Escolar Documentos
Profissional Documentos
Cultura Documentos
http://support.automation.siemens.com/WW/view/en/23753479
The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These application examples do not
relieve you of the responsibility to use safe practices in application, installation,
operation and maintenance. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
Application Examples at any time without prior notice.
If there are any deviations between the recommendations provided in these
application examples and other Siemens publications e.g. Catalogs the
contents of the other documents have priority.
We do not accept any liability for the information contained in this document.
Any claims against us based on whatever legal reason resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life,
body or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or breach of a condition which goes to the root of the contract
(wesentliche Vertragspflichten). The damages for a breach of a substantial
contractual obligation are, however, limited to the foreseeable damage, typical for
the type of contract, except in the event of intent or gross negligence or injury to
life, body or health. The above provisions do not imply a change of the burden of
proof to your detriment.
Any form of duplication or distribution of these Application Examples or excerpts
hereof is prohibited without the expressed consent of Siemens Industry Sector.
Security
information
Siemens provides products and solutions with industrial security functions that
support the secure operation of plants, solutions, machines, equipment and/or
networks. They are important components in a holistic industrial security
concept. With this in mind, Siemens products and solutions undergo continuous
development. Siemens recommends strongly that you regularly check for
product updates.
For the secure operation of Siemens products and solutions, it is necessary to
take suitable preventive action (e.g. cell protection concept) and integrate each
component into a holistic, state-of-the-art industrial security concept. Third-party
products that may be in use should also be considered. For more information
about industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a productspecific newsletter. For more information, visit
http://support.automation.siemens.com.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
Table of Contents
Table of Contents
Warranty and Liability ................................................................................................. 2
1
Task ..................................................................................................................... 4
1.1
1.2
Solution............................................................................................................... 5
2.1
2.2
2.3
2.3.1
2.3.2
2.4
3.3
3.4
3.5
Installation ........................................................................................................ 13
4.1
4.2
Overview............................................................................................... 5
Automation solution Set 23 ............................................................... 5
Description of the core functionality ..................................................... 6
Hardware and software components ................................................... 7
Validity .................................................................................................. 7
Components used ................................................................................ 7
Sample files and projects ..................................................................... 8
Operation ............................................................................................................ 9
3.1
3.2
Overview............................................................................................... 4
Requirements for the automation task ................................................. 4
References ....................................................................................................... 28
History............................................................................................................... 28
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
1 Task
Task
1.1
Overview
Introduction
The features in the application will be explained with the example of an automation
task so that they can be understood more easily.
In an injection molding plant, the molded parts are cooled down to a certain final
temperature by a water cooling system. Several water consumers are connected
for cooling down up to three parts simultaneously.
To optimize the cooling performance and to reduce failures, it is to be ensured that
- independent from the number of active consumers, a constant pressure is always
provided for the central feed. The adaptation of the pump flow rate, and therefore
of the pressure, must be stepless.
It is to be ensured that the pump is only operated when sufficient cooling water is
supplied.
Consumer
Copyright
The current pressure (actual value) and the operating hours of the pump are to be
displayed. It must be possible to edit the pressure needed by the consumers
(setpoint value).
Pressure
compensation
vessel
Filling level
monitoring
Storage tank
(cooling water)
1.2
Pressure
measuring
transducer
pump
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
2 Solution
Solution
2.1
Overview
Schematic layout
The following figure gives a schematic overview of the most important components
of the solution:
Figure 2-1
22
Copyright
1
7
LOGO! Power
LOGO! AM2 AQ
4
9
LOGO! TD
SINAMICS V20
Asynchronous motor
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
2 Solution
Advantages
The solution presented here offers you the following advantages:
Cost-effective and stepless speed control
Simple combination of drive tasks with sensor and control functions by
combining a SINAMICS V20 with a LOGO!
Protection and supervision function of the motor via SINAMICS V20
Excellent energy efficiency by a motor output adapted to the consumption
Direct display of messages and device states on the integrated display of the
LOGO!
Simple modification of parameters of the control functions of the LOGO! via the
integrated operating function of the LOGO!
Time-saving by implementing your individual application by means of an
executable, tested example project
Planning security by adapted products adapted to the example application
Avoid errors thanks to step-by-step instructions
Fields of application
Siemens AG 2014 All rights reserved
Copyright
2.2
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
2 Solution
2.3
2.3.1
Validity
This application is valid for:
LOGO! 0BA7
SINAMICS V20
2.3.2
Components used
Note
The cooling water system is designed for a 0.12 kW motor with a SINAMICS V20
frequency converter.
Hardware components
Table 2-1
Copyright
No.
Component
No.
Article number
Note
6EP1332-1SH52
LOGO! 12/24RCE
6ED1052-1MD00-0BA7
DC
LOGO! AM2 AQ
6ED1055-1MM00-0BA0
0-10V
LOGO! TD
6ED1055-4MH00-0BA0
incl. cable
SITRANS P Pressure
measuring transducer
7MF1567-3BD10-1AA1
0 to 2.5bar
3UG3501-1AL20
3UG3207-3A
6SL3210-5BE13-7CV0
Motor
1LA7060-4AB10
three-pole
Accessories
Table 2-2
No.
Component
No.
Article number
Note
5SX2116-6
1 pole B, 16A
NH fuse cartridge
3NA3810 + 3NH3030
25A + base
8WA1011-1DF11
2.5 mm, up to
24A, >800V
PE passage terminal
8WA1011-1PF00
2.5 mm
Jumper
8WA1822-7VF01
6ES5 710-8MA11
483 mm
6XV1850-2H
LOGO!
PC
* as needed
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
2 Solution
Configuration software/tools
Table 2-3
Component
LOGO!Soft Comfort V7
2.4
No.
Article number
Note
6ED1058-0BA02-0YA1
Note
The zip-file contains:
23753479_Set23_RegReal_V23.zip
23753479_Set23_RegReal_V23_en.pdf
This document.
23753479_Set23_Flyer_en.pdf
Set 23 Flyer
Copyright
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
3 Operation
Operation
3.1
General overview
Figure 3-1
consumers 1,2 & 3
P setpoint
+
-
PI
n setp
QP
distance
Qc
sensor
P actual
Table 3-1
No.
Function
Comments
1.
The measured variable in the cooling water cycle is the pressure. A pressure measuring
transducer is used for measuring this variable.
2.
DMS
Copyright
3.2
diaphragm
stainless steel casing
3.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
U
const.
U
amplif ier
UO
transformer
measuring
signal
3 Operation
4.
Function
Comments
measuring
signal
0.68V
= 0.17bar
0 0.17bar
1.25
No.
2.5
10
bar
V
0.68V
Copyright
3.3
Table 3-2
No.
Function
Comments
1.
In order to provide the consumers in the cooling water system with a consistent pressure even
under varying loads, a PI controller is used.
2.
3.
P setpoint
n setpoint
0.29bar
1054RPM
P act
+
-
PI
0.17bar
n setpoint
QP
1054RPM
distance
9m /h
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
10
3 Operation
No.
4.
Function
The difference
Comments
Qc
- 8.0m/h
QP
distance
9.0m/h
sensor
3.4
Table 3-3
1.
Function
The setting value (0 to 10V) for the motor
speed n setpoint is continuously transmitted
by the LOGO! expansion module AM2 AQ to
SINAMICS V20 and scaled into a frequency
setpoint (0 to 50Hz) there.
The lower and upper limit of the frequency
setpoint depends on the minimum and
maximum motor speed which has been
configured in SINAMICS V20 (P1080=min and
P1082=max).
Copyright
No.
Comments
6.67V
= 33.35 Hz
Setting value
5 6.67V
10
50
25
Hz
33.35Hz
2.
Hz
50
25
33.35
n in t=
(nset nact)
P1082
*P1121
13.00
nsetpoint
nactual
(33.35Hz 13.00Hz)
50Hz
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
* 10s
4.07s
11
3 Operation
3.5
Table 3-4
No.
Function
Comments
1.
To avoid the pump running dry in this cooling water system, a three-pole wire electrode is used
for monitoring the water level in the storage tank.
2.
3.
4.
Copyright
5.
Note
At the Min and Max terminals of the SIRIUS monitoring relay, other resistance
sensors in the range of 5 to 100kOhm, e.g. photo sensors, temperature sensors,
distance transducers on a resistance basis can also be connected. Therefore,
the monitoring relay is not only suitable for level monitoring of fluids.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
12
4 Installation
Installation
This chapter shows the necessary steps to put the example into operation with the
code from the download and the hardware list.
Note
Warning
4.1
The installation guidelines for LOGO! and SINAMICS V20 always have to be
observed.
Before installing the SINAMICS V20 and putting it into operation, please read all
the safety instructions and warnings in its operation instructions and observe the
warning signs in the device. Please make sure that the warning sign remains
readable and is not removed.
Set-up plan
The set-up plan shows the wiring of the components needed to use the functions of
the LOGO! Set 23.
L1
L2
L3
N
DC24V+
DC24V-
circuit breaker
PE
Copyright
1+
23+
I1
NH-fuse set
I8
Max
Min
M
PE
U1
V1
W1
DI1
DI C
24V
0V
U
V
W
AI1
0V
Figure 4-1
A LOGO! Power 1.3A (1) ensures the 24V power supply for the devices.
The automation solution uses a LOGO! logic module (2) with relay outputs and an
integrated clock function
A LOGO! TD (9) is connected to the LOGO! logic module for displaying messages.
The LOGO! AM2 AQ (3) is used as expansion module with two analog outputs.
One analog output is connected to the SINAMICS V20 frequency converter (5).
The motor* (6) is connected to the SINAMICS V20 frequency converter.
A SITRANS P pressure measuring transducer (7) is connected to an integrated
analog input of the LOGO! logic module
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
13
4 Installation
The SIRIUS monitoring relay (4) is connected to a digital input of the LOGO! logic
module. A three-pole wire electrode (8) is connected to the SIRIUS monitoring
relay.
Installing and wiring the hardware
Table 4-1
Copyright
No.
Action
Comments
1.
2.
3.
4.
5.
6.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
14
4 Installation
4.2
Note
The software examples are available on the HTML page from which you
downloaded this document.
The software examples are always assigned to the components used in the set
and show their basic interaction. However, they are no real applications in the
sense of a technological problem solution with definable properties.
Download file
Table 4-2
No.
1.
File name
23753479_Set23_RegReal_V23.zip
Contents
LOGO!Soft Comfort V7 Program
23753479_Set23_RegReal_V23.lsc
Comments
1.
2.
3.
4.
5.
6.
Copyright
No.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
15
4 Installation
Copyright
No.
Action
Comments
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
to navigate
or
IP address
192.168.000.006
subnet mask
255.255.255.0
for this application
17.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
16
5.1
Table 5-1
Function
1.
2.
Comments
Copyright
No.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
17
5.2
Table 5-2
No.
Copyright
1.
5.3
Function
Comments
Table 5-3
No.
Action
1.
2.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
Comments
18
5.4
Note
The cooling water system has been designed for a 0.12kW motor and a
SINAMICS V20 frequency converter, and a supply voltage with a mains
frequency of 50Hz.
If another motor or another frequency converter is to be used, or of the supply
voltage has a different mains frequency than 50Hz, the drive parameters must be
adjusted differently from Table 5-5.
Modifying parameters
The following table shows how to modify and save parameters in the SINAMICS
V20. This operation sequence is generally applicable for the settings of all the
parameters from Table 5-5.
Table 5-4
Copyright
No.
Action
Operation
Display
1.
Use the arrow keys to navigate to the parameter you want to change.
2.
3.
4.
30
5.
P0004
OK
P0010
OK
P0010
Parameters
This table describes all the parameters of the SINAMICS V20 that are necessary
for the operation of this application.
Table 5-5
No.
Action
Operation/display
1.
2.
3.
P0010
Value
30
21
P0970
4.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
8888
50?
OK
60?
OK
60hP?
OK
19
No.
Operation/display
Value
5.
P0304
230
6.
P0305
0.73
7.
P0307
0.12
8.
P0308
0,750
9.
P0310
50.00
10.
P0311
1350
11.
Press the multifunction key for a short time (< 2s) to reach
the Connection macros.
12.
13.
Copyright
Action
-Cn000
Cn002
OK
Cn002
-Cn002
-AP000
8888
14.
P1080
0.00
15.
P1082
50.00
16.
P1120
5.00
17.
P1121
5.00
18.
19.
20.
P0003
21.
P0971
OK
22.
23.
24.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
0.00
P0970
3
1
8888
P0003
M
0.00
20
6.1
Table 6-1
Overview of the scenarios and simulations
Copyright
Scenario 2: Changing the language and switching the backlight on/off via LOGO! TD
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
21
6.2
Table 6-2
No.
1.
Action
Comments
3.
Copyright
2.
Max
Min
M
4.
5.
dry run!
s
Water supply
interrupted
ESC
OK
LOGO! 12/24RCE
6.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
22
6.3
Table 6-3
No.
1.
Action
Press the F2 key in the LOGO! TD to switch
between English and German.
Comments
s
LOGO! TD
PI-Control
SP:
290 mbar
PV:
290 mbar
Pump
785 Umdr
F1
2.
F2
F3
F4
ESC
OK
ESC
OK
LOGO! TD
PI-Control
SP:
290 mbar
PV:
290 mbar
Pump
785 Umdr
F1
F2
F3
F4
Copyright
6.4
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
23
Table 6-4
Copyright
No.
Action
1.
2.
3.
4.
5.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
Comments
24
6.5
Table 6-5
No.
1.
Action
Press the F4 key in the LOGO! TD to increase the
setpoint value by 1.
Keep the F4 button pressed to continuously
increase the setpoint value.
Comments
PI-Control
SP:
290 mbar
PV:
290 mbar
Pump
785 Umdr
F1
2.
Copyright
F2
F4
F3
ESC
OK
LOGO! TD
PI-Control
SP:
290 mbar
PV:
290 mbar
Pump
785 Umdr
F1
Note
LOGO! TD
F2
F4
F3
ESC
OK
The FAQ How can I increment/decrement a setpoint value using the function
keys of LOGO! TD? provides a better understanding of changing the setpoint
via function keys
http://support.automation.siemens.com/WW/view/en/34914500
6.6
Table 6-6
No.
1.
Action
Bar display of the process values in the LOGO! logic
module display
A bar display of 100% corresponds to
SP: 2500mbar
PV: 2500mbar
Comments
s
Control
SP:
PV:
Pump:
ESC
OK
LOGO! 12/24RCE
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
25
6.7
Table 6-7
Action
1.
2.
3.
Click on the symbol with the glasses at the lower rim of the
screen.
4.
5.
Copyright
No.
Note
Comments
If the following message pops up, you must transfer the LOGO! project again to
be able to perform the online test.
Therefore, you should avoid changing the parameters directly in the LOGO! logic
module.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
26
6.8
Table 6-8
Action
1.
2.
3.
Comments
1
2
Copyright
No.
4.
5.
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
27
7 References
References
Table 7-1
Copyright
Topic
Title
\1\
Siemens Industry
Online Support
http://support.automation.siemens.com
\2\
Download page of
this entry
http://support.automation.siemens.com/WW/view/en/23753479
\3\
\4\
LOGO! Manual
http://support.automation.siemens.com/WW/view/en/50074616
SINAMICS V20
Operating
Instructions
http://support.automation.siemens.com/WW/view/en/67267484
\5\
SINAMICS V20
Getting Started
http://support.automation.siemens.com/WW/view/en/68321612
\6\
System Manual
STEP 7 (TIA Portal)
V12 SP1
http://support.automation.siemens.com/WW/view/en/77991795
\7\
System Manual
S7-1200
http://support.automation.siemens.com/WW/view/en/36932465
History
Table 8-1
Version
Date
Modifications
V2.0
10/2006
First version
V2.1, V2.2
04/2009
V2.3.R
02/2014
Set23_RegReal
Entry ID: 23753479,
V2.3.R,
02/2014
28