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4.1 INTRODUCTION
CGD represents the last mile in the gas value chain and gas is supplied at low / medium pressure
to Residential, commercial consumers and small industrial consumers (PNG) and Transportation
segment as vehicle fuels (CNG).
CGD network involves movement of small volumes of gas through small diameter medium to
low pressure distribution pipelines by a local distribution company to a large number of retail
consumers. It is an integrated network of steel, poly ethylene (PE) and medium density
polyethylene (MDPE) pipelines along with CNG dispensing stations. (Chandra, 2013)
Gathering Lines
Gathering lines collect crude oil and raw gas from producing areas.
4.2.2
Gathering Station
The gas produced from the wells has enough pressure to enter gathering lines directly without
compression. Sometimes compressors are added to boost the pressure to overcome other
Gathering lines pressure. These stations are called gathering station. (Dubey, 2011)
4.2.3
The natural gas that is received at the city gas station is mostly passed through a cleaner to
remove liquids and dust. The primary function of the city gas station is to measure the amount of
incoming gas. It is generally measured through orifice meters. Another function is to reduce the
pressure of the gas to be sent for distribution, as the distribution system requires much lesser
pressure than that in long distance transmission. Mechanical devices called pressure regulators
lower the gas pressure and helps to control the flow rate to maintain desired pressure level
throughout the distribution system with the reduction in pressure the natural gas also becomes
cooler so sometimes it has to be heated up in regions where the temperature is below zero
degree. Last but not the least, at the city gas station the odorization of the natural gas takes place.
Different types of odorants are used so that the smell makes the presence of escaping unburnt
gas recognizable at very low concentration. This serves as a warning well before the gas
accumulates to hazardous levels; a mixture of air and natural gas are explosive over the range of
5% to 15% natural gas. To ensure safety, odorized natural gas is detectable at concentration of
just 1%. (Anonymous, 2011)
The main components of City Gate station are
a. Gas filtration skid
b. Pressure reduction skid
c. Flow metering skid
DRS is a device used to reduce the pressure from 27 bar to 4 bar. It is the interface between the
steel grid network & the medium pressure network. The locations the DRS mainly depends on
the requirements of the area i.e., the type of customers to the company.
The various components in the DRS include the following,
a. Slam shut valves for controlling the flow
b. Filtering skid
c. Pressure reduction skid
d. Odorizing Unit
Odorizing unit is highly essential to ensure the safe distribution of the both CNG and PNG. The
odorants mainly include the mercaptans. These odorant is injected in to the natural gas to detect
leaks if any. The odorants used is Ethyl Mercaptan.
e. Metering System
Pipeline customers demand to know they receive the same amount of oil or gas they put in.
pipeline companies generally use direct volume meters or inference meters. Some types are as
follows
1. Positive displacement meters
2. Turbine meters
3. Orifice meters
4. Ultrasonic meters
5. Coriolis meters (Dubey, 2011)
4.2.5
Piping system
Pipeline network consists of steel pipeline & polyethylene pipeline. A typical CGD network
should consists of the following:
(a) Primary Network
A medium pressure distribution system comprising of pipelines, gas mains or distribution mains
normally constructed using steel pipes and connects one and more transmission. Pipeline to
respective CGS or one or more CGS to one or more DRS.
(b) Secondary Network
A low pressure distribution system comprising of gas mains or distributions mains usually
constructed using thermoplastic piping (MDPE) and connects DRS to various service regulators
at commercial, industrial and domestic consumers.
4.2.6
District regulation station are installed where the distribution is to be done like in the industrial
area and commercial segment. Gas to the various consumers is transferred after being maintained
at a pressure of about 4-5 bar. Then the gas is transmitted to single stream regulator through 4 bar
medium pressure PE pipelines. SR further reduces the pressure from 4 bar to 100 mbar. From SR
the gas is supplied through a 10 mbar low pressure PE pipeline to a G.I. riser isolation wall.
From this valve the gas is carried through a G.I. (Galvanized Iron) 10 mbar pipelines to end user.
The control valve is placed at the height of 5 ft which controls the flow. Then a regulator are
installed which rings down the pressure to 21 mbar for home users. A meter is installed which
tells the amount of gas being used depending on which they are charged. (Prasad, 2011)
4.2.7
CNG Infrastructure
CNG vehicles storage cylinders need to be filled at a pressure of 200 bars. Online Stations are
equipped with a compressor of relatively small capacity, which compresses low pressure
pipelines to the pressure of 250 bar for dispensing CNG to the vehicle cylinder. The investment
in an online station is midway between daughter station & mother station.
References
American Gas Association. (2014) How Does the Natural Gas Delivery System Work? Available
from: http://www.aga.org/Kc/aboutnaturalgas/consumerinfo/Pages/NGDeliverySystem.aspx
[Accessed: 12th Nov 2014]
Anonymous. (2011) CGD Introduction report.
Chandra P. (2013) City Gas Distribution: Coming Out of the Woods. Dolat Capital. Jan 2013
Das A.T. (2011) Report on CGD Business in India. School of Petroleum Management,
Gandhinagar
Dubey S. (2011) City Gas Distribution. School of Petroleum Management, Gandhinagar
Gas transmission and distribution system. (March 2010) Mahanagar Gas Limited, Mumbai.
Available from: http://www.mahanagargas.com [Accessed: 15th Nov 2014]
Operation and Maintenance Manual, 3rd edition, Gandhinagar: GSPC GAS
Prasad S. (2011) Overview of CGD Business in India. School of Petroleum Management,
Gandhinagar