Escolar Documentos
Profissional Documentos
Cultura Documentos
Preface
Version 1
Intro
Introduction
Since the 1990s FRAMECAD have specialized in the development and supply of fastening
systems specifically for the light steel framing industry with an emphasis on quality, reliability
and speed. Our products are available with a choice of plating finishes to meet the demands of
variable climatic and environmental conditions.
FRAMECAD screw fasteners are produced by established ISO 9001 (and some 14001) certified
factories with a long tradition for producing consistent quality and adherence to strict
manufacturing and inspection standards to meet increasingly stringent building codes. This has
resulted in consistent product quality delivered to our customers.
FRAMECAD screws fasteners are increasingly available in multiple global locations to service
international demand for specialist products.
FRAMECAD products incorporate innovative new high torque drives such as the exclusive new
X-Drive, coating technologies such as E-Coat anti-corrosion plating and thread designs such
as the double helix thread used on the M6 Fastite. The use of such technologies has proved to
increase manufacturing, site productivity and structure durability.
This document has been published for the purpose of providing information of a general nature only.
Further, no guarantee, warranty, or any other form of assurance is given as to the accuracy, currency
or completeness of the information provided. Accordingly, any reliance on, or use, by you of any
information contained within this document for any purpose whatsoever shall be entirely at your own
risk, and any liability to you is expressly disclaimed to the maximum extent permitted by law.
Copyright 2009 FRAMECAD Solutions Ltd. Reproduction of any part of this document is prohibited,
except with the prior written consent of FRAMECAD Solutions Ltd.
FRAMECAD
WWW.framecad.com
Directory
Page Number
Introduction
Screw Selector
Ordering
FRAMECAD Contact Information
Ordering Form
Identifying a Screw
Understanding Screw length
10
11
13
14
15
21
26
37
Driver Bits
39
Screw Fundamentals
General
42
Strength Tests
43
44
Directory
Page Number
EPDM Washer Screws
Installation
45
46
47
Corrosion
Tests and Rating Methods
48
E Coat
50
ISO Categories
51
52
54
FRAMECAD
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Screw Selector
Application
Thickness of Steel
Up to 0.75mm
Drive
Image
Page
Walls
PH#2
SQ#2
15
X-Drive #1
16
PH#3
17
X-Drive #1
16
PH#3
17
Lox #2
X-Drive #1
Lox #2
X-Drive #1
19
19
PH#3
Offsite Frame Assembly
Up to 0.75mm
17
PH#2
SQ#2
15
X-Drive #1
16
PH#3
17
X-Drive #1
16
PH#3
17
Lox #2
X-Drive #1
Lox #2
X-Drive #1
19
19
PH#3
Up to 0.75mm
17
PH#2
Lox #2
X-Drive #1
Lox #2
X-Drive #1
18
19
FRAMECAD
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19
Screw Selector
Application
Thickness of Steel
Drive
Image
Page
Frame Errection
Notes
Joining Light Gauge Steel Frame Walls to each other
Hex Head
21
Hex Head
N/A
Hex Head
22
PH#2
23
Up to 0.95mm
SQ #2
Lox #2
SQ #2
Lox #2
24
Over 0.95mm
24
Hex Head
21
Hex Head
21
*Pin Point screws should only be used if the correct dimple hole size has been punched. The nominal hole size for 10 gauge screws is 3.8mm +/- 0.1mm. The nominal hole size when using the M6 Fastite is 5.1mm +/- 0.1mm. Screw holding
strength will reduce if the hole is too large and screw insertion effort will increase if the hole is too small. To change the dimple hole size, order the appropriate dimple tool from Framecad.
FRAMECAD
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Screw Selector
Application
Thickness of Steel
Drive
Image
Page
Hex Head
PH#2
Lox#2
21
27
Hex Head
Hex Head
PH#2
X-Drive #1
28
30
Sub Trades
32
4.5mm
PH#2
6 to 12mm
X-Drive #1
PH#2
X-Drive#1
Lox#2
PH#2
X-Drive #1
X-Drive#1
Lox #2
31
over 12mm
31
31
19
PH#2
18
Socket Hex
PH#2
X-Drive#1
PH#2
X-Drive#1
N/A
32
32
FRAMECAD
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Screw Selector
Application
Drive
Image
Page
PH#2
26
PH#2
Up to 0.75mm
PH#2
PH#2
X-Drive#1
Lox#2
PH#2
X-Drive#1
Sub Trades
33
34
31
31
PH#2
36
Connecting Brackets
Attaching Bracket to Light Gauge Steel
Hex Head
21
PH#2
Lox #2X
Drive #1
18
19
Hex Head
21
Screw Bolt
Hex Head
37
Hex Head
N/A
Hex Head
22
FRAMECAD
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Ordering
Contact Information
Asia
FRAMECAD Australia
Unit 1, 15-21 Huntingdale Rd, Burwood
Victoria 3125, Australia
PH: +61 3 9830 6691
Fax: +61 3 9830 6694
Email: PeterB@framecad.com.au
FRAMECAD
www.framecad.com
Ordering
Order Form
fs
Date:
Company:
P/O Number:
Delivery Address:
Purchaser Name:
Air Freight
Sea Freight
Phone Number:
Express Courier
Email:
Screws
Product
Code
Quantity
(000s)
Screw
Gauge
Threads
per Inch
Screw
Length
Head
Type
Drive
Type
Point
Type
Corrosion
Resistance
(hours)
Collated
/ Loose
Cost
per
000s
Driver Bits
Product Code
Quantity
(00s)
Unit Cost
(per 00s)
Signed:
http://framecad.com/products/building-products/fasteners-and-tooling
FRAMECAD
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Identifying a Screw
Understanding Screw Length
FRAMECAD
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Identifying a Screw
Screw Head Types
Head Types
Wafer
(2mm depth)
Wafer Button
Pan
Flat Pan
(2.8 3mm depth)
Flat Head
(1 2mm depth
range)
FRAMECAD
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Identifying a Screw
Screw Head Types
Countersunk
(CSK)
Countersunk Rib
(CSK Rib)
Bugle
Bugle Scavenger
FRAMECAD
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10
Identifying a Screw
Screw Driver Types
Lox Drive
Phillips Drive
Square Drive
(Robertson)
FRAMECAD
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11
Identifying a Screw
Screw Point Types
Streaker Point
Pin Point
(PP)
also known as sharp
or needle point)
Type 17
(T17)
FRAMECAD
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12
Applications
002589
Description
Part #
Carton
Quantity
(000s)
002601
10
003198
002589
10
003155
FRAMECAD
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13
Applications
001236
Part #
Carton
Quantity
(000s)
002056
002961
001236
002962
Manufacturing
Manufactured in ISO 9002 and ISO 14001 certified and approved facilities
The fasteners comply with SAE J78, DIN 18182 and ASTM C 1002, as referred in ICBO
report ER-5280, and are approved for use by the Uniform Building Code
Patent protected
FRAMECAD
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14
Applications
001792
Manufacturing
Description
Part #
Carton
Quantity
(000s
001792
Manufactured in ISO 9002 and ISO 14001 certified and approved facilities
Patent protected
FRAMECAD
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15
Applications
000550
Self tapping drill point is designed for easy penetration into heavy gauge metal
Low profile flat head sits perfectly flush in frame dimple, providing smooth surface for
cladding and lining
Under head serrations reduce stripping and provide resistance to vibrational loosening
during transport
Description
Part #
Carton Quantity
(000s)
000550
002878
10
6
003012
FRAMECAD
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16
Applications
002048
X-Drive
000418
Lox
Manufacturing
Manufactured in ISO 9002 and ISO 14001 certified and approved facilities
The fasteners comply with SAE J78, DIN 18182 and ASTM C 1002, as referred in ICBO
report ER-5280, and are approved for use by the Uniform Building Code
Patent protected
FRAMECAD
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17
Description
Part #
Carton Quantity
(000s)
10g 18
10g 18
10g 18
10g 18
002048
002963
001877
002964
8
6
8
6
12g 18
12g 18
12g 18
12g 18
003617
003176
002965
002966
6
6
6
6
10g 18
10g 18
10g 18
10g 18
000418
000392
001996
001790
8
6
8
6
12g 18
12g 18
12g 18
12g 18
x 22mm,
x 22mm,
x 22mm,
x 22mm,
001241
001437
002054
001233
6
6
6
6
FRAMECAD
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18
Screw Data
Files Structure Erection
Applications
002094
Description
Part #
Carton Quantity
(000s)
10g 16
10g 16
10g 16
10g 18
10g 16
10g 16
001989
001870
002047
001789
001548
003063
1
1
1
1
1
1
002095
002440
001991
002409
002465
002408
002417
002251
1
1
1
1
1
1
1
1
14g 14
14g 14
14g 14
14g 14
002094
002413
002443
002442
1
1
1
1
FRAMECAD
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19
Applications
002251
Description
Part #
12g 24 x 32mm, HWH, Hex, Deep Driller, 1000hrs, Loose (without washer)
002251
FRAMECAD
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20
Application
001869
Description
Part #
Carton Quantity
(000s)
001869
001539
10
10
FRAMECAD
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21
Application
002090
Description
Part #
8g 14
8g 14
8g 14
8g 14
8g 14
000382
002080
001041
001854
002081
002090
Application
002077
Description
Part #
002082
002077
FRAMECAD
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22
002091
Application
002092
Description
Part #
8g 18
8g 18
8g 18
8g 18
002078
002079
002091
001896
002092
002093
002070
002071
002072
002073
FRAMECAD
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23
Application
002086
Description
Part #
8g 18
8g 18
8g 18
8g 15
8g 15
8g 18
8g 18
003180
002058
001857
001855
003199
003114
002086
10g 16
10g 18
10g 16
10g 16
10g 16
FRAMECAD
www.framecad.com
001892
002727
001893
001955
001544
24
Application
002062
Features
Description
Part #
8g 18
8g 18
8g 18
8g 18
002061
001852
002062
001853
FRAMECAD
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25
Application
001357
Description
Part #
001894
001865
003042
12g 14
12g 14
12g 14
12g 14
12g 13
12g 14
12g 13
12g 14
001864
001816
001551
001357
002730
001361
003177
001359
14g 10
14g 10
14g 14
14g 14
14g 14
14g 14
002907
002889
002444
002445
002682
002681
FRAMECAD
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26
Application
002059
Description
Part #
M6.2 13 x 50mm, HWH, Hex, Neo, TG, SP, UDP, 2000hrs, loose
12g 14 x 45mm, HWH, Hex, Neo, TG, SP, DP, 2000hrs, Loose
002628
002059
FRAMECAD
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27
Application
002678
Description
Part #
000547
002678
Application
002671
Features
Description
Part #
002671
002672
002673
FRAMECAD
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28
Application
Specialist screw for 6-12mm thick Fibre Cement Board to light steel framing
Patented extra wide CSk Rib head design allows minimum countersink allowing for
direct paint finishing
Drill point to pierce through steel
X-Drive for stability
Description
Part #
002050
Application
001992
002099
FRAMECAD
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29
Description
Part #
001358
002656
002099
002967
001349
10g 16
10g 16
10g 16
10g 16
001540
002968
001867
001868
8g 18
8g 18
8g 18
8g 18
8g 18
8g 18
8g 18
8g 18
FRAMECAD
www.framecad.com
001992
001860
001990
001851
002061
001852
002062
001853
30
Application
001541
Description
Part #
6g 15
6g 15
6g 15
6g 15
6g 15
6g 15
6g 15
6g 15
6g 15
6g 15
6g 15
002097
002890
002638
001400
001541
001846
002067
001845
002639
001360
001847
FRAMECAD
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31
Application
001849
Description
Part #
003153
003154
6g 20
6g 20
6g 20
6g 20
6g 20
6g 20
6g 20
6g 20
6g 20
6g 20
001440
002068
002706
002087
002088
000387
001849
001848
002707
001850
8g 18
8g 18
8g 18
8g 18
002726
001858
001861
002471
FRAMECAD
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32
Application
002074
Description
Part #
002074
002075
Application
002096
Features
Description
Part #
002096
FRAMECAD
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33
Application
002076
Ribbed CSK head grips profile and forces CSK head down
leaving a flush surface
Description
Part #
002405
002406
002076
002069
001542
FRAMECAD
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34
Application
002652
Description
Part #
003085
003086
002652
002653
003084
002321
002653
Economical
Sleeve that expands and locks bolt into place
when tightened
002103
FRAMECAD
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002100
002101
002102
002103
002886
003087
35
Application
002911
Description
Part #
002908
002911
002674
002675
002888
002887
002904
002905
002909
002910
FRAMECAD
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36
Driver Bits
Image
SQ#2
Image
Part #
001552
001882
003156
Part #
001441
002793
X#1
Image
Lox#2
Image
Part #
002850
001347
002418
001466
000398
001014
001881
Part #
PH#3
002959
FRAMECAD
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37
Driver Bits
Image
Part #
000399
001372
Lox#3
Image
PH#2
Image
Part #
001381
001549
002500
001380
002647
Part #
001553
001554
Hex
5/16
Image
Part #
003220
003221
Hex
3/8
FRAMECAD
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38
Driver Bits
Image
Part #
004740
003100
004741
Image
Part #
N/A
N/A
001404
FRAMECAD
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39
Screw Fundamentals
General
Fastening to Metal
For successful connection, the screw must be of
sufficient length to ensure at least 3 threads are
protruding through the fastened material and the drill
point length must be greater than the total thickness
of metal being fastened into
Note
Caution must be taken when tightening screws.
Screws must be fully tightened however caution must
be taken not to over tighten as this can lead to the
thread being stripped, significantly affecting the connection and load capacities.
Installation Guidelines:
FRAMECAD
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40
Screw Fundamentals
Strength Tests
Axial Tensile
Strength
Shear Strength
Torsional Strength
Pull-out Resistance
Amount of force required to pull a fastener out of a specified thickness of wood or steel.
Ultimate Load
A load that during a controlled test, produced complete failure of the fastener.
FRAMECAD
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41
FRAMECAD offers a unique High Torque Drive systems. Many jobs, such as frame construction
and fixing fibre cement cladding, are quicker and easier to do when using a high torque drive.
The Lox drive system has 12 points of contact, delivering maximum torque. The XDrive
system offers high torque, yet can be fitted into a low profile screw head, making it the perfect
choice for steel framing screws.
FRAMECAD
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42
Do not overdrive. Overcompression will damage the washer and reduce its
effectiveness
TOO LOOSE
Sealing material is not visible; not enough compression to seal
CORRECT
Sealing material slightly visible at edge of washer - assembly is water tight
TOO TIGHT
Washer is deformed; sealing material pressed beyond fastener edge
EPDM Washers
Using high quality EPDM washers is a critical part of having a watertight roof. Because washers
are small and relatively inexpensive, their importance in a roofing project is sometimes
overlooked. A poor quality washer can result in enormous costs if it is made of inferior material.
The washer is vital in maintaining the integrity of the roofing system. A failure in the washer can
mean at best replacement of the screws, or at worst, considerable damage to the entire roof
and building structure. FRAMECAD uses only premium EPDM compounds for its range of
roofing screws, ensuring a high quality fastening solution for steel framed roofs.
FRAMECAD roofing screws incorporate the use of DEKS EPDM washers. Deks quality roofing
washers are chosen globally by major fastening suppliers to ensure their fastening systems
provide a weather-tight seal against wind, rain, heat and sunlight.
FRAMECAD
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43
Design
FRAMECADs washer design ensures sealing at ALL points of contact between screw and roofing
sheet. The illustration below shows how the washer has a clear advantage over conventional
washer designs.
Multi-Seal
1.
2.
3.
4.
FRAMECAD
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44
Winged Drill Points are screws with 2 wing like tabs located just above the drill point. When
fixing fibre cement or engineered timber cladding such as plywood or OSB etc to steel that is
0.75mm (or thicker) it is important to use a screw that has wings. The wings create a clearance
hole removing the requirement to pre-drill holes. The clearance hole maintains the screw
rotation speed and allows the drill tip to penetrate the steel quickly with-out jacking (lifting)
and potentially weakening or cracking the board
Installation Guidelines
FRAMECAD
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45
Corrosion
Tests and Rating Methods
Corrosion Resistance
Corrosion resistance is an extremely important factor to consider when purchasing screws, and
is often over looked when putting a structure together. Moisture, airborne chemicals and
pollutants all can combine to reduce the life of carbon steel fasteners through the process of
corrosion, threatening the integrity of the structure.
When choosing a screw, careful attention needs to be paid to the application it is being used for
and the level of exposure to the elements it will receive. Questions such as; is the project in a
coastal area subject to salt laden air, or is it in an urban area where acid rain will attack exterior
components of the building?, also how long will the structure be under construction,
exposing interior components to the elements prior to the building being enclosed? all need to
be considered.
There are also unique aspects of light gauge steel that will impact structures differently than
other building materials. The shape of the common steel track section can act as a trough
during construction, collecting rainwater and morning dew and the type and location of
thermal insulation used in the wall system and the relative humidity can result in water vapour
condensing within exterior walls. Also, since steel framing members are inherently straight and
true, it is easier to attain quality construction with less air infiltration through walls. This
reduced air movement in wall cavities can cause moisture to accumulate, corroding steel studs
and fasteners, if protection is not provided.
Unlike many building components for which the designer can look to codes or industry
standards for guidance, these sources offer little help with the issue of fastener corrosion. Most
codes are very general, requiring fasteners to have a corrosion resistant treatment with no
further detail.
A better guide to go by may be found in the results of long range testing that has been
conducted by ASTM and other organizations to determine the corrosion behaviour of zinc
coatings (Zinc being the most common coating used to protect the screw from corrosion). The
service life of zinc coating and hence the corrosion protection of the screw, is a function of its
thickness and the type of environment to which it is exposed.
On the following page is the result of worldwide testing comparing the behaviour of
electrodeposited zinc in various atmospheres
FRAMECAD
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46
Corrosion
Tests and Rating Methods
Service Life of Electrodeposited Zinc- Average Atmospheric Corrosion Rates:
Industrial 5.6 m/year
Suburban 1.3 m/year
Indoors less than 0.5m
For fasteners, the most widely used guide for rating and selecting coatings is the relative
performance in the Salt Spray Testing (see below for definition). Although this test is not an
indication of field life, it does give the specifier knowledge of how a finish compares to other
types of finishes.
When selecting fasteners, you need to consider the field conditions and the relative level of
finish performance desired. FRAMECAD offer screws with different coating Salt Spray Test (SST)
ratings varying from 24hrs or 48hrs for internal dry applications such as drywall linings through
to 1000hrs and 2000hrs for exterior metal cladding & roofing applications. For steel framing
assembly & erection we recommend the use of 1000hrs rated (equivalent to Class 3 per AS
3566.2) products.
Testing Methods
The relative performance of the various corrosion protection methods is determined by
standard laboratory testing. While these tests cannot predict installed service life, they are an
important part of fastener manufacturers quality control program and help the fastener
specifier understand the relative performance of various coatings.
Corrosion Testing Methods
Salt Spray Test (SST)
-Measure in Hours
Kesternich Test
-Measured in Cycles
FRAMECAD
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47
Corrosion
E-Coat Protection
E-Coat
E-Coat is the latest generation in screw coating / corrosion resistance technology and addresses
many of the past issues associated with standard coatings such as recess fill and abrasion.
E-Coat advantages:
No recess fill enabling more torque transmission due to higher driver engagement
A thinner film build, which doesnt clog threads. This allows screws to be driven with
less effort
1000 hr + SST Corrosion protection
Scratch and Chip Resistant increasing service life as the protective coating is much less
likely to be damaged during installation
Environmentally friendly application method
FRAMECAD
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Kesternich
Rating
Cycles
0
2&3
1000
10
2000
15-20
48
Corrosion
ISO Categories
Environmental Characteristics
Mild urban/rural (ISO category 1-2)
Away from all above environments and corrosive fall-out within 2kms.
Light industrial/urban (ISO category 2-3)
This environment is widespread in industrial/urban areas, away from all environments listed
below, and typically 500m from heavy industrial fall-out, or where small industries lead to
moderate level of fall-out from small stacks etc.
Industrial (ISO category 3)
Characterised by fall-out from adjoining severe industrial environments or where small
industries lead to significant industrial fall-out. Generally includes other service buildings
located near heavy industrial plants, including out-buildings of the plant itself.
Moderated marine (ISO category 3)
Generally between 300m and 1000m from marine surf, although topography and/or strong
prevailing winds may extend this distance. Characterised by occasionally noticeable salt smell.
Airborne salt present, but not visible as haze.
Severe industrial (ISO category 4)
Characterised by fall-out and emissions form stacks, sulphur and acid smells. Includes only plant
buildings themselves and any building immediately under stacks. Also includes buildings with
high internal humidity and/or corrosion from operations within.
Severe marine (ISO category 4)
generally between 100m from the beach front and approximately 300m inland. In high wind
areas, may extend further inland depending on prevailing winds and geography of the area.
Characterised by strong salt smell and haze, salt smearing and salt build-up in unwashed areas
of structures. Generally a noticeable deterioration of most building materials evident.
Very severe industrial (ISO category 5)
Characterised by heavy fall-out and emissions form stacks, and strong sulphur and acid smells.
Generally very high rates of corrosion in most building structures are evident.
Very severe marine (ISO category 5)
Includes off-shore areas and up to 100m from the high waterline of areas with breaking surf
(site inspection required).
FRAMECAD
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49
Screw Type
Drill Point
Material Thickness (mm)
.75
FRAMECAD
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.95
.95
.75
.95
.95
.75
.95
.95
>.95
4.5
12
>12
.75
50
Screw Type
Sharp Point
Material Thickness (mm)
.75
FRAMECAD
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.95
.95
.75
.95
.95
.75
.95
.95
>.95
4.5
12
>12
.75
Type 17
Other
Masonary Bolt
Hardened Pins
51
Conversion Table
Screw Gauge Conversion Table
6g
3.5mm
8g
4.2mm
10g
4.8mm
12g
5.5mm
14g
6.3mm
M5
5mm
M6
6mm
M8
8mm
FRAMECAD
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52