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Article history:
Received 7 July 2014
Received in revised form 20 October 2014
Accepted 14 December 2014
Available online 17 December 2014
Keywords:
Bacillus cereus spores
High pressure high temperature treatment
Dipicolinic acid
Spore refractility
Germination and inactivation
Carvacrol
a b s t r a c t
The inactivation of bacterial spores generally proceeds faster and at lower temperatures when heat treatments
are conducted under high pressure, and high pressure high temperature (HPHT) processing is, therefore, receiving an increased interest from food processors. However, the mechanisms of spore inactivation by HPHT treatment are poorly understood, particularly at moderately elevated temperature. In the current work, we studied
inactivation of the spores of Bacillus cereus F4430/73 by HPHT treatment for 5 min at 600 MPa in the temperature
range of 50100 C, using temperature increments of 5 C. Additionally, we investigated the effect of the natural
antimicrobial carvacrol on spore germination and inactivation under these conditions. Spore inactivation by
HPHT was less than about 1 log unit at 50 to 70 C, but gradually increased at higher temperatures up to about
5 log units at 100 C. DPA release and loss of spore refractility in the spore population were higher at moderate
(65 C) than at high ( 70 C) treatment temperatures, and we propose that moderate conditions induced
the normal physiological pathway of spore germination resulting in fully hydrated spores, while at higher temperatures this pathway was suppressed and replaced by another mechanism of pressure-induced dipicolinic acid
(DPA) release that results only in partial spore rehydration, probably because spore cortex hydrolysis is inhibited.
Carvacrol strongly suppressed DPA release and spore rehydration during HPHT treatment at 65 C and also
partly inhibited DPA release at 65 C. Concomitantly, HPHT spore inactivation was reduced by carvacrol at
6590 C but unaffected at 95100 C.
2014 Elsevier B.V. All rights reserved.
1. Introduction
High pressure treatment at elevated temperature (HPHT) has gained
an increasing interest as an alternative for thermal appertization (HT) of
low acid foods. In the HPHT process, products are rst preheated to a
moderate initial temperature (typically 7090 C), and subsequently
pressurized for a few minutes at 500800 MPa. Because pressure buildup is rapid, the products heat up by compression heating and reach process temperatures of 100120 C. Similarly, product temperature
rapidly drops to approximately the initial temperature during pressure
release. Because adiabatic heating and cooling are volumetric, solid
products can be heated more rapidly by HPHT than by conventional
heating, and, when considering the thermal component only, HPHT processes will have a lower total thermal impact on the product than HT
processes with the same process value (F0). As a result, HPHT processing
is generally advantageous for the retention of avor, color, texture, and
http://dx.doi.org/10.1016/j.ijfoodmicro.2014.12.016
0168-1605/ 2014 Elsevier B.V. All rights reserved.
46
Cortex hydrolysis leads to core rehydration, which in turn allows the degradation of small acid soluble proteins (SASPs), ATP generation and, nally, resumption of DNA, RNA and protein synthesis when the spore core is
fully hydrated. During germination, spores gradually lose their extreme
resistance and they can subsequently be inactivated by UV radiation, hydrogen peroxide, heat or pressure (Paidhungat et al., 2002; Reineke et al.,
2013c; Wuytack et al., 1998).
HP treatment at 500 MPa and moderate temperature also triggers
spore germination but, at least in B. subtilis, this germination process
differs in several features from that induced at moderate pressures.
One important difference is that spores lacking nutrient receptors also
germinate at very high pressures. The earliest detectable event under
these conditions is the release of DPA, and the current view is that
pressures N500 MPa induce the direct opening of DPA channels in
the spore's inner membrane by a physicochemical mechanism as opposed to the physiological process that takes place at low pressures
(Paidhungat et al., 2002; Reineke et al., 2011, 2012; Setlow, 2013).
Cortex hydrolysis and spore core rehydration also take place, but
spore germination is not complete or is delayed, since no degradation
of SASPs and ATP production are observed immediately after treatment,
possibly because of inactivation of Gpr, the germination protease
that normally degrades the SASPs (Black et al., 2005; Reineke et al.,
2013c; Wuytack et al., 1998). Moderately increased temperatures
(up to 60 C) generally stimulate HP-induced spore germination, in particular the physiological germination induced by moderate pressures
(Wuytack et al., 1998). On the other hand, higher temperatures, like
those prevailing in HPHT processes (typically 90 C) probably suppress physiological spore germination because they may irreversibly
denature proteins of the germination system like Gpr and the cortexlytic enzymes. Nevertheless, even at very high temperature and pressure, HPHT treatment triggers Ca-DPA release and a partial rehydration
of the spores, and this is believed to be the reason for the higher spore
inactivation efciency of HPHT treatment compared to HT treatment
(Margosch et al., 2004; Reineke et al., 2013a, 2013b, 2013c).
The combination of HP treatment with natural antimicrobial compounds has been explored as a strategy to enhance microbial inactivation, and several studies have reported synergistic effects. While most
of these studies have been conducted with vegetative bacterial cells,
synergistic effects have also been observed with spores. Nisin enhanced
HP inactivation of spores from Alicyclobacillus acidoterrestris, B. subtilis,
Bacillus cereus, Bacillus amyloliquefaciens and Clostridium sporogenes,
while for some bacteria, no enhancement of spore inactivation was
seen (Black et al., 2008; Hofstetter et al., 2013a; Sokolowska et al.,
2012). The effect of reutericyclin was also species dependent, with an
enhanced inactivation in Clostridium beijerinckii, but reduced inactivation in C. sporogenes (Hofstetter et al., 2013a). Olive powder also slightly
reduced spore inactivation by HP treatment in B. cereus (Marco et al.,
2011). A group of natural antimicrobials that have received growing
attention is composed of essential oils from herbs and spices, because
of their ability to control spoilage bacteria, inhibit foodborne pathogens
and extend shelf-life (Gayan et al., 2012). Essential oils have been
reported to increase the inactivation of bacterial spores by heat. For
instance, the time needed for a 6 log reduction of Bacillus coagulans
spores at 100 C was reduced from 3.25 min to 1.67 min in the presence
of 400 g/g oregano essential oil in nutrient broth (Haberbeck et al.,
2012). However, to our knowledge, no information is available on the
combination of essential oils with HPHT treatment to enhance bacterial
spore inactivation.
In the present study, we investigate the effect of carvacrol on the
HPHT inactivation of B. cereus spores. Besides quantifying spore inactivation and germination by plating methods, we also report the release
of DPA and the loss of spore refractility. Together, these data provide
novel insights in the mechanisms of B. cereus spore inactivation and germination at different treatment conditions (600 MPa, 50100 C with
holding time of 5 min), and in the way by which carvacrol interferes
with these mechanisms.
47
Fig. 1. Recorded pressure and temperature history of sample subjected to (A) 600 MPa, 50 C,
5 min and (B) 600 MPa, 95 C, 5 min: t1: preheating time at atmospheric pressure from 4 C to Ti
(only part of t1 shown); t2: time of pressure build-up; t3: isolation time (90 s); t4: isobaric and
isothermal treatment time. Inactivation is studied from the start of period t4, indicated as
t = 0 min.
In a rst experiment, we determined spore inactivation and germination after HPHT treatments at a single pressure (600 MPa) but over
a wide range of different temperatures (50100 C). In these experiments, germination is operationally dened as the loss of resistance to
a 10 min/70 C heat treatment, and it should be emphasized that this
does not necessarily imply involvement of all the germination proteins
of the physiological germination process induced by germinants. When
we rst consider the results in the absence of carvacrol, a number of
observations can be made (Fig. 2). The treatments at 5060 C cause a
small reduction of 0.40.7 log units that could be due to the residual
48
9
8
7
Log N
6
5
4
3
2
1
0
ab c d
Initial HP50C
ab c d
HP55C
ab c d
HP60C
ab c d
HP65C
ab c d
HP70C
ab c d
HP75C
ab c d
HP80C
ab c d
HP85C
ab c d
HP90C
ab c d
ab c d
HP95C HP100C
Log N
presence of vegetative cells or spores that have not developed full resistance. Additional heat treatment before plating further reduced the
number of survivors by 0.81.1 log after HPHT at 55 and 60 C, indicating that these treatments induced spore germination. The HPHT treatments at 65 and 70 C also caused germination, but at the same time
they also caused more inactivation, probably because the germinated
spores were partially killed during the treatment. At still higher temperatures (75100 C), there was progressively more inactivation, up to
about 5 log at 95 and 100 C. As expected, heat sensitive survivors are
no longer detected after these treatments, and whether or not inactivation is preceded by germination under these conditions cannot be
deduced from the data. Treatment at 100 C did not enhance spore inactivation compared to at 95 C, probably due to the presence of a
superdormant spore fraction.
Carvacrol had a pronounced effect on spore germination and inactivation, except at the highest process temperatures (95 and 100 C).
First, it completely inhibited spore germination by HPHT at 5570 C.
As a result, spore inactivation under these process conditions remained
very low, and can probably be entirely ascribed to the residual vegetative cells. Interestingly, also at 7590 C, carvacrol suppressed spore
inactivation by 0.81.4 log units, and this suggests that inactivation
at these temperatures is also dependent on germination. At 95 and
100 C, nally, carvacrol had no effect on HPHT inactivation. This
could be because the mechanism of germination under these conditions
is different, or because the mechanism by which carvacrol suppresses
germination is not working.
For comparison, we also conducted thermal treatment at the
same temperatures (Fig. 3). In line with the high spore heat resistance
of B. cereus F4430/73, a considerable level of spore inactivation
was only observed at 100 C (4.2 log). It can also be seen that HPHT
9
8
7
6
5
4
3
2
1
0
a b
a b
a b
a b
a b
a b
a b
a b
a b
a b
Initial HT 50C HT 55C HT 60C HT 65C HT 70C HT 75C HT 80C HT 85C HT 90C HT 95C
a b
HT
100C
49
% of DPA release
100%
80%
60%
40%
20%
0%
a b
a b
a b
a b
a b
a b
a b
a b
a b
a b
a b
HP 50C HP 55C HP 60C HP 65C HP 70C HP 75C HP 80C HP 85C HP 90C HP 95C
HP
100C
100%
% of DPA release
80%
60%
40%
20%
0%
a b
a b
a b
a b
a b
a b
a b
a b
a b
a b
HT 50C HT 55C HT 60C HT 65C HT 70C HT 75C HT 80C HT 85C HT 90C HT 95C
a b
HT
100C
50
but the effect of carvacrol was larger at lower than at higher process
temperatures. At 50 and 55 C, the loss of spore refractility was
completely inhibited. At higher temperatures, the trend was similar to
that observed in the absence of carvacrol, with an increase (6065 C)
followed by a decrease (6585 C) and a plateau (85100 C).
A comparison of the patterns of DPA release and spore refractility
loss (Figs. 4 and 6) shows that, although the general trends show
some resemblance, both indices are not strictly correlated. Most notably, spores treated at 5560 C incurred a much larger refractility loss
than spores treated at 95100 C, despite a similar degree of about
80% DPA release. Loss of spore refractility during spore germination is
due to replacement of solutes by water. The rst event during spore germination that results in loss of refractility is the release of Ca-DPA and its
replacement by water, but this results only in a partial rehydration of
the spore core and thus a partial loss of refractility. Ca-DPA subsequently
activates the cortex hydrolases and the hydrolysis of the spore cortex
leads to further spore rehydration (Kong et al., 2010; Reineke et al.,
2013b, 2013c). Therefore, our data seem to indicate that all the HPHT
treatments trigger DPA release, but the released DPA triggers cortex
hydrolysis only at moderate temperatures. A possible explanation is
that the cortex lytic enzymes are inactivated during HPHT treatment
at N 65 C. The spore refractility data therefore further support the
A)
1.0
13195-14566
0.9
11825-13195
0.8
10454-11825
0.7
9084-10454
0.6
7713-9084
0.5
6342-7713
0.4
4972-6342
0.3
3601-4972
0.2
0.1
2231-3601
0.0
860-2231
B)
1
13195-14566
0.9
0.8
11825-13195
0.7
10454-11825
0.6
9084-10454
0.5
7713-9084
0.4
6342-7713
0.3
0.2
4972-6342
0.1
3601-4972
2231-3601
860-2231
hypothesis formulated above that HPHT treatment at mild temperatures may induce a physiological germination process by activating
the germinant receptors.
The spore refractility data also conrm that spore germination by
HPHT at mild temperatures is strongly inhibited by carvacrol. The effect
of various organic compounds on spore germination by nutrient and
non-nutrient germinants has been investigated previously (Cortezzo
et al., 2004; van Melis et al., 2011a, 2012), and carvacrol and other essential oil components can inhibit nutrient-induced germination of
spores from some Bacillus and Clostridium spp. (Bevilacqua et al.,
2011; Juneja et al., 2006; Periago et al., 2006). Interference with HP induced germination has been studied for sorbic acid (van Melis et al.,
2011b). In this study, undissociated sorbic acid (3 mM, pH 5.5) blocked
the germination of B. cereus by various nutrient germinants as well as
by mild HP treatment (150 MPa), but not by severe HP treatment
(500 MPa) and Ca-DPA. Since only the former triggers germination via
the germinant receptors, this led the authors to propose that sorbic
acid may interfere with the signaling pathway initiated by activation
of a germinant receptor and leading to the opening of the Ca-DPA channels. Unfortunately, DPA release was not reported in this study. At rst
sight, our results with carvacrol are different, since we observed strong
inhibition of germination at 600 MPa (5065 C). However, as discussed
above, the patterns of DPA release and loss of refractility suggest that
germination under these conditions may proceed through activation
of the germinant receptors. Why this was not the case in the study of
van Melis et al. (2011b) is not clear, but it could be because of strainspecic behavior or differences in experimental conditions such as
treatment temperature or medium. In any case, if we accept the hypothesis of receptor-dependent germination by HPHT at 65 C, carvacrol
may have the same mode of action as sorbic acid, i.e., it may accumulate
in the spore inner membrane and interfere with the signaling between
nutrient receptors and the Ca-DPA channel (van Melis et al., 2011a,
2011b). Also the effects of nisin and reutericyclin on DPA release and
spore inactivation by HPHT treatment may be related to their effects
on the spore membrane (Hofstetter et al., 2013a, 2013b).
At higher temperatures, in the absence of carvacrol, there is less DPA
release and the mechanism probably does not involve germinant receptors and cortex hydrolases, as discussed above. Our observations are in
line with previous studies with B. subtilis spores (Reineke et al., 2013a,
2013c) reporting that HP treatment caused full spore hydration when
it was conducted at lower temperature (e.g., 37 C) but only partial hydration when it was conducted at higher temperature (e.g., N 60 C).
This was explained by assuming a delayed onset of stage II germination
as well as the inactivation of cortex lytic enzymes at high temperatures.
Despite the different mechanisms, carvacrol also partially inhibited DPA
release and spore rehydration under the high temperature conditions,
probably because DPA release is affected by the impact of carvacrol on
the inner membrane. This may directly increase membrane permeability for Ca-DPA or indirectly promote opening Ca-DPA channels.
4. Conclusion
Plate counts of total survivors and heat resistant survivors, measurement of DPA release and microscopical analysis of spore refractility loss
have provided insight in the effects of HPHT treatment at 600 MPa and
different temperatures on spores of B. cereus F4430/73. The results suggest that treatment at moderate temperatures ( 65 C) induces the
normal physiological pathway of spore germination by activating the
germinant receptors, and resulting in fully hydrated spores. At higher
temperatures, physiological spore germination is suppressed and another mechanism of pressure-induced DPA release that results only in
partial spore rehydration takes over, probably because spore cortex hydrolysis is inhibited. Carvacrol strongly suppressed the physiological
germination mechanism during HPHT treatment at 65 C, and also
partly inhibited DPA release at 65 C. From an application point of
view, the addition of carvacrol does not increase the efcacy of spore
51
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