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Message to Our Custom

ughout
mercially available thro
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customers with
Acknowledging the num
mitment to provide our
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ge.
the world today, we
and application knowled
n
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us
t
men
es has
technically-sound equip
ake better-informed choic
m
to
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er
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sto
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d
an
es
past 40 years.
Enabling representativ
arren Rupp, Inc. for the
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While there are hund
own inherent design str
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either centrifugal or dis
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lt pumping
and weaknesses. As a re
proach to solving dicu
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R
PE
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ND
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gm
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ph
hragm (AODD)
powered, double dia
r-Operated Double Diap
Ai
ng
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lem
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ty ap,
variety of uniqu
heavy duty ball, heavy du
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ns.
ndard duty conguratio
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While we acknowledge
mping application, there
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and so
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PIPER
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We are proud to introdu
Pump Solutions!
Warren Rupp Team

2 www.warrenrupp.com

TABLE OF CONTENTS
Solution Providing Advantages - AODD pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
ATEX & CSA Certified Pump Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Solution Providing Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Primary Markets Served . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Signature Design Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Signature Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Best Practices - AODD Selection and Sizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17
Signature Configuration Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-25
Heavy Duty Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Heavy Duty Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Containment Duty Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23
Standard Duty Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Best Practices - Recommended Process Control Components . . . .26-27
Accessories - Process Control Loop. . . . . . . . . . . . . . . . . . . . . .28-29
Accessories - Tranquilizer/Options . . . . . . . . . . . . . . . . . . . .30-31
Accessories - Drum Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
OEM Solutions/WR10 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Signature Configuration Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-51
Heavy Duty Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-37
Heavy Duty Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-41
Containment Duty Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-45
Standard Duty Ball (Metallic) . . . . . . . . . . . . . . . . . . . . . . . . . .46-49
Standard Duty Ball (Non-Metallic). . . . . . . . . . . . . . . . . . . . . .50-53
Special Duty Configuration Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-69
High Pressure Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
High Pressure Blagdon Pumps . . . . . . . . . . . . . . . . . . . . . . . . .55-56
Filter Press Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
UL (Underwriters Laboratory) Pump . . . . . . . . . . . . . . . . . . . . . . .58
Dewatering Duty Submersible Pumps . . . . . . . . . . . . . . . . . . . . . .59
USDA Certified Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-61
FDA Material Compliant Pumps . . . . . . . . . . . . . . . . . . . . . . . .62-63
Mining/Construction Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . .64-65
Natural Gas-Operated Pumps . . . . . . . . . . . . . . . . . . . . . . . . . .66-68
CSA Certified Natural Gas Regulators . . . . . . . . . . . . . . . . . . . . . .69
One-Piece Bonded Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
After-Market Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
AODD Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Materials Profile/Recommended Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Commitment to Quality Built Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Warranty and Performance Guarantees. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
www.warrenrupp.com 3

SOLUTION PROVIDING ADVANTAGES...


Informed customers select AODD pumps vs. other pump types when
challenged with difficult pumping situations including:
Suspended Solids Non-Suspended Solids Line-Size Solids Abrasive Sludge & Slurries
High Viscosity Fluids Dry Running High Suction Lift Floor Space Restrictions
Corrosive Fluids Added Costs for Variable Flow Rates Added Costs for Installation Bypass Lines
Added Costs for Pressure Relief High Costs Associated with Packing Glands and Mechanical Seals
Loss of Suction (Prime Damage) Heat Generation Catastrophic Mechanical Seal Failures
Leakage from Packed Stuffing Boxes Insufficient NPSH (a) Cavitation Coupling Misalignment
Bearing Lubrication Contamination Shaft Deflections Slip Decreased Volumetric Efficiency
Bearing/Shaft (load) problems associated with operating below minimum flow Deadheading

Although the AODD pump is a displacement


type it is actually a hybrid and defies strict
classification. While its pressure versus
capacity characteristics resemble those of
a centrifugal pump, it is best defined as a
sealless, non (or semi) positive displacement
pump. The pumping principle provides
100% efficiency at zero flow.
AODD pumps are air (or natural gas) operated displacement type
pumps which uniquely differ from all other positive displacement
pumps. As a result of air pressure acting on the entire surface of the
diaphragm, the diaphragm is in a balanced condition while pumping.
This measurably extends diaphragm life over that of mechanically
operated diaphragm pumps. Because compressed air is limited, the
maximum pressure developed by the pump is also safely limited. Thus
AODD pumps are appropriately selected for on-demand
intermittent requirements.
4 www.warrenrupp.com

Air-Operated Double Diaphragm Pumps

Solution providing AODD pump installation selected to


reduce total costs of ownership and minimize floor space
allocation.

While AODD pumps are


self-priming from a dry
start, these pumps are
frequently installed in
flooded suction
installations as well as
on suction lift installations.
With caution given to
the non-wetted materials
of construction, AODD
pumps can be submerged,
for maximum installation
versatility.

Air-operated double diaphragm pumps safely


operate on deadheaded/standby demand
without added costs associated with the need
to relieve pressure. More importantly, at all
deadheaded condition points the AODD pump
consumes zero energy (SCFM).

Variable flow and head conditions are


achievable with the use of inexpensive offthe-shelf air line pressure regulators. Other
commonly used flow control methods include
restricting discharge and/or suction shutoff
valves. Today, AODD pumps are appropriately
selected for process control installations as
automated control devices
have become
commercially
available.

AODD
PUMP

www.warrenrupp.com 5

ATEX & CSA Certified Pump Options


World Leader in Fully Groundable, Spark-Free, Safe, Air & Gas-Operated Double Diaphragm
Technology and ATEX Compliant Products.
MATERIALS
SIZE MODELS

MAX FLOW

Non-Metallic
CP PP K NY CA CV AL

HEAVY DUTY BALL VALVE


1"
SB1
42 gpm (159 l/min)
1" HDB1
90 gpm (340 l/min)
HDB
HDB
2"
HDB2
135 gpm (511 l/min)
3"
HDB3
260 gpm (984 l/min)
4"
HDB4
260 gpm (984 l/min)
HEAVY DUTY FLAP VALVE
1"
SA1
42 gpm (159 l/min)
Heavy Duty Ball
2"
HDF2
140 gpm (530 l/min)
3"
HDF3
260 gpm (984 l/min)
4"
HDF4
260 gpm (984 l/min)
HDF
HDF STANDARD DUTY METALLIC
"
X02
4.4 gpm (16.6 l/min)
"
S05
15 gpm (57 l/min)
1"
S1F
45 gpm (170 l/min)
Heavy Duty Flap
1" S15
106 gpm (401 l/min)
2"
S20
150 gpm (568 l/min)
3"
S30
238 gpm (901 l/min)
STANDARD DUTY NON-METALLIC
SD
"
PB
4 gpm (15 l/min)
SD
"
S05
14 gpm (53 l/min)
"
S07
23 gpm (87 l/min)
1"
S10
23 gpm (87 l/min)
Metallic &
Non-Metallic
1"
S1F
45
gpm (170 l/min)
MetallicDuty
&
Standard
1" S15
100 gpm (378 l/min)
Non-Metallic
2"
S20
160 gpm (606 l/min)
3"
S30
238 gpm (901 l/min)
CONTAINMENT DUTY METALLIC
CD 1"
ST1-A
42 gpm (159 l/min)
1" ST1-A
90 gpm (340 l/min)
CD
HIGH PRESSURE 2:1
EH2 Ball
62 gpm (235 l/min)
2"
2"
SH2 Flap
62 gpm (235 l/min)
GH2 Gas
62 gpm (235 l/min)
2"
Containment Duty
UL LISTED
U1F
45 gpm (170 l/min)
1"
GAS PUMPS
Gas
"
G05
15 gpm (57 l/min)
1"
G1F
45 gpm (170 l/min)
1" G15
106 gpm (401 l/min)
Gas
2"
G20
150 gpm (568 l/min)
3"
G30
238 gpm (901 l/min)
Standard Duty

6 www.warrenrupp.com

ATEX Compliant
I M2 c T52
II 2GD T5

CP = Conductive
Polypropylene
PP = Polypropylene

Metallic
CI2 SS2 HC2

K
NY
CA
CV

=
=
=
=

PVDF
Nylon
Conductive Acetal
Conductive PVDF

AL
CI
SS
HC

=
=
=
=

Aluminum
Cast Iron
Stainless Steel
Alloy C

SOLUTION PROVIDING CAPABILITIES


Pumps abrasive and shear-sensitive materials
Low internal velocities handle abrasive slurries
with no damage to the pump or loss of volumetric
efficiencies. The gentle pumping action does not
shear fragile materials.
Pumps high viscosity fluids
Heavy and pourable fluids efficiently handled
Pumps solids up to 3" line size
Sealless
No mechanical seals or packing to leak
Self-priming
Maximum dry prime capabilities up to 24 ft. of water
Variable flow & pressure
Simply regulate the inlet air supply to adjust the
pump flow from zero to maximum rated capacity.
Optional discharge porting
Select bottom porting for high concentration of
heavy solids. Select top porting for thin liquids,
or if entrained air could be a problem.
Runs dry without damage or heat build-up
No internal damage
Deadheads against closed discharge
Discharge pressures equal to or greater than inlet
air pressure stops the pump without damage.
Expensive bypass systems & pressure relief valves
not required. The pump stops operation until the
discharge is opened.
Fully groundable
Portable & submersible
Certifications

ATEX

CSA

UL

CE
CE

USDA

FDA

www.warrenrupp.com 7

PRIMARY MARKET PROCESS MAPS


Ideal Pump Types for your Ceramic Process

SD

HDF
Raw
Materials

Mixing Tanks
above ground

HDB

Casting Machine

HDB

Deionized
Water

SD

Raw
Materials

HDF

HDF

Tank Cars
or Rail Cars

HDB

Holding
Tanks

Holding
Tanks

Mixing Tanks
below ground

Gravity
Molds
HDF

Glaze
Spray

Glaze

SDHP

High Pressure
Casting Machine

Ideal Pump Types for your Natural Gas Process

G1F Pump

G05 or G1F Pump

G05 or G1F Pump

Salt Water Transfer/Disposal

Tank bottoms circulation

Utility service for spill clean-up


and general fluid transfer

G30 Pump
Surface casing grout and cellar pump-out

GH2 Pump

G1F Pump

Wellbore circulation of heated liquid


to keep production tubing warm

GH2 Pump

Hot glycol circulation as heat


trace for well site applications

Produced water bypass of compressor


for reinjection into flowline

Ideal Pump Types for your Paint Process


6

7
HDB

Pigment Paste

Storage
Tank

Filling
Machine

Resins, Oils
Solvents

HDB
CD

Tank Cars
or Rail Cars
Pigment

Milling

Storage
Tank
Liquid
Pigments

HDB

Pre-Mixing Tank

HDB

Resins, Oils, Solvents

8 www.warrenrupp.com

HDB
HDB
CD

Dispersion

Strainer

PRIMARY MARKETS SERVED


Automotive/Plating &
Finishing

Heavy Duty
Ball Valve
Pumps

Ceramic Slip/Glaze

Chemical/Petrochemical
Heavy Duty
Flap Valve
Pumps

Construction/Utilities

Food Processing/Biotech/
Pharmaceutical

Containment Duty
Metallic Pumps

Industrial/Municipal
Wastewater Treatment

Mining

Standard Duty
Non-Metallic
Pumps

Oil & Gas

Paint/Ink/Coatings
Standard Duty
Metallic Pumps

Pulp/Paper Converters
www.warrenrupp.com 9

WARREN RUPP SIGNATURE DESIGN


ESADS+Plus (Externally Serviceable Air Distribution System)

ON-OFF-ON... Reliability - GUARANTEED!


Primary system components = main directional air valve
(with PATENTED cross-drilled pressure ports) & pilot valve
Pilot/Boost
Pressure

Cross-Drilled
Pressure Port

Durable, corrosion resistant 416 (Martensitic) and/or


316 (Austenitic) Stainless Steel
diaphragm connecting rod - GUARANTEED!

Stroke

GUARANTEED
Exhaust

LLING
ON-STAANCE
TEED N
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GUAR AN LVE PERFO Air Distribution Systvalv
e or pilo
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main air
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of charge.
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AIR
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VALVE

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Warren

not to yield under


u Tension
u Compression
u Bending
u Pump
Operation

An industry exclusive
PERFORMANCE GUARANTEE!

u FEATURES: Independent of the pilot valve


position, the cross-drilled pressure ports in
the main directional air valve spool provide a
pneumatic bias of the spool at either end of
travel. This is accomplished by directing (inner)
chamber pressure to the end of the spool,
boosting and sustaining pilot pressure until
point-of-shift of the pilot valve.
u BENEFITS: Eliminates spool from drifting
due to vibration and or unbalanced pressure
or system conditions.
Process Reliability
Pilot
Consistent
Complete
Lube

restarts

IN-LINE serviceable

Free

10 www.warrenrupp.com

Valve

Air
Valve

Completely serviceable, IN-LINE

PLATFORM
All Bolted Construction
u Instant alignment

ease of maintenance
u Uniform torquing of seal

improved seal
u Maintains seal after

repeated servicing
lowers repair costs
u Withstands 4 times the

pressure versus V-band clamps


eliminates leakage at high
pressure and deadheaded
conditions

EXCLUSIVE Bottom Discharge Porting


for difficult solids handling

Standard Duty

designs
Heavy Duty Flap

Heavy Duty Ball

broken
diaphragm
plates
premature
diaphragm failure
resulting from
non-uniform
wear
bent rods
solids settle
in bottom of
water chamber
restriction of suction
check ball valve

www.warrenrupp.com 11

WARREN RUPP SIGNATURE


Heavy Duty Ball
Heavy Duty Flap

Heavy Duty Ball


FEATURES - BENEFITS
ESADS+Plus - Performance Guaranteed - In-line Serviceable Air Valve System
Bolted Construction - Safe - Reliable - Easy Maintenance
Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod - Guaranteed
Bottom Discharge Porting - Eliminates Settling Solids
Thick Wall Construction
Horizontal and Vertical Manifold Connections
Free Standing Base - Reduces Downtime - Easy Re-Build
Heavy Duty Wear Package - Extends MTBF
Weighted Ball Check Valves

Hinged Flap Check Valves

Solids Range
+1/4" (6mm) to 7/8" (22mm)

Solids Range
+1" (25mm) to 3" (76mm)

Dry Primes up to 20 Feet of Water

Dry Primes up to 24 Feet of Water

12 www.warrenrupp.com

CONFIGURATIONS
Containment Duty
Standard Duty
Metallic & Non-Metallic

Containment Duty

Standard Duty

FEATURES - BENEFITS
ESADS+Plus - Performance Guaranteed - In-line Serviceable Air Valve System
Bolted Construction - Safe - Reliable - Easy Maintenance
Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod - Guaranteed
Top Discharge Porting - Eliminates Entrained Air
Metallic and Non-Metallic Materials of Construction
Ball Check Valves - Light Weight - Portable
900 - 1800 Manifold Connection Rotation
Containment Chamber with Leak Detection
Hydraulically Balanced /Coupled Pumping
and Driver Diaphragm Assemblies
Solids Range+1/4" (6mm) to 3/4" (18mm)
Dry Primes up to 18 Feet of Water
Free Standing Support Base

Solids Range +1/8" (3mm) to 1/2" (12.7mm)


Dry Primes up to 20 Feet of Water
www.warrenrupp.com 13

BEST PRACTICES AODD Pump Selection


A. SELECT PUMP DESIGN
A fundamental review of fluid characteristics, intended installation, and duty
requirements are recommended for best fit design selections.
This design selection best
practice ensures longest life
whether measuring MTBF
(mean time between failures),
MTBR (mean time between
repairs), MTBC (mean time
between changes) or MTBM
(mean time between
maintenance).

Duty

Installation

Fluid Characteristics

Heavy Duty Ball


Heavy Duty Flap
Bottom Discharge Bottom Discharge

Containment Duty
Top Discharge

Standard Duty
Top Discharge

Metallic Non-Metallic Metallic Non-Metallic

Water (base reference)

Suspended Solids

A (top discharge
porting)

Non-Suspended Solids
Line Size Solids
Sludge / Slurry

A (bottom discharge A (bottom discharge


porting)
porting)
X

A (bottom discharge A (bottom discharge


porting)
porting)
B

High
Erosion / Abrasive Fluids Moderate
Low

A (weighted check
valves)
A
A
A

A
A
A

B
B
A

C
C
B

B
B
A

C
C
B

Corrosion

Permanent

Portable

Containment / Prevention

Flooded Suction

A (weighted check
valves)

Suction Lift

Submerged

Intermittent / On-Demand

Continuous

High Viscosity (Flowable Fluids)

A = Best Type

14 www.warrenrupp.com

B = Suitable

C = Caution (Limitations)

X = Unsuitable

B. SELECT MATERIALS OF CONSTRUCTION

Reference the SANDPIPER Chemical Resistance Chart

C. SELECT PUMP SIZE

2) Approximate energy requirements


in Pressure and Volume
(example: 62 PSI @50 SCFM)
2" Performance Curve

PSI

80

HEAD

5
4

.8

Ba

.44

60 P

SI (4

40
40

.08

40 PS

r)

Bar)

I (1.3

2 Bar

20 PS

10

80 (136)

Ba

I (2.7

30

60 (102)

r)

SI (5

60

40 (68)

I (6

70

20
1

PS

80 P

50
3

100

6 Bar

20

) Air Inle

100 (170)

t Pres

40
100

NPSHR

90

sure

60
80
100
60
U.S. Gallons per minute
200

300
Liters per minute

400

120

140
500

METERS

7 100

Performance based on water at ambient temperature.

20 (34)

FEET

BAR

1) Enter Flow (GPM) and Head


(example: 60 GPM @ 40 PSI)

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

160
600

CAPACITY

www.warrenrupp.com 15

PSI

100

HEAD

Pumping requirements (flow & head)


for most applications can be met by
multiple sizes of pumps. Talk to Warren
Rupps application engineers to assist
you with a size selection which best fits
your total cost of ownership budget. An
appropriately sized-up pump will lower
the consolidated initial investment,
repair, labor and energy costs. This BEST
PRACTICE ensures desirable returns
on the initial investment frequently
measurable in weeks.
EXAMPLE: 80 GPM @ 30 PSI

BAR

BEST PRACTICES SIZING to extend MTBF and...


90

60(101.9)

80

70

60

80 PS

2
1
0

70(118.9)

80(135.9)
60 PSI

50
3

1" PERFORMANCE
CURVE

AIR CONSUMPTION
10(17)
SCFM (M3/hr)
20(34)
30(51) 40(68)
100 PS
I
50(85)

90(152.9)

40

40 PSI

30
30
20

20 PSI Air Inl

et Pressure

10
0

0
0

30

20

10
50

100

40

50

U.S. Gallons per minute

150

60

200

70

250

Liters per minute

80
80

90

300

350

HEAD

10(17) 20(34)
30(51)
100 PS
I
40(68)

100
90
80

70

60

2
1
0

70(118.9)
80(135.9)

60 PSI

40

90(152.9)

40 PSI

30
30
20

20 PSI Air Inlet

10
0

50(85)
60(101.9)

80 PSI

50
3

2" PERFORMANCE
CURVE

AIR CONSUMPTION
SCFM (M3/hr)

PSI

BAR

CAPACITY

0
0

Pressure

20

40
100

60

80
80

95(161.4)
100(169.9)

100

U.S. Gallons per minute

200

300

Liters per minute

140

120

400

500

7
6

HEAD

5
4

1
0

16 www.warrenrupp.com

100

40(68)

100 PS

90
80

60(101.9)
80(135.9)
100(169.9)
120(203.9)

80 PSI

70

3" PERFORMANCE
CURVE

AIR CONSUMPTION
SCFM (M3/hr)

20(34)

140 (237.9)
160(271.8)

60

60 PSI

180(305.8)

50
3
2

Experienced application engineers are available


to help you determine the best fit pump size for
your application. Call our factory or email
apptech.warrenrupp@idexcorp.com.

PSI

BAR

CAPACITY

40

40 PSI

30
30
20

20 PSI Air Inlet Pres

sure

10
0

20

40

60

200(339.8)

*
80

100 120 140 160 180

200 220 240

260

U.S. Gallons per minute

100

200

300

400

500

600

Liters per minute

CAPACITY

700

800

900

1000

lower Total Cost of Ownership


Comparative Example
Compare the total cost of ownership of 2 to 3 AODD pump sizes, including purchase price, compressed
air cost, repair parts cost, and maintenance labor cost. Required inputs are flow rate (gpm), discharge
pressure (PSI), air inlet pressure (PSI), air consumption (scfm), displacement per stroke (gal), wet end
kit cost, electricity cost ($/kw-hr), labor cost ($/hr) and weekly hours of operation.
INDUSTRY ACCEPTED BEST PRACTICES & ASSUMPTIONS
Maintenance performed every 10 million pump strokes
Two hours of labor required for each rebuild

Step 1: Input Pump Data


Pump
Size
A
B
C

Model

Price ($)

1"
2"
3"

$1,217.00
$1,354.00
$3,225.00

Flow Rate
Discharge
(gpm)
Pressure (PSI)
80

30

Air Inlet
Pressure (PSI)
79
60
37

Air Consumption
(scfm)
91
55
43

Displacement
per Stroke (gal)
0.34
0.43
1.8

Wet End Kit


Cost ($)
$151.42
$249.85
$508.35

Step 2: Input Cost Data


Electricity Cost ($/kw-hr)
Labor Cost ($/hr)
Weekly Hours of Operation

$ 0.07
$75.00
40

Step 3: View Cost Summary


Annual
Annual
Maintenance
Pump
Annual Air
Replacement Maintenance Frequency
Size Consumption Cost Parts Cost
Labor Cost
(weeks)
A
$1,720.18
$221.70
$220.24
35
B
$ 880.89
$290.23
$174.14
45
C
$ 514.70
$140.89
$ 41.60
188

Weekly Pump
Operating Cost
$41.58
$25.87
$13.41

Total First Year


Annual Pump Investment (Price
Operating Cost +Operating Cost)
$2,162.12
$3,379.12
$1,345.26
$2,699.26
$ 697.18
$3,922.18

Step 4: Evaluate Return on Investment


Additional Investment Payback Period (weeks)
Pump Size B
Pump Size A
vs.
(Higher Price)
(Lower Price)
= 8.7 weeks

Total Cost of Ownership calculator allows user to compare the total cost of ownership of 2 to 3 AODD
pump sizes. This calculator is available through IDEX Commercial Operations Regional Managers.
www.warrenrupp.com 17

HEAVY DUTY BALL


All Bolted
Construction

ESADS+Plus

(Externally Serviceable
Air Distribution System)

Lube Free

Durable
Diaphragm
Connecting
Rod
Thick Wall
Construction
Weighted
Elastomeric
Ball Checks
Bottom
Discharge
Ported
Rotate Porting
Flange 180o
to Achieve 90o
Vertical
Connections

Warren Rupp Signature Features - in BLUE

18 www.warrenrupp.com

Free Standing
Support Base

CONFIGURATION FEATURES

HEAVY DUTY BALL


ESADS+Plus
All Bolted
Construction

Heavy Duty Ball


Bottom Discharge

Bottom Discharge
Thick Wall Construction
Durable Diaphragm Connecting Rod
Horizontal and Vertical Manifold Connections
Solids Range +1/4" (6mm) to 7/8" (22mm)
Dry Primes up to 20 Feet of Water

Heavy Duty Ball

Duty

Installation

Free Standing Support Base

Fluid Characteristics

HD Extended Wear Package (1" to 4")

Water (base reference)

Suspended Solids

A (top discharge
porting)

Non-Suspended Solids

A (bottom discharge
porting)

Line Size Solids

Sludge / Slurry

A (bottom discharge
porting)

High
Erosion / Abrasive Fluids Moderate
Low

A (weighted check
valves)
A
A
A

Corrosion

Permanent

Portable

High Viscosity (Flowable Fluids)

Containment / Prevention

Flooded Suction

A (weighted check
valves)

Suction Lift

Submerged

Intermittent / On-Demand

Continuous

A = Best Type
B = Suitable

C = Caution (Limitations)
X = Unsuitable

www.warrenrupp.com 19

HEAVY DUTY FLAP


900-1800 Manifold
Connection Rotation
All Bolted
Construction

(Externally Serviceable
Air Distribution System)

900-1800 Manifold
Connection Rotation
Warren Rupp Signature Features - in BLUE

20 www.warrenrupp.com

ESADS+Plus
Lube Free

Free Standing
Support Base

Durable Diaphragm
Connecting Rod
Flap Check
Valves

Thick Wall
Construction

CONFIGURATION FEATURES

HEAVY DUTY FLAP


ESADS+Plus
All Bolted
Construction

Heavy Duty Flap

Bottom Discharge

Bottom Discharge

Flap Check Valves


Thick Wall Construction
Durable Diaphragm Connecting Rod
900 - 1800 Manifold Connection Rotation
Solids Range +1" (25mm) to 3" (76mm)
Dry Primes up to 24 Feet of Water

Heavy Duty Flap

Duty

Installation

Free Standing Support Base

Fluid Characteristics

HD Extended Wear Package (2" to 4")

Water (base reference)

Suspended Solids

Non-Suspended Solids

A (bottom discharge
porting)

Line Size Solids

Sludge / Slurry

A (bottom discharge
porting)

High Viscosity (Flowable Fluids)

High
Erosion / Abrasive Fluids Moderate
Low

A
A
A

Corrosion

Permanent

Portable

Containment / Prevention

Flooded Suction

Suction Lift

Submerged

Intermittent / On-Demand

Continuous

A = Best Type
B = Suitable

C = Caution (Limitations)
X = Unsuitable

www.warrenrupp.com 21

CONTAINMENT DUTY BALL


Hydraulically Balanced/
Coupled Pumping and
Driver Diaphragm
Assemblies

900-1800 Manifold
Connection Rotation

All Bolted
Construction
Containment
Chamber with
Leak Detection

ESADS+Plus

(Externally Serviceable
Air Distribution System)

Lube Free

Durable Diaphragm
Connecting Rod
All Bolted
Construction
Free Standing
Support Base
Warren Rupp Signature Features - in BLUE

22 www.warrenrupp.com

CONFIGURATION FEATURES

CONTAINMENT DUTY BALL


ESADS+Plus
All Bolted Construction

Containment Duty
Top Discharge

Top Discharge

Metallic Non-Metallic

Ball Check Valves


Containment Chamber with Leak Detection
Durable Diaphragm Connecting Rod
90 - 180 Manifold Connection Rotation
0

Solids Range +1/4" (6mm) to 3/4" (18mm)


Dry Primes up to 18 Feet of Water

Installation

Free Standing Support Base

Containment Duty

Duty

Fluid Characteristics

Light Weight - Portable

Water (base reference)

Suspended Solids

Non-Suspended Solids

Line Size Solids

Sludge / Slurry

High Viscosity (Flowable Fluids)

High
Erosion / Abrasive Fluids Moderate
Low

B
B
A

C
C
B

Corrosion

Permanent

Portable

Containment / Prevention

Flooded Suction

Suction Lift

Submerged

Intermittent / On-Demand

Continuous

A = Best Type
B = Suitable

C = Caution (Limitations)
X = Unsuitable

www.warrenrupp.com 23

STANDARD DUTY BALL


1800 Manifold
Connection Rotation

All Bolted
Construction

ESADS+Plus

(Externally Serviceable
Air Distribution System)

Lube Free

900-1800
Manifold
Connection
Rotation
All Bolted
Construction

Durable Diaphragm
Connecting Rod
24 www.warrenrupp.com

Warren Rupp Signature Features - in BLUE

CONFIGURATION FEATURES
Metallic

Non-Metallic

Standard Duty
Top Discharge
Metallic Non-Metallic

STANDARD DUTY BALL


All Bolted Construction

Top Discharge

Ball Check Valves

Durable Diaphragm Connecting Rod


Light Weight - Portable
900 - 1800 Manifold Connection Rotation
Solids Range +1/8" (2mm) to 1/2" (12.7mm)

Standard Duty Ball


"

Duty

Installation

Dry Primes up to 20 Feet of Water

Fluid Characteristics

ESADS+Plus

Water (base reference)

Suspended Solids

Non-Suspended Solids

Line Size Solids

Sludge / Slurry

High Viscosity (Flowable Fluids)

High
Erosion / Abrasive Fluids Moderate
Low

B
B
A

C
C
B

Corrosion

Permanent

Portable

Containment / Prevention

Flooded Suction

Suction Lift

Submerged

Intermittent / On-Demand

Continuous

A = Best Type
B = Suitable

C = Caution (Limitations)
X = Unsuitable

www.warrenrupp.com 25

BEST PRACTICES Recommended Process Control Loop


2

2
3

6
4
1

5
3
1
1. Leak Detection

4. Blacoh Inlet Stabilizer

2. Liquid Level Controls

5. Pulse Output Kits

3. Banjo Ball Valve

6. Muffler Options

26 www.warrenrupp.com

Accessory Components

10

11

7. Tranquilizer (Surge Dampeners)


Blacoh Plastic Dampener
8. Stroke Counter/Batch Control
9. Air Line Solenoid

12

10. Variable Speed Control


11. Filter/Regulator
12. Air Dryer

www.warrenrupp.com 27

Accessories - Process Control Loop


1. LEAK DETECTION
Electronic

Part #
032.XXX.000.

At the point the primary


pumping diaphragm fails, this
modular, watertight unit senses
conductivity changes between
the driver fluid and the
pumped fluid. Warning
lights indicate which side
of the pump is tainted.
The unit can also be wired
for audible alarm or pump
shutdown. Low voltage.
Simple installation.

Visual
A sight tube style leak detector is
installed on each driver chamber.
If a pumping diaphragm break occurs,
Standard
liquid in the sight tube changes. This type
of leak detection is standard construction
on non-metallics spill containment pumps.

Mechanical
When a leak chemically
attacks an internal
Part #
o-ring on this detector,
031.XXX.110.
it actuates a plunger.
This opens an air valve, which in turn activates a
customer-supplied solenoid (or similar device) to
trigger a signal. For use with the CONTAINMENT
DUTY Spill Containment SANDPIPER pumps ONLY.

Liquid level controls provide


liquid level and process control for
all types of materials and applications,
including constant sump flushing,
reducing flow to a filter, balancing
inlet flow to parallel filters, sump
transfers, and chemical additions.
Product line includes single and dual
pump controllers, proportional controls that operate on
plant air only, and controllers for up to four devices.

3. BANJO BALL VALVE


Precision-molded Polypropylene ball valves
are reinforced with fiberglass for additional
strength.
316 Stainless Steel two-piece ball valves
have blow-out proof stems and are rated
at 1000 PSI.
Both Polypropylene and Stainless Steel have PTFE seals and
seats. Tank accessories include 150# ANSI flanges and ANSI
flange gaskets in both EPDM and FKM.

4. BLACOH SENTRY INLET STABILIZER


Blacohs SENTRY Inlet (Suction) Stabilizers at
the pumps inlet reduces pressure fluctuations and
aids in filling the pump head with fluid during
each inlet stroke. In high suction lift applications,
SENTRY Inlet Stabilizers will momentarily
maintain the flow of the accelerated fluid.

5. PULSE OUTPUT KITS

2. LIqUID LEVEL CONTROLS


Warren Rupps float
actuated liquid level
control provides allpneumatic operation.
Especially useful in
sump and liquid transfer
situations, the float
actuated switch opens
and closes air supply
Part #
to
the pump for positive
032.036.000.
ON-OFF response.
High capacity air valve accommodates air
flow requirements up to 125 cfm, with a
pressure drop less than 10 PSI.

28 www.warrenrupp.com

Part # 475.000.000.

Offered in a wide variety


of sizes and voltages.
These controls interface
with the Warren Rupp Batch
Controller, or your own
process controls (PLCs).
Available in kits, for field
installation, or factory built
into a new pump.

Refer to Service Manuals & Data Sheets for ATEX Compliance.

6. MUFFLER OPTIONS
Effective sound dampening for
Warren Rupp pumps. Mufflers
are a rugged Polymer or metallic
housing. Sound dampening and
Part #
530.XXX.000.
encapsulated mufflers have replaceable
acoustic composite inserts. All Warren Rupp pumps are
supplied with a basic muffler. Meets OSHA dBA requirements.

7. TRANqUILIZER/DAMPENERS
Metallic Surge Suppressors

For use with any reciprocating pump, Tranquilizer surge


suppressors maintain a constant air cushion volume in a
pumping application
for the most effective
surge suppression. All
Tranquilizer models
are automatically selfcharging and self-venting.
Flexible diaphragm
separates air cushion
from pumped product.
Part # TA-1, TD-1, TA-2, TA-3

Non-Metallic Surge Dampeners

Designed for use with ", " and


1" pumps, these dampeners are
manually charged with air.
PTFE diaphragms are standard,
with wetted parts available in
Polypropylene, PVDF, and Nylon.
Part #
The DA05 is also available in
DA05, DA07 & DA10
Aluminum and Stainless Steel.
Flow and pressure fluctuations are minimized, the dampener
consumes no air after initial charging. Hardware is 302/304
Stainless Steel.

Blacoh SENTRY Plastic


Pulsation Dampeners
These dampeners remove virtually all
hydraulic shock, enhancing all-around
performance and reliability of fluid
handling equipment in industrial and
chemical transfer applications.

8. STROKE COUNTER/
BATCH CONTROL
Transforms your diaphragm pump
into an accurate, controllable
pump system. Uses interfaceable,
Part # 249.006.000.
user-friendly components in your
process control systems and existing or new pumps. It
eliminates troublesome and expensive flow-sensing devices.
The Stroke Counter/Batch Control is an interfaceable
electronic control to program repetitive diaphragm pump
operations. This industrial-grade control offers performance
and repeatability. Compatible with all Warren Rupp airoperated diaphragm pumps. The control unit functions as
a batch control, a stroke counter, or both. The complete
system requires the Stroke Counter/Batch Controller, the
Pulse Output Kit & the Air line Solenoid.

9. AIR LINE SOLENOID


Provides automatic on/
off operation of air-driven
equipment. 110/120VAC and
220/240VAC (50/60 hertz)
kits operate with the Warren
Rupp or customers control
units. 12VDC and 24VDC
kits operate with customersupplied controls only.
Part # 894.XXX.000.

10. ELECTRONIC SPEED


CONTROL
Easy installation
and operation. Fits
most air-operated
Part #
diaphragm pumps
032.XXX.000.
with operating
pressures to 125 PSI.
Accurate control of variable flow rates, from zero
flow to maximum. Operates on 110 or 220VAC.
Manual operation with on-board, single turn
potentiometer or automatic mode for remote
control using the optional 4-20 mA input terminal.
Speed Control System can be integrated with
existing process control systems

11.FILTER/REGULATOR
Clean, dry air is the key to
trouble-free pump operation.
The Warren Rupp Filter/
Regulator line offers modular
convenience for easy installation
and service.
Part #

020.XXX.XXX.

12. AIR DRYER


This point-of-use air dryer is designed
to remove 99% of the water, rust and
other contaminants commonly present
in compressed air lines. Clean, dry air
enhances the life and performance of
pneumatically-driven equipment.
Part # 020.XXX.XXX.

www.warrenrupp.com 29

Accessories - TRANqUILIZER
Surge Suppression for
AODD Pumps
Virtually surge-free flows
Steadier pressures

TA3

Less vibration and noise


Simple installation
Variety of sizes and materials
Automatically self-charging
and self-venting

TD1

Longest life balanced diaphragm

TA1

OPERATING PRINCIPLE

TA2

An air cushion is established by liquid


pressure pushing the diaphragm upward.
This allows air to enter the chamber. The
balancing air cushion keeps the diaphragm
centered at mid stroke.
During operation, the diaphragm(s) flex
within the mid-range position, absorbing
and equalizing discharge surge.
If pressure changes in the system, the air
cushion pressure compensates, automatically
increasing or decreasing. If liquid pressure
is released, air in the suppressor chamber
exhausts into the atmosphere.
Properly sized and installed, Tranquilizers
provide virtually surge-free discharge flow.
30 www.warrenrupp.com

TRANqUILIZER Options
TA1

125 psi
8.6 bar
Selfcharging.
Self
venting.

"
NPT
(external
thread)

1"
NPT

13 5/8" to
15 1/8" height
(346mm to
384mm)
9" diameter
(229mm) NPT(F)

TA25

125 psi
8.6 bar
Selfcharging.
Self
venting.

"
NPT
(external
thread)

1"
BSP
(Tapered
internal
thread)

13 5/8" to
15 1/8" height
(346mm to
384mm)
9" diameter
(229mm) NPT(F)

TD1

125 psi
8.6 bar
Selfcharging.
Self
venting.

"
NPT
(external
thread)

1"
NPT
(internal
thread)

19 7/8" to
21 3/8" height
(505mm to
543mm)
10" diameter
(267mm) NPT(F)

TD40

125 psi
8.6 bar
Selfcharging.
Selfventing.

"
NPT
(external
thread)

1"
BSP
(Tapered
internal
thread)

19 7/8" to
21 3/8" height
(505mm to
543mm)
10" diameter
(267mm) NPT(F)

TA2

125 psi
8.6 bar
Selfcharging.
Selfventing.

"
NPT
(external
thread)

2"
NPT
(internal
thread)

20" to
23 3/16" height
(514mm to
589mm)
12" diameter
(317mm) NPT(F)

TA50

125 psi
8.6 bar
Selfcharging.
Selfventing.

"
NPT

2"
BSP
(Tapered
internal
thread)

20" to
23 3/16" height
(514mm to
589mm)
12" diameter
(317mm) NPT(F)

TA3

125 psi
8.6 bar
SelfCharging.
Selfventing.

"
NPT

3"
150# ANSIstyle flange
or 3"
NPT
internal
thread

20 1/8" to
23 1/8" height
(511mm to
587mm)
16 3/16"
diameter
(411mm) NPT(F)

TA80

125 psi
8.6 bar
SelfCharging.
Selfventing.

"
NPT

3"
BSP (Tapered
internal
thread) or
80mm
DIN-style
Flange

20 1/8" to
23 1/8" height
(511mm to
587mm)
16 3/16"
diameter
(411mm) NPT(F)

Designed for
1" pumps.
13" air inlet
hose whip line
supplied.
Designed for
1" pumps.
13" air inlet
hose whip line
supplied.
Designed for
1" and 1" pumps.
11" air inlet
hose whip line
supplied.
Designed for
1" and 1" pumps.
11" air inlet
hose whip line
supplied.
Designed for
1" and 2"
pumps.
13" air inlet hose
whip line supplied.
Designed for
1" and 2"
pumps.
13" air inlet hose
whip line supplied.
Designed for
3" and 4"
pumps.
13" air inlet hose
whip line supplied.
Designed for
3" and 4"
pumps.
13" air inlet hose
whip line supplied.

Blacoh Sentry

Plastic Dampeners
Designed for 1", 2"
and 3" pumps.

Wetted Materials
Polypropylene/PVDF
Non-wetted
Polypropylene
Bladder
PTFE/Santoprene/FKM

Wetted Materials
Polypropylene/PVDF

Blacoh Sentry

Non-wetted
Polypropylene

Inlet Stabilizers
Designed for 1", 2"
and 3" pumps.

Bladder
PTFE/Santoprene/FKM

Also available from Warren Rupp: Surge Dampeners for smaller pumps. Ask about the DA Series of Surge Dampeners. Now available
in Aluminum, Polypropylene, PVDF and Stainless Steel.
AL = Aluminum
E = EPDM
T = Virgin PTFE
HC = Alloy C (Hastelloy Equiv.)
B = Nitrile
N = Neoprene
V = FKM (Fluorcarbon)
SS = Alloy 316 Stainless Steel
See ACCESSORIES #7 on page 27.
C = Cast Iron

T# = Overlay, Neoprene with Virgin PTFE

www.warrenrupp.com 31

Accessories - DRUM PUMP


Pail & Drum Kits
Converting our ", " and " plastic pumps to a
drum or pail application is easy. The adaptor kits are
constructed of chemically-resistant materials to
handle the job. Plastic pipe assembly comes complete
with all the hardware needed. Simply attach the
threaded end to the suction manifold and lower it
into the liquid source.
The 55-gallon Drum Transfer Kit includes pump
support legs to minimize the vibration occurring
in a diaphragm pump.
The 120# Barrel Transfer Kit includes a lid with
adjustment screws for a snug fit every time.
Part #
475.196.XXX.

Part # 031.091.000.

The Pail Transfer Kit also includes


a lid with adjustment screws,
plus handles for easy mobility.

Part #
475.149.XXX.
475.150.XXX.
475.151.XXX.
475.194.XXX.
475.195.XXX.
Pail mounted SANDPIPER Pumps installed on paint spray
booth station.

32 www.warrenrupp.com

OEM Solutions
Warren Rupp offer existing products, modified products and custom built
products. Whether you need private labeling, special accessories, or an entire
system, let our experienced staff assist you in meeting your special needs.
u

Standard
Special blanket pricing available on
standard pumps in larger quantities.

Special
Special material combinations,
construction, painting and labeling.

ENGINEERING SERVICES
Experienced Engineering staff Latest Cad/Cam
design equipment with 3-D modeling Cad library
Precise laboratory test equipment

TECHNICAL SERVICES
Experienced staff for technical support Available
in-house and field service analysis Worldwide support

Custom
u MANUFACTURING SERVICES
Custom built, multi-pump systems.
Latest in CNC capabilities Quick turnaround to meet
Customized shipping materials and
customer scheduling needs Just-in-time scheduling
fixtures to fit your manufacturing process.
available Custom packaging Fabrication experience
u

FLEXIBLE KANBAN AGREEMENTS

WR10 " AODD OEM Pump


BENEFITS:
u Flows to 5 GPM (19 LPM)
u Multiple mounting positions
u Similar envelope dimensions to a standard
" pump, but almost double the flow rate
u Cost competitive
u Dependable operation
u Size ideal for OEM applications
APPLICATIONS:
u Car Wash Chemicals
u Wash Solutions
u Dispensing of:
Pigments Inks Paints
Additives Sanitizers
u Drum Transfer

Various Mounting Options

Ceiling mount

Wall mount

WR10

WR10 SPECIFICATIONS
Shipping wt.
Max. pressure
Min. pressure
Max. particle size
Suction lift (dry)
Suction lift (wet)
Air inlet

3 lbs.
1.36 kg
100 psi 6.9 bar
15 psi
1 bar
1/16"
1.5 mm
16.5 ft. 5m
20 ft.
6m
" NPT (f)/BSP

Materials: Polypropylene body with Santoprene


elastomers; Polypropylene body with PTFE elastomers;
PVDF body with Santoprene elastomers; PVDF body
with PTFE elastomers

www.warrenrupp.com 33

HEAVY DUTY BALL


HDB4-A (SB4-A)
Top Ported

HDB2-A (SB2-A)
Bottom Ported
SB1-A
Bottom Ported

HDB3-A (SB3-A)
Bottom Ported

HDB2-A (SB2-A)
Top Ported
HDB1-A (SB1-A)
Bottom Ported
ATEX 100a
Compliant

HDB (SB) Metallic Pumps are ideal for thin to highly viscosity and small solids laden fluids.

SANDPIPER Heavy Duty Ball Valve Pumps (SB) provide excellent suction lift capability and exclusive
variable porting options (side, top, bottom and dual). HDB pumps are thick wall constructed of Sand Casted
Aluminum, Cast Iron, Stainless Steel or Alloy C with elastomer, TPE (thermal plastic elastomers) and PTFE
options in diaphragms and check valves. HDB pumps are enhanced with an extended wear package.

3" HDB bottom ported


pump installed as a
plate & frame filter press,
pre-coat supply pump.

34 www.warrenrupp.com

Dimensional Detail
90o rotation

90o rotation

E
90o - 180o
rotation

D
90o - 180o rotation

Top Ported

Bottom Ported

B
Front View of Bottom Ported

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

inch (mm)

gal (liter)

gal (liter)

inch (mm)

PSI (bar)

1 (25)

.09 (.34)

42 (159)

.25 (6)

125 (8.6)

1" NPT/BSP
1" NPT/BSP

1 (25)
1 (25)

.09 (.34)
.09 (.34)

42 (159)
42 (159)

.25 (6)
.25 (6)

125 (8.6)
125 (8.6)

12 3/16 (310)

1" NPT/BSP

1.5 (40)

.34 (1.29)

90 (340)

.25 (6)

125 (8.6)

18 5/64 (459)
16 (406)

1" NPT/BSP
1" NPT/BSP

1.5 (40)
1.5 (40)

.34 (1.29)
.34 (1.29)

90 (340)
90 (340)

.25 (6)
.25 (6)

125 (8.6)
125 (8.6)

20 7/8 (530)

2" NPT

2 (50)

.43 (1.63)

135 (511)

.38 (9)

125 (8.6)

3 7/16 (87)

15 3/16 (386)

2" NPT

2 (50)

.43 (1.63)

135 (511)

.38 (9)

125 (8.6)

20 3/4 (527)

20 (509)

33 3/8 (848)

3" 125# ANSI

3 (80)

1.8 (6.81)

260 (988)

.87 (22)

125 (8.6)

26 (661)

24 5/8 (625)

5 3/4 (146)

19 3/8 (492)

3" 125# ANSI

3 (80)

1.8 (6.81)

260 (988)

.87 (22)

125 (8.6)

37 7/8 (962)

26 (661)

23 3/4 (603)

20 (509)

33 3/8 (848)

4" 125# ANSI

4 (100)

1.8 (6.81)

260 (988)

.87 (22)

125 (8.6)

31 1/4 (793)

26 (661)

27 1/2 (699)

5 3/4 (146)

19 3/8 (492)

4" 125# ANSI

4 (100)

1.8 (6.81)

260 (988)

.87 (22)

125 (8.6)

PUMP
MODELS

Height

Width

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

SB1-A/SB25A

14 7/16 (367)

11 3/4 (298)

13 9/32 (337)

5 1/4 (133)

13 (330)

1" NPT/BSP

SB1-A TOP
SB1-A BOTTOM

13 1/2 (342)
13 11/16 (347)

11 3/4 (298)
11 3/4 (298)

14 7/8 (378)
14 7/8 (378)

5 5/8 (142)
27/32 (21)

13 1/2 (342)
8 7/16 (214)

SB1-A/SB40A

13 13/16 (351)

15 1/2 (394)

14 1/8 (359)

2 1/4 (57)

HDB1-A TOP
HDB1-A BOTTOM

19 7/32 (488)
18 9/16 (471)

15 1/2 (419)
15 1/2 (419)

17 (432)
17 (432)

8 9/64 (207)
6 9/64 (156)

SB2-A TOP
HDB2-A TOP

22 3/16 (564)

15 1/2 (394)

16 13/16 (427)

9 1/8 (232)

SB2-A BOTTOM
HDB2-A BOTTOM

23 1/4 (591)

15 1/2 (394)

16 13/16 (427)

SB3-A TOP
HDB3-A TOP

37 1/8 (943)

26 (661)

SB3-A BOTTOM
HDB3-A BOTTOM

31 1/4 (794)

SB4-A TOP
HDB4-A TOP
SB4-A BOTTOM
HDB4-A BOTTOM

Depth

Bottom of Base to Center Line of:


Suction
Discharge

Connection
Style

Max
Discharge
Pressure

All Dimensions +/ 1/8 (3)

www.warrenrupp.com 35

7 100

HEAD

60

15(25.5)
20(34)

80
70

10(17)

100 PS

90

MODEL SB1-A / SB25A


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)

PSI

BAR

HEAVY DUTY BALL


SB1-A
Performance Curve

25(42.5)

80 PSI

30(51)
35(59.5)

60 PSI

40(68)

50
3
2
1
0

45(76.5)

40

40 PSI

50(85)

30
20

20 PSI Air Inle

t Pressure

10
0

12

16

20

24

32

28

36

40

U.S. Gallons per minute

25

50

75

Liters per minute

100

125

150

BAR

PSI

CAPACITY

100

HDB1-A (SB1-A)
Performance Curve

HEAD

90

60(101.9)

80

70

60

80 PS

2
1
0

80(135.9)
60 PSI

90(152.9)

40

40 PSI

30
20

20 PSI Air Inl

et Pressure

10
0

70(118.9)

50
3

MODEL SB1-A / SB40A


PERFORMANCE CURVE

AIR CONSUMPTION
10(17)
SCFM (M3/hr)
20(34)
30(51) 40(68)
100 PS
I
50(85)

0
0

10
50

30

20
100

40

50

U.S. Gallons per minute

150

200

Liters per minute

60
250

70

80
300

CAPACITY

HDB bottom discharge ported pumps


with tranquilizers installed at an
industrial waste treatment facility.

36 www.warrenrupp.com

90
340

HDB2-A (SB2-A)
Performance Curve
HEAD

10(17) 20(34)
30(51)
100 PS
I
40(68)

100
90

80

70

60

80(135.9)

40

95(161.4)
100(169.9)

20 PSI Air Inlet

10

90(152.9)

40 PSI

20

70(118.9)

60 PSI

30

50(85)
60(101.9)

80 PSI

50
3

MODEL SB2-A
PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)

PSI

BAR

1" ball valve pumps installed


in a paint mixing and tinting
operation.

Pressure

20

40

60

80

100

140

120

U.S. Gallons per minute

100

200

300

Liters per minute

400

500

7
6

HEAD

5
4

PSI

BAR

CAPACITY

100

40(68)

100 PS

90
80

60(101.9)
80(135.9)
100(169.9)

140 (237.9)
160(271.8)

60

60 PSI

180(305.8)

50
3
2
1
0

HDB3-A (SB3-A) &


HDB4-A (SB4-A)
Performance Curve

120(203.9)

80 PSI

70

MODEL SB3-A / SB4-A


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)

20(34)

200(339.8)

40

40 PSI

30
20

20 PSI Air Inlet Pre

ssure

10
0

20

40

60

80

100 120 140 160 180

200 220 240

260

U.S. Gallons per minute

100

200

300

400

500

600

700

800

900

1000

Liters per minute

CAPACITY

www.warrenrupp.com 37

HEAVY DUTY FLAP

HDF3-A (SA3-A)

HDF4-A (SA4-A)
HDF2-A (SA2-A)

ATEX 100a
Compliant

HDF (SA) Pumps are recommended for abrasive slurries, suspended and non-suspended solids and

line-size solids requirements. All SANDPIPER Heavy Duty Flap Valve pumps (SA) are configured in bottom
discharge porting arrangements and provide superior suction lift. HDF pumps are thick wall constructed of
Sand Casted Aluminum, Cast Iron and Stainless Steel with elastomer, TPE (thermal plastic elastomers) and
PTFE options in diaphragms and check valves. HDF pumps are enhanced with an extended wear package.

Heavy duty
flap valve pumps
with tranquilizers
permanently installed
in an automotive
industrial waste
treatment facility.

38 www.warrenrupp.com

Dimensional Detail
90o - 180o rotation
90o - 180o

rotation

E
B

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

1 (25)

.09 (.34)

42 (159)

1 (25)

125 (8.6)

2" NPT only

2 (50)

.43 (1.60)

140 (530)

2 (50)

125 (8.6)

4 1/4 (108)

3" 125# ANS

3 (80)

1.62 (6.15)

260 (988)

3 (80)

125 (8.6)

26 1/2 (673)

5 (127)

3" 125# ANSI

3 (80)

1.23 (4.66)

260 (988)

3 (80)

125 (8.6)

21 1/4 (540)

26 1/2 (673)

5 (127)

4" 125# ANSI

4 (100)

1.62 (6.15)

260 (988)

3 (80)

125 (8.6)

16 3/16 (411)

26 1/2 (673)

5 (127)

4" 125# ANSI

4 (100)

1.23 (4.66)

260 (988)

3 (80)

125 (8.6)

PUMP
MODELS

Height

Width

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

SA1-A/SA25A

14 7/16 (367)

11 3/4 (298)

10 13/16 (275)

3 3/16 (81)

3 3/16 (81)

1" NPT/BSP

SA2-A
HDF2-A

20 5/16 (516)

21 3/4 (552)

13 5/8 (346)

17 11/16 (449)

2 9/16 (65)

SA3-A
HDF3-A

29 1/2 (749)

36 9/16 (929)

16 1/4 (413)

25 3/4 (654)

SA3-M
HDF3-M

30 1/4 (768)

32 5/16 (821)

16 3/16 (411)

SA4-A
HDF4-A

31 (787)

36 9/16 (929)

SA4-M
HDF4-M

31 (787)

32 5/16 (821)

Depth

Bottom of Base to Center Line of:


Suction
Discharge

Connection
Style

Max
Discharge
Pressure

All Dimensions +/ 1/8 (3)

www.warrenrupp.com 39

100

90
80

HEAD

5
4
3
2
1
0

MODEL SA1-A / SA25A


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)

PSI

BAR

HEAVY DUTY FLAP


10(17)

100 P

SI

20(34)
25(42.5)

80 PSI

30(51)

70
60

SA1-A
Performance Curve

15(25.5)

35(59.5)
60 PSI

40(68)

50
40

45(76.5)
40 PSI

50(85)

30
20
10
0

20 PSI Air Inle

t Pressure

16

12

25

24

20

50

75

Liters per minute

32

28

U.S. Gallons per minute

100

36

40

125

150

HDF2-A (SA2-A)
Performance Curve

BAR

PSI

CAPACITY

100

10(17) 20(34)

100 PS

90

HEAD

80

70

60

3
2
1
0

30(51)
40(68)
50(85)
60(101.9)
70(118.9)

80 PSI

80(135.9)
90(152.9)
100(169.9)

60 PSI

50

125(212.4)

40

40 PSI

30

150(254.9)

20

20 PSI Air Inle

t Pressure

10
0

MODEL SA2-A / MSA2


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)

20

60

40
100

80

100

U.S. Gallons per minute

200

300

Liters per minute

120

400

7
6

SCFM (M /hr)
20(34) 40(68)
60(101.9)
100 PS
I
80(135.9)

100
90

HEAD

80
5

70

60

2
1
0

HDF3-A (SA3-A) &


HDF4-A (SA4-A)
Performance Curve

100(169.9)

80 PSI

60 PSI

50
3

MODEL SA3-A
PERFORMANCE CURVE

AIR CONSUMPTION

PSI

BAR

CAPACITY

40

120(203.9)

40 PSI

30
20

20 PSI Air Inlet Pres

sure

10
0
0

20

40

60

80

100

120 140 160 180 200 220 240 260

U.S. Gallons per minute

100

200

300

400

500

600

Liters per minute

CAPACITY

40 www.warrenrupp.com

700

800

900

1000

140
500

160
600

HEAD

HDF3-M (SA3-M)
HDF4-M (SA4-M)
Performance Curve

MODEL SA3-M / SA4-M


PERFORMANCE CURVE

AIR CONSUMPTION

PSI

BAR

20(34) 40(68) SCFM (M3/hr)


60(101.9)
100 PS
I
80(135.9)

100
90

100(169.9)

80

120(203.9)

80 PSI

140(237.9)

70
60

160(271.8)

60 PSI

50
3
2
1
0

180(305.8)

40

40 PSI

200(339.8)

30
20

20 PSI Air Inlet

10
0

20

Pressure

40

60

80

100 120 140 160 180

200 220 240

260

U.S. Gallons per minute

100

200

300

400

500

600

700

800

900

1000

Liters per minute

CAPACITY

Heavy duty flap valve pump temporarily installed pumping


settling pond sludge. (Perfect alignment not required).

Heavy duty flap valve pump installed


on an underflow sludge transfer
application.

www.warrenrupp.com 41

CONTAINMENT DUTY BALL


S30

ATEX 100a
Compliant

ST1

S20
S15

ST1

S1F

Containment Duty Metallic and Non-Metallic Pumps are ideal for highly corrosive and hazardous chemical
fluid requirements. All CD duty pumps are exclusively designed with containment chambers, hydraulically balanced/coupled
pumping diaphragm and driver diaphragm assemblies. All containment chambers are designed to accommodate visual,
mechanical and low voltage leak detection devices. CD pumps are constructed of Aluminum, Cast Iron, Stainless Steel,
Alloy C, Polypropylene and PVDF with TPE (thermal plastic elastomers), PTFE options in diaphragms and check valves.
Containment Duty Pumps additional FEATURES and BENEFITS

o rotation
90o - 180
90o o- 180
rotation

Spill Containment

Safe pumping of aggressive, unpredictable, hazardous


or toxic liquids.
Chambers keep accidental spills from entering the
air valve, protecting plant environment and personnel.
Allows the pump to complete the batch or operation
in progress, before repair has to be done.

Hydraulically Balanced/Coupled Diaphragms

Pumping diaphragms are balanced on suction and


discharge stroke.
Evenly distributed pressure over the surface of
the diaphragm gives longer flex life.

Save Money and Downtime

Protects air valve parts from contamination, meaning


fewer service parts and less maintenance time.
Longer flex life of the diaphragm means less frequent
routine servicing.

D
B

Leak Detection - See page 41


A
PUMP
MODELS

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

Bottom of Base to Center Line of:


Suction
Discharge
inches (mm)

Connection
Style

inches (mm)

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter

inch (mm)

psi (bar)

ST1-A/ST25A

14 13/32 (366)

14 17/32 (369)

14 9/32 (363)

5 1/4 (133)

13 (330)

1" NPT/BSP

1 (25)

.09 (.34)

42 (159)

.25 (6)

125 (8.6)

ST1-A/ST40A

17 1/2 (445)

16 1/2 (419)

18 5/8 (473)

5 9/32 (134)

15 15/64 (387)

1" NPT/BSP

1.5 (40)

.30 (1.14)

90 (340)

.25 (6)

125 (8.6)

S1F

20 3/4 (527)

21 3/4 (553)

12 1/16 (306)

2 1/2 (64)

20 3/4 (527)

1" 125# ANSI

1 (25)

.17 (64)

45 (170)

.25 (6)

100 (6.9)

S15

28 11/16 (729)

28 5/8 (728)

15 1/4 (387)

3 1/2 (89)

28 11/16 (729)

1" 125# ANSI

1.5 (40)

.36 (1.36)

100 (378)

.47 (12)

100 (6.9)

S20

32 1/16 (814)

29 3/8 (746)

15 1/4 (387)

3 13/16 (96)

32 1/16 (814)

2" 125# ANSI

2 (50)

.36 (1.36)

160 (605)

.66 (17)

100 (6.9)

S30

40 5/8 (1032)

37 15/16 (964)

19 5/8 (498)

4 7/8 (124)

40 5/8 (1032)

3" 125# ANSI

3 (80)

.9 (3.41)

238 (901)

.71 (18)

100 (6.9)

42 www.warrenrupp.com

All Dimensions +/- 1/8 (3)

Leak Detection Operating Principle


Electronic Leak Detection

Visual Leak Detection

How electronic leak


detection works.
filled
Chamber
with driver fluid
Outer
Pumping
Chamber

Pumping
diaphragm

Driver
diaphragm

ELECTRONIC LEAK DETECTOR: Working


on the principle of conductance, this monitor
can be wired for visual, audible or pump shutdown response. The electronic leak detector
is an optional accessory which can be installed
on all models.

At a point the pumping


diaphragm fails, pumped
liquid enters the spill
chamber displacing
driver fluid. The leak
detector, working on the
principle of conductance,
senses the conductivity
change. This activates
a warning light on the
control box. The device
can also be wired into
the pump users existing
system, for an audible
or visual alarm, or pump
shut-down response. It
is important to specify
an appropriate drive
fluid which is both
chemically compatible
with the pumped fluid
and displays the opposite
conductance properties.
Polarity of the leak
detector can be set to
sense conductive or
non-conductive fluid. If
a leak occurs, pumpage
is contained in the spill
chamber. The pump will
continue to work, and in
many cases, repairs can
be done when the batch is
completed. The air valve
and work environment
are protected.

How visual leak


detection works.
filled
Chamber
with driver fluid
Outer
Pumping
Chamber

Pumping
diaphragm

Clear
site tube

Driver
diaphragm

VISUAL LEAK DETECTOR: A sight tube


style leak detector is installed on each
driver chamber. If a pumping diaphragm
break occurs, liquid in the sight tube
changes color.

At a point the pumping


diaphragm fails,
pumped liquid enters
the spill chamber,
displacing driver
fluid. The exchange of
pumpage and driver
fluid displays a color
change in the sight tube,
giving a visible signal.
Driver fluid should be
chemically compatible
with the pumped
fluid, with an obvious
difference in color. In
the event a leak occurs,
pumpage is contained
in the spill chamber.
The pump will continue
to work, and in many
cases, repairs can be
done when the batch is
completed. The air valve
and work environment
are protected.

MECHANICAL LEAK DETECTOR: When


a leak chemically attacks an internal o-ring
on this detector, it actuates a plunger. This
opens an air valve, which in turn activates
a customer-supplied solenoid (or similar
device) to trigger a signal.

www.warrenrupp.com 43

ST1-A Metallic
Performance Curve

PSI

BAR

CONTAINMENT DUTY BALL


7

100

90

SI

HEAD

25(42.5)
30(51)
35(59.5)

60

60 PSI

50

15(25.4)
20(34)

80 PSI

70

10(17)

100 P

80
5

MODEL ST1-A / ST25A


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)

40(68)
45(76.5)

40

40 PSI

50(85)

30

20

20 PSI Air Inl

et Pressure

10

12

8
20

16

20

24

US Gallons per minute

40

60

80

28

100

32
120

40

36
140

150

3
2
1
0

80 PSI

70

80(136)

60

60 PSI

50

90(152.9)

40

40 PSI

30
20

20 PSI Air Inl

et Pressure

10
0

70(119)

20
50

30

40

50

60

70

US Gallons per minute

100

150

200

80

250

Liters per minute


CAPACITY

BAR

10

300

MODEL S1F Non-Metallic Performance Curve


SI (

90
80

HEAD

5
4

70
60

25 (42.5)

Bar)

35 (59.5)
40 (68)

.08 B

40 PS

ar)

45 (76.5)

I (2.7

30

2 Bar)

20 PS

I (1.36

10
0

30 (51)

SI (4

40

20 (34)

Bar

.44

60 P

Performance based on water at ambient temperature.

15 (25.5)

SI (5

20
1

6.8

80 P

50
3

350

5 (8.5)
10 (17)

7 100 1
00
P

S1F Non-Metallic
Performance Curve

90

NPSHR

ST1-A Metallic
Performance Curve

60(102)

80

Bar) A

ir Inlet

10

Pressur

15

20

25

30

35

40

45

50

U.S. Gallons per minute

10

20

30 40

50 60

70

80

90 100 110 120 130 140 150 160 170 180 190 200

Liters per minute

CAPACITY

44 www.warrenrupp.com

55

METERS

HEAD

90

MODEL ST1-A / ST40A


PERFORMANCE CURVE

FEET

100

AIR CONSUMPTION
10(17)
SCFM (M3/hr)
20(34)
30(51) 40(68)
100 P
SI
50(85)

PSI

PSI

BAR

Liters per minute


CAPACITY

30
25
20
15
10
5

9.7
7.6
6
4.5
3
1.5

PSI

80

80

HEAD

5
4
3

SI

60

PSI

20 PSI

1
0

40
50
60
U.S. Gallons per minute

100

150
200
Liters per minute

.08

NPSHR

60 (102)

r)
80 (136)

Bar

ar)

100

300

100

0 0

350

re

60
80
100
U.S. Gallons per minute
200

6
4

10

t Pressu

40

250

90

20

ar)Air Inle

20

80

300
Liters per minute

120

400

140

160

500

S20 Non-Metallic
Performance Curve

10

30

.72 B

(1.36 B

70

2
0

600

CAPACITY

100

20(34) 40(68)
60(102)
80(136)
100
PSI
(6.8
Bar)

S30 Non-Metallic
Performance Curve

80

80 P

SI (5

5
4
3

100(170)
120(204)

.44 B

ar)

140(238)

60

60 PS

I (4.0

40

8 Bar)

40 PS

I (2.72

2
20

20 PSI (1.36

1
0

MODEL S30 Metallic Performance Curve


Performance based on water at ambient temperature.

NPSHR

20

30

CAPACITY

Ba

SI (2

20
20

Ba

.44

40 P

ressur

40 (68)

r)

I (4

Inlet P

10

0
0

20
100

Bar)

Bar) Air Inl

et Pressure

40

60
200

80
300

100 120 140 160


U.S. Gallons per minute
400
500
Liters per minute

600

180
700

200

METERS

40

I (5

PS

10

Bar)Air

10

FEET

60

FEET

HEAD

60

PS

30

Bar)

20

I (1.36

PSI

80

r)

20 PS

BAR

80

6.

Ba

.72

I(

5
4

20 (34)

PS

HEAD

50 (85)

.08

METERS

BAR

10

r)

SI (2

Ba

I (4

40 P

20

7 100

40 (68)

.44

PS

30 (51)

ar)

I (5

8B

PS

60

40

20 (34)

(6.

NPSHR

0P

METERS

SI5 Non-Metallic
Performance Curve

10 (17)

10

FEET

BAR

7 100

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

220 240
800

900

CAPACITY

Metallic Containment duty pumps and


tranquilizers installed in a chemical
processing plant.

www.warrenrupp.com 45

STANDARD DUTY BALL - Metallic


E02
S30

S20
S15

S1F

Standard Duty Metallic Pumps are ideally

S05

suited for intermittent/on-demand, portable, moderately


abrasive fluids, and suspended solids. Standard duty metallic pumps are constructed in Aluminum, Cast Iron, Stainless
Steel and Alloy C with elastomer TPE (thermal plastic elastomers) and PTFE options in diaphragms and check valves.

NOTE: Pumps are only ATEX Compliant when ordered with wetted option C (Conductive Polypropylene) or wetted
option V (Conductive PVDF), non-wetted option C (Conductive Polypropylene), pump options 6 or 7, and kit options
00, P1, E1, E3, E5, E7, E8 or E9. All options must be included to meet ATEX Compliance.

Metallic standard duty pumps


handling suspended solids in an
industrial waste treatment operation.

46 www.warrenrupp.com

Dimensional Detail
Metallic standard duty pumps
installed for exterior sump
pumping requirements.

A
PUMP
MODELS

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

Bottom of Base to Center Line of:


Suction
Discharge
inches (mm)

inches (mm)

Connection
Style

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

E02

5 13/16 (148)

7 7/16 (189)

4 3/8 (111)

5/8 (16)

5 13/32 (138)

1/4" NPT

.25 (6)

.003 (.01)

4.4 (16.6)

.079 (2)

125 (8.6)

S05 AL

11 1/2 (292)

10 1/4 (260)

7 1/16 (179)

1 5/16 (33)

11 1/2 (292)

1" MNPT

.5 (13)

.026 (.098)

15 (57)

.125 (3)

125 (8.6)

S05 SS

10 3/8 (264)

10 1/4 (260)

7 1/16 (179)

1 5/16 (33)

9 23/32 (247)

1" MNPT

.5 (13)

.026 (.098)

15 (57)

.125 (3)

125 (8.6)

S1F AL / CI

12 23/32 (323)

10 1/4 (260)

10 3/8 (264)

1 3/32 (28)

11 27/32 (301)

1" NPT

1 (25)

.11 (.42)

45 (170)

.25 (6)

125 (8.6)

S1F SS

12 27/32 (326)

10 1/4 (260)

10 3/8 (264)

1 7/32 (31)

11 31/32 (304)

1" NPT

1 (25)

.11 (.42)

45 (170)

.25 (6)

125 (8.6)

S15 AL / CI

21 37/64 (548)

16 21/32 (423)

12 23/64 (314)

1 29/32 (49)

20 5/16 (516)

1" NPT

1.5 (40)

.41 (1.55)

106 (401)

.25 (6)

125 (8.6)

S15 SS

21 21/32 (550)

16 21/32 (423)

12 23/64 (314)

1 31/32 (50)

20 3/8 (518)

1" NPT

1.5 (40)

.41 (1.55)

106 (401)

.25 (6)

125 (8.6)

S20 AL / CI

26 5/16 (669)

16 7/8 (428)

12 19/32 (320)

1 7/8 (48)

24 5/8 (625)

2" NPT

2 (50)

.42 (1.59)

150 (567)

.25 (6)

125 (8.6)

S20 SS

26 5/16 (669)

16 7/8 (428)

12 19/32 (320)

2 (51)

24 3/4 (629)

2" NPT

2 (50)

.42 (1.59)

150 (567)

.25 (6)

125 (8.6)

S30 Al/CI

32 1/16 (814)

19 21/32 (499)

15 3/4 (400)

2 11/32 (60)

29 31/32 (761)

3" NPT

3 (80)

.94 (3.56)

238 (901)

.38 (9.5)

125 (8.6)

S30 SS

32 9/32 (820)

19 21/32 (499)

15 3/4 (400)

2 9/32 (65)

30 3/16 (767)

3" NPT

3 (80)

.94 (3.56)

238 (901)

.38 (9.5)

125 (8.6)

All Dimensions +/- 1/8 (3)

www.warrenrupp.com 47

BAR

PSI

STANDARD DUTY BALL - Metallic


7

100

MODEL S05 Metallic Performance Curve

2 (3.5)
4 (7) 6 (10) 8 (13.5)

100 P

SI (6.8

Bar)

Performance based on water at ambient temperature.


10 (17)
12 (20)

16 (27)

ar)

HEAD

18 (30)

4
3

60

60 PSI

40

40 PS

(4.08 Ba

I (2.72

2
20

20 PSI

1
0

20 (33.75)

r)

Bar)

(1.36 B

ar) Air In

let Pres

sure

10

10

12

U.S. Gallons per minute

20

30

Liters per minute

14

40

METERS

(5.44 B

FEET

80 PSI

NPSHR

14 (24)

80

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

S05 Metallic
Performance Curve

16

50

60

CAPACITY

PSI

100

100

HEAD

60

60 PS

ar)

35(00)
40(68)

I (4.0

40

8 Bar)

40 PS

I (2.72

2
20

20 PSI (1.36

1
0

30(51)

.44 B

METERS

SI (5

FEET

80 P

10(17)
PSI
15(00)
(6.8
Bar)
20(34)
25(00)

80

Performance based on water at ambient temperature.

5(00)

NPSHR

BAR

MODEL S1F Metallic Performance Curve

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

Bar)

Bar) Air Inle

20

t Pressure

10

15

40

20

25

30

U.S. Gallons per minute

60

80

100

35

120

40
140

45
160

S1F Metallic
Performance
Curve

50
180

Liters per minute

MODEL S15 Metallic Performance Curve


Performance based on water at ambient temperature.

10 (17) 20 (34)
100 P

SI (6

90

30 (51)

.8 Ba

r)

40 (68)

80

80 PS

I (5.44

70

Bar)

50 (85)

60

60 PSI

(4.08 Ba

r)

50
3

40

40 PS

I (2.72

30
20

FEET

HEAD

S15 Metallic
Performance Curve

NPSHR

PSI

100

Bar)

30

20 PSI (1.36 Bar)


Air Inlet

10
0
0

Pressure

50

75

10

30

20

10

25

20

100

40

125

60

50

70

150

175

200

225

250

Liters per minute

CAPACITY

48 www.warrenrupp.com

80

90

100

110

U.S. Gallons per minute


275

300

325

350

375

400

425

METERS

BAR

CAPACITY

9.1
7.6
6
4.5
3
1.5

PSI

HEAD

5
4

70
60

Ba

SI (4

80 (136)

Ba

r)

.08

40 PS

60 (102)

r)

.44

60 P

40

Bar)

100 (170)

I (2.7

30

2 Bar)

20 PS

I (1.3

10
0

.8

SI (5

20
1

40 (68)

I (6

80 P

50
3

PS

NPSHR

80

100

6 Bar)

20

Air In

40
100

let Pre

ssure

60
80
100
U.S. Gallons per minute
200

300
Liters per minute

120

400

140

METERS

90

Performance based on water at ambient temperature.

20 (34)

FEET

BAR

MODEL S20 Metallic Performance Curve

7 100

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

S20 Metallic
Performance Curve

160

500

600

100

20(34) 40(68)
60(102)
80(136)
100
PSI
(6.8
Bar)

80

80 P

SI (5

ar)

140(238)

60

60 PS

I (4.0

40

8 Bar)

40 PS

I (2.72

S30 Metallic
Performance Curve

20

20 PSI (1.36

1
0

120(204)

.44 B

0
0

20
100

Bar)

Bar) Air Inl

et Pressure

40

60
200

80
300

100 120 140 160


U.S. Gallons per minute
400
500
Liters per minute

600

180
700

200

METERS

100(170)

FEET

HEAD

MODEL S30 Metallic Performance Curve


Performance based on water at ambient temperature.

NPSHR

PSI

Permanently installed metallic standard


duty pumps in an interior chemical industry
sumping installation.

BAR

CAPACITY

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

220 240
800

900

CAPACITY

www.warrenrupp.com 49

STANDARD DUTY BALL - Non-Metallic


NEW with
Polypropylene
Center Sections

S20
S15

S20

S15

NEW with
ATEX Conductive
Polypropylene

GLASS-filled
center
section

ATEX 100a
Compliant

CARBON-filled
wetted
section

S30

S05
S1F

ALSO NEW
with ATEX Compliant*
Conductive PVDF

S1F

S05

*ATEX 100a Compliance to EC Directive


94/9/EC for use of equipment in potentially
explosive environments.

Standard Duty
Polypropylene pumps installed
for chemical processing.

PB

S07

S10

Standard Duty Non-Metallic Pumps are ideally

suited for highly corrosive fluids, intermittent/on-demand,


portable, low abrasive fluids, and suspended solids.
Standard duty non-metallic pumps are constructed in
Polypropylene, PVDF, Conductive Acetal and Conductive
Polypropylene with TPE (thermal plastic elastomers) and
PTFE options in diaphragms and check valves.

50 www.warrenrupp.com

Dimensional Detail
Distributor fabricated portable
filtration cart with standard
duty non-metallic pump.

90o - 180o rotation

D
B
A

PUMP
MODELS

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

PB-A

7 13/16 (198)

7 (178)

5 1/2 (140)

3/4 (19)

7 13/16 (198)

Bottom of Base to Center Line of:


Suction
Discharge

Connection
Style

" MNPT

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

.25 (6)

.01 (.04)

4 (15)

.03 (1)

100 (6.9)

Max
Discharge
Pressure

S05

11 5/16 (287)

10 1/8 (257)

7 1/16 (179)

1 3/8 (35)

11 5/16 (287)

1" MNPT

.5 (13)

.026 (.098)

14 (52)

.125 (3)

100 (6.9)

S07T*

13 11/32 (339)

11 13/16 (300)

7 1/16 (179)

1 13/16 (46)

13 11/32 (339)

1" MNPT

.75 (20)

.016 (.059)

13 (48)

.38 (9)

100 (6.9)

S07

13 11/32 (339)

11 13/16 (300)

7 1/16 (179)

1 13/16 (46)

13 11/32 (339)

1" MNPT

.75 (20)

.026 (.098)

23 (87)

.15 (4)

100 (6.9)

S10

13 13/16 (351)

11 13/16 (300)

7 9/16 (192)

2 1/2 (64)

11 11/16 (297)

1" 125# ANSI

1 (25)

.026 (.098)

23 (87)

.15 (4)

100 (6.9)

S1F

21 (533)

17 (433)

11 5/8 (295)

2 1/2 (64)

21 (533)

1" 125# ANSI

1 (25)

.17 (.64)

45 (170)

.25 (6)

100 (6.9)

S15

28 3/4 (730)

23 (584)

13 (330)

3 1/2 (89)

25 3/16 (640)

1" 125# ANSI

1.5 (40)

.36 (1.36)

100 (378)

.47 (12)

100 (6.9)

S20

32 1/4 (819)

23 13/16 (605)

13 (330)

3 13/16 (97)

28 3/16 (716)

2" 125# ANSI

2 (50)

.36 (1.36)

160 (605)

.66 (17)

100 (6.9)

S30

40 5/8 (1032)

33 3/8 (848)

18 1/4 (464)

4 7/8 (124)

40 5/8 (1032)

3" 125# ANSI

3 (80)

.9 (3.41)

238 (901)

.71 (18)

100 (6.9)

All Dimensions +/- 1/8 (3) *T= Trihedral

www.warrenrupp.com 51

BAR

PSI

STANDARD DUTY BALL - Non-Metallic


7

100

0P

SI

80
70
60

I (5

60

PB-A Non-Metallic
Performance Curve

4(6.8)
5(8.5)

Ba

r)

6(10.2)

PS

I (4

.08

Bar

40
40 P

SI (2

30

.72

Bar)

20
I (1.3

6 Bar)

Air In

let Pre

ssure

.5

1.0

1.5

2.0

2.5

U.S. Gallons per minute


8

3.0

10

3.5

12

4.0

14

4.5

16
BAR

Liters per minute

CAPACITY

MODEL S05 Non-Metallic Performance Curve

10

HEAD

S05 Non-Metallic
Performance Curve

90

80

70
60

SI

(6

.8

Ba

.08 B

40 PS

16 (27)

ar)

I (2.7

2 Bar)

20 PS

I (1.3

10
0

6 Bar)

Air Inlet

Pressure

10

11

12

13

14

15

10

20

30

40

50

8 (13.5)
10 (17)

r)

60

16 (27)
18 (30.4)

PS

I (4

.08

Ba

r)

40
PS

I (2
.7

30

NPSHR

14 (24)

Ba

2B

ar)

20
20

1
10

PS

I (1

.36

Ba

r)Air

Inlet

ure

30

9.1

25
20

7.6
6

15
10

4.5
3

S07T Trihedral Non-Metallic


Performance Curve

5 1.5

Press

METERS

44

10

11

12

13

14

15

U.S. Gallons per minute


0

10

15

20

25
30
Liters per minute

35

40

45

50

55

100

MODEL S07 / S10 Non-Metallic Performance Curve


Performance based on water at ambient temperature.

4 (7)
10

CAPACITY

0P

SI

90

8 (13.5)
(6

.8

12 (20)

Ba

r)

80

60

60

PS

I (5

PS

I (4

50
3

40

.44

16 (27)
Ba

.08

40 P

r)

.72

30
20

20 P

SI (1

.36

10
0

20 (34)

Ba

SI (2

NPSHR

70

r)

Bar)

Bar)

Air In

let P

METERS

S07/S10 Non-Metallic
Performance Curve

HEAD

FEET

80

30

9.1

25
20

7.6
6

15
10

4.5
3

ressu

5 1.5

re

10

12

14

16

18

20

22

24

26

U.S. Gallons per minute


0

10

20

30

40

50

60

Liters per minute

CAPACITY

52 www.warrenrupp.com

70

80

90

100

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

16

60

12 (20)
5.

60

14 (24)

Liters per minute


CAPACITY

FEET

HEAD

PS

I(

70

40

r)

80

50

12 (20)

Bar

4 (7)
0
6 (10)
P

80

8 (13.5)

10

90

.44

2 (3.5)

I (5

30

ar)

SI (4

40

6 (10)

8B

U.S. Gallons per minute

MODEL S07 Trihedral Performance Curve

PSI

BAR

(6.

10 (17)

PS

60 P

20

7 100

SI

50
3

4 (7)

0P

80
5

Performance based on water at ambient temperature.

2 (3.5)

7 100

NPSHR

20 PS

10
0

.44

METERS

3(5.1)
Ba
r)

FEET

.8

PS

50
3

(6

PSI

80

BAR

HEAD

2(3.4)

10

90

Performance based on water at ambient temperature.

PSI

MODEL PB-A Performance Curve

AIR CONSUMPTION
SCFM (M3/hr)

1(1.7)

PSI

80

HEAD

5
4

80 P

70
60

40

30 (51)
35 (59.5)
40 (68)

.08 B

ar)

40 PS

45 (76.5)

I (2.7

30

2 Bar)

20 PS

I (1.36

10
0

25 (42.5)

Bar)

SI (4

20
1

.44

60 P

20 (34)

Bar

SI (5

50
3

(6.8

Bar) Ai

r Inlet Pr

essure

15

10

25

20

S1F Non-Metallic
Performance Curve

NPSHR

90

Performance based on water at ambient temperature.

30

35

40

45

50

METERS

PSI

15 (25.5)

FEET

BAR

MODEL S1F Non-Metallic Performance Curve

5 (8.5)
10 (17)
7 100 1
00

30
25
20
15
10
5

9.7
7.6
6
4.5
3
1.5

55

80

90 100 110 120 130 140 150 160 170 180 190 200

7 100

Liters per minute

CAPACITY

10 (17)

10

0P

6
80

80

HEAD

S15 Non-Metallic
Performance Curve

60

4
3

60

40

SI

PS

PSI

I (4

20 PSI

1
0

30

Bar)

20

Bar)Air

10

Inlet P

ressur

20
20

10
e

30

40
50
60
U.S. Gallons per minute

100

150
200
Liters per minute

70

250

80
300

90

100

10
8
6
4
2

0 0

350

.08

r)
80 (136)

Bar

30

.72 B

ar)

20

(1.36 B

ar)Air Inlet

20

40
100

10

Pressu

re

60
80
100
U.S. Gallons per minute
200

300
Liters per minute

400

120

140
500

160

S20 Non-Metallic
Performance Curve

10
8
6
4
2
0

600

7 100

CAPACITY

6
5

S30 Non-Metallic
Performance Curve

I(6.8

90
80

80 P

Bar)

Performance based on water at ambient temperature.

100 (170)
120 (204)

SI (5

70

MODEL S30 Non-Metallic Performance Curve

20 (34)
40 (68)
60 (102)
80 (136)
S

100 P

.44

NPSHR

PS

60 (102)

Ba

SI (2

20

r)

Bar)

140 (238)

60

60 P

SI (4

50
3
2

40

I (2.72

20 PSI (1.

Bar)

36 Bar)

10
0

ar)

40 PS

30
20

.08 B

20

50

Air Inle

40

150

t Pressu

re

60

250

80

100 120 140 160


U.S. Gallons per minute
350
450
550
Liters per minute

180

650

200

750

METERS

.44

40 P

Ba

r)

I (5

BAR

40

.72

40 (68)

HEAD

60

PS

NPSHR

60

Ba

CAPACITY

6.

METERS

PS

FEET

HEAD

.08

80

50 (85)

I (4

20 (34)

I(

r)

20 PS

PSI

BAR

7 100
0

Ba

I (1.36

30 (51)

40 (68)

.44

SI (2

10

ar)

I (5

40 P

20

80

8B

PS

20 (34)

(6.

NPSHR

70

METERS

50 60

FEET

30 40

20

FEET

10

PSI

BAR

U.S. Gallons per minute

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

220

850

CAPACITY

www.warrenrupp.com 53

HIGH PRESSURE DUTY


Air-powered single diaphragm high pressure metallic
pumps deliver discharge pressure twice the inlet pressure, up to 250 PSI
(17 BAR). Designed for filter press feed and applications requiring higher
discharge pressures. Available in Aluminum, Cast Iron and Stainless Steel
with various elastomer options.

SH2-M

EH2-M

A
PUMP
MODELS

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

Connection
Style

Bottom of Base to Center Line of:


Suction
Discharge

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

EH2-M

25 (635)

25 13/16 (656)

11 3/4 (298)

2 3/16 (56)

25 (635)

2" NPT

2 (50)

.30 (1.1)

62 (235)

.25 (6)

250 (17.2)

SH2-M

18 9/16 (471)

26 7/8 (683)

11 3/8 (289)

11 15/32 (291)

5 11/32 (136)

2" NPT

2 (50)

.30 (1.1)

62 (235)

2 (50)

250 (17.2)

inches (mm)

inches (mm)

18
16

12

HEAD

EH2-M & SH2-M


Performance Curve

14

PSI

BAR

All Dimensions +/- 1/8 (3)

10(17)

240

120 PS

220
200

120

4
2
0

Ave. Displacement per stroke


0.3 gallon (1.1 liter)

50(85)
80 PSI
60 PSI

100
6

40(68)

160
140

30(51)

MODEL SH2-M
based on water at ambient temperature.

100 PS

180

10

AIR CONSUMPTION
SCFM (M3/hr) Performance

20(34)

80 4
0 PS
I
60
40

20 PSI

20

Air Inle

t Press

0
0

ure

20

10
25

50

75

30

40

100

125

150

Liters per minute

CAPACITY

54 www.warrenrupp.com

60

50

U.S. Gallons per minute

175

200

225

70
250

HIGH PRESSURE DUTY - BLAGDON


Blagdon 1" High-Pressure Pumps provide enhanced power in

applications where pressure is paramount and flow rate is an issue. Using


two air chambers to double the air per stroke, the N25 achieves discharge
pressure up to 238 pounds per square inch with flow rates as high as 30
gallons per minute.
The N25s full flow design incorporates an additional air chamber to
deliver higher flow rates with less pulsation, so theres less wear on pipes
and fittings. In addition, the pump can start at zero head pressure with
no damage to diaphragms and no need for a separate fill pump.
The N25 is available in either aluminum or stainless steel. It features a
non-stalling, non-icing air valve system with shoe-valve technology to
eliminate blow-by.

N25

N25
Performance Curve

Meters

Feet

Capacity in U.S. Gallons Per Minute

Capacity in Liters Per Minute

D
B
A
PUMP
MODELS

N25

C
E

Bottom of Base to Center Line of:


Suction
Discharge

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

15.94 (405)

18.27 (464)

11.02 (280)

1.97 (50)

14.95 (380)

Connection
Style

1" NPT

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

1 (25)

.13 (.5)

30 (114)

.125 (3)

238 (16)
All Dimensions +/ 1/8 (3)

www.warrenrupp.com 55

HIGH PRESSURE DUTY - BLAGDON


Blagdon 2" High-Pressure Pumps provide enhanced power in
applications where pressure is paramount and flow rate is an issue.
Using two air chambers to double the air per stroke, the N50
achieves discharge pressure up to 238 pounds per square inch with
flow rates as high as 90 gallons per minute.
The N50s full flow design incorporates an additional air chamber
to deliver higher flow rates with less pulsation, so theres less wear
on pipes and fittings. In addition, the pump can start at zero head
pressure with no damage to diaphragms and no need for a
separate fill pump.
The N50 is available in either aluminum or stainless steel. It
features a non-stalling, non-icing air valve system with shoe-valve
technology to eliminate blow-by.

N50

N50
Performance Curve

Meters

Feet

Capacity in U.S. Gallons Per Minute

Capacity in Liters Per Minute

E
A

D
A
PUMP
MODELS

N50

Bottom of Base to Center Line of:


Suction
Discharge

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

24.41 (620)

28.70 (729)

13.07 (332)

3.66 (93)

22.95 (583)

Connection
Style

1" NPT

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

2 (50)

.5 (1.9)

90 (341)

.125 (3)

238 (16)

All Dimensions +/- 1/8 (3)

56 www.warrenrupp.com

FILTER PRESS SYSTEMS


Built-to-order, multi-pump systems
combine a high volume fill pump with a
high pressure feed pump. Frequently used
for filter press feed applications, the systems
produce operating pressures to 250 PSI (17
BAR). This results in shortened press cycles,
drier cake and less costly disposal.
BASE SYSTEMS
040.010.000. consists of:
(1) S20W1INCANS100.
(1) EH2-M, TN-4-I
Filter/Regulator (1) 020.052.000.
Filter/Regulator (1) 020.051.000.
Includes base & piping with 2" flange
suction & discharge connections.

Plate and frame filter press base system.

040.011.000. consists of:


(1) S30W1INCANS100.
(1) EH2-M, TN-4-I
Filter/Regulator (1) 020.052.000.
Filter/Regulator (1) 020.051.000.
Includes base & piping with 3" flange
suction & discharge connections.
040.003.000. consists of:
(1) SA2-A, DA-5-II
(1) SH2-M, DN-7-I
Filter/Regulator (1) 020.052.000.
Filter/Regulator (1) 020.051.000.
Includes base & piping with 2" flange
suction & discharge connections.
040.004.000. consists of:
(1) SA3-M, DA-2-II
(1) SH2-M, DN-7-I
Filter/Regulator (1) 020.052.000.
Filter/Regulator (1) 020.051.000.

Custom built heavy duty wastewater,


filter press pumping system.

Includes base & piping with 3" flange


suction & discharge connections.

PLEASE CONSULT FACTORY FOR 1) LEAD TIME; 2) PRICING;


AND 3) COMBINATIONS OF PUMPS FOR OTHER SYSTEMS
www.warrenrupp.com 57

SPECIAL DUTY - UL Pump


U1F Performance Curve

UL (Underwriters Laboratory) Pumps are designed to meet


UL79 standards for diaphragm pumps handling flammable liquids.
All Aluminum construction with approved Buna or Virgin PTFE UL
elastomers. Fully groundable to prevent static discharge.

U1F

Underwriters
Laboratory

A
PUMP
MODELS

U1F

Bottom of Base to Center Line of:


Suction
Discharge

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

12 23/32 (323)

10 1/4 (260)

10 3/8 (264)

1 3/32 (28)

11 27/32 (301)

Connection
Style

1" NPT

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

1 (25)

.11 (.42)

45 (170)

.25 (6)

125 (8.6)

All Dimensions +/- 1/8 (3)

58 www.warrenrupp.com

DEWATERING DUTY
Submersible Pumps

The PortaPump Submersible, Battery-Powered Pump operates


using any 12-volt car or truck battery. It comes equipped with cables and battery
clips. Extremely portable, the pump weighs only 33 pounds (15kg) and can fit
through openings as small as 10" (25cm). Electrically safe and whisper quiet.

SPA1-E
Performance Curve
PortaPump
SPA1-E

PUMP
MODELS

Pipe Size

Max Flow Per


Minute

Max Solids
Handling

Max Discharge
Height

Inches (mm)

gal (liters)

Inches (mm)

feet (m)

SPA11/2-E3

1.5 (40)

43 (163)

1/16 (1)

25 (7.6)

SMA3-A

3 (80)

300 (1140)

1.5 (40)

65 (19.8)

The SludgeMaster Submersible, Air-Powered Trash Pump handles mud,

1.75

SMA3-A
MODEL SMA3
-A
PERFORMANCE CURVE

28

10

Performance Curve

NOTE: THIS PERFORMANCE BASED ON WATER

0P

26

SI

24

PS

20

HEAD

1.25

60

18
16

1.0

PS

14
12

.75

.50

AIR CONSUMPTIO

N AT 100 PSI

10

80 PSI

50
45
40

60 PSI

55

80

60

2
0

90

70

6
.25

M3/hr.

80

22

SCFM

1.5

SludgeMaster
SMA3-A

AIR CONSUMPTION

2.0

PSI

BAR

leaves, twigs, sand, sludge, trash-laden water and soft solids to 1" (3.8cm). High capacity, low
head. The pump weighs only 59 pounds (26kg), and can fit through an opening as small as 14"
(35cm). Sturdy construction for rough handling and long life. Optional rock screen available.

50

100

200

400

150

200

250

300

35

50

30

40

25

350

U.S. Gallons per minute


600

800

1000

1200

1400

Liters per minute

CAPACITY

www.warrenrupp.com 59

SPECIAL DUTY - USDA (United States


Department of Agriculture) Pumps

SSA2-A

SSB2-A

SSB1-A

SET1-A

USDA certified flap check valve pumps


transferring tomato paste at a major
university processing facility.
USDA certified ball check valve pump in a
clean-in-place, sanitary piping installation.

60 www.warrenrupp.com

DSB1-A Designed to meet USDA (Dairy Division) Standards.

SSA2-A Designed to meet USDA Standards.

Must be fitted with Electronic Leak Detector to maintain 2" (63.5mm) Flap Valve, 0 to 150 GPM (570 liters)
Handles solids to 11/16" (27.4mm), Top or Bottom Discharge
Dairy Approval. Leak Detector purchased separately.

SSB1-A Designed to meet USDA Standards.

1" (38mm) Ball Valve, 0 to 54 GPM (204 liters)


Handles solids to " (6mm), Top Discharge

This performance
based on water,
approximate
.09 gal. (.34 liters)
displacement per
pump stroke.

This performance
based on water, approximate
.63 gal. (2.39 ltrs.)
displacement per
pump stroke.

SET1-A Sanitary Pump designed to meet USDA Standards.


SSB2-A Designed to meet USDA Standards.

2" (50.8mm) Ball Valve, 0 to 125 GPM (473 liters)


Handles solids to " (6mm), Top Discharge

This performance
based on water,
approximate
.36 gal. (1.36 ltrs.)
displacement per
pump stroke.

1" (25.4mm) Ball Valve, 0 to 54 GPM (204 liters)


Handles solids to " (6mm), Top Discharge

This performance
based on water,
approximate
.09 gal. (.34 liters)
displacement per
pump stroke.

SET2-A Sanitary Pump designed to meet USDA Standards.


Electronic Leak Detector -

This leak detector


works on the principle of conductance, sensing liquid or
condensation entering the air side of the pump. It is installed
through a boss on the inner chambers. A probe senses
pooled conductive liquid, producing a low current (1.2 volt
DC), which signals a control unit. Indicator lights signal
not only contamination, but also which side is tainted.
The control unit can be easily wired to an audible alarm or
pump shutdown mechanism if needed. Modular, water-tight construction.
Sensitivity range is adjustable from 500 ohm (2000 micro mho) to 100,000 ohm
(10 micro mho). Available for 115V (032.017.000) and 220V (032.018.000) power
supply. This unit must be purchased separately.

2" (50.8mm) Ball Valve, 0 to 123 GPM (465 liters)


Handles solids to " (6mm), Top Discharge

This performance
based on water,
approximate
.36 gal. (1.36 ltrs.)
displacement per
pump stroke.

Materials of Construction - Wetted parts of these Meat/Poultry* pumps

are electropolished 316 and 302/304 Stainless Steel. Non-wetted parts are electroless nickel-plated aluminum and polypropylene. All are fitted with food grade, white
nitrile elastomers. The Dairy* pumps have mechanically-polished 316 Stainless Steel
wetted parts, and must be fitted with the Warren Rupp Electronic Leak Detector
to maintain Dairy standards.
*Designed to meet USDA Standards.

Note: The Electronic Leak Detector must be purchased separately.

www.warrenrupp.com 61

SPECIAL DUTY - FDA (Food & Drug


Administration) Compliant Pumps
FDA Materials Compliant Pumps are
ideally suited for a variety of food processing,
pharmaceutical and cosmetic industry applications.
The pumps are available in 1" through 3" ball check
valve designs and a 2" (line size solids handling)
flap check valve design. Variable flow capacities
across the range are 0235 gallons per minute.
These special duty pumps are constructed of
FDA material compliant components of
Stainless Steel (wetted castings)
and a selection of FDA
Santoprene, FDA Nitrile
and PTFE diaphragms,
check valves and valve
seats. Standard non-wetted
components are white
epoxy coated Aluminum
with stainless steel
hardware. 1", 1" and 2"
pumps are offered with
sanitary clamp fittings
and 3" pumps are offered
with an ANSI flange.

T30

T20
TSA2-A

T15

T1F

90o - 180o rotation


90o - 180o rotation

E
C

Max
Flow
Per Minute

Max
Solids
Handling

gal (liter)

gal (liter)

inch (mm)

psi (bar)

.43 (1.60)

140 (530)

2 (50)

125 (8.6)

45 (170)

.25 (6)

125 (8.6)

Max
Discharge
Pressure

inches (mm)

Connection
Style
Sanitary
Clamp

inch (mm)

17 9/16 (447)

2" Clamp

2 (50)

1 7/32 (31)

11 31/32 (304)

1" Clamp

1 (25)

.11 (.42)

12 23/64 (314)

1 31/32 (50)

20 3/8 (518)

2" Clamp

1.5 (40)

.41 (1.55)

106 (401)

.25 (6)

125 (8.6)

12 19/32 (320)

2 (51)

24 3/4 (629)

2" Clamp

2 (50)

.42 (1.59)

150 (567)

.25 (6)

125 (8.6)

15 3/4 (400)

4 7/32 (107)

30 27/32 (808)

3" # FF ANSI

3 (80)

.94 (3.56)

238 (901)

.38 (9.5)

125 (8.6)

PUMP
MODELS

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

inches (mm)

TSA2-A

20 13/16 (529)

21 1/4 (539)

13 (330)

2 9/16 (55)

T1F

12 31/32 (326)

10 1/4 (260)

10 3/8 (264)

T15

21 13/16 (554)

16 21/32 (423)

T20

26 9/16 (674)

16 7/8 (428)

T30

32 9/32 (820)

19 21/32 (499)

62 www.warrenrupp.com

Bottom of Base to Center Line of:


Suction
Discharge

Pipe
Size

Displacement
Per Stroke

All Dimensions +/- 1/8 (3)

70

60

t Pressure

20

10(17)
PSI
15(00)
(6.8
Bar)
20(34)
25(00)

80 P

60

ar)

60 PS

I (4.0

40

80

60

100

120

U.S. Gallons per minute

100

200

300

Liters per minute

160

140

400

500

600

35(00)
40(68)

8 Bar

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

40 PS

I (2.72

20

30(51)

.44 B

40

100

SI (5

20 PSI Air Inle

10

Performance based on water at ambient temperature.

5(00)

80

150(254.9)

20

100

40 PSI

30

MODEL S1F Metallic Performance Curve

7
6

100(169.9)
125(212.4)

40

80(135.9)
90(152.9)

60 PSI

50

70(118.9)

80 PSI

NPSHR

HEAD

80

METERS

90

FEET

T1F Performance Curve

MODEL SA2-A / MSA2


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)
30(51)
40(68)
50(85)
60(101.9)

10(17) 20(34)

100 PS

PSI

100

BAR

PSI

HEAD

BAR

TSA2-A Performance Curve

Bar)

20 PSI (1.3

6 Bar) Air Inle

1
0

CAPACITY

t Pressure

20

10

15

40

20

25

30

U.S. Gallons per minute

60

80

100

120

35

40
140

45
160

50
180

Liters per minute

CAPACITY

30 (51)

I (5.44

70

Bar)

50 (85)

60

60 PSI

(4.08 Ba

r)

50
3

40

40 PS

I (2.72

30
20

Bar)

30

20 PSI (1.36 Bar)


Air Inlet

10
0
0

25

50

75

10

30

20

10

9.1
7.6
6
4.5
3
1.5

20
Pressure

100

40

125

60

50

70

80

90

100

110

175

200

225

250

275

300

325

350

375

400

425

CAPACITY

PS

.8

Ba

.44

60 P

SI (4

40

.08

40 PS

r)

Bar)

30

2 Bar)

20 PS

I (1.3

10
0

6 Bar)

20

40

80 P

SI (5

HEAD

5
4
3

60 PS

40

8 Bar

40 PS

I (2.72

20

Bar)

20 PSI (1.3

6 Bar) Air Inle

1
0

0
0

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

120(204)
ar)

I (4.0

20
100

t Pressure

40

60
200

60
80
100
U.S. Gallons per minute
200

300
Liters per minute

400

120

140
500

160
600

CAPACITY

100(170)

.44 B

140(238)

60

essure

NPSHR

80

let Pr

9.1
7.6
6
4.5
3
1.5

MODEL S30 Metallic Performance Curve

METERS

PSI

Air In

30
25
20
15
10
5

Performance based on water at ambient temperature.

FEET

BAR

20(34) 40(68)
60(102)
80(136)
100
PSI
(6.8
Bar)

100 (170)

I (2.7

T30 Performance Curve


100

80 (136)

Ba

100

60 (102)

r)

SI (5

60

40 (68)

I (6

80 P

20

Liters per minute

Performance based on water at ambient temperature.

20 (34)

100

70

50
3
2

90
80

U.S. Gallons per minute

150

MODEL S20 Metallic Performance Curve

7 100
6

FEET

HEAD

80 PS

NPSHR

40 (68)

80

METERS

FEET

PSI

.8 Bar

BAR

SI (6

90

T20 Performance Curve

MODEL S15 Metallic Performance Curve


Performance based on water at ambient temperature.

10 (17) 20 (34)
100 P

HEAD

100

NPSHR

PSI

METERS

BAR

T15 Performance Curve

80
300

100 120 140 160


U.S. Gallons per minute
400
500
Liters per minute

600

180

200

700

220 240
800

900

CAPACITY

T30 FDA Material compliant pump cart


system for wine industry applications.

www.warrenrupp.com 63

SPECIAL DUTY - Mine/Construction Pumps


Handle Mounted Standard Duty

Part #475.246.000. Center Section


+ #475.248.000 = MSB2-A with Strainer Base
Also available Model MSB2-B
with Manifold Mounting Feet #475.249.000
S30XXXXXXXHXXX.
S20XXXXXXXHXXX.

Part #
475.040.000.
Suction Stub
and Strainer
Part #
475.039.000.
Consult factory for
skid base dimensions.

Skid Mounted SA3-C


Consult factory for
suction tube dimensions.

Roll Cage Mounted MSA2-B

64 www.warrenrupp.com

SPECIAL DUTY - Mine/Construction Pumps


MSA2-A/MSA2-B/SA2-C
Performance Curve

100 PS

100

40 (68)

100 PS

80

80 PS

60 PSI

HEAD

80 (135.9)

100 (169.9)

70

60

150(254.9)

20

100(169.9)
125(212.4)

20 PSI Air Inle

t Pressure

10

U. S. Gallons per minute

80(135.9)
90(152.9)

40 PSI

30

re

70(118.9)

60 PSI

40

2
Inlet Pressu

20

Liters per minute


CAPACITY

MODEL SA2-A / MSA2


PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M3/hr)
30(51)
40(68)
50(85)
60(101.9)

80 PSI

50

40 PSI

20 PSI Air

10(17) 20(34)

90

60 (101.9)

HEAD

PSI

SCFM (M 3/hr)

20 (34)

BAR

PSI

BAR

MSB2 Performance Curve

80

60

40

100

U.S. Gallons per minute

100

200

300

Liters per minute

120

400

160

140
500

600

CAPACITY

Hard Hat Decals


Available

S20 Performance Curve

70

60

80 PSI

60 PSI

2
1

40

120(203.9)

40 PSI

30

20 PSI Air Inlet Press

10

40

20

60

80

100

120 140 160 180 200 220 240 260

U.S. Gallons per minute

100

200

300

400

500

600

700

800

900

1000

Liters per minute

CAPACITY

PSI

PS

I (6

70
60

.8

Ba

SI (4

.08

40 PS

60 (102)

r)

.44

60 P

40

80 (136)

Ba

r)

Bar)

100 (170)

I (2.7

30

2 Bar)

20 PS

I (1.3

10
0

40 (68)

SI (5

20

ure

Performance based on water at ambient temperature.

20 (34)

100

80 P

50
3
2

20

90
80

50
3

100(169.9)

MODEL S20 Metallic Performance Curve

100

NPSHR

HEAD

6 Bar)

20

Air In

40
100

let Pr

essure

60
80
100
U.S. Gallons per minute
200

300
Liters per minute

400

120

140
500

METERS

90
80

BAR

100 PS

FEET

MODEL SA3-A
PERFORMANCE CURVE

AIR CONSUMPTION
SCFM (M /hr)
20(34) 40(68)
60(101.9)
I
80(135.9)

100

HEAD

PSI

BAR

SA3-C Performance Curve

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

160
600

CAPACITY

20(34) 40(68)
60(102)
80(136)
100
PSI
(6.8
Bar)

80

80 P

SI (5

HEAD

5
4
3

100(170)
120(204)

.44 B

ar)

140(238)

60

60 PS

I (4.0

40

8 Bar

40 PS

I (2.72

20

Bar)

20 PSI (1.3

6 Bar) Air Inle

1
0

0
0

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

MODEL S30 Metallic Performance Curve


Performance based on water at ambient temperature.

NPSHR

100

METERS

PSI

FEET

BAR

S30 Performance Curve

20
100

t Pressure

40

60
200

80
300

100 120 140 160


U.S. Gallons per minute
400
500
Liters per minute

600

180
700

200

220 240
800

900

CAPACITY

www.warrenrupp.com 65

SPECIAL DUTY BALL - Natural Gas


G15

Burst Pressure to:


500 PSI (34.5 bar)
Temperature Limits:
-10F (-23C) to +180F (82C)
These stringent tests meet the actual
minimum and maximum temperatures
that pumps are subjected to in typical
gas and oil field applications.
G30
G20

G1F
G05

Natural Gas Operated Pumps are CSA* (Canadian Standards Association) certified for operation using sweet
or sour natural gas. The pumps are also compliant with NACE Standard MR0175/ISO15156. The gas pump utilizes
Aluminum or 316 Stainless Steel wetted construction with Buna or Virgin PTFE diaphragms and check balls. The gas
valve is constructed of Aluminum with Buna or FKM (fluorocarbon) elastomers. Pumps are fully groundable, preventing
static discharge. A Stainless Steel gas valve option is available on G15 to G30 pumps for more corrosive applications.
*CSA is the Canadian Standards Association, an international organization for testing products to ensure public safety, and the
governing agency for the Natural Gas Industry.

Tank bottoms circulation

Salt water transfer/disposal

GH2 Pump

Wellbore circulation of heated liquid


to keep production tubing warm

66 www.warrenrupp.com

G05 or G1F Pump

Utility service for spill clean


up and general fluid transfer

G05 or G1F Pump

G1F Pump

G1F Pump

Hot glycol circulation as heat


trace for well site applications

GH2 Pump

Produced water bypass of compressor


for reinjection into flowline

PSI

BAR

High Pressure
Natural Gas Pump

18
16
14

HEAD

12

10(17)

240

120 PS

220
200

120

4
2

GH2-M

Ave. Displacement per stroke


0.3 gallon (1.1 liter)

50(85)
80 PSI
60 PSI

100
6

40(68)

160
140

30(51)

MODEL GH2-M
based on water at ambient temperature.

100 PS

180

10

AIR CONSUMPTION
SCFM (M3/hr) Performance

20(34)

80 4
0 PS
I
60
40

20 PSI

20

Air Inle

t Press

(NACE Standard
not applicable)

0
0

ure

20

10
25

50

75

30

40

100

125

150

175

Liters per minute

60

50

U.S. Gallons per minute

200

225

70
250

CAPACITY

GH2-M Performance Curve


A
PUMP
MODELS

GH2-M

Bottom of Base to Center Line of:


Suction
Discharge

Height

Width

Depth

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

25 (635)

25 13/16 (656)

11 3/4 (298)

2 3/16 (56)

25 (635)

Connection
Style

2" NPT

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

2 (50)

.30 (1.1)

62 (235)

.25 (6)

250 (17.2)

Pipe
Size

Displacement
Per Stroke

Max
Flow
Per Minute

Max
Solids
Handling

Max
Discharge
Pressure

inch (mm)

gal (liter)

gal (liter)

inch (mm)

psi (bar)

.5 (13)

.026 (.098)

15 (57)

.125 (3)

125 (8.6)

All Dimensions +/- 1/8 (3)

A A

E E

B B

A
PUMP
MODELS

C C

Height

Width

Depth

Bottom of Base to Center Line of:


Suction
Discharge

Connection
Style

inches (mm)

inches (mm)

inches (mm)

inches (mm)

inches (mm)

G05

11 1/2 (292)

10 1/4 (260)

7 1/16 (179)

1 5/16 (33)

11 1/2 (292)

G1F

12 23/32 (323)

10 1/4 (260)

10 3/8 (264)

1 3/32 (28)

11 27/32 (301)

1" NPT

1 (25)

.11 (.42)

45 (170)

.25 (6)

125 (8.6)

G15

21 37/64 (548)

16 21/32 (423)

12 23/64 (314)

1 29/32 (49)

20 5/16 (516)

1" NPT

1.5 (40)

.41 (4.55)

106 (401)

.25 (6)

125 (8.6)

G20

26 5/16 (668)

16 7/8 (428)

12 19/32 (320)

1 7/8 (48)

24 5/8 (625)

2" NPT

2 (50)

.42 (1.59)

150 (567)

.25 (6)

125 (8.6)

G30

32 1/16 (814)

19 21/32 (499)

15 3/4 (400)

2 11/32 (60)

29 31/32 (761)

3" NPT

3 (80)

.94 (3.56)

238 (901)

.38 (9.5)

125 (8.6)

All Dimensions +/- 1/8 (3)

1" MNPT

www.warrenrupp.com 67

10 (17)
12 (20)

16 (27)

r)

40

(4.08 Ba

40 PS

I (2.72

2
20

20 PSI

1
0

20 (33.75)

r)

Bar)

(1.36 Ba

r) Gas In

let Pres

sure

10

10

U.S. Gallons per minute

20

30

12

14

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

16

MODEL G1F Metallic Performance Curve

100

50

100

80 P

SI (5

HEAD

CAPACITY

G1F Performance Curve

10(17)
PSI
15(00)
(6.8
Bar)
20(34)
25(00)

80

60

Performance based on water at ambient temperature.

5(00)

40

Liters per minute

METERS

60 PSI

FEET

HEAD

18 (30)

60

PSI

(5.44 Ba

BAR

80 PSI

NPSHR

14 (24)

80

60

ar)

I (4.0

40

I (2.72

20 PSI (1.3

40 (68)

80

I (5.44

70

Bar)

50 (85)

60

60 PSI

(4.08 Ba

r)

50
3

40

FEET

HEAD

80 PS

40 PS

I (2.72

30
20

Bar)

10

30

20

10

9.1
7.6
6
4.5
3
1.5

20
Pressure

60

50

40

70

80

90

100

110

50

75

100

125

150

175

200

225

250

275

300

325

350

375

400

425

CAPACITY
6

SI (5

ar)

I (4.0

40 PS

I (2.72

20

20 PSI (1.36

1
0

0
0

15

20
25
30
U.S. Gallons per minute

20
100

Bar)

Bar) Gas Inle

t Pressure

40

60
200

80

100 120 140 160


U.S. Gallons per minute

300

400
500
Liters per minute

CAPACITY

68 www.warrenrupp.com

600

180
700

200

220 240
800

900

40

60

80
100
120
Liters per minute

35

40
140

45
160

50
180

MODEL G20 Metallic Performance Curve


100

90

1
0

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

40 (68)

I (6

.8

Ba

60

.44

60 P

SI (4

40

.08

40 PS

60 (102)

r)

SI (5

70

80 (136)

Ba

r)

Bar)

2 Bar)

20 PS

I (1.3

10
0
0

6 Bar)

20

Gas In

40
100

30
25
20
15
10
5

9.1
7.6
6
4.5
3
1.5

100 (170)

I (2.7

30

Performance based on water at ambient temperature.

PS

80 P

20

METERS

40

8 Bar)

120(204)

.44 B

60 PS

10

20 (34)

50

140(238)

60

100(170)

NPSHR

80 P

Performance based on water at ambient temperature.

FEET

HEAD

HEAD

PSI

BAR

20(34) 40(68)
60(102)
100
80(136)
100
PSI
(6.8
Bar)

80

MODEL G30 Metallic Performance Curve

20

80

G20 Performance Curve

7 100

Liters per minute

BAR

25

9.1
7.6
6
4.5
3
1.5

G15
Performance Curve

U.S. Gallons per minute


0

30
25
20
15
10
5

CAPACITY

30

20 PSI (1.36 Bar)


Gas Inlet

10

re

30 (51)

.8 Bar

METERS

90

Inlet Pressu

PSI

SI (6

NPSHR

BAR
PSI

100 P

Bar)

6 Bar) Gas

Performance based on water at ambient temperature.

10 (17) 20 (34)

7 100

40(68)
)

40 PS

MODEL G15 Metallic Performance Curve

35(00)

8 Bar

2
20

30(51)

.44 B

60 PS

NPSHR

Bar)

METERS

SI (6.8

Performance based on water at ambient temperature.

FEET

100 P

G05
Performance Curve

MODEL G05 Metallic Performance Curve

2 (3.5)
4 (7) 6 (10) 8 (13.5)

NPSHR

100

METERS

PSI

FEET

BAR

SPECIAL DUTY BALL - Natural Gas

let Pre

ssure

60
80
100
U.S. Gallons per minute
200

300
Liters per minute

CAPACITY

G30
Performance Curve

400

120

140
500

160
600

CSA CERTIFIED Natural Gas Regulators


All of the regulators have vent ports that are tapped " NPT. A pipe or hose fitting can be installed
and any natural gas that escapes due to a diaphragm rupture can be diverted to be reclaimed.
No gas is vented into the surrounding atmosphere. This feature provides for a safer
regulator and is environmentally friendly.
" Regulator 020.057.000
" Regulator
020.058.000

Superior regulation and excellent stability make the 020.057.000 regulator


ideal for lower flow applications. Square head adjustment screw allows for easy
in-field calibration. The 020.057.000 is available with hand wheel adjustment,
output pressure gauge and/or mounting bracket as options.
The 020.058.000 & 020.059.000 contain many of the same characteristics as the
020.060.000, but at a reduced cost. At 110 SCFM (16.5 Mbtu/hr.), the 020.059.000
offers flow rates comparable to current market suppliers. The use of a relief valve
is recommended for this product in accordance with NFPA 58.

" Regulator
020.059.000

" Regulator 020.060.000


The 020.060.000 uses a patented balanced pintle design which eliminates
unsteady changes in outlet pressure due to inlet pressure fluctuations. The
020.060.000 is a spring opposed, diaphragm-operated, non-relieving regulator.
The use of a relief valve is recommended for this product in accordance with NFPA 58.

Note: Regulators come standard with gauge. Replacement gauges 020.061.000 are available.

Interceptor (Particulate Removal) 3P U - Aluminum Housing Filter


Applications: Particulate removal where very high dirt-holding capacity is required. Safety after filter for desiccant dryer,
pore matched prefilter for coalescer or as general use for final instrument air protection.
Desiccant dryer after filter Prefilter for coalescer Systems with high concentrations of solid contaminant
Particulate protection for non-lubricated systems
Interceptor End Seals: U=Molded urethane.
Standard on all 3P pleated cellulose filter elements.

G20 or G30 Pump

020.064.000
3/4" NPT Filter

G15 Pump

Diesel fuel transfer

General duty
spill clean-up

Replacement Element:
020.066.000

G1F Pump
Sump
pumping

020.062.000
1/4" NPT Filter
Replacement Element:
020.065.000

G30 Pump

Sea water pump for


drilling mud make up

G1F Pump

Produced water/
condensate transfer

Natural Gas-Operated Pumps


used for Offshore Drilling and
Production Applications
www.warrenrupp.com 69

Warren Rupp One-Piece Diaphragm


Gore
One-Up

Warren Rupp
One-Piece
PTFE with a
Nitrile backer

A
B

BENEFITS of our One-Piece


Diaphragm assembly are:

Compare the SAVINGS

TORQUE-FREE Spin & Go

up to 28% SAVINGS
with Warren Rupp

one-piece diaphragm is simply


hand turned into position

TCO
(per pump)

Tool-less installation
Fewer leak paths A
Fewer parts less inventory
No outer diaphragm plate

TCO
(per pump)

abrasion due to trapped fluids B

Diaphragm flex life improvements

Warren Rupp
Initial
Cost

of 20% to 400% as reported by end


users and documented lab testing

Installation &
Alignment

WL Gore
Outer Plate/
Diaphragm
Wear

Torque
Back Off Repair

TCO (Total Cost


Of Owneship)
per pump

Start-up pressure of less than 10 psi

on Warren Rupp One-Piece Diaphragm vs. 25 psi or more on competitive designs

Part Number (Conversion Kit)*

Inner diaphragm Plate**

Where Used

Wet End Kit

Where Used

286.116.000 (475.251.000)

612.221.330

286.112.000 (475.250.000)

612.218.330

S05, S07, S10 Non-Metallic


and S05 Metallic
S1F Metallic, SB1

286.118.000
286.118.000
286.113.000
286.114.000

612.215.330
612.214.150
612.217.150
612.219.150

HDB2
S20 Metallic
S15 Metallic
HDB1

476.202.659
476.199.659
476.034.659
476.194.659
476.043.659
476.042.659
476.182.659
476.194.659

S05 Non-Metallic
S05 Metallic
SB1-A
S1F Metallic
HDB2
S20 Metallic
S15 Metallic
HDB1

(475.252.000)
(475.253.000)
(475.254.000)
(475.255.000)

*Conversion Kits include (2) Diaphragms w/Studs and (2) Inner Plates

70 www.warrenrupp.com

**Order this Inner Diaphragm Plate when ordering the One-Piece Diaphragm

PUMPER PARTS- After Market Parts


Quality after market service parts
for standard duty pump brands.


Competitive Pricing
Prompt Shipment
All Parts Warranted
Quality

Products
Pumper parts has individual parts
and repair kits that fit Wilden, ARO
and Yamada air-operated double
diaphragm pumps. Materials include
synthetic rubbers, injection-molded
thermoplastics and Teflon.

Pumper Parts manufactures to meet


or exceed the highest quality standards
in the industry. All parts are engineered
to perform equal to or better than the
original equipment manufacturer's
specifications.

Replacement Parts Fitting


ARO PUMPS

Replacement Parts Fitting


WILDEN PUMPS

Replacement Parts Fitting


YAMADA PUMPS

Wilden is a registered tradename of Wilden Pump & Engineering Company a Dover Resources Company. ARO is a registered tradename of
Ingersoll-Rand Company. Yamada is a registered tradename of Yamada Corporation. Teflon is a registered tradename of E.I. DuPont Company.
Pumper Parts is a registered tradename of IDEX Corporation.

www.warrenrupp.com 71

PRINCIPLE OF OPERATION
u SANDPIPER Air-operated double diaphragm
(AODD) pumps are powered by compressed
air, nitrogen or natural gas.

u The main directional (air) control valve

Air Line

distributes compressed air to an air chamber,


exerting uniform pressure over the inner surface of
the diaphragm . At the same time, the exhausting
air from behind the opposite diaphragm is
directed through the air valve assembly(s) to an
exhaust port .

Discharged
Fluid

6
1

u As inner chamber pressure (P1) exceeds liquid


chamber pressure (P2), the rod connected
P2
Discharge
Stroke

3
2

P3
Suction
Stroke

P1

u The pump primes as a result of the suction stroke.


The suction stroke lowers the chamber pressure
(P3) increasing the chamber volume. This results
in a pressure differential necessary for atmospheric
pressure (P4) to push the fluid through the suction
piping and across the suction side check valve and
into the outer fluid chamber .

4
6

Primed
Fluid

P4

72 www.warrenrupp.com

diaphragms shift together creating discharge on


one side and suction on the opposite side. The
discharged and primed liquids directions are
controlled by the check valves (ball or
flap) orientation.

Suction (side) stroking also initiates the


reciprocating (shifting, stroking or cycling) action
of the pump. The suction diaphragms movement
is mechanically pulled through its stroke. The
diaphragms inner plate makes contact with an
actuator plunger aligned to shift the pilot
signaling valve. Once actuated, the
pilot valve sends a pressure
signal to the opposite end
of the main directional
air valve, redirecting the
compressed air to the
opposite inner chamber.

MATERIALS PROFILE
MATERIALS PROFILE

OPERATING TEMPERATURES
MAXIMUM

MINIMUM

OPERATING TEMPERATURES

MATERIALS PROFILE

MAXIMUM

MINIMUM

FKM (Fluorocarbon)

FKM.

Maximum and Minimum Temperatures are the limits for which these materials can
be operated. Temperatures coupled with pressure affect the longevity of diaphragm
pump components. Maximum life should not be expected at the extreme limits of
the temperature ranges.

Recommended
Installation Guidelines
For best results, the factory recommends
installing the surge suppressor on the
discharge side of the pump. Though the
more common top-ported pump is shown
here, this recommendation also applies to
bottom, side and dual-ported diaphragm
pumps.

CAUTION
The air exhaust should be
piped to an area for safe
disposition of the product
being pumped, in the event
of a diaphragm failure.

The compressed air supply line to the


surge suppressor should connect before
a filter/regulator unit limited to inlet
air of 125 PSI. To reduce piping
and pump connection stresses,
we recommend flexible
connections on both inlet
and outlet piping and
air inlet connections.
Available from
Distributor
Available from
Warren Rupp

www.warrenrupp.com 73

Commitment to quality Built Products


Pump Testing for quality Assurance
To complete the pump assembly process, ALL PUMPS are tested in the
following manner to ensure a quality built SANDPIPER product:
u Tested at 95 PSI for fluid and air leakage
u Prime from a dry start
u Deadhead the pump (each side) for a specific check

for fluid or air leakage (internal and external)


u Observation run cycle at high PSI/cycling rate

u Drain and air dry pump

Experienced Warren Rupp assembler


monitors pump performance
with pressure and vacuum gauges.

74 www.warrenrupp.com

embly - Fir

0.97

st Pass Yie
ld

0.95
0.93
0.91
0.89
0.87

Dec

Oct

Sep

Aug

Jun

M ay

Apr

M ar

Jul

Nov

FP Y
Base Line
FPY - Targe
t

0.85

Feb

u Maximum vacuum check

Pump Ass

0.99

Jan

1) Checking for porosity


2) Rhythmic cycling
3) Abnormal mechanical noises
4) Visual inspection
Hardware
Mating surfaces
Pipe threads
Wetted materials

Commitment to quality & Excellence!

GUAR ANTEED N
O
AIR VALVE PERFN-STALLING
ORMANCE

If a Warren Rupp
ESADS+Plus (Exte
fails to operate or
rnally Ser viceable
Air Distribution Sys
restart after shutdo
tem) EVER*
wn due to centerin
valve, Warren Ru
g of the main air
pp will replace the
valve or pilot
air drive system fre
e of charge.
Having supplied
this UPGRADED,
FIELD PROVEN, RE
since 1996, the abs
TROFITABLE, air
ence of any eld
drive system
failures related to
CONFIDENCE to
design, gives Warre
offer the ONLY WR
6
-REV090
n Rupp the
ITTEN
WR5YRW
THE AODD INDUS
AIR
VAL
VE
PER
FORMANCE GUAR
TRY!
ANTEE IN
What makes thi
s ESADS+Plus
air drive system
technologies? The
so different from
short answer is WA
alternative
RREN RUPPS cro
ss-drilled technolog
Heres how it wor
ks:
y.

1. As a diaphrag
m assembly shifts
to one side of the
physical contact with
pump, its air-side
the pilot valve.
diaphragm plate
makes
2. The pilot valve
movement opens
a channel for air to
air valve spool, resu
be EXHAUSTED from
lting in a lower pres
one
side of the main
sure on that side
of the valve spoo
3. The pilot valv
l.
e movement also
opens a channel
opposite side of the
that directs the prim
main air valve spoo
ary air supply to
spool causes it to
l. The differential
the
shift.
pressure across the
main air valve
4. As the main air
valve spool shifts,
it redirects the driv
(i.e. alternately exha
er air from one diap
usting from behind
hragm to the othe
one diaphragm, whil
other.) At this poin
r
e applying compres
t is when the WAR
sed air behind the
REN RUPP cross-dr
illed advantage is
5. WARREN RUP
realized.
PS cross-drilled
technology channels
pressurized inner
a supplementary
chamber, to lock
source of air, from
(air detent) that
pressure. The mai
the
side of the main
n air-valve spool
air valve spool und
has no means of
ever-present diffe
er
drifting or centerin
rence of pressure
g because of the
across the main air
valve spool.
6. Nothing happen
s to change the
con
ditio
diaphragm assembl
n until the working
y into contact with
diaphragm pulls
process repeats itsel
the opposite side
the resting
of the pilot valve
f.
spool and the
There are no spri
ngs, no sliding-shoe
s,
no magnets, no unb
about the number
alanced spools, and
of parts needed
to ensure perform
no deception
require major pum
ance. Unlike othe
p disassembly just
r technologies that
for inspection, ther
removal from the
e is no difculty
pump. It bolts on
in inspection or
and off. In short,
in-line serviceable.
it just keeps wor
king and YES, it
is
The design improve
ments of the ESA
DS+Plus air driv
Rupp offers on its
e system have mad
new pumps, simply
e it the ONLY air driv
because it works.
air drive system
An additional ben
e
can be easily RET
syst
em
Warren
et for customers
ROFITTED into alm
years owing to our
is that this UPGRAD
ost all Warren Rup
modular pump desi
ED
p pumps produced
gn. Other pump man
in the last thirty+
ufacturers say thei
r air valves do not
stall...

Warren Rupp GU
AR

ANTEES AIR VALV

E PERFORMANCE

Conditions of Guar
antee:
The model air drive
system supplied
must be operated
Note: One basic syste
within temperatu
m operates to 1300
re parameters of
The product has
F (650 C), a different
design.
been maintained
model system is
in accordance with
designed for highe
(maintained clean
basic inspection and
r temperature envir
, absence of nicks
onments.
maintenance instr
or cuts on O-rings
uctions of Warren
...)
Rupp ...

www.warrenrupp.com 75

spprodbr-rev0508

Copyright 2008 Warren Rupp, Inc.


All rights reserved.

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