Asset name :steam boiler

Technical information:
Boiler type: LOOS Universal UL-S 22000
Steam capacity: 22 tons / 13 Bar saturated
Burners: Weishaupt multifuel
Fuel: Natural gas and light fuel oil
Control system: LOOS with Siemens Simatic S7 PLC
Feed water tank: LOOS - 15 m3 with deaerator and S7 PLC
Feed water pumps: 2 x Grundfoss SR32-9

Machine Details
Make
Model
Year
Condition
Details

Steam Boiler LOOS 22 t/h, Natural Ga

Ref
88280
LOOS Universal UL-S 22000 13 bar
Location Finland
2002
Used
Steam Boiler LOOS UL-S 22 t/h - 13 bar, Natural Gas + Liquid Fuel

Maintenance checklist

Inspect and clean fireside surfaces.

Inspect all burner refractory material.
Inspect all manhole gaskets for leaks.
Inspect and test all system valves.
Inspect and test all safety valves.
Clean and rebuild low water cut-off.
Recalibrate all operating controls.
Overhaul feed water pumps.
Clean condensate receiver.
Inspect electrical terminals.
Switch boiler automation to summer mode.
Check fuel oil levels. ---counter
Clean and inspect chimneys.
Clean and tune boiler and components.

Periodic Maintenance
These items should be addressed by the building's maintenance staff on a continual basis, or as often as
indicated below:
Check and maintain proper oil level in compressor lube tank (daily). Use SAE 20/30 oil.
Clean oil filters at least twice a week:
- Shut-off power to pump motor.
- Close shut-off valve.
- Pull out filter. Clean filter and re-insert into housing.
- Place strainer cap into proper position, restart pump motor, and check vacuum.
- Vacuum reading must be high; if not, check seal on cap. If reading is high, then open oil valve.
- Check oil pressure reading at the burners.
Keep sight glasses clean. This allows for a clear view of the burner flame and any carbon buildup on the boiler's combustion chamber (as needed).
Keep air filters clean. A clogged air filter can lead to poor air/oil mixture and carbon build-up
(as needed).
Check oil circulation temperature at sidearm pre-heaters. Inlet temperature should be 110 F to
120 F, and outlet temperature should be 140 F to 150 F for No. 6 oil (daily).
Flush drain low water cut-offs/sidearm oil pre-heater (twice a week).
Flush drain low water cut-offs while burner is on and a flame is present in the boiler's
combustion chamber. When the unit is flushed, the flame should turn off. Allow the burner to
start before checking other low water cut-offs.
Flush down water-line heater, shut off lower isolation valve, open drain valve to flush unit, shut
drain off valve, and reopen isolation valve.
Conduct boiler bottom blowdown to clear sludge and sediment, control high water, and control
chemical treatment concentrations (monthly or as needed).
Monitor the make-up water being added to the boiler and/or the boiler feed unit. Since the
system operates via closed loop, an excess amount of fresh (untreated, oxygenated) water
supply is detrimental to boiler components and is often a sign of a leak in the system.
Monitor smoke alarm on a weekly basis:
- Wipe light source and receiver.
- Smoke alarm unit should not be set at its highest point.
- Unit should be set in accordance with NYC Buildings Department standards.
Maintain a rigorous boiler chemical feedwater treatment program.
Maintain a bo

iler room log to record any problems and routine maintenance.

Check combustion, inspect burner controls, and inspect burner operation.
Conduct trap inspection program with replacement of trap elements in apartment units and
steam traps within the cellar.
Conduct pipe inspection program to ensure all pipes are pitched in the direction of steam source
(one-pipe steam systems) or condensate drainage (two-pipe systems).