Shipping Tank
N3A
150# / RF / SO
Siphon Breaker connection
c/w pipe connection
N3B
150# / RF / SO
c/w pipe connection
N4
150# / RF / SO
Breather Valve connection
N5
24
150# / RF / SO
Tank Gauge Connection
10
N6
150# / RF / WN
Overflow
12
N7
150# / RF / WN
Drain collection box
c/w valve & box
150# / RF / WN
Outlet water seal box
c/w dogleg, pipe connection & valve
150# / RF / WN
Gauge Hatch
G.8.2 API 650
Sample points
c/w valve 3/4"
N8
13
N9
14
1
1
Service
NR
Remarks
c/w 3 ea coupling 1.25"
11
N10A-F
3/4
3000# / CPL'G
N11
150# / RF / WN
Temperature Indicator Connection
N12A-D
12
150# / RF / SO
Heater Connection
15
M1
24
API 650
Roof Manway
c/w with Cover and Hinged
16
M2
24
API 650
Shell Manway
c/w with Davit and Cover
17
COD
24X36
API 650
Clean Out Door
N3A
N3B
N9
N4
M1
N5
Handrail
3/4:12
Water Seal Box
N2
N6
Weir box
(Note 2)
StairWay
Support
Support c/w pipe clamp
16' - 0" H
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
c/w Cover & Hinge
SKETCH
18
N10 A-F
(Note 3)
M2
Internal Pipe
Vortex Breaker
N11
Name Plate
N1
Spreader Box
N8
collection box
COD
1:120
N7
N12A-D
Earth Lugs - 4 Ea
21' - 6" ID
NOTES
1.
2.
3.
4.
5.
6.
7.
Dimension of water seal box (with x length x height) is 40" x 40" x 40".
Weir box 2' height x 1' width with length 1/4 circumferental of tank. Elevation of top weir is15'-0" from bottom plate.
Elevation of sample points are 10'-0", 11'-0", 12'-0", 13'-0", 14'-0" and 15'-0" from bottom plate.
Internal & External coating as per Coating System Data Sheet
Overflow Nozzle is 15'-6" complete with goose neck
Dimension of Spreader Box (with x length x height) is 30" x 40" x 59".
Maintenance Access Base On SID
ATTACHMENT-1
Tank Sizing
TANK SIZING
CV GUMBEL ENGINEERING
KONSULTAN
BASIS OF CALCULATION
Project No.
Project Title
Client
Location
Tag No.
Equip. Name
Case
:
:
:
:
:
:
:
Prepared by
Checked by
Approved by
Revision No.
Revision Date

KASIKAN GS
T-03
WATER SURGE TANK
DESIGN
:
:
:
:
:
LTF
TW
NR
B
30-Oct-14
OBJECTIVES
The objective of this document is to sizing the Water Surge Tank for Ampuh.
CALCULATION METHOD
1. Unit of Measurement :
US Customary
2. The storage tank will be sized/verified for the working capacity as required. The storage tank size will be checked for the holding time,
level settings and response time.
REFERENCES
1. API Standard 650, 10th edition, 1998 "Welded Steel Tanks for Oil Storage"
2. API Standard 650, 11th edition, 2007 "Welded Tanks for Oil Storage"
Bottom Selection and Design
4. TAM 200
5. TAM 400
Roof and Seal Selection and Design
Shell Design
6. TAM 500
Safety In Designs
7. SID-SU-5106-A
Coating Systems
8. COM-SU-5191
9. BE-ZWD1-AMPH-ME-DS-0001
Mechanical Data Sheet For Water Surge Tank
DESIGN BASIS
1. The working volume of the tank is defined as liquid volume stored between LLL and NLL.
2. The Low Liquid Level alarm will be set based on operators response time (3 minutes) before the pump
trip at the low low liquid level.
3. The low low liquid level is based on Table 3.6 of API STANDARD 650 (10th ed. 1998) plus additional height equal to outline diameter
to prevent vortex in the connection point of the outlet of the tank.
4. Surge time (NLL - overflow) of 30 minutes is provided to allow Operator blocking the water surge tank's outlet line during maintenance
while produced water from existing Wash Tank will be continuously filling.
5. Nozzle for inlet and outlet to pump will be sized/verified for following design criteria :
Momentum at Inlet Tank Nozzle shall not exceed 670 lb/ft s2
Velocity a Outlet to pump suction flange shall not exceed 5 ft/s
6. Filling rate is taken from Existing Wash Tank.
CALCULATION RESULT SUMMARY

21,5
1. Tank Dimension
D =
H =
16
0,33
2. Holding Time
=
162
3. Working Volume
=
1035
4. Nominal Capacity
=
9,00
5. Liquid Level Setting
LLLL =
10,00
LLL =
12,50
NLL =
13,00
HLL =
15,00
HHLL =
ft
ft
hours
bbls
bbls
ft
ft
ft
ft
ft
=
=
=
=
2743
3048
3810
3962
4572
mm
mm
mm
mm
mm
TANK SIZING
KONSULTAN
WATER SURGE TANK CALCULATION

Project No.
Project Title
Client
Location
Tag No.
Equip. Name
Case
:
:
:
:
:
:
:
Prepared by
Checked by
Approved by
Revision No.
Revision Date

KASIKAN GS
T-03
WATER SURGE TANK
DESIGN
:
:
:
:
:
LTF
TW
NR
B
30-Oct-14
CALCULATION
Unit of measurement :
DESIGN DATA
Filling Rate From Existing Wash Tank
Pumping Out by Water Injection Pump
DESIGN CRITERIA
A. Holdup Time
B. Surge Time
(A + B)
Response Time LLL to LLLL

Response Time NLL to LLL
R
Response
Time
Ti NLL to HLL
Response Time HLL to HHLL
Response Time HHLL to Overflow
Response Time NLL to Overflow
TANK DIMENSION SELECTION

Selected Tank Diameter
Outlet to Pump Pipe Size
Qin
Qout
5.000
5.000
BPD
BPD
=
=
=
20
30
50
minutes
minutes
minutes
=
=
=
=
=
=
3
22
5
20
5
30
minutes
minutes
minutes
minutes
minutes
minutes
21,50
8
=
=
Overflow
Working Volume
145,83
145,83
=
=
15,5 ft
HHLL
15,0 ft
HLL
NLL
=
=
13,0 ft
12,5 ft
LLL
LLLL
=
=
h =
h' =
US Customary
10
9
ft
ft
1,00 ft
1,30 ft
USGPM
USGPM
ft
in
(min. of 1 ft or 5 minutes)
(working vol. as required)

(min. of 1 ft or 3 minutes)
(minimum = h + h')
(0.5 x outlet nozzle Dia.+0.5 ft)
(based on API 650)
TANK SIZING
KONSULTAN
WATER SURGE TANK CALCULATION

Project No.
Project Title
Client
Location
Tag No.
Equip. Name
Case
:
:
:
:
:
:
:
Prepared by
Checked by
Approved by
Revision No.
Revision Date

KASIKAN GS
T-03
WATER SURGE TANK
DESIGN
Level Setting
Liquid Level
Parameter from Datum
ft
LLLL
9,0
LLL
10,0
NLL
12,5
HLL
13,0
HHLL
15,0
Overflow
15,5
Overflow to HHLL
HHLL to LLL
HLL to NLL
NLL to LLL
LLL to LLLL
HLL to LLLL
LTF
TW
NR
B
30-Oct-14
Filling Time
Liquid Volume
Remarks
(bbl)
582
647
808
841
970
1002
Parameter
OK
OK
OK
OK
OK
OK
Time
(minutes)
18,62
46,56
9,31
37,25
9,31
55,87
LLLL to LLL
LLL to NLL
NLL to HLL
HLL to HHLL
HHLL to Overflow
NLL to Overflow
Response Time
Parameter
:
:
:
:
:
Pumping Operation Time

Remarks
Time
(minutes)
9,31
37,25
9,31
46,56
18,62
74,49
Parameter
OK
OK
OK
OK
OK
OK
Time
(minutes)
9,31
37,25
9,31
46,56
18,62
74,49
Overflow to HHLL
HHLL to LLL
HLL to NLL
NLL to LLL
LLL to LLLL
HLL to LLLL
Tank Dimension
Parameter
Working Capacity
Nominal Capacity
Height
(ft)
2,50
16,00
NOZZLE SIZING
Design Criteria :
Momentum at Inlet Nozzle
Velocity at Outlet to Pump Nozzle
Parameter
Inlet Nozzle
Outlet to Fire Water Pump Nozzle
Diameter
(ft)
21,50
21,50
Capacity
(bbl)
162
1035
lb/ft s
ft/s
670
5
=
=
NPS
(in)
8
8
Schedule
40
40
Level
LLL - NLL
Bottom - Curf Angel
ID
(in)
7,981
11,938
Nozzle
Criteria
0,94 lb/ft s2
0,42 ft/s
Remarks
OK
OK
ATTACHMENT-2
DESIGNCALCULATION
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
: KASIKAN MAINTENANCE PROJECT
: PT. BUMI SIAK PUSAKO
REV
BY
DATE
:
:
:
B
CV GUMBEL ENGINEERING KONSULT
30 Oktober 2014
TABLE OF CONTENTS
PAGE
TANK DESIGN CONDITION
SHELL PLATE
ROOF PLATE
BOTTOM PLATE
ROOF STRUCTURE SUPPORT
NOZZLE AND OPENING
PLATFORM, LADDER & SPIRAL STAIR, INTERNAL APPURTENANCE
WEIGHT OF WATER
WEIGHT OF LIQUID TO BE STORED
10
SUMMARY OF WEIGHT
11
TANK SHELL STABILITY AGAINS WIND LOAD
12
TANK SHELL STABILITY AGAINST EARTHQUAKE LOAD
13
TANK DATA FOR FOUNDATION CALCULATION
14
DEAD LOAD
15
WIND LOAD
Sheet 1 of 8
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
:
:
:
REV
BY
DATE
B
30 Oktober 2014
1. TANK DESIGN CONDITION

DESIGN CODE
= API 650, 12th EDITION, MARCH 2013
TAG NUMBER
ROOF (OPEN / CLOSE)
TANK SUPPORT (SELF-SUPPORTED /COLUMN-SUPPORTED / N/A)
TYPE OF ROOF (CONE-ROOF / DOME-ROOF / FLAT-ROOF / FLOAT-ROOF / NA)
=
=
=
=
T-03
COpen
Column-Supported
Cone-Roof
TANK DIAMETER
TANK HEIGHT
MAX. DESIGN LIQUID LEVEL (HHLL)
GROSS CAPACITY
NET CAPACITY
D
Ht
H
Gc
Nc
=
=
=
=
=
21,5
16
15,0
1.035
970
Ft
Ft
Ft
Bbls
Bbls
=
=
=
=
=
RADIUS OF ROOF
rr
15
Deg
(0.8D-1.2D) API 650 Para 3.10.6
=
=
=
=
0,125
0,125
0,125
0,125
inch
inch
inch
inch
=
=
=
=
3,175
3,175
3,175
3,175
mph
psf
=
=
64,374
122,070
=
=
=
1.000,000
9,928
70,000
CORROSION ALLOWANCE
SHELL PLATE
BOTTOM PLATE
ROOF PLATE
STRUCTURAL
EARTHQUAKE
ZONE COEFICIENT ( FOR SEISMIC ZONE 2A )
ESSENSIAL FACTOR
SITE COEFISIEN FACTOR
Z
I
S
=
=
=
0,2
1
1
DESIGN WIND VELOCITY

DESIGN ROOF LIVE LOAD
V
w
=
=
40
25
DESIGN SNOW LOAD
MATERIAL
:
SHELL PLATE, BOTTOM PLATE, ROOF PLATE
STRUCTURAL
COLUMN
FLANGE
NOZZLE NECK (PIPE NOZ.)
MANHOLE COVER & REINFORCE
=
=
=
=
=
=
mm
mm
mm
mm
km/h
kg/m
ASTM A-36
ASTM A-36
A-106 Gr.B Sch.40
SA-105
SA
105
A-106 Gr.B
ASTM A-36
Pu
0,144 psi
PL
0,027 psi
DESIGN TEMPERATURE MAX.
Tu
220 F
DESIGN TEMPERATURE MIN.

DESIGN SPECIFIC GRAFITY
DESIGN PRESSURE
DESIGN METAL TEMPERATURE
TL
G
P
T
=
=
=
=
(Atmospheric)
mm
mm
mm
M
M
lb/ft2
DESIGN PRESSURE MIN.
DESIGN PRESSURE MAX.
6.553,200
4.876,800
4.572,000
164
154
170 F
62,4
lb/ft
0,144
psig
158
Deg F
kg/m
mbarg
Deg.C
2. SHELL PLATE
Refference: API 650 TWELFTH, March 2013, clouse 5.6.3.2
Calculation of Thickness by the 1-foot Method
2.6 D (H-1)G
Td
2.6 D (H-1)
Tt =
+ CA
Sd
St
Tc
Td
Tt
= Required min. calc. shell thick

= Required min. design shell thick (inch)
= Required min. hydrostatic test shell thickness , in inches
=
=
=
D
H
= Nominal diameter of tank, in ft

= Height from bottom of the course
under consideration to the top of
the shell including the top angle.
= Design spesific grafity of liquid to be storage
=
=
1/6
1/6
3/89
21,5
16
Inch
Inch
Inch
ft
ft
0,97
(Produced Water)
CA
Sd
= Corrosion allowance, in inches

= Allowable stress for the design
condition, in psi
=
=
0,13 inch =
23.200 psi ( API 650 Table 5.2b)
St
= Allowable stress for the Hydrostatic test condition, in psi
24.900 psi ( API 650 Table 5.2b)
= Joint Efficiency
3,175
mm
## 160 Mpa
## 171 Mpa
0,85
( API 650 Table S-4)
As per section 5.6.1.1 the required shell thickness shall be the greather of the design shell thickness including any corrosion allowance, or the hydrostatic test shell
thickness, but the shell thickness shall not be less than 3/16 inch (5 mm) for Nominal Tank Diameter < 50 ft.
NO
COURSE
H
Feet
1
2
3
4
5
6
6
12
16
CA
Inch
Td
( Tc + CA )
Inch
0,125
0,125
0,125
0,139
0,155
0,166
Tc
Inch
0,014
0,030
0,041
SELECTED THICKNESS (tsc)

Tt
Inch
0,011
0,025
0,034
Inch
0,315
0,236
0,236
mm
Ok
Ok
Ok
8
6
6
WEIGHT
kg
2.363,25
1.772,43
1.181,62
5.317,30
11.722,64
Total weight of shell plate (Kg),

Total weight of shell plate (Lbs),
Sheet 2 of 8
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
:
:
:
REV
BY
DATE
B
30 Oktober 2014
MATERIAL & MECHANICAL PROPERTIES
Shell No.
1
2
3
Mat'l
Used
A36
A36
A36
Allowable stress for the

Hydrostatic test condition, St
(psi)
24900
24900
24900
Minimum
Yield stress reduction fac
Yield Strength
( App. M )
(psi)
(k)
36000
0,904
36000
0,904
36000
0,904
Product Design
Stress Sd
(psi)
23200
23200
23200
Tensile strength
Ft
(psi)
58000
58000
58000
Corrosion
Allowance CA
(Inc)
0,125
0,125
0,125
Joint Efficiency
(E)
0,85
0,85
0,85
MAXIMUM ALLOWABLE STRESS

No.
1
2
3
Mat'l
Height
t.min
tsc.
H'
H' max
P' max
used
(inc)
(inc)
(inc)
(inc)
(inc)
(inc)
kPa
0,20
0,20
0,20
0,31
0,24
0,24
196
124
52
1.081,79
768,30
454,81
A36
A36
A36
192
120
48
H' = Effective liquid head at design pressure

tsc = Thicknes selected & used
3.
3.1
889,79
648,30
406,81
H' max = Max. liquid head for tsc.

P'max = Max. allowable stress for tsc.
Pmax
kPa
221,71
161,54
101,37
221,71
161,54
101,37
Pmax = Max. allowable stress at shell course.
ROOF PLATE
Weight of roof plate
Wrp
= 0.7854 x (D)^2 x (t/12) x 490.06
Wll
= 0.7854 x D^2 x w
Minimun roof plate thickness (API 650, cl. 5.10.2.2)
Roof plate thickness selected
=
=
D
t
A
w
Wrp
Wll
Wr
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Nominal diameter of tank, in feet

Thickness of roof plate, in inch
Radius of roof
Live load on roof
Weight of live load
(Including live load)
Self Supporting Roof

minimum radius
maximum radius
minimum tickness
max thickness
Roof slope
D
tan
r
h
c
sin
Total H
=
=
=
=
1/5 inch
1/4 inch
21,5
0,250
15
25
3.705
9.076
12.781
0.8D (unless otherwise specified by other purchaser)

1.2D
7,864 m
(rr / 2.4) + C.A
0.197 inch
12.5 mm, exclusive of corrosion allowance
3/4
:
21,5 ft
0,06
3,58 o
10,75 ft
0,67 ft
10,77 ft
0,06
16,67 ft
=
=
=
=
=
=
=
=
=
12
feet
inch
degree
lbf/ft2
lbs
lbs
lbs
5,36 m
5 mm
6,00 mm
=
=
6.553 mm
6,00 mm
=
=
=
=
122
1.682
4.121
5.803
=
=
=
Selected =
kg/m
kg
kg
kg
5,24 m
ft
ft
inch
17,2
25,8
1/4
(API 650, cl. 5.10.4.1)

c
r
D
Top Curb Angle

If the top wind girder is located 600 mm below top of the tank, top curn angle shall be provided.
Location of top wind girders from top of tank, L
=
0 ft
Since L
=
=
3 x 3 x 1/4 inch
0,077 inch3
Member Size Used for Top Curb Angel

Actual size for top curb angle
Section modulus, Za
=
=
L-3 1/7 x 3 1/7 x 1/3

0,082 inch3
>
=== SATISFACTORY ===
Zmin , therefore the angle size selected is
Top Angel
Refer to API 650 Cl. 5.1.5.9
The tank shell will be supplied with top angle :
L- 2 x 2 x 3/16 Inch
Minimum Size:
L-3 1/7 x 3 1/7 x 1/3 Inch
Selected size :
Weight of top angle Selected
=
3.3
NOT REQUIRED.
1.97 ft from top of tank, top curb angle is
Minimum Requirement
Minimum required size (API 650, cl. 5.9.3.2)
Section modulus, Z min
Since Za
3.2
<
20587,48498 mm
442 lb
=
=
=
21 m
9,55 kg/m
201 kg
Intermediate Wind Girder Design

Maximum Height of the Unstiffened Shell (API 650, Cl. 5.9.7.1)
USC Unit:
ft.
where:
Top shell course thickness, t
Nominal tank diameter, D
Wind design speed, V
Sheet 3 of 8
=
=
=
1/4 Inch
21,5 ft
40 mph
mm
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
:
:
:
REV
BY
DATE
B
30 Oktober 2014
4. BOTTOM PLATE
4.1
4.2
4.3
Bottom Plate Thickness

Refer to API 650 Cl. 5.4.4
Bottom slope: 1:120
tb min
=
CA
=
tb min
=
tb used =
1/4
1/8
3/8
3/8
inch
inch
inch
inch
(exclude CA)
(include CA)
=== SATISFACTORY ===
10
Weight of bottom plate

Sg Plate = 7.854 (density 489.6 lb/ft3)
Wb
= 7.854 x ODb^2 x (Tb/12) x 490.06
ODb
= Outside diameter of bottom
Tb
= thickness of bottom
Wb
= Weight of bottom plate
=
=
=
Annular Plate Thickness

S
= Hydrostatic test Stress in First Shell Course
= ( 2.6 D ( H-1 ) / t )
=
2.662 lbf/in2
=
18,36 Mpa
ta
= Min.thickness of Annular (Table 5.1b API 650)
Ta
= Thickness of Annular (ta+Ca)
feet
inch
lbs
=
=
=
6.703
10
2.770
mm
mm
kg
Selected
4.4
22
3/8
6.101,94
Weight of Annular Plate :

Wa = 0.7854 x (ODa)^2 x (Tb/12) x 490.06
W = Minimum Width Annular Plate (API 650, cl.5.5.2)
ODa-IDa = Resultant Diameter of Annular
Ta = Thickness of Annular (ta+Ca)
Wa = Weight of Annular
=
=
=
1/4 inch
1/3 inch
0
inch
=
=
=
=
24 inch
239,91 inch
inch
lbs
=
=
==NOT REQUIRED==
=
=
=
=
609,60
6.093,60
10,00
-
mm
mm
mm
kg
Note :
a. Max. hydrostatic test stress
b. Allowance stress for the design
18,36 Mpa < 172 Mpa

193 Mpa =< 160 Mpa
Might without Annular

Using Annular Plate
5. ROOF STRUCTURE SUPPORT
5,1
Tank Diameter (feet)

Tank Radius
Height of tank (feet)
Live Load (lb/sq.ft)
Weight Roof
Total Load at Rafter
=
=
=
=
=
=
RAFTER
Refer to API 650 Cl. 5.10.4.4
Max Rafter spaced (outer)
Max Rafter spaced (inner)
=
=
b
Fy
t
p
=
=
=
=
21,5
10,75
16
25
3.705
12.781
ft
ft
ft
lb/sq.ft
lbs
lbs
7
6
35,21
psf
0,244
psi
ft
ft
maximum allowable roof plate span, measured circumferentially from center-to-center of rafters
specified minimum yield strength of roof plate
corroded roof thickness
uniform pressure as determined from load combinations
The minimum number of rafters required

= 2.. r/l
nmin
Polygon
No
Radius
( ft )
Q'ty of side
polygon
10,75
CIRCLE
Moment Maximum Rafter

Mmax = ( w . L / 8 )
=
34.841,83
Rafter Quantity
min Req'
Selected
10,75
w =
Weight =
Material
Rafter
UNP- 4 x 2 x 1/5
in-lb
Rafter Space
( inch )
3300
Section Modulus
z =
Mmax / f
=
1,45 inch
f = allowable tension for A36
24.000 psi (2/3 x yield stress)
132,53 lb/in
9,33 kg/m )
149,05 lb/in
Total Load =
Recalculating Mmax ;
Mmax =
314.479,44
129,92
16,51 lb/in
in-lb
Material Selected
UNP- 4 x 2 x 1/5
12
Rafter Length max (act)

( inch )
( mm )
z=
13,10
Length (ft)
Qty
10,77
12
Sheet 4 of 8
==== SATISFACTORY ====
inch
Weight
lb/ft
6,260
Total Weight
lb
809
67,54
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
REV
BY
DATE
:
:
:
B
30 Oktober 2014
6. NOZZLE AND OPENING

Mark
N1
N2
N3A/B
N4
N5
N6
N7
N8
N9
N10A-F
N11
N12
M1
M2
COD
Flange Rating / Facing Service
Size (in)
8
8
2
4
24
8
2
8
6
3/4
2
12
24
36
36X48
150# / RF / SO
150# / RF / SO
150# / RF / SO
150# / RF / SO
150# / RF / SO
150# / RF / WN
150# / RF / WN
150# / RF / WN
150# / RF / WN
3000# / CPL'G
150# / RF / WN
150# / RF / SO
API 650
API 650
API 650
Fluids Inlet
Skimmed Oil Flow to Shipping
Breather Valve connection
Tank Gauge Connection
Overflow
Drain collection box
Outlet water seal box
Gauge Hatch
Sample points
Temperature Indicator Connec
Heater Connection
Roof Manway
Shell Manway
Clean Out Door
Weight (lbs)
132,56
132,56
56,40
56,40
117,12
132,56
14,10
132,56
39,45
10,58
14,10
78,90
155,78
214,95
1.029,00
2.317,02
Qty
1
1
2
1
1
1
1
1
1
6
1
1
1
1
1
TOTAL WEIGHT (LBS)
7. PLATFORM, LADDER & SPIRAL STAIR, INTERNAL APPURTENANCE

No.
1
2
3
4
Descriptions
Weight (lbs)
Qty
1
1
0
1
Top Platform + waterleg platform

Weir Box and spreader box
Internal Ladder
Stairway
1.709
1.191
1.147
TOTAL WEIGHT (LBS)
4.046,70
8. WEIGHT OF WATER
Max. Liquid level =
VID = Abottom x Overflow Ht
15,50 ft
HHLL =
LLLL =
f luid =
3
=
5.627 ft
W ID = VID x
f luid
15,00 ft
9 ft
62,37 lb/ft3
Weight of Water =
350.973 lb.
9. WEIGHT OF LIQUID TO BE STORED

VID = Abottom x HHLL
f luid =
=
5.446 ft
W ID = VID x
f luid
Weight of Liquid =
328.414 lb.
60,31 lb/ft3
10. SUMMARY OF WEIGHT

No.
1
Descriptions
Weight (lbs)
30.270
EMPTY TANK
Shell Plate
Bottom Plate
6.102
Roof Plate
3.705
Rafter, Girder, Top Angel
1.251
Nozzle & Opening
2.317
Platform, Ladder & Spiral Stair, Internal Appurtenance
4.047
Internal Part of Tank (assumed 90% Weight of Rafter)
11.723
1.126
TANK WITH FULL OF WATER (HYDROSTATIC TEST)

a
Weight of Water
Empy Tank
381.243
350.973
30.270
OPERATING CONDITION
a
Weight of Liquid
Empy Tank
358.684
328.414
30.270
11. TANK SHELL STABILITY AGAINS WIND LOAD
Kg-m
The maximum height of unstiffened shell, shall not

exceed the following value
H1 =
600000
( t D ) (100 v )
3
Kg
Average shell thickness exclude corrosion allowance
Nominal tank diameter, in ft
Design Wind velocity
Elasticity modulus factor
H1
0,197 inch
21,5 ft
40 mph
17,88
Kg
(Per para 3.97)
Maximum height of unstiffened shell. in feet
1 ft
Height of tank
16 ft
mm
If H1 > H intermediate wind girder is not required.

If H1 < H intermediate wind girder is required.
Kg
mm
==intermediate wind girder is not required==

Sheet 5 of 8
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
REV
BY
DATE
:
:
:
B
30 Oktober 2014
Kg
12. TANK SHELL STABILITY AGAINST EARTHQUAKE LOAD

mm
OVERTURNING MOMENT
M
= ZI ( C1 Ws Xs + C1 Wr Ht + C1 W1 X1 + C2 W2 X2 )
= ZI ( C1 Ws + C1 Wr + C1 W1 + C2 W2 )
(API 650 E.6.1.5)

Kg
Where,
M
= Overturning moment applied to

the bottom of The Tank Shell,
231.197 ft-lb
31.993 mm
= Shear force at base
32.883 lb
14.929
= Zone coefficient
0,2
= Essential faclities factor
C1
= Lateral earthquake force coeficient
0,60
C2
= Lateral earthquake force coeficient
0,28
Ws
= Total weight of The Tank Shell
11.712 lb
Xs
= Height from the bottom of Tank

Shell to The Shell's center of
Gravity, in Feet
8,79 ft
Wr
= Total weight of Tank Roof
12.781 lb
Ht
= Total height of Tank Shell,
16,00 ft
W1
= Weight of efective mass of

Tank Contents that move in
unison with The Tank Shell
183.912 lb
X1
= Height from bottom of Tank

Sheel to The Centroid of
laterial seismic force, W1
5,70 ft
W2
= Weight of efective mass of

Tank Contents that move
with The Tank Shell in the
first sloshing mode
141.218 lb
X2
= Height from bottom of Tank

Sheel to The Centroid of
laterial seismic force, W2
8,70 ft
mm
mm
mm
mm
D =
Ht =
H =
21,5 Ft
16 Ft
15,0 Ft
=
=
=
6.553
4.877
4.572
=
=
=
=
7,50
15,96
344,00
61,93
Y2
Ht
Y1
Y2
A1
A2
Y1
=
=
=
=
0.5 H
H + 1/6 D tg.A
D x Ht
Dx(D tg.A) x 0.5
ft
ft
ft2
ft2
A1 Y1 + A2 Y2
Xs = -------------------A1 + A2
Ws
M
Wt
W LMAX
WL
=
=
=
=
=
11.712
231.197
362,63
416,24
416,24
Xs =
8,791 ft
lbs
ft-lb
lb/ft
lb/ft
lb/ft
mm
0,64 < 1,57
=== TANK IS STABLE! ===

kg/cm2
mm
EFFECTIVE MASS OF TANK

kg/mm
WT
= /4 x D x H x g
WT
= Total weight of Tank content
D/H
= ratio of D/H
kg/mm
==> WT =
328.414 Lb
=> D/H =
1,43
183.912 Lb
141.218 LB
154.207
kg/mm
Per Fig E-2;
Per Fig E-3;
W1/WT =
W2/WT =
0,56
0,43
==> W1 =
==> W2 =
X1/H =
X2/H =
0,38
0,58
==> X1 =
==> X2 =
Sheet 6 of 8
5,70 Ft
8,70 Ft
=
=
83.496
=
=
1737
2652
64.113
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
:
:
:
REV
BY
DATE
B
30 Oktober 2014
TANK SHELL STABILITY AGAINST EARQUAKE LOAD
Per Para E.3.3.1

Per Fig E-4;
Per Table E-3 , S =
T
==> C1 =
==> k =
0,6
0,58
T=
2,69
kg/m
If T =< 4.5
C2 = (0.75 x S)/T
0,2788
If T > 4.5
C2 = (1.35 x S)/T
0,1036
RESISTANCE TO OVERTURNING
WL
= 7.9 Tb (Fby.G.H)
Tb
= Thickness of the bottom plate under the shell
Fby
= Max. specific yield strength of bottom plate under shell
= Height of liquid level
WL
= Resistance to overturning
7.9 tb ( Fby G H )
0,38
36.000
15
Inch
9,53
Psi
1.701
Ft
4.572
WL =
2.212 lb/ft
#REF!
1.25 GHD =
390 lb/ft
581
Take WL =
390 lb/ft
581
SHELL COMPRESSIVE
Unanchored Tank
Wt
= ( W shi + W rs ) / D =
Factor
`
2
= M / [ D (wt + wL ) ]
Since
(Ws + Wr )
3.14 D
362,63 lb/ft
0,6643 <
1.57
so anchores are not required
M/D(Wt + WL) > 1.57 Anchores are required
Max longitudinal compress strees at bottom of shell "b" :

From Figure E-5, (b + WL)/(Wt + WL) = 2.2
So,
b = (( Wt + WL ) *
b=
Fa =
Fty =
max Fa =
Maximum Allowable Longitudinal compressive force at shell

Minimum specified yield strength of bottom shell course
However Fa should not exceed
=
b/1000t (b/12t)
10.012
<
2,2
3.452 lb/ft
) - WL
=
5.142,22
6.681 psi
36.000 psi
18.000 psi
18.000
==TANK IS STABLE==
13. TANK DATA FOR FOUNDATION CALCULATION

SEISMIC ZONE 2A
ZONE COEFICIENT
ESSENSIAL FACTOR
SITE COEFISIEN FACTOR
Z
I
S
=
=
=
M
P
=
=
ZI ( C1 Ws Xs + C1 Wr Ht + C1 W1 X1 + C2 W2 X2 )
ZI ( C1 Ws + C1 Wr + C1 W1 + C2 W2 )
M
P
=
=
Overturning moment applied

Shear force at base
=
=
231.197 lb-ft
32.883 lb
Ws = Weight of Shell Plate

Wta = Weight of Top Angel
Roof Dead & live Load
Wdls = Weight Applied on Shell Plate
=
=
11.723 lb
442 lb
12.781 lb
=
=
=
173,55 lb/ft
6,54 lb/ft
189,23 lb/ft
0,2
1
1
14. DEAD LOAD

Wsp =
Wta =
Wrs =
Ws / ( . D )
Wta / ( . D )
Wdls / ( . D )
Wsp = Shell plate dead load

Wta = Top angle dead load
Wrs = Roof dead and live load applied on shell
15. WIND LOAD

V = Specified design wind velocity (3-sec gust)
W = Maximum Wid Pressure
Fw= Wind Load
=
=
p=
As =
31(V/120)2
Fw =
40 mph
2
3,44 lb/ft
p x As
Wind pressure, psf
Vertical projected area of shell
and roof corresponded to q

Fw = Wind Load
=
=
252 lbs
Sheet 7 of 8
0,62 Psf
2
405,93 ft
DOC. NO
PROJECT
OWNER
: KSK-ME-DS-001
Wind Load
proj. (ft2)
Shell
Roof
344
7
REV
BY
DATE
Press (p) - psf

proj * (V/100)
Area (As)
ft
55,04
1,16
1080,71
363,05
Total
Total weight of roof plate

Weight of rafter on corroded condition ( = 2/3 of W rafter)
Weight of shell plate
W rpe =
W rfe =
W she =
3.705 lb
8.521 lb
11.723 lb
W = Shell weight available to resist up lift (lbs)
W = Wrpe + Wrfe + Wshe shall be > Fup

Overturning moment from wind pressure, Mw = W x 1/2 H
Dead load Resisting Moment, M = 2/3 (W x D/2)
W=
Mw =
M=
23.948 lb
191.587 lbs-ft
171.630 lbs-ft
==TANK IS STABLE==
Since the overturning moment of tank < overturning moment from wind pressure, tank is stable
Sheet 8 of 8
Force (Fw)
lbs
59.482,16
419,55
:
:
:
B
30 Oktober 2014
Moment Arm
ft
7,50
15,96
Moment (M)
(ft - lbs)
Shear Force
lbs
446.116
6.696
59.482,16
419,55
452.812
59.901,71

Tank Calculation Kasikan Gs Rev B

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DOCUMENT NUMBER:

PT. BUMI SIAK PUSAKO

KASIKAN MAINTENANCE PROJECT

CV GUMBEL ENGINEERING KONSULTAN

DATA AND CALCULATION SHEET

PT. BUMI SIAK PUSAKO

ISSUED DISCIPLINE CHECK

ISSUED FOR REVIEW

Revision Log Register

Revision Log Register .... 2

DATA AND CALCULATION SHEET

KASIKAN MAINTENANCE PROJECT

ISSUED FOR REVIEW

ISSUED DISCIPLINE CHECK

: Crude Oil and Produced Water

Shell / Roof / Bottom

Specific Gravity of Contents

Operating Pressure (Internal & External)

Pipe & Nozzle Necks

High High Liquid Level (HHLL)

A 234 Gr. WPB

High Liquid Level (HLL)

Gasket For Manhole

Normal Liquid Level (NLL)

Gasket For Nozzle

Spiral wound grafhite filler

Low Liquid Level (LLL)

Internal & External Bolts

: API STD 650

Internal & External Nuts

Edition & Adenda

Design Temperature min / max

Stairway c/w Platform

Hot dip Glv. Grating - Grip Strut

Design Pressure (Internal)

Design Pressure (External)

Corrosion Allowance (Shell,Bottom,Roof,Support) :

Clean Out Door (COD)

: Fixed Cone Roof

: Supported (Column & Rafter)

Roof Live Load

Wind Speed (ACSE-7)

Seismic Zone (UBC 1997)

: Full of Water + ATM

Design Metal Temperature

Insulation (Type / Thickness)

Top Angle Size

L-3 1/7 x 3 1/7 x 1/3

Top Angle Turned

Frangible Joint Roof To Shell

Out Rate (Max)

Filling Rate (Max)

Anchor Bolt Size /

Pneumatic Test at Reinforcement Plate

Scaffold Cable Support

Stairway c/w Rest Platform

Top Platform c/w Handrail

Draw Off Sump

Clips for Pipe Supports

Roof/Shell Manway Cover

Hinged c/w Davit

Piping & Sprinkle System

INSPECTION & TESTING