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Manual Instruction
For
Anti-Fouling System
(M.G.P.S.)
Supplied by:
Job No:
JS-11-114.
Project:
H1470.
Reference No:
KM38694/E.
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SYSTEM PRINCIPLE
The system produces anti-fouling ion using specially alloyed anodes.
There are two types known as the CU(copper) anodes and AL(aluminium) anodes.
CU Anodes are manufactured from copper as major part for system. The copper anode produces
ions which are transported by the seawater and carried into the pipework system to prevent marine
growth.
They release ions during electrolysis as following reactions.
Anodic reaction
Cathodic reaction
Cu Cu2+ + 2e
2H2O + 2e H2 + 2OH
AL Anodes are manufactured from aluminium as supplementary part for system. The slow
dissolution of the aluminium anode produces ions which spread throughout the system and produce
an anti-corrosive layer on the internal surface of sea water cooling lines.
They release ions during electrolysis as following reactions.
Cathodic reaction
Al Al3+ + 3e
3H2O + 3e 3/2H2 + 3OH
Product of Al(OH)3
Anodic reaction
-2-
2.
Set all anodes currents by pressing the buttons unless the readings of digital display
correspond to each current specified in Operation Manual.
3.
Switch off until ship starts engine(s) up and switch on when sea water pumps are running.
-3-
(JIS 5K-100A FLANGE WITH PIPE UPSTAND TYPE)
Before work, make sure of anode overhaul height by the length of anode & mounting sleeve over
the sea chest top.
1.
Pipe upstand (100A #80) to be supplied and fitted by client. Pipe to have minimum bore of
95mm inside after coating or lining to ensure clearance of anode mounting assembly.
Flange to be JIS 5K-100A.
B 1,2$ %0))7($6 6',?(+-% B' %)$&(B(& %5%*$>
Burn a hole in the sea chest top plate to suit outside diameter of pipe in position stated on
drawing.
B 1,2$ +* %0))7($6 6',?(+-%
Determine the position of the pipe upstand and burn a hole in the top plate of the sea chest to
suit pipe outside diameter. The anodes must be positioned between the sea water inlet grid
and suction pipes in the sea chest in case anode are installed in sea chest.
Recommended minimum dimensions for anode positioning 220mm between anode centers
and 120mm between anode center and the nearest steel works.
$76 )()$ 0)%*,+6 (+ )%(*(+3 $+%0'(+-9
1.1 Pipe is welded to the sea chest top plate on both top and bottom surfaces.
1.2 Flange top surfaces must be horizontal unless otherwise stated.
1.3 We recommend that any special paint or coating applied to the sea chest be also applied to the
pipe upstand.
2.
Bolt flange mounting complete with anode to mating flange on pipe upstand.
Remember to fit gasket between flanges and ensure no mechanical load is applied to cable.
-4-
WIRING OF SYSTEM
Client to supply all cables and connection boxes between :1.
2.
25
25
50
50
100
Each anode is assembled with different cable color for easy identification as follows;
CU (Copper) Anode Cable
- Red
WIRING UP
An earth (-ve) return must be installed at each separate anode location i.e. if the system supplied is
designed for 2 sea chests/strainers then 2 earth returns must be used. Use a min of 1 earth return for
every 4 Anodes. Ensure that a separate core of a multicore cable or a completely separate cable is
used for this purpose. Use cable as specified above. Connect to the terminals available in the
rear of the control unit marked 'earth returns'.
We suggest the cable connections are made by welding a bolt on to the strainer or sea chest close to
the anodes (but no nearer than 250mm).
Fit junction box close to anodes and wire to control panel using recommended cable as per
attached wiring diagram and control box drawing.
After switching on, check the polarity of the anodes in relation to the hull.
All anodes are to be positive, relative to a negative hull.
-5-
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doesnt work
POSSIBLE REASON
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IN-SERVICE INSTRUCTIONS
DESCRIPTION
Once the System has been installed it will perform two functions : 1.
Eliminate marine growth and reduce the corrosion rate in the seawater service lines.
2.
The System uses impressed current sacrificial anodes which last to designed life.
Once in service the anodes will require renewal within designed life.
Refer to instruction of anode renewal as specified separately.
Please ensure a reasonable dispatch time when ordering replacement anodes.
PART No.
QTY
CU (Copper)
KACU 550
AL (Aluminium)
KAAL 460
CU (Copper)
KACU 550
AL (Aluminium)
KAAL 460
ANODE LOCATION
E/R SEA CHEST
When ordering, inform of maker's reference number specified on the cover sheet of this drawing.
ADJUSTMENTS
The control panel is fully automatic and therefore does not require any adjustments in service.
CHECKING
We suggest that as a matter of course the Control Panel should be checked every week.
When checking, see that all the digital display ammeters are working, this will determine all is
correct. When the anodes have nearly wasted, the digital display above the corresponding anode
will start to fall. When this happens, turn the anode current knob back to zero and leave it until
the anode renewal.
Reset once again at sea after renewal to current settings given previously.
-7-
2.
3.
Remove anode flange together with used anode from sea chest or strainer.
4.
5.
6.
Connect anode cable in junction box at the correct position and switch on control panel when
sea water pumps are running.
7.
-9-
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