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Article history:
Received 8 September 2009
Accepted 29 November 2009
Available online 3 December 2009
Keywords:
2024 Al
Composite
Age-hardening
a b s t r a c t
In the present research work the 2024 aluminum alloy was reinforced with SiC particles via powder metallurgy method. The effect of heat treatment conditions on articial aging kinetics was investigated. The
solution treatment of the composite sample and the unreinforced alloy was carried out at 495 C for 1, 2
and 3 h followed by aging at 191 C for various aging times between 1 and 10 h. The existence of SiC particles led to increasing the peak hardness of the alloy. The peak hardness of the composite sample took
place at shorter times than that of the unreinforced alloy for the samples solution treated for 2 and 3 h,
but took place at longer times for the samples solution treated for 1 h. The suitable solution treating time
was about 2 h for both the composite and the unreinforced alloy that led to the fastest aging kinetics and
the maximum hardness. At the solution treating time shorter than 2 h due to incomplete dissolution of
precipitates, the aging kinetics decelerated and the hardness values decreased. X-ray diffraction studies
indicated the presence of precipitation phases such as CuAl2 and CuMgAl2 in the composite in both asextruded and solutionized conditions. For the samples solution treated more than 2 h, hardness values
decreased due to the grain growth of matrix but no change occurred in the aging kinetics.
2009 Elsevier Ltd. All rights reserved.
1. Introduction
In recent years, Al alloys have attracted attention of many
researchers, engineers and designers as a promising structural
material in different industries like aerospace and automotive. Special 2xxx series of Al alloys have been studied extensively because
of their high strength to weight ratio, good formability, age hardenablity and other appropriate properties. Among Al alloys, 2024 Al
has the highest hardness [1]. But some of the mechanical properties such as low wear resistance; have limited application of these
materials. Adding SiC reinforcing particles to these materials leads
to increase the wear resistance [2]. Aging treatment can signicantly increase properties of some of Al alloys and their composites, especially 2xxx and 6xxx series alloys. In investigation of
age-hardening kinetics, it has been shown that the addition of
ceramic particles to age-hardenable Al alloys has different effects
on precipitation of composite compared with unreinforced alloy
[35]. It was proposed that the addition of reinforcing particles
accelerates the aging kinetics [69], on the other hand, there were
some explanations that it decreases or poses very little alteration
in the aging kinetics [10,11].
Cottu et al. [12] showed that age-hardening kinetics of
AlCuMg alloy-10 wt.% SiC ber composite was enhanced by
the presence of the reinforcement during heat treatment. They
* Corresponding author. Tel.: +98 9133561769; fax: +98 2166165261.
E-mail address: smr.mousavi1364@gmail.com (S.M.R. Mousavi Abarghouie).
0261-3069/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.matdes.2009.11.063
S.M.R. Mousavi Abarghouie, S.M. Seyed Reihani / Materials and Design 31 (2010) 23682374
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Table 1
Chemical analysis (wt.%) of 2024 aluminum alloy used in this research.
Element
Cu
Mg
Mn
Si
Fe
Al
4.3
1.4
0.55
0.01
0.01
Balance
Fig. 1. SEM (SE) micrograph of the 2024 Al alloy-20 vol.% SiC composite in the asextruded, showing a uniform distribution of SiC particles in the extrusion
direction(ED).
In this research, the aluminum matrix composite was manufactured by powder metallurgy technique. In this process the 2024 Al
powder and 20 vol.% SiC particulates were blended in a Turbula.
The mixture was cold pressed into Al cans with a load of
250 MPa using a STS hydraulic press. Then the pressed samples
were extruded with the extrusion ratio of 16:1 after pre-heating
at 495 C for 30 min in the argon environment. The ram speed
was 2.5 mm/s in this experiment. The unreinforced 2024 Al alloy
was produced by the same method. The as-extruded 2024 Al alloy-20 vol.% SiC composite and its unreinforced alloy were solution
treated at 495 C for 13 h and then quenched in the cold water.
The specimens were placed inside the furnace, after the required
temperature was reached, and time was measured after the temperature stabilized. The cooling rate of specimens is expected to
be in the range of 470475 C/s during the quenching, supposing
an initial decrease about 2025 C had happened in the interval between the exit from the furnace and quench medium. Some of the
solution treated specimens were kept inside the freezer in the temperature about 18 C in order to prevent the natural aging. Other
samples were subsequently articially aged at 191 C for various
times.
The chemical composition of microstructural features was
determined by use of a scanning electron microscope (SEM) of type
VEGA2 TESCAN equipped with a RONTOC energy dispersive X-ray
(EDX) detector. SEM micrographs of the as-extruded and solution
treated samples were acquired using back-scattered electron
(BSE) and secondary electron (SE) detectors. A PHILIPS PW3710 diffractometer was used to identify the present phases in the as-extruded and solution treated composites using CuKa radiation. In
order to investigate the aging kinetics, hardness measurements
were performed using an INSTRON WOLPERT Vickers hardness tester with the load of 30 kg. At least 5 hardness measurements were
done on each sample and then averaged.
3. Results and discussion
3.1. Microstructural characterization
Fig. 1 shows a SEM (SE) micrograph of 2024 Al-20 vol.% SiC
composite in the as-extruded condition. One can see the uniform
distribution of SiCp arranged in the direction of extrusion (ED) at
Fig. 2. (a) SEM (BSE) micrograph of the 2024 Al alloy-20 vol.% SiC composite in the
as-extruded; (b) EDX spectrum of a precipitate shown in the SEM image of Fig. 2a.
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S.M.R. Mousavi Abarghouie, S.M. Seyed Reihani / Materials and Design 31 (2010) 23682374
tion treated at 495 C for 3 h. It is clear that the amounts of precipitates in this condition are almost similar to those in the 2 h
solution treated condition (Fig. 4b). Therefore, the solution treating
time has a signicant effect on dissolution of the precipitates. It
is important to note at high cooling rates (in this research about
470475 C), the possibility of segregation of the solutes and the
formation of the intermediate precipitates during quenching from
solution treating temperature is unlikely. Therefore the precipitates and the enrichment zones of solutes in the structure that
their existence was proved are the precipitates that have existed
in the structure before the heat treatment and have not been dissolved during the solution treatment.
3.2. Aging kinetics
Fig. 6ac shows the hardness changes of the composite and its
unreinforced alloy as a function of aging time after the solution
treatment at 495 C for 13 h, respectively. It can be seen that with
increasing of the solution treating time to 2 h, the aging kinetics in
the composite and the unreinforced alloy accelerates (the required
time for reaching the peak hardness decreases). We can suppose
that the solution treating time for complete dissolution of precipitates was insufcient for the samples solution treated for 1 h. This
theory can be proved by obtaining much more remained precipitates compared with the sample solution treated for 2 h (Fig. 4b).
Therefore, the lower aging kinetics of the composite sample at
shorter solution treating time can be attributed to the presence
of undissolved precipitates. This can lead to reduction of alloying
elements content in the matrix and will subsequently reduce the
supersaturation of solute. It leads to reduce the chemical driving
force for the precipitation and subsequently causes the slower
aging kinetics. So in the samples solution treated for 2 h due to
suitable solution treating time, a considerable volume fraction of
precipitates has dissolved. Therefore, the aging kinetics increases.
The reason of hardness changes in the unreinforced alloy is similar
to the composite sample. We can see from Fig. 6a and b that the
peak hardness values have increased for both the composite and
the unreinforced alloy on solution treatment for 2 h compared to
Fig. 3. XRD pattern of the as-extruded 2024 Al alloy-20 vol.% SiC composite.
S.M.R. Mousavi Abarghouie, S.M. Seyed Reihani / Materials and Design 31 (2010) 23682374
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Fig. 4. SEM (BSE) micrograph of the 2024 Al alloy-20 vol.% SiC composite solution treated at 495 C for: (a) 1 h; (b) 2 h; (c) 3 h, (d) EDX spectrum of a precipitate shown in the
SEM image of Fig. 4a.
eth Da DT
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S.M.R. Mousavi Abarghouie, S.M. Seyed Reihani / Materials and Design 31 (2010) 23682374
Fig. 5. XRD pattern of the 2024 Al alloy-20 vol.% SiC composite solution treated at 495 C for 1 h.
Fig. 6. Variation of hardness vs. aging time for 2024Al-20 vol.% SiC composite and 2024 Al alloy aged at 191 C and solutionized at 495 C for: (a) 1 h; (b) 2 h; (c) 3 h.
B Vf e
b t1 f
S.M.R. Mousavi Abarghouie, S.M. Seyed Reihani / Materials and Design 31 (2010) 23682374
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Fig. 7. (a) SEM (BSE) micrograph of the solutionized 2024 Al alloy-20 vol.% SiC composite, (b) EDX spectrum of the precipitates shown in the SEM image of Fig. 7a.
dimension of the reinforcement. During the aging, these dislocations are the suitable sites for heterogeneous nucleation of precipitates; furthermore they act as paths for pipe diffusion and thus
increasing the kinetics of aging [2].
However, in this research the aging kinetics of the composite
was slower than that of the unreinforced alloy according to
Fig. 6a. The slower kinetics of aging in the Al alloys-SiC composites
compared to that in their unreinforced alloys can be attributed to
the following theories [16]:
(a) Excessive segregation of alloying elements at the AlSiC
interfaces and presence of undissolved and coarse precipitates in the structure lead to depletion of the solute inside
the matrix. This will lead to the lower supersaturation of solute. A lower degree of supersaturation of solute would
reduce the chemical driving force for precipitation in the
composite. It will reduce the rate of process, consequently.
(b) Dislocation density in the composite that has a critical role
for precipitation may be inadequate for accelerating the
aging kinetics [16].
(c) The presence of SiC particles leads to the reduction in the
volume fraction of GuinierPreston (GP) zones. This is due
to the lower vacancy concentration in the matrix of the composite compared to that in the unreinforced alloy. Lower
vacancy concentration in the composite is due to the large
area of matrix-particle interfaces that acts as vacancy sinks.
Therefore, the lower vacancy concentration in the composite
compared to that in the unreinforced alloy is responsible for
retarding the formation of GP zones. So delay in initial step
of aging due to lower density of GP zones may affect the
remaining steps of aging and leads to the slower aging kinetics of composite compared to that of its unreinforced alloy.
In this study, the slower aging kinetics of the composite compared to the unreinforced alloy is probably due to the existence
of many matrix-particles interfaces in the composite, which are
suitable sites for segregation of the solutes and stability of the precipitates. This leads to lower concentration of the solutes in the
matrix of the composite and causes a decrease in the degree of
the solutes supersaturation. This will cause a decrease in the chemical driving force for precipitation and therefore decelerates the
aging kinetics. Fig. 7a shows a SEM (BSE) image of the composite
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S.M.R. Mousavi Abarghouie, S.M. Seyed Reihani / Materials and Design 31 (2010) 23682374
4. Conclusion
The aging behavior of the 2024 Al alloy and its composite reinforced with 20 vol.% SiC particles was studied after solution treatment at 495 C for 13 h. The conclusions derived from this study
can be given as follows:
(1) The precipitation phases present in the composite in both
as-extruded and solutionized conditions were CuAl2 and
CuMgAl2 phases. The composite samples solution treated
for 1 h have a larger fraction of these undissolved precipitates than those solutionized for 2 and 3 h.
(2) The suitable solution treating time was about 2 h for both
the composite and the unreinforced alloy that leads to the
fastest aging kinetics and the maximum hardness.
(3) At the solution treating time shorter than 2 h, the aging
kinetics decelerated and the hardness values decreased. At
the solution treating time longer than 2 h, the hardness
value decreased but no change occurred in the aging kinetics. The difference in age-hardening behavior based on the
time of solution treatment has been attributed to the different concentration of solutes in solid solution after the solution treatment. On solution treatment for 1 h due to
incomplete dissolution of precipitates, the concentration of
solutes in the solid solution is lower than that on solution
treatment for 2 and 3 h.
(4) The composite reached its peak hardness in shorter time
compared with the unreinforced alloy on solution treatment
for 2 and 3 h, but reached it in longer time on solution treatment for 1 h.
Acknowledgments
The authors would like to express their gratefulness to Materials Science and Engineering Department of Sharif University of
Tech. ofcials who cooperated during experiments.
References
[1] Kacar H, Atik E, Meric C. The effect of precipitation-hardening conditions on
wear behaviours at 2024 aluminium wrought alloy. J Mater Proc Tech
2003;142:7626.