Escolar Documentos
Profissional Documentos
Cultura Documentos
h i g h l i g h t s
Experimental investigations of the ORC power plant operating with R227ea are presented.
The power plant was fuelled with hot water (from 66 C up to 111 C).
The ORC installation was provided with a hermetic turbogenerator.
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 15 September 2012
Accepted 23 March 2013
Available online 2 April 2013
Results of experimental investigations of the ORC power plant operating with R227ea as the cycle
working uid are presented. The ORC power plant was fuelled with hot water of the temperature ranging
from 66 C up to 111 C, at the maximum volume ow of 106 L/min. The ORC research installation was
provided with a hermetic turbogenerator of special design to run at 3000 rpm in the nominal operating
point. Detailed scheme of the research installation together with the measurement points locations are
presented in the paper. The experimental results are supported by relevant calculation results that
include an analysis and discussion of the quantities affecting the ORC power plant operation.
2013 Elsevier Ltd. All rights reserved.
Keywords:
ORC
Low-temperature source
Hermetic turbogenerator
1. Introduction
The Organic Rankine Cycle (ORC) power plants enable generation by using heat sources with the temperatures even lower than
100 C. Their installations, Fig. 1, work on principle that is analogous
to that of the conventional steam power plant, except that working
cycle uids other than water are used.
Application of other working cycle uids, usually of the organic
nature, results here due to the appropriately low boiling points and
proper working pressure range of such uids. This means that, in
contrast to water used as the cycle working uid, evaporation of
such uids occurs below 100 C without necessity to keep pressure
in the evaporator below atmospheric pressure. Moreover, the
working uid evaporation pressure can be high enough to result
that the working uid vapour, after expansion in the turbine, will
condensate also above atmospheric pressure. By selection of a
proper working uid the above process characteristics can be
achieved to conveniently t the temperature of the heat source
driving the power plant cycle.
127
Table 1
Listing of selected parameters of the experimentally investigated ORC power plants.
Author(s)
Working uid
Type of expander
R114, toluene
R11
HCFC-123
n-pentane
R134a
HCFC-123
R227ea
Biomass/116.2e126.6 C
Integrated with gas cycle/110 C
Low temperature/77e80 C
128
ZB
HERMETIC
TURBOGENERATOR
A
Z3
GR
P/R
V
ZN
pn1 Tn1
n
Z4
mw
Z8
Tn2
CONDENSER
COOLING TOWER
Tc2
Tw1
PREHEATER +
EVAPORATOR
DISTRICT
HEATING
R1
pn2
R3
Tw2
mc
mn
R2
pn3
BUFFER CONTAINER AT
CONDENSATION PRESSURE
ZN
Tn3
ZZ
Z1
ZN
measurement points:
T
temperature
pressure
0/1
pn4
Tc1
Z2
flow rate
rpm of turbine
current intensity
voltage
ZM
Fig. 2. Diagram of the ORC power plant measurement points locations (GR e receivers of electrical power 2.5; 5; 10 kW, P/R e electricity load switch, R1, R2, R3 e ow rate control
valves, ZB e safety valve, ZM e self-acting pump ow rate limiting valve, ZN e R227ea lling valve, ZZ e non-return valve, Z1, Z2 e pump disassembly valves, Z3, Z4 e turbogenerator
disassembly valves).
Table 2
Basic data of the R227ea working uid.
R227ea CF3CHFCF3 1,1,1,2,3,3,3-heptauoropropane
Molar
mass
Triple point
temperature
Normal
boiling
point
Critical parameters
Temperature
Pressure
Density
kg/kmol
MPa
kg/m3
170.3
126.8
2.999
579.8
16.42
102.8
The HFC 227ea saturation curves and selected isobars are presented in Fig. 4. This uid belongs to the dry uids group, i.e. to
such with their saturation curves having positive derivatives
ds/dT > 0 (Fig. 4). That implies in praxis that there is no need to
superheat the working uid vapour before it is supplied to the
turbine and, in spite of that, the expansion process occurs entirely
within the superheated vapour range. Some minimum superheating (2e4 C) is recommended to avoid working uid liquid
Table 3
Nominal (design) parameters of the ORC power plant operation for HFC 227ea.
Fig. 3. Photograph of the main part of the ORC power plant (left e control system of
the hot water supply from district heating network, right e hermetic turbogenerator to
be seen in the upper section).
Parameter
Value
Unit
95
100
58
10.9
4.5
3000
9
C
L/min
C
bar
bar
rpm
kWel
129
Fig. 4. Theoretical thermodynamic cycle on Tes diagram with the shape of saturation
curves for the R227ea working uid.
Table 4
Measurement results of 10/02/2012 (pambient 1.038 bar, tambient 6.5 C).
Measurement
track no.
Measurement
track hour
1
2
3
4
13:58
15:12
15:39
15:55
Measurement
track no.
1
2
3
4
Tw1
Tw2
V_ w
Tc1
Tc2
V_ c
L/min
L/min
65.1
68.5
61.8
66.1
56.7
73.2
95.1
103.7
0.6
1.4
1.2
1.6
8.4
8.9
7.6
9.6
145.0
339.9
336.0
279.1
355
407
361
390
12.5
14.0
12.6
13.5
108.3
111.0
90.4
92.4
V_ n
Tn1
pn1
Tn2
pn2
Tn3
pn3
pn4
L/min
bar abs
bar abs
bar abs
47.5
57.3
49.3
56.7
49.2
53.6
48.2
52.8
8.21
9.54
8.32
9.17
38.5
36.8
35.1
38.5
3.21
3.33
3.16
3.43
9.9
11.6
9.2
13.8
3.18
3.30
3.14
3.36
8.45
9.90
8.50
9.57
130
Table 5
Power plant parameters calculated from measurement results of 10/02/2012.
Measurement
track no.
Measurement
track hour
PG kWel
_ w kg/s
m
Q_ in kWth
hel %
1
2
3
4
13:58
15:12
15:39
15:55
7.69
9.87
7.89
9.12
0.93
1.19
1.56
1.69
168.3
213.5
186.8
187.0
4.57
4.62
4.22
4.88
Table 6
Values of selected parameters of the ORC installation at measurements no. 11 and 29.
Measurement
No. 11
Measurement
No. 29
88.5 C
64.1 C
104.1 L/min
57.6 L/min
51.7 C
88.5 C
68.5 C
105.1 L/min
40.1 L/min
65.8 C
9.17 bar
6.77 bar
4.11 bar
3.80 bar
6.91 kWel
3.96%
7.86%
3.96 kWel
2.67%
5.54%
Fig. 8. Actual thermodynamic cycles resulting from measurements No. 11 (cycle n1e
n2en3en4en5) and 29 (cycle n10 en20 en30 en40 en50 ).
PG
C
of approx. 60
only, more than 100 L/min of hot water was
available to supply the research installation. The results of measurements taken on 10/02/2012 are presented in Table 4. In that
case, the measurements No. 3 and 4 were taken by using the supplying hot water by-pass system that enabled to mix the evaporator
outlet water with the district heating system incoming hot water,
thus decreasing the evaporator inlet water temperature and
increasing the water ow rate at the evaporator inlet. General parameters of the ORC power plant calculated on the basis of the
measurements are given in Table 5. Denotation of the measured
parameters being shown in the tables is in line with their
description in Fig. 2.
Vn
Vw1
Tw1
p
3$U$I=1000
(1)
_ w hw1 hw2
Q_ in m
(2)
Values of the hot water enthalpy hw1 and hw2 were determined
from Tw1 and Tw2 by using the Refprop 9.0 [23].
Electric efciency of the power plant was calculated from:
he l _ G
Qin
(3)
Tw2
Tn1
Tn3
Tc1
Tc2
PG
120
9
8
100
7
Vn [L/min]
Vw1 [L/min]
Tw1 [C]
Tw2 [C]
Tn1 [C]
Tn3 [C]
Tc1 [C]
Tc2 [C]
80
5
60
4
PG [kW]
[%]
40
2
20
1
0
10:52
10:50
10:47
10:45
10:41
10:39
10:35
10:37
10:33
10:31
10:29
10:27
10:25
10:14
10:12
10:08
10:10
10:06
09:58
10:04
09:56
10:02
09:52
09:54
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
10:00
09:50
131
Fig. 9. Degree of superheating of the turbine inlet vapour for all measurement points.
Table 7
Measurement results of 22/06/2012 (pambient 1.01 bar, tambient 15.6 C, Tw1 66.8 C).
Measurement track no.
V_ n L/min
Tw2 C
V_ w L/min
Tn1 C
Tn3 C
Tc1 C
Tc2 C
UV
IA
31
32
33
34
35
11:22
11:30
11:37
11:45
11:51
39.9
39.8
39.9
43.1
45.2
52.6
52.7
52.7
52.5
52.5
106.2
106.0
106.2
105.8
105.6
50.5
51.2
51.3
50.1
45.7
6.53
6.56
6.61
7.01
7.28
5.04
5.10
5.19
5.40
5.62
26.8
26.8
27.6
29.0
30.5
20.6
21.0
21.6
22.6
23.8
24.8
25.1
25.8
26.8
28.0
160
155
150
160
165
5.7
5.6
5.5
5.9
6.0
Table 8
Power plant parameters calculated from measurement results of 22/06/2012.
Measurement track no.
PG kWel
_ w kg/s
m
Q_ in kWth
hel %
31
32
33
34
35
1.58
1.50
1.43
1.63
1.71
1.75
1.74
1.75
1.74
1.74
103.8
102.9
102.4
104.2
106.9
1.52
1.46
1.40
1.57
1.60
hn1 hn2s
Q_
(4)
in
p [bar]
pn1
pn2
pn3
10:02
6.50
pn4
5.50
4.50
10:52
10:50
10:47
10:45
10:41
10:39
10:37
10:35
10:33
10:31
10:29
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
10:27
10:25
10:14
10:10
09:58
10:08
09:56
10:06
09:54
10:04
09:52
10:00
09:50
3.50
10:12
htheo
132
Acknowledgements
The Author wishes to express thanks to Dr. Wojciech Klonowicz
and Dr. Pawel Hanausek of Turboservice Sp. z.o.o., Lodz, Poland,
that designed and assembled the ORC power plant research
installation.
The experimental work presented in the present paper was
nanced by the Polish National Science Centre in frame of the
Research Project No. N N513360637
References
[1] J. Sun, W. Li, Operation optimization of an Organic Rankine Cycle (ORC) heat
recovery power plant, Appl. Therm. Eng. 31 (2011) 2032e2041.
[2] D. Mikielewicz, J. Mikielewicz, A thermodynamic criterion for selection of
working uid for subcritical and supercritical domestic micro CHP, Appl.
Therm. Eng. 30 (2010) 2357e2362.
[3] S. Aghahosseini, I. Dincer, Comparative performance analysis of lowtemperature Organic Rankine Cycle (ORC) using pure and zeotropic working
uids, Appl. Therm. Eng. 54 (2013) 35e42.
[4] S. Karellas, A. Schuster, A.D. Leontaritis, Inuence of supercritical ORC parameters on plate heat exchanger design, Appl. Therm. Eng. 33-34 (2012)
70e76.
[5] A. Algieri, P. Morrone, Comparative energetic analysis of high-temperature
subcritical and transcritical Organic Rankine Cycle (ORC). A biomass application in the Sibari district, Appl. Therm. Eng. 36 (2012) 236e244.
[6] B.F. Tchanche, G. Lambrinos, A. Frangoudakis, G. Papadakis, Low-grade heat
conversion into power using organic Rankine cycles e a review of various
applications, Renew. Sustain. Energy Rev. 15 (2011) 3963e3979.
[7] F. Vlez, J.J. Segovia, M.C. Martn, G. Antoln, F. Chejne, A. Quijano, A technical,
economical and market review of organic Rankine cycles for the conversion of
low-grade heat for power generation (Review ), Renew. Sustain. Energy Rev.
16 (2012) 4175e4189.
[8] J. Larjola, Electricity from industrial waste heat using high-speed Organic
Rankine Cycle (ORC), Int. J. Prod. Econ. 41 (1995) 227e235.
[9] S. Biernacki, Application of Scroll Engine with Low Boiling Working Fluid for
Realisation of Micro Clausius-Rankine Power Plant Supplied by Waste Energy.
PhD Thesis, Technical University of Wroclaw, Wroclaw, Poland, 1996.
[10] T. Yamamoto, T. Furuhata, N. Arai, K. Mori, Design and testing of the Organic
Rankine Cycle, Energy 26 (2001) 239e251.
[11] V.M. Nguyen, P.S. Doherty, S.B. Riffat, Development of a prototype lowtemperature Rankine cycle electricity generation system, Appl. Therm. Eng.
21 (2001) 169e181.
[12] D. Manolakos, G. Kosmadakis, S. Kyritsis, G. Papadakis, On site experimental
evaluation of a low-temperature solar Organic Rankine Cycle system for RO
desalination, Sol. Energy 83 (2009) 646e656.
[13] V. Lemort, S. Quoilin, C. Cuevas, J. Lebrun, Testing and modeling a scroll
expander integrated into an Organic Rankine Cycle, Appl. Therm. Eng. 29
(2009) 3094e3102.
[14] W. Nowak, A. Borsukiewicz-Gozdur, P. Klonowicz, A. Stachel, P. Hanausek,
W. Klonowicz, Small prototype of ORC power plant fuelled by water at 100 C:
rst experimental result, Prz. Geol. 58 (2010) 622e625.
[15] J.L. Wang, L. Zhao, X.D. Wang, A comparative study of pure and zeotropic
mixtures in low-temperature solar Rankine cycle, Appl. Energy 87 (2010)
3366e3373.
[16] G.Q. Qiu, H. Liu, S.B. Riffat, Expander for micro-CHP systems with organic
Rankine cycle, Appl. Therm. Eng. 31 (2011) 3301e3307.
[17] G.Q. Qiu, Y. Shao, J. Li, H. Liu, S.B. Riffat, Experimental investigation of a
biomass-red ORC-based micro-CHP for domestic applications, Fuel 96 (2012)
374e382.
[18] V. Lemort, S. Declaye, S. Quoilin, Experimental characterization of a hermetic
scroll expander for use in a micro-scale Rankine cycle, Proc. IMechE Part A: J.
Power Energy 226 (2012) 126e136.
[19] S.H. Kang, Design and experimental study of ORC (organic Rankine cycle) and
radial turbine using R245fa working uid, Energy 1 (2012) 514e524.
[20] P. Klonowicz, Optimization of Turbines Intended for Work in Low Temperature Organic Rankine Cycles. PhD Thesis, Technical University of Lodz, Lodz,
Poland, 2012.
[21] A. Borsukiewicz-Gozdur, Efciency of Geothermal Power Plant with Organic
Working Fluid. PhD Thesis, Szczecin University of Technology, Szczecin,
Poland, 2008.
Nomenclature
h: specic enthalpy [kJ/kg]
I: electric current intensity [A],
_ mass ow rate [kg/s],
m:
p: pressure [bar],
PG: electric power of turbogenerator [kW],
133
T: temperature [ C],
U: voltage at the electric generator terminals [V],
_ volume ow rate [L/min],
V:
h: efciency [%],
Subscripts
c: condenser cooling medium
el: electric
n1, n2, n2s, n3, n4, n5: characteristic points of the working uid in the cycle (s
emphasises the isentropic process)
theo: theoretical
w: water (heat carrier)