Biogas Plants

MAILHEM ENGINEERS PVT. LTD.

Pune

Lt Col (Retd.) Suresh Rege,

Chairman

MAILHEM GROUP
IN SANSKRIT
MAIL is WASTE
HEM is GOLD
We are in the business of
CONVERTING WASTE TO GOLD

ISO 9001:2000
We are the only

ISO 9001:2000 Certified Company

in Waste Management Biogas Plants
in India.

MAILHEM EXPERTISE
RESIDENTIAL BIOGAS PLANTS
KITCHEN WASTE
SEWAGE WASTE WATER (Grey Water)
COMBINED SEWAGE (Grey Water) & KITCHEN

INDUSTRIAL BIOGAS PLANTS

CANTEEN WASTE
FOOD PROCESSING WASTE
LEATHER SHAVINGS WASTE
POULTRY WASTE
SLAUGHTER HOUSE WASTE
COMBINED SEWAGE (Grey Water) AND CANTEEN

WASTE
DAIRY EFFLUENT
STARCH EFFLUENT

MAILHEM EXPERTISE contd

MUNICIPAL/MIXED SOLID WASTE BASED

WASTE TO ENERGY PROJECTS
MIXED WASTE FROM: VEGETABLE MARKET YARD
FRUIT & FLOWER MARKET
ANIMAL DROPPINGS
LARGE HOTELS AND INDUSTRIAL CANTEEN
UNIQUE COMBINED SEWAGE AND MSW

TREATMENT PLANTS FOR MUNICIPAL BODIES

EXISTING
MANDATES
Delhi
Sirohi
Ahmedabad
Nashik
Pune

Mumbai

Goa

Ranchi
Dewas
Rewa

Belgaum

Vijayawada
Hyderabad

Mangalore

Cochin
Thiruvanthapuram

Biogas Plants by
Mailhem

Bangalore
Chennai
*Map not to scale

PROJECTS EXECUTED AT

Pune

Ahmedabad

Nashik

Delhi

Hyderabad

Satara

Chennai

Vijayawada

Rajnandgaon

Indore

Bangalore

Sirohi, Rajasthan

Ranchi

Mangalore

Amravati

Solapur

Ahmednagar

Nadiad, Gujarat

Mahabaleshwar Panji
Belgaum
Agra

Trivandrum

Cochin

BIOMETHANATION
(BIOGAS PLANTS)

BAJAJ AUTO LTD., AKURDI, PUNE,

MAHARASHTRA

1.

Capacity

500 kg/day

2.

Area

60 Sq.m

3.

Year

1998-99

4.

Project Cost

Rs. 6.4 Lac

5.

Payback Period 4 years

6.

End Use

Cooking in
Canteen

MTR FOODS LTD., MANGALORE, KARNATAKA

1.

Capacity

500 kg/day

2.

Area

100 Sq.m

3.

Year

2005-06

4.

Project Cost

12 Lac

5.

Payback Period 4.0 years

6.

End Use

Cooking in
Canteen

MAGARPATTA CITY, PUNE, MAHARASHTRA

1.

Capacity

2000 kg/day

2.

Area

160 Sq.m

3.

Year

2005-06

4.

Project Cost

19.25 Lac

5.

Payback Period 3.8 Years

6.

End Use

Power
Generation
and Cooking

HSBC SOFTWARE SOLUTIONS, PUNE,

MAHARASHTRA

1.

Capacity

100 kg/day

2.

Area

9 Sq.m.

3.

Year

2007-08

4.

Project Cost

4.8 Lac

5.

Payback Period 5.2 years

6.

End Use

Cooking in
Canteen on 7th
Floor

ZYDUS CADILA, AHMEDABAD, GUJARAT

1.

Capacity

300 kg/day

2.

Area

82 Sq.m

3.

year

2007-08

4.

Project Cost

12.71 Lac

5.

Payback Period 4.1 years

6.

End Use

Cooking in
Canteen

MANGALORE REFINERIES & PETROCHEMICALS LTD.,

MANGALORE, KARNATAKA

1.

Capacity

1000 kg/day

2. Area

100 Sq.m

3. Year

2007-08

4. Project Cost

Rs. 35.54 Lac

5. Payback Period 3.4 years

6. End Use

Cooking in
Canteen at a
distance of
approx. 0.8 km

WIPRO TECHNOLOGIES LTD., BANGALORE, KARNATAKA

1.

Capacity

3000 kg/day

2.

Area

260 Sq.m

3.

Year

2007-08

4.

Project Cost

Rs. 47.72 Lac

5.

Payback Period 3.5 years

6.

End Use

Cooking in
Canteen

Laketown Developers, Pune

1.

Capacity

600 kg/day

2.

Area

55 Sq.m

3.

Year

2008-09

4.

Project Cost

Rs. 15.41 Lac

5.

Payback Period

4.2 years

6.

End Use

Cooking in
canteen

Ready to Install
Package Biogas Plant

FLOWSHEET
Fresh
Water

Food / Kitchen Waste

Shredder / Crusher
Inlet Chamber
Biogas Storage
(Balloon type holder)

Biogas for Use /

Flare

Mailhem Anaerobic
Digester

Periodic Sludge
Removal

R
e
c
y
c
l
e

Overflow
(liquid discharge)

Package Biogas Plant

Package Biogas Plant

Salient Features of Package Biogas Plant

Quantity of
Food waste
(kg/day)

Equivalent
LPG

Biomanure

Area

(ton/annum)

(sq.ft)

Base
Price*

150

130 - 140

150

6.0 Lac

300

260 - 280

10

300

9.0 Lac

500

440 - 470

17

350

13.0 Lac

(kg/month)

*These prices are subject to change depending upon site conditions and constraints.

Advantages of Package Biogas Plant

over Conventional Biogas Plants

No civil construction required.

Pre assembled & factory tested, hence can be installed &

commissioned immediately.

Very Compact, hence conservation of space.

Only one trained operator is required.

Can be installed in the basement, parking area or even on the

terraces - if structure can take the load.

Easy to relocate, if required.

Saving in power consumption.

Modular type, hence capacity enhancement is possible.

Requirements for Installing

Package Biogas Plant from Client

Plain level platform which can take up a load of nearly

15 ton.

Additional biogas storage if required can be made

available.

Biogas Plant Installation Cost to User

Our Society
(approx. 300 flats)

Waste Generation
If not treated
If treated

Savings in
Transportation
Cost pe
r

Cost of Biogas
Plant

Flat
Rs. 300
0 /-

Rs. 8 Lac

Biogas
Biomanure

Ways & Means of Promotion

Capital Subsidy from Ministry of New and Renewable Energy.

Mandatory inhouse treatment of organic waste for large

housing societies, educational institutions, large hotels and
marriage halls.

Offer 5% rebate on property tax as incentives to the above

clients.

Soft Loans and/or Interest Subsidy should be given.

Note: It must be ensured that suppliers & client sign minimum 5

years Operation & Maintenance contract for smooth running
of plant.

Benefits to Urban Local Bodies

Savings in collection & transportation cost of Municipal

solid Wastes.

Avoid double handling, thus further saving in manpower

and transport.

Reduced burden on Landfills.

Mitigation of Green House Gas emissions.

Contact Details

Mailhem Engineers Pvt. Ltd.

#401, Abhinav Sankul, 4th Floor, ITI Road,
Aundh, Pune 411 007, Maharashtra, INDIA
Tel : +91-20-25880301,

Fax : +91-20-25880302

Email : marketing@mailhem.com
URL : www.mailhem.com

THANK YOU !