AA Understanding Biogas Ver 2.16

Centre for application
of renewable energy
A STEP BY STEP
BIOGAS DIGESTOR BUILDING
MANUAL
BIOGASPRESENTATION
WASTETOFUEL
Homepage:www.careindia.com,emailcare@careindia.com
BIOGAS
BIOGAS
A TRIPLE SOLUTION
Reduces waste
Reuses waste
Leaves no waste
Micro sized Bio Gas Plant
WasteInput
Waste Type
WasteType
:5Kgs
: Food (preandPostcooked)
:Food
(pre and Post cooked)
greenbiomass
GasProduction
Gas Uses
GasUses
CER
Serving Over 10 100 People
:3CubicMeters
:3.75kgs
:0.278Cylinders(14Kgs)
: Cooking 6Burner5.5Hours
:Cooking6
Burner 5 5Hours
:Electricity4Kw
:Heating100Lfor4hours.
:DirectLighting6Biogas
lamps(3 mantle) for 6 Hours
lamps(3mantle)for6Hours
:2CarbonCredits.
Main digestion tank (1-20

(1 20 m3)
Construction of a Bio Gas Plant
WhyBiogas
Biogas Reduces
Bi
R d
Waste
W
Biogas re-uses waste
Biogas generates no waste
Generates Fuel (Multi-purpose use)
A Non Odour solution .
Generates effluent
Reduceswaste
All waste is considered a good substrate or feedstock for production

of Biogas.
Different substrates will have varying production capacity of biogas
All trash wet/dry can be treated in a biogas digestor
All trash including night soil and Human waste
ReusesWaste
Re
All trash which is otherwise a part of a landfill is

th prime
the
i
f d t k for
feedstock
f the
th biogas
bi
di t
digestor
House-hold waste especially Kitchen waste that is
so difficult to dispose is the prime substrate
Municipal Solid waste from markets vegetable or
meat which would otherwise foul the landscape is a
substrate
Biomass waste from Agricultural activities is also a
Biomass
substrate.
GeneratesZeroWaste
The only process in the universal that can claim thus.

All activity produces goods but generates a bi
product unlike biogas
Biogas is the process where bacteria take on waste and
give our Biogas and an effluent in liquid form which
is fertilizer with a higher NPK value than Urea
Biogas amultiusefuel
Biogas
The process of production of biogas isfule that has

a multi purpose use
It can be
b used
d to ffuell the
h Kitchen
h stove
It can be used in heating
It can be used to produce electricity in a generator
It can be used for CHP combined heat and Power.
BiogasandOdour
The most pungent and foul smelling of waste

once put into the digestor becomes inane .
g
p
prevents the
The sealed nature of the digestor
escape of any odour
The p
process being
g anaerobic ( absence of
Oxygen) in a sealed environment ensure no
odours are released into the atmosphere
Effluent
The bacteria feeds on the waste giving out gas

and water
Th Gas
The
G is
i Biogas
Bi
comprising
i i off Methane,
M th
Hydrogen sulphide in traces and Carbon
Dioxide
The water is treated effluent which has a high
NPK value
WhyBiogas?
1 The efficient disposal of kitchen waste is eco-friendly

1.
eco friendly as
well as cost effective.
2. One has to consider more than monetary aspects.
3. The dumping of uncooked food in unmanned area leads to
population growth of nuisance animals.
4. It is undoubtedly
y unhygienic
yg
and p
poses a threat to the
habitat.
5. We NOW HAVE PROVED THAT THE Monetary aspect itself
makes it a p
prudent decision to invest in a biogas
g p
plant.
WastetoKitchen
The efficient disposal of kitchen waste is ecofriendly as

well as cost effective. One has to consider more than
monetary
aspects.
off uncooked
t
t The
Th dumping
d
i
k d food
f d in
i
unmanned area leads to population growth of nuisance
animals. It is undoubtedly unhygienic and poses a
threat to the habitat.
Institutional Sized Bio Gas Plant
WasteInput
WasteType
:65Kgs
:Food(preandPostcooked)
green biomass
greenbiomass
GasProduction
GasUses
CER
:30CubicMeters :47kgs
:3.5Cylinders(14Kgs)
:Cooking6Burner72Hours
: Electricity 55 Kw
:Electricity55Kw
:Heating1000Lfor4hours.
:DirectLighting60Biogas
lamps(3Mantle)for10Hours
: 28 Carbon Credits.
:28CarbonCredits.
Serving Over 15,000 People
Main digestion tank (35 m3)
Manure pits, Gas lamps for utilisation of the biogas generated in the plant.
C t andd savings
Cost
i g in
i slide
lid
A biogas plant in a vegetable oil factory
Commencement to Commissioning 10 Days* for Digesters above 30 Cubic

M t
Meters
Institutional
tit ti l Plant
Pl t with
ith solar
l andd pulper
l

Cost and savings based on 2010 costs
A biogas plant in a vegetable oil factory
.Cost of LPG @
750 FOR 14 KGS
Before KKWP
Installation
A
After
KWP
K
Installation
LPG Consumed
60 kg/day
30 kg/day
Cost of LPG/
annum
Rs 11445
Rs.
11.445 Lacs
Rs 575
Rs.
5.75 Lacs
Net Annual Savings
Rs. 5.75 Lacs
Cost of Kitchen Waste Plant
Rs 525
Rs.
5.25 Lacs
Less 100% Dep. Benefit in 1st year
Rs.1.75 Lacs
Net cost of Kitchen Waste Plant
Rs.5.50 Lacs
Simple Payback
0.95 Years
Net Reduction in Cooking Energy

Cost
Before installing the Kitchen Waste

Plant (KWP) 60 kg per day of LPG is
being used in the Canteen kitchen as
cooking fuel. The KWP will utilize 600
kg/day of Kitchen Waste generated
and generate 60 m3/day of biogas,
which is equivalent to about 30
kg/day of LPG. This will replace 30
kg/day of LPG used in the canteen
kitchen. KWP serves duel purpose of
disposing the Kitchen Waste, thus
maintaining
ma
n a n ng
hygienic
hyg
en c
and
cclean
ean
surroundings and replacing 50% of
Cooking Fuel with Biogas generated
50 %
A Perspective and Comparative
Parameters
Conventional
Systems
Amount of required
feedstock
40 kg + 40 lit water
1-1.5 kg + 15 lit water
Nature of required
feedstock
Dung organic
material
Any starchy material

Kitchen Waste. Left over
Food,
Food
Amount and Nature of

slurry to be disposed
80 lit, sludge
HRT Retention Time for full

utilization of feedstock
40 days
48-72 hours
Standard size for

household
4000 lit
1000-1500 lit
Capital Investment per unit

including stove
INR 30,000
INR 20,000
Running Expenses per meal
INR 0 to INR 100
INR 0 to INR 5
CARE System
3 lit, watery
A Perspective and Comparative
Parameters
Conventional Systems
CARE System
Time needed for construction

to commissioning for 1CUm /
20 CUM
25 days / 90 to 120
days
1 Day / 30 Days
Fermentor Volume for Family

of Four to Six.
Large
4000 Litres
Small
1000 Litres
Construction Materials
Conventional MS Dome
pprone to corrosion
Composite New Age

PVC non corrosive
Percentage of Methane by
weight
60 %
75%
Quantity needed from system

f a family
for
f ily off four
f
2000 Litres
800 Litres
Carbon Dioxide
20 % to 30 %
5 % to !5 %
O&M
Intensive
t i
Easyy
Centre for application of renewable energy

C
EMAIL:care.india@live.co.uk
EMAIL:care@careindia.com
HOMEPage:www.careindia.com
g

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AA Understanding Biogas Ver 2.16

Enviado por

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Formatos disponíveis

Centre for application

Micro sized Bio Gas Plant

Serving Over 10 100 People

Main digestion tank (1-20

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

Construction of a Bio Gas Plant

All waste is considered a good substrate or feedstock for production

All trash which is otherwise a part of a landfill is

The only process in the universal that can claim thus.

The process of production of biogas isfule that has

The most pungent and foul smelling of waste

The bacteria feeds on the waste giving out gas

1 The efficient disposal of kitchen waste is eco-friendly

The efficient disposal of kitchen waste is ecofriendly as

Institutional Sized Bio Gas Plant

Serving Over 15,000 People

Main digestion tank (35 m3)

Institutional Sized Bio Gas Plant

A biogas plant in a vegetable oil factory

Commencement to Commissioning 10 Days* for Digesters above 30 Cubic

Institutional Sized Bio Gas Plant

A biogas plant in a vegetable oil factory

Net Annual Savings

Rs. 5.75 Lacs

Cost of Kitchen Waste Plant

Less 100% Dep. Benefit in 1st year

Net cost of Kitchen Waste Plant

Net Reduction in Cooking Energy

Before installing the Kitchen Waste

A Perspective and Comparative

1-1.5 kg + 15 lit water

Any starchy material

Amount and Nature of

HRT Retention Time for full

Standard size for

Capital Investment per unit

Running Expenses per meal

INR 0 to INR 100

A Perspective and Comparative

Time needed for construction

Fermentor Volume for Family

Composite New Age

Quantity needed from system

Centre for application of renewable energy

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