GCC Interconnection Project - Phase I Site Acceptance Test Report for MiCOM P633 TEE2 Bay Differential Protection

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GCC Interconnection Project - Phase I
TRANSMISSION & DISTRIBUTION
Site Acceptance Test Report

MiCOM P633
TEE2
P633
Bay Ref:
Substation:
REVISION
PAGES 0
1
SUMMARY
1
PURPOSE OF TESTS
REFERENCE DOCUMENT
SCOPE
RELAY TERMINLOGY
TEST EQUIPMENT
PRE-REQUISTES
PROCEDURES
RECORD TEST SHEET
10
8.1 RELAY INFORMATION

8.2 CT DATA:
8.3 PRODUCT CHECKS
8.4 MEASURMENT VALUE TEST:
8.5 DIFFERENTIAL PROTECTION
8.6 BINARY INPUT TEST :
8.7 BINARY OUTPUT TEST:
8.8 FIXED LED INDICATIONS TEST:
8.9 LED INDICATIONS TEST: ( LEFT SIDE LED)
8.10
GOOSE CHANNEL TEST
8.11
FINAL CHECK
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P633
1

MiCOM P633
TEE2
Bay Ref:
Substation:
PURPOSE OF TESTS
The purpose of the tests is to check the full functionality of the protection relay.
This procedure does not intend to check that all alarms and trips are correctly sent to the DCS or
SCADA level. This part is already developed into dedicated DCS or SCADA Commissioning
procedures.
This procedure does not intend to check all tripping matrix and PSL logic tests, this, when applicable, is
described into a separate document, dedicated to the specific substation and feeder type.
2
REFERENCE DOCUMENTS
DOCUMENT
REFERENCE
DOCUMENT
VERSION/
DATE
REMARKS
Protection Line Diagram

Schematic Drawing
Service Manual
Operation Manual
Protection Relay Coordination Principles
Relay setting Calculation
PSL logic Connections
LED Display Configuration
SCOPE
Substation Name :Diameter:

Bay :
Panel Number :
Relay Denomination in Scheme
Scheme to be Checked
4
Relay Functionality Test.
TERMINOLOGY
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Page 2 of 16

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P633
Code ( ANSI)
TEE2

MiCOM P633
TEE2
Bay Ref:
Substation:
Terminology
TEE busbar Differential Protection
TEST EQUIPMENT USED
Sl No
1.
Description
Make
Equipment
Sl No.
Calibration
date
2.
Secondary
Injection Kit
Multimeter
3.
Laptop
NA
Setting software
Type
: MICOM S1 Studio
Version : 2.14
Calibration due
date
PRE - REQUISITES
PRE-REQUISITES
REMARKS
All Safety Condition Are Ok

All Competent Personnel Available For The Test
Ac & Dc Supply Availability And Security
PPE Safety Available.
All Other Relevant Safety Instructions Been Followed
Coordination With Other Parties ( GIS, Transformer, Etc..)
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P633
7

MiCOM P633
TEE2
Bay Ref:
Substation:
TEST PROCEDURES
The following procedures are written for demonstrating the main protection functions of the P633
relay using an Omicron test set or similar. The tests do not test the boundaries of all available function
characteristics. They do test that the function is operating at a point on one chosen characteristic. This
document is to be referred to when performing commissioning tests in association with the
commissioning section of the service manual.
NOTE :
All the Test are performed in the Test Switch.
Omicron CMC156 Test Equipment or Any Equivalent To Be Used ..
7.1 Differential protection

Following parameters define differential characteristics :
Menu
Para/Funct/PSS1/Diff
Data point
Idiff>
M1
M2
IR, m2
Setting in our example

0.2 Iref
0.3
0.7
4.0 Iref
7.1.1 Checking of first section :

Objective : To test threshold Idiff >
Test method :
Inject balanced currents in all phases. ( one by one) (say 0.150 A for our example)
Gradually increase currents till relay operation. Note down the value.
Pass criteria :
The operating current should be within +/- 5% of { Idiff> / Kam,a}.
7.1.2 Checking of second section :
Objective : To check slope m1.
Test method : Simulate differential and restraining currents such that they lie in the region over and
under the curve.
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P633

MiCOM P633
TEE2
Bay Ref:
Substation:
Restraining current Ir = 0.5 * { |Ia| + |Ib| }

Differential current Id = | Ia + Ib |
Inject 1 A balanced currents in HV and LV windings.
Gradually increase HV current till relay operation. Note down value.
Pass criteria :
Characteristic equation for the range (0.5 Idiff >) < (Ir) <(Ir m2)
Id = (m1*Ir ) + Idiff> * (1- 0.5*m1)
In our case , m1
= 0.3
Idiff> = 0.2
Please note that Id and Ir are derived by the relay after amplitude and vector group matching.
Hence, we have to multiply injected currents by amplitude matching factors for calculation of Id and
Ir , then we substitute this value of Ir into characteristic equation, To find Theoretical value of
Id.then compare with measure value of Id .
7.1.3 Checking of third section :
Objective : To check slope m2 and threshold IR m2.
Test method : Simulate differential and restraining currents such that they lie in this region over and
under the curve
Restraining current Ir = 0.5 * { |Ia| + |Ib| }
Differential current Id = | Ia + Ib |
Inject 5 A balanced currents in HV and LV windings. (
Gradually increase HV current till relay operation. Note down value.
Pass criteria :
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P633

MiCOM P633
TEE2
Bay Ref:
Substation:
Characteristic equation for the range Ir m2 < Ir

Id = (m2*Ir ) + Idiff> * (1- 0.5*m1) + Ir m2 * (m1-m2)
In our case , m1 =
M2
Idiff>
Ir m2
0.3
= 0.7
= 0.2
= 4.0
Please note that Id and Ir are derived by the relay after amplitude and vector group matching.
Hence, we have to multiply injected currents by amplitude matching factors for calculation of Id and
Ir, then we substitute this value of Ir into characteristic equation, To find Theoretical value of
Id.then compare with measure value of Id .
7.1.4 Checking of harmonic blocking :
Following settings affect the second harmonic blocking
Menu
Data point
Rush I(2f0)/I (f0) PS1

20%
Objective : To check the set threshold for second harmonic blocking

Test method :
Test module DIFFERENTIAL
Use harmonic tab.
Select second harmonic injection
Set
Idiff = 1.0 I/In
Ixf = <20% , say 19%, observe that DIFFERENTIAL element of relay trips.
Ixf = >20% , say 21%, observe that DIFF. Element doesnt trip
Pass criteria : Measured second harmonic threshold for blocking of differential element should be +/10% of set value.
7.1.5 Checking of Idiff >> :
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P633

MiCOM P633
TEE2
Bay Ref:
Substation:
Following setting is used for rapid (high-set) differential protection function.

Menu
Data point
Idiff >> PS1

6.0 Iref
Test method :
Test module DIFFERENTIAL
Use harmonic tab.
Select second harmonic injection ( to insure only Idif>> is operational)
Set
Idiff = say, 5.0 I/In
Ixf = >20% , say 25%, observe that DIFFERENTIAL element of relay trips.
If injected Idiff exceeds 6.0 Iref, then the relay trips irrespective of second harmonic content.
Pass criteria :
Actual differential current can be seen from relay measurement menu
Menu
Oper/Cyclic meas/Meas op.
Data/Diff
Data point
Diff current 1
Reading
This should be within +/10% of 6.0
7.2 Testing of Binary Inputs :

Apply nominal Voltage on respective Relay terminal and Check the Healthiness of Binary Inputs in the
System Manu Relay input status. ( 0 or 1 ) Note : if the BI is used in the scheme the BI will be tested
along with scheme.
Caution : please make sure of Nominal voltage and Polarity of Terminal before apply the voltage to
relay.
The status of each opto-isolated input can be viewed in the Measurements + Tests subheading in the
menu, under Measurements/I.O Status Monitor, example cell for opto input U2001 [153.086:
Measurements + Tests/Measurements/I.O. Status Monitor/INP, State U 2001]. A de-energized input is
indicated by the display Low, and when an input is energized the display should read High.
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P633

MiCOM P633
TEE2
Bay Ref:
Substation:
7.3 Testing of Binary Outputs :

This test checks that all the output relays are functioning correctly. It can also be used to verify that
output contact wiring is routed to the correct location, via the panel/cubicle wiring.
Connect a continuity tester across the terminals corresponding to the output relay being tested, as given
in the external connection diagram.
Output contacts will be operated by manual commands - ensure that contact operation is permitted,
without dangerous/unwanted consequences. For example, operation of contacts assigned to trip or close
duties should only be undertaken if the CB is locked for no operation, or if operation is permitted.
The output relays should be energized one at a time. The means of operating contacts is within the
Control and Testing sub-heading in the menu, via the heading Measurements + Tests. The user first
selects which contact should be operated, at cell [003.042: Measurements + Tests/Control +
Testing/OUTP, Relay Assign. f.Test]. The contact to be operated is selected by scrolling down the list
and selecting Configure.
Once configured, stepping down to the next cell in the menu [003.043: /OUTP, Relay Test] allows the
user to apply the test by selecting Execute. With default settings, the selected contact will be operated
for 1 second. Operation will be confirmed by the continuity tester operating for a normally open contact
and ceasing to operate for a normally closed contact.
Note: It should be ensured that thermal ratings of anything connected to the output relays during the
contact test procedure is not exceeded by the associated output relay being operated for too long. It is
therefore advised that the time between application and removal of contact test is kept to the minimum.
Note : If the Outputs are assigned for function this will be tested along with Functional test of
relays.
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Page 8 of 16

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P633
8

MiCOM P633
TEE2
Bay Ref:
Substation:
RECORD TEST SHEET
8.1 RELAY INFORMATION

Type No.:
P633
Designation :
Nominal Current :
Model No :
Serial Number
Firmware Version :
Nominal Voltage` :
Aux. Volts :
8.2 CT DATA:
CTs
SIDE 1
CTs
SIDE 2
CTs
SIDE 3
CT rated primary current set as

CT rated secondary current set as
Ignd-CT rated primary current set as
Ignd-CT rated secondary current set as
8.3 PRODUCT CHECKS

Relay damaged?
Rating information correct for installation?
Case earth installed?
External wiring checked against diagram?
Test block connections checked?
Measured auxiliary supply
Value measured between terminals 8 and 9
LCD front panel display
Clock set to local time?
Time maintained when aux. supply removed?
V dc
V dc
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Page 9 of 16

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MiCOM P633
TEE2
P633
Bay Ref:
Substation:
8.4 MEASURMENT VALUE TEST:

8.4.1 CT 1 Current Measurement
Current
Phase
Secondary Current read on relay
injected
injected
display (A)
(Amps)
PH-N
IR
IY
IB
IN
L1-E
1.0
L2-E
1.0
L3-E
1.0
L1-L2-L3
1.0
Primary Current read on relay display

(A)
IR
0
0
IY
IB
0
0
8.4.2 CT2 Current Measurement

Current
Phase
injected
injected
display (A)
(Amps)
PH-N
IR
IY
IB
IN
L1-E
1.0
L2-E
1.0
L3-E
1.0
L1-L2-L3
1.0

(A)
IR
0
0
IY
IB
L1-E
1.0
L2-E
1.0
L3-E
1.0
L1-L2-L3
1.0
IN
0
0
8.4.3 CT 3 Current Measurement

Current
Phase
injected
injected
display (A)
(Amps)
PH-N
IR
IY
IB
IN
IN

(A)
IR
0
0
IY
IB
0
0
0
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Page 10 of 16

GCCIA
Engineer
P633

MiCOM P633
TEE2
Bay Ref:
Substation:
8.5 DIFFERENTIAL PROTECTION

Settings:
Winding a amplitude matching factor Kam,a
Winding b amplitude matching factor Kam,b
Winding c amplitude matching factor Kam,b
Vector group reference ( a-b)
Vector group reference (a-c )
Zero sequence filter on winding a
Zero sequence filter on winding b
Zero sequence filter on winding c
Idiff>
M1
M2
IR, m2
8.5.1 Checking the first section of tripping characteristics & the Operating Time.
Expected operating current = (Idiff>*Inom)/(Kam,a*Ks,1,a) =
Expected Operating Time < 40 ms
Test
(R phase)
(Y phase)
(B phase)
Winding
Expected
operating
current
Measured
current
Injected
current
Side a
1.0 A
Side b
1.0 A
Side c
1.0 A
Side a
1.0 A
Side b
1.0 A
Side c
1.0 A
Side a
1.0 A
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Operating
time(ms)
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MiCOM P633
TEE2
P633
Bay Ref:
Substation:
Side b
1.0 A
Side c
1.0 A
8.5.2 Checking of second/third section of tripping characteristic (Between sides a & b) :

Test method : 1 phase currents injected in winding a and b.
Vector group ends a-b:
PHASE
(R phase)
(Y phase)
(B phase)
Section of
tripping
char.
Under test
Second
Third
Second
Third
Second
Third
kam,a:
Winding
a
Injected
Current
Winding
b
Injected
Current
kam,b:
Restrain
current
Measured
Differential current
Calculated
Measured
8.5.3 Checking of second/third section of tripping characteristic (Between sides a & c) :

Test method : 1 phase currents injected in winding a and c.
Vector group ends a-c:
PHASE
(R phase)
(Y phase)
(B phase)
Section of
tripping
char.
Under test
Second
Third
Second
Third
Second
Third
kam,a:
Winding
a
Injected
Current
Winding
c
Injected
Current
kam,c:
Restrain
current
Measured
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Differential current
Calculated
Measured
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Page 12 of 16

GCCIA
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MiCOM P633
TEE2
P633
Bay Ref:
Substation:
8.5.4 Checking of Magnetizing Inrush Restraint :

Harmonic Blocking Setting: %
Applied Phase
Injected Current
Pick up % 2nd Harmonic
Side a
(R phase)
Side b
Side c
Side a
(Y phase)
Side b
Side c
Side a
(B phase)
Side b
Side c
8.6 BINARY INPUT TEST :

Input No.
Terminal No.
Active
Function Assigned
sheet
U901
19X118-19X119
High
SPARE*
212
U902
19X120-19X121
High
SPARE*
212
U903
19X122-19X124
High
NOT USED**
U904
19X123-19X124
High
NOT USED**
Result
* SPARE: wired up to terminal blocks.

** NOT USED: Not wired.
8.7 BINARY OUTPUT TEST:
Output No.
Terminal No.
Type
Function Assigned
(Aux relay operated)
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P633

MiCOM P633
TEE2
Bay Ref:
Substation:
19X101-19X102
NO
DTT-B SEND
211
19X103-19X104
NO
3 PHASE TRIP TO 86CB
212
19X105-19X107
NC
NOT USED**
19X106-19X107
NO
K903
19X108-19X109
NO
NOT USED**
K904
19X110-19X111
NO
NOT USED**
K905
19X110-19X112
NO
NOT USED**
K906
19X110-19X113
NO
NOT USED**
K907
19X110-19X114
NO
NOT USED**
K908
19X115-19X117
NC
NOT USED**
19X116-19X117
NO
NOT USED**
K901
K902
* SPARE: wired up to terminal blocks.

** NOT USED: Not wired.
8.8 FIXED LED INDICATIONS TEST:
LED No.
LED Label
Color
Result
Color
Result
LED H1
LED H2
LED H3
LED H4
8.9 LED INDICATIONS TEST: ( LEFT SIDE LED)

LED No.
LED Label
LED H5
LED H6
LED H7
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MiCOM P633
TEE2
P633
Bay Ref:
Substation:
LED H8
LED H9
LED H10
LED H11
LED H12
LED H13
LED H14
LED H15
LED H16
8.10
GOOSE CHANNEL TEST ( IF APPLICABLE)
Channel Receive Test

Channel No Function Assigned
8.11
Channel Send Test

Result
Channel No Function Assigned
Result
FINAL CHECKS
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MiCOM P633
TEE2
P633
Bay Ref:
Substation:
Item
Description
Result
All test equipment, leads, shorts and test block removed safely?
Disturbed customer wiring re-checked?
All commissioning tests disabled?
Circuit breaker operations counter reset?
Current counters reset?
Event records reset?
Fault records reset?
Disturbance records reset?
Alarms reset?
10
LEDs reset?
11
Secondary front cover replaced? (If applicable)
REMARKS
END OF REPORT
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