Escolar Documentos
Profissional Documentos
Cultura Documentos
Corporation
(MSRDC)
being
executed
by
Hindustan
PROJECT PLANNING
PROJECT TEAM
Engineering team from China, Egypt, Canada, Britain, Serbia,
Switzerland, Singapore, Thailand, Hong Kong, Indonesia and
Philippines worked on the project.
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High performance concrete (grade M60 with micro silica slurry) was
utilized for the structure.
2.
40 mm thick high performance overlay was provided over the prestressed deck to function monolithic with the deck.
3.
Coal tar epoxy painting was provided below the high tide level
splash zone for the sub - structure.
4.
MSRDC has some automatic system at Bandra Worli Link that identifies vehicles
going over the speed of 50kmph with cameras that can capture pictures of
vehicles within range of 1.5 kilometers, cameras can move in 360 degree for
same. To keep watch on boats and ships moving around there are two special
cameras fitted under bridge.
SUPERSTRUCTURE
The BWSL Project has (9+2) approach bridge modules. These modules
range from 3 continuous span units to 8 continuous span units. The deck
of the carriageways consists of triple cell precast box girders supported on
piers founded on independent substructure. The Concrete Grade for the
superstructure is M60. The average weight of the span is 1800 tons,
whereas the heaviest span in the bridge (to be erected with the Launching
Gantry) weighs 2000 tons. In addition, the trusses were to be designed to
receive the segment from the already erected deck as well as from barges
parked directly under the truss.
The Technical Data for the superstructure is as follows.
Max Longitudinal Gradient = 1.72%
Max Crossfall = 6%
Max Radius in Plan = 600m
Min Radius in Plan = 246m
Typical Span Length = 50m and 30m in Link Bridge
Max Span Weight = 2000 tons
The erection gantry is 1260MT truss designed to erect spans for the above
configuration. The unique feature of the truss indeed is the maximum
span weight it can handle and that it can launch the pier and EJ segment
itself. The truss also has the capacity to align the total span in hanging
condition after the gluing is completed. The truss is fully mechanized for
self launching and aligning. An individual segment can be aligned on the
truss using a set of four hydraulic jacks mounted on each suspension
frame. In order to eliminate the casting or erection errors within a span,
two wet joints are provided on either end of the span. The wet joints are
cast after finalization of the span alignment.
For the fabrication of the truss, the entire structural steel (grade Fe 540)
was sourced from within India. The accessories and components however
were procured from India and abroad.
A full scale load test was conducted before putting the erection gantry
into actual operation.
The erection gantry comprises the following:
a. Main truss
b. Front/rear pylons
c. Front/centre/rear legs
d. Front /rear trolley
e. Cross beams
f. Stressing gondola
g. Suspension frames
h. Connection beams-Type A/B
i. Spreader beams- Type A/B
j. Pier bracket
k. Chain Support
A Typical 50m span of the approach bridges comprises 15 field segments,
a Pier segment and 200mm (nominal) in-situ wet joints. During the span
construction, all field segments are suspended from the Gantry, glued and
temporarily stressed together. Once the gluing
operation is completed, span alignment to the Piers is followed. After
alignment, the wet joints are cast including grouting of bearings top
plinth. Once the wet joints achieve the required strength, stressing of
longitudinal PT is commenced followed by load transfer of
09 FACINATING FACTS
1. The project has already been acclaimed by the viewers as an
engineering marvel of modern India.
2. First Cable-Stay Bridge in India in open sea.
3. The length of the bridge is 63 times the height of the Qutub Minar
in Delhi.
4. Its weight is equivalent to 50,000 African elephants.
10 CHALLENGES FACED
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