Escolar Documentos
Profissional Documentos
Cultura Documentos
:
DATE:
SUPERSEDES:
DATE:
F43.160
February 9, 2001
F43.160
April 30, 2000
INSTALLATION
1. LOCATION
!
REMINDER
Assure sufficient space above the pump to give clearance for lifting the
pump assembly from the casing and around the pump for general
accessibility and ventilation.
!
!
REMINDER
GLOBE VALVES
Installed as per NFPA20
(see sketch below)
NOTE: ALL VALVES SHALL BE LISTED FOR FIRE APPLICATION. This drawing is a suggested arrangement and is issued
for information purposes only
4. MINIMUM FITTINGS
If minimum fittings recommended by N.F.P.A. 20 are
supplied loose, they should be installed as follows:
CASING OR CIRCULATION RELIEF VALVE
! Install Casing Relief Valve at the casing discharge
! Set in the field at pressure to the lowest suction
pressure plus the rated pressure of the unit raised to
the next higher 5 lb. increment
! The casing relief valve should be piped to drain
! Connect drain pipe to drain pump gland (UL/FM only)
OPERATION
Set pressure switches to the following values:
1. PRESTART-UP
Fill out PRESTART-UP CHECK LIST
!
!
!
!
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!
!
!
!
!
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5. AUTOMATIC OPERATION
!
Turn all the isolating valves to the fully open position and
place the main disconnect switch on the ON position
!
!
!
!
REMINDER
!
!
NOTES
When the operating differential of pressure switches do
not permit these settings, the settings should be as
close as equipment will permit
The settings should be established by pressures
observed on test gauges
All devices are preset at the factory and should normally
require no further adjustment
A final adjustment may be made on any control to match
the exact system requirements
!
!
!
MAINTENANCE
VIL pumps are built to operate without periodic
maintenance with the exception of lubrication of motor
bearings. A systematic inspection made at regular
intervals, giving special attention to the following, will
ensure years of trouble-free operation.
1. GENERAL CARE
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!
!
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2. BEARINGS
!
!
!
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UP TO 15 HP
125
120
3500 RPM
20 TO 75 HP
115
120
3500 RPM
Standard mechanical seals have niresist seat, carbon
washer and viton bellow
CAUTION
!
!
!
!
!
!
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CAUTION
Packing should not be pressed too tight, as this may result in burning the
packing and scoring the shaft sleeve.
11. All force must be directly against the motor shaft only as
the sleeve is removed and replaced.
PUMP DISASSEMBLY
PUMP RE-ASSEMBLY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
PUMP HANDLING
PUMP SIZE
BALANCING WEIGHT
LIFTING WEIGHT
2 x 1.5 LA-F
4x3
LA-F
6x4
LA-F
8 x 8 x 13
(43PF)
Method #1
HP
7.5
10
15
20
25
30
40
50
50
60
75
40
50
60
FRAME
184 JP
213 JP
215 JP
254 JP
256 JP
284 JP
286 JP
324 JP
324 JP
326 JP
364 JP
324-16
326-16
364-16
Method #2
FM approved vertical inline Fire Pumps shall be lifted by method #1 as shown on the above drawing. Most of
the weight of the pump-motor assembly shall be lifted by the slings through the motor bracket. Slings through
the motor eye bolts should only balance the pump-motor assembly.
Pump-motor assemblies as per the chart above may be lifted by method #2 as per NEMA MG2-1983 2.16.7
Lifting of Motors and Generators.
FM REQUIREMENT
PARTS LIST
ITEM NUMBER
6
DESCRIPTION
MATERIAL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
MOTOR
CAPSCREW
LOCKWASHER
NUT-HEX
COUPLING-SPLIT
KEY
SHAFT
COLLAR
COLLAR
BUSHING CARBON
CAPSCREW-STUFFING BOX COVER
GLAND SPLIT
STUD
WASHER
NUT-HEX
PEDESTAL-DRIVER
STUFFING BOX COVER
WEARING RING-STUFFING BOX
LOCKWASHER
CAPSCREW
NUT-HEX
SHAFT SLEEVE
PACKING
LANTERN-RING
IMPELLER KEY
IMPELLER
IMPELLER WASHER
IMPELLER CAPSCREW SELF-LOCK
29
CASING
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
WEARING RING-CASING
GASKET CASING
LOCKWASHER
CAPSCREW
CONNECTOR
VALVE
TUBING
TEE
BUSHING-HEX
NIPPLE
VENT-AIR
GUARD-COUPLING
SCREW-COUPLING
NUT-HEX COUPLING
NAMEPLATE SAA (NOT SHOWN)
BRACKET NAMEPLATE (NOT SHOWN)
SCREW-DRIVE (NOT SHOWN)
NAMEPLATE FM, UL(C) (NOT SHOWN)
PIPE PLUG-GAUGE
PIPE PLUG-DRAIN
BASEPLATE-CASING SUPPORT
STEEL
STEEL
STEEL
ALUMINUM
STAINLESS STEEL
STAINLESS STEEL
STEEL
STEEL
CARBON
STEEL
BRONZE
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
CAST IRON
DUCTILE IRON
BRONZE
STEEL
STEEL
STEEL
BRONZE
GRAPHITE
TEFLON
STAINLESS STEEL
BRONZE
STAINLESS STEEL
STAINLESS STEEL
125# FLGD = CAST IRON
250# FLGD = DUCTILE IRON
BRONZE
FIBRE-NITRILE
STEEL
STEEL
BRONZE
BRASS
SOFT COPPER
BRONZE
BRONZE
BRASS
BRASS
STEEL
STEEL
STEEL
ALUMINUM
STEEL
STEEL
ALUMINUM
STEEL
STEEL
STEEL
* RECOMMENDED SPARES
PARTS LIST
8
UL & FM Listed
ITEM NUMBER
DESCRIPTION
MATERIAL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
MOTOR
SLEEVE
SLINGER
SPACER BRACKET
WEARING RING
CAPSCREW
PACKING
LANTERN RING
GLAND OUTER
GLAND INNER
HOOK BOLT
WASHER
NUT
IMPELLER
WASHER IMPELLER
CAPSCREW IMP-SELFLOCKING
CASING
ADAPTER RING
GASKET
GASKET ADAPTER
DRIVE SCREW
CAPSCREW
NIPPLE
TEE
VALVE NEEDLE
CONNECTOR
COUPLING
BUSHING
AIR VENT
TUBING
BRACKET NAMEPLATE
NAMEPLATE CAPACITY SAA
BASE PLATE
NAMEPLATE FM
STAINLESS STEEL
RUBBER
CAST IRON
BRONZE
STEEL
GRAPHITE
TEFLON
BRONZE
BRONZE
S. BRONZE
BRONZE
BRONZE
BRONZE
STAINLESS STEEL
STAINLESS STEEL
CAST IRON
NOT SHOWN
FIBRE NITRILE
NOT SHOWN
NOT SHOWN
STEEL
BRASS
BRONZE
BRASS
BRASS
BRASS
BRONZE
BRASS
SOFT COPPER
NOT SHOWN
NOT SHOWN
STEEL
NOT SHOWN
* RECOMMENDED SPARES
TROUBLESHOOTING
9
CAUSES
REMEDY
PUMP WILL NOT START
NO WATER DISCHARGE
Air pocket or air leakage in suction line
Suction connection obstructed
Impeller obstructed
Pump not primed
Impeller obstructed
Speed too low
Rated motor voltage different from line voltage i.e., 220 or 440
volt motor on 208 or 416 volt line
10
TROUBLESHOOTING
CAUSES
REMEDY
PUMP WILL NOT STOP
* Note: Refer to control panel manufactures installation instructions for other controller related problems.
WARRANTY
Armstrong Darling pumps are guaranteed against
defective workmanship and material for a period of
twelve months from date of shipment. Should the
Armstrong Darling pump fail within the warranty
period, our responsibility is limited to the repair or
replacement of defective parts provided such are
returned to our Plant, transportation prepaid. We do
not accept liability
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ORDER No.:
MIN. SUCT.PRESS.
SERIAL No.:
FLOW
HEAD
VOLT________ PHASE _____ Hz_____
OK
2. INSTALLATION
Compare electrical supply to one indicated on motor nameplate.
Compare current rating of overload relays and fuses in controller against full
load current value on motor nameplate.
3. ALIGNMENT
Verify the alignment of driver to pump. (Horizontal Pumps Only)
Verify suction and discharge for pipe strain.
Do the flanges meet squarely?
4. ROTATION
Manually turn coupling to assure free rotation of pump and motor.
5. SYSTEM
Insure system is free of foreign matter which could damage the pump.
Responsible parties present when equipment is energized.
OK
7. FLOW
Has flow been established?
Take gauge and amperage readings (if motor driven) ?
Packing been adjusted to a slight leakage?
If pumps are equipped with mechanical seals, has the establishment of a
clear source of water to lubricate the seals been made?
Is the lubricating seal water pressure a constant 10 to 15 PSI above the
discharge of the pump?
8. READINGS
Flow, pressure and amperage readings taken immediately after correction of
all problems and restart.
WITNESS _________________________________________
WITNESS ____________________________________________
DATE: ____________________________________________
DATE: _______________________________________________
12