Escolar Documentos
Profissional Documentos
Cultura Documentos
GL 2011
Section 15
Chapter 2
Page 151
Section 15
Special Requirements for Tankers
A.
General
1.
Scope
1.1
These requirements apply to tankers for the
carriage of flammable, toxic, corrosive or otherwise
hazardous liquids. International and national regulations remain unaffected.
1.2
a)
1.3
In addition to the general requirements for
tankers in B.:
inert gas plant and system for cargo tanks, inerting of ballast tanks
b)
2.
Definitions
For the purposes of this Section, the cargo area includes cargo tanks, hold spaces for independent cargo
tanks, tanks and spaces adjacent to cargo tanks, cofferdams, cargo pump rooms and the area above these
spaces.
For the purposes of this Section, separate piping and
venting systems are those which can, when necessary,
be isolated from other piping systems by removing
spool pieces or valves and blanking the pipe ends.
For the purposes of this Section, independent piping
and venting systems are those for which no means for
the connection to other systems are provided.
3.
3.1
According to the type of ship, at least the
documents (schematic plans, detail/arrangement drawings) specified in 3.2 together with all the information
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Section 15
4.
B.
1.
Cargo pumps
1.1
Location
1.1.1
Cargo pumps are to be located on deck, in the
cargo tanks or in special pump rooms separated from
other ship's spaces by gastight decks and bulkheads.
Pump rooms shall be accessible only from the cargo
area and shall not be connected to engine rooms or
spaces which contain sources of ignition.
1.1.2
Penetrations of pump room bulkheads by
shafts are to be fitted with gastight seals. Provision
shall be made for lubricating the seals from outside the
pump room.
Overheating of the seals and the generation of sparks
are to be avoided by appropriate design and the choice
of suitable materials.
Where steel bellows are used in gastight bulkhead
penetrations, they are to be subjected to a pressure test
at 5 bar prior to fitting.
1.2
1.2.1
Cargo pumps are to be protected against over
pressure by means of relief valves discharging the
cargo into the suction line of the pump.
Where at the flow Q = 0 the discharge pressure of
centrifugal pumps does not exceed the design pressure
I - Part 1
GL 2011
Drive
1.3.1
Drive motors are to be installed outside the
cargo area. Exceptions are steam-driven machines
where the steam temperature does not exceed 220 C.
1.3.2
Hydraulic cargo pump driving machinery
(e.g. for submerged pumps) may be installed inside
the cargo area.
1.3.3
For electric motors used to drive cargo pumps
see GL Rules for Electrical Installations (I-1-3), Section 15.
2.
2.1
Line installation
2.1.1
Cargo line systems shall be permanently
installed and completely separated from other piping
systems. In general they may not extend beyond the
cargo area. For bow and stern cargo lines see C.5. and
Chemical Tankers (I-1-7), Section 3, 3.7.
2.1.2
Cargo lines are to be so installed that any
remaining cargo can be drained into the cargo tanks.
Filling pipes for cargo tanks are to extend down to the
bottom of the tank.
2.1.3
Expansion bends, expansion bellows and
other approved expansion joints are to be fitted as
necessary.
2.1.4
Sea water inlets shall be separated from cargo
lines e.g. by two stop valves, one of which is to be
locked in the closed position.
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Section 15
Chapter 2
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2.1.5
Sea water in- and outlets (sea chests) for
ballast and cargo systems are to be arranged separately.
2.2
3.3
2.2.1
For the design of cargo lines see Section 11,
C. Minimum wall thickness shall be in accordance
with Table 11.5, group N. Possible delivery heads of
shore based pumps and gravity tanks shall be taken
into account.
2.2.2
Welding is the preferred method of connecting cargo lines.
Condensate return
The condensate from the heating system is to be returned to the feed water system via observation tanks.
Condensate observation tanks are to be arranged and
equipped such that cargo residues in the condensate
will not constitute a hazard in engine room or other
gas safe spaces. Vent pipes shall be fitted with flame
arresters complying with 6. and shall be led to the
open deck in a safe position.
3.4
2.3
3.4.1
Thermal oil systems are subject to the requirements in Section 7b and 11, Q.
2.3.1
Hose connections are to be made of cast steel
or other ductile materials and are to be fitted with
shut-off valves and blind flanges.
2.3.2
Extension rods for stop valves inside cargo
tanks are to be fitted with gastight deck penetrations
and open/closed indicators. All other stop valves are to
be so designed as to indicate whether they are open or
closed.
2.3.3
Emergency operating mechanisms are to be
provided for stop valves in cargo tanks which are
actuated hydraulically or pneumatically. Hand-operated pumps which are connected to the hydraulic system in such a way that they can be isolated may be
regarded as emergency operating mechanisms.
An emergency operating mechanism controlled from
the deck can be dispensed with provided that the cargo
tank can be emptied by another line or the shutoff
valve is located in the adjacent tank.
2.3.4
At the positions for monitoring the cargo
loading and discharging operations, the cargo lines are
to be fitted with pressure gauges with a red mark denoting the maximum permissible working pressure.
3.4.2
A secondary circuit system is to be provided
which is entirely located in the cargo area.
A single-circuit system may be approved if:
3.5
2.3.5
Provision shall be made for the safe draining,
gas-freeing and cleaning of the cargo line system.
3.
4.
3.1
Tank heating
4.1
This is subject to the appropriate requirements concerning the heating of fuels, Section 10, B.5.
3.2
4.1.1
Bilge systems for the cargo area are to be
separated from those of other areas.
Bilge systems for the cargo area are to be located in
the cargo area.
Bilge systems for machinery spaces are subject to
Section 11, N.2.3.
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Section 15
4.1.2
For spaces in the cargo area of combination
carriers the bilge system is to be designed in accordance with Section 11, N.2.2.
4.1.3
For spaces for independent tanks on tankers
according to A.1.2. b) the diameters of the main and
branch bilge lines are calculated as follows:
d H = 1, 68 (B + H) A 2 (b + h) A T 2 + 25 [mm]
d Z = 2,15 (B + H) A (b + h) A T + 25 [mm]
where
dH
dZ
A2
AT2
AT
4.2.2
Where a cargo pump is used as bilge pump,
measures are to be taken, e.g. by fitting screw-down
non-return valves, to ensure that cargo cannot enter
the bilge system. Where the bilge line can be pressurised from the cargo system, an additional non-return
valve is to be fitted.
4.2.3
Means shall be provided for pumping the
bilges when special circumstances render the pump
room inaccessible. The equipment necessary for this is
to be capable of being operated from outside the pump
room or from the pump room casing above the tank
deck (freeboard deck).
4.3
4.1.4
When separate bilge pumps, e.g. ejectors are
provided for compartments with independent tanks
with watertight bulkheads the pump capacity is to be
evaluated as specified in 4.1.3 and is to be divided
according the length of the individual compartments.
For each compartment two bilge pumps are to be fitted
of a capacity of not less than 5 m3/h each.
4.1.5
Spaces for independent tanks are to be provided with sounding arrangements.
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GL 2011
6,3 mm
DN 100
8,6 mm
I - Part 1
GL 2011
Section 15
DN 125
9,5 mm
DN 150
11,0 mm
DN 200
and larger
12,5 mm
Where cargoes other than oil products are carried, relaxation from these requirements may be
approved by GL.
5.
5.1
5.2.1
Provision shall be made for the gas-freeing of
cargo tanks, double hull spaces, ballast tanks, pipe
tunnels and cofferdams. Portable fans complying with
5.3 may be used.
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5.2.4
Outlet openings for gas-freeing of cargo
tanks shall be so designed that, taking into account the
capacity of the fan, the exit velocity of the gas/air is at
least 20 m/s.
5.2.5
On ships with inert gas systems, the free area
of the vent openings shall be so designed that an exit
velocity of at least 20 m/s is maintained if 3 cargo
tanks are simultaneously purged with inert gas.
5.2.6
The openings for gas-freeing are to be fitted
with screw-down covers.
5.2.7
On ships without inerting systems, the vent
openings used for gas-freeing are to be fitted with
flame arresters in accordance with 6.
5.3.1
Ventilation duct in- and outlets are to be
fitted with protective screens with a mesh size not
exceeding 13 mm.
5.3.2
Overheating of the mechanical components
of fans and the creation of sparks is to be avoided by
appropriate design and by the choice of suitable materials. The safety clearance between the fan housing
and the impeller shall not be less than 1/10 of the inner
impeller bearing diameter, limited to a minimum of
2 mm and is to be such as to preclude any contact
between the housing and the rotor. The maximum
clearence need not to be more than 13 mm. The above
requirement also applies to portable fans.
5.3.3
Following materials or combination of materials for impeller/housing may be used:
non-ferrous materials having good heat conductivity (bronze, brass, copper, not aluminium)
with each other or with steel (incl. galvanized,
stainless)
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Section 15
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GL 2011
5.3.4
Fan drives are subject to the requirements in
1.3. Electric motors are to be located outside the vent
ducts.
5.4
5.4.1
Openings in cargo tanks are to be so located
and arranged that no ignitable gas mixtures can be
formed in closed spaces containing sources of ignition
or in the vicinity of sources of ignition on deck.
5.4.2
The venting of cargo tanks may be effected
only through approved pressure/vacuum relief devices
which fulfill the following functions:
a)
b)
5.4.3
Venting arrangements may be fitted individually on each tank or may be connected to a common
header system or to the inert gas system.
5.4.4
Where the venting arrangements of more than
one tank are connected to a vent header system, a
shut-off device is to be provided at each tank. Where
stop valves are used, they shall be provided with locking arrangements.
5.4.5
When shut-off devices according to 5.4.4 are
provided, cargo tanks are to be protected against excessive positive and negative pressures caused by
thermal variations. Pressure/vacuum relief devices as
specified in 5.4.2 b are to be fitted.
5.4.6
Venting arrangements are to be connected to
the top of each cargo tank in such a way that, under
normal conditions of trim and list, they are selfdraining into the cargo tanks. Where a self-draining
arrangement is impossible, permanently installed
means for draining the vent lines to a cargo tank shall
be provided.
5.4.7
Where flammable liquids with a flash point
of 60 C or below are carried, the in- and outlet openings of venting systems are to be fitted with approved
flame arresters in accordance with 6.
5.4.8
Vents for the discharge of large volumes of
air or gas during cargo and ballast handling operations
are to be designed in accordance with the following
principles:
5.4.9
Cargo tanks are to be provided with a high
level alarm independent of the gauging device or with
equivalent means to guard against liquid rising in the
venting system to a height exceeding the design head
of the cargo tanks.
5.4.10 Pressure and vacuum valves may be set
higher during voyage for the prevention of cargo
losses than for controlled venting during loading.
5.4.11 Pressure/vacuum valves which are located in
masthead risers may be fitted with a by-pass arrangement which can be opened during cargo operations.
Indicators shall clearly show whether the by-pass
valve is in the open or closed position.
5.4.12 Using the pressure/vacuum relief devices it
shall be possible to depressurize the cargo tanks completely. Indicators shall clearly show whether the
device is open or closed.
5.4.13 The design, height and location of tank vents
shall be determined with regard to the cargoes for
which the ship is intended, see C. and Chemical Tankers (I-1-7).
5.4.14 In the design of pressure and vacuum valves
and the determination of their opening pressures attention is to be paid to:
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Section 15
Chapter 2
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7.1.2
In addition, such tanks are to be equipped
with one of the sounding systems described in 7.2 and
7.3.
Note
Tankers calling US ports are required to be equipped
with vapour control systems according to TITLE 46
CFR, PART 39 USCG which are adequately certified.
GL is authorised to act on behalf of USCG in this
respect.
7.2
5.5
7.2.3
Sounding and ullage ports and other openings
in cargo tanks, e.g. for the introduction of tank cleaning and ventilating equipment, may not be located in
enclosed or semi-enclosed spaces.
7.2.1
Sounding and ullage ports shall be capable of
being closed by watertight covers.
7.2.2
These covers are to be self-closing after the
sounding operation.
7.3
6.
6.1
Devices to prevent the passage of flames such
as flame arresters 3, flame screens, detonation arresters and high-velocity vents are subject to approval by
GL.
6.2
Flame arresters shall be made of material
which is resistant both to the cargo and to sea water.
The arrester elements are to be so designed that fastenings are protected against loosening under service
conditions. The arrester elements shall be replaceable.
6.3
Flame arresters are to be protected against
damage and the entry of sea water and rain.
6.4
The effectiveness of flame arresters shall be
verified by an institution recognised by GL 4.
6.5
High-velocity vents with an efflux velocity of
not less than 30 m/s for the removal of vapour mixtures from the immediate vicinity of the ship may be
used as flame arresters provided that they have been
tested by an institution recognized by GL 4.
6.6
High-velocity vents may be used for controlled venting instead of pressure-relief valves.
7.
7.1
Level gauges
7.1.1
Tanks with a controlled venting system are to
be equipped with closed level gauges type approved
by GL.
3
For ships flying the German flag the competent authority for
the testing of flame arresters is the Physikalisch-Technische
Bundesanstalt.
Ullage ports
Sounding pipes
7.3.1
Sounding pipes shall terminate sufficiently
high above the tank deck to avoid cargo spillage during sounding.
7.3.2
Provision is to be made for the watertight
closure of sounding pipes by self-closing covers.
7.3.3
The distance of the sounding pipe from the
tank bottom may not be greater than 450 mm.
7.3.4
Cargo oil tank sounding and air pipes shall
not run through ballast tanks. Exemptions are subject
to 4.3.4 analogously.
7.4
Sampling equipment
Equipment for taking samples of the cargo from pressurised tanks is subject to approval by GL.
8.
Tank cleaning
8.1
Fixed tank cleaning equipment is subject to
approval by GL. It is to be installed and supported in
such a way that no natural resonance occurs under any
operating conditions of the ship.
8.2
The foundations or supports of the equipment
are to be so designed that they are fully capable of
withstanding the reaction forces set up by the washing
medium.
8.3
Tank cleaning equipment is to be made of
steel. Other materials may be used only with the approval of GL.
8.4
Tank washing equipment is to be bonded to
the ship's hull.
8.5
Tankers equipped for crude oil washing are to
be fitted with an inert gas system in accordance with
D.
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9.
9.1
Section 15
flammable vapours
oxygen
9.1.1
The entire cargo piping system as well as
permanently installed equipment in the cargo area, e.g.
pneumatically operated winches, hydraulic drives and
ejectors, are to be bonded to the ship's hull.
9.1.2
Cargo hoses, compressed air hoses, tank
washing hoses or other hoses used within cargo tanks
or on deck within the cargo tank area are to be
equipped with bonding arrangements over their entire
length including the couplings.
9.1.3
Means are to be provided for the earthing of
portable ventilators to the ship's hull prior to use.
9.2
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GL 2011
Tests
Tankers engaged exclusively in the carriage of oil and other flammable cargoes
with a flash point above 60 C
C.
1.
General
Outlets of exhaust gas lines from main/auxiliary engines and from boilers and other burner equipment
shall be located at a sufficient height above deck.
The horizontal distance to the cargo area shall not be
less than 10 m.
This distance may be reduced to 5 m provided that
approved spark arresters for internal combustion engine and spark traps for boiler/other burner equipment
exhaust gas lines are fitted.
9.4
In deviation to the GL Rules for Hull Structures (I-11), Section 24, A.12. (prohibition of aluminium paints)
hot-dipped aluminium pipes may be used in ballast
tanks, inerted cargo tanks and on the open deck where
protected against mechanical impact.
9.5
On oil tankers, the steam and heating media temperatures shall not exceed 220 C. On chemical tankers
this temperature shall not exceed the temperature class
of the cargo.
10.
2.
2.1
On oil tankers, required to be fitted with inert
gas systems, suitable connections for the supply of
inert gas shall be provided on double hull spaces.
Where necessary, fixed purge pipes arranged such to
take into account the configuration of these spaces
shall be fitted.
2.2
Where such spaces are connected to a permanently fitted inert gas distribution system, suitable
means (e.g. a second water seal and check valve) shall
be provided to prevent cargo vapours entering the
double hull space.
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Section 15
2.3
Where no permanent distribution system is
installed, a sufficient number of means for connecting
to these spaces shall be provided on the inert gas main.
3.
3.1
Cargo and ballast pump spaces are to be
equipped with mechanical ventilation systems of extraction type capable of at least 20 changes of air per
hour.
3.2
The air intakes and outlets are to be located
as far away from each other as possible to prevent
recirculation of dangerous cargo vapours.
3.3
The air intakes and outlets are to be located at
a horizontal distance of at least 3 metres from openings of accommodation areas, service and machinery
spaces, control stations and other spaces outside the
cargo area.
3.4
The height of the air intakes and outlets
above the weather deck shall be at least 3 metres.
3.5
Air outlets are to be located at a height of 2 m
above the gangway, where the distance between the
outlets and this gangway is less than 3 m.
3.6
Suitable portable instruments for measuring
oxygen and flammable vapours in the spaces mentioned under B.5.2 shall be provided. The gas detector
instruments required under B.10. may be accepted for
this purpose. In selecting these instruments due attention shall be paid to their suitability for use in combination with the fixed sampling pipelines mentioned
below.
Where measurement in double hull spaces cannot be
carried out reliably using flexible sampling hoses,
fixed sampling pipelines adapted to the configuration
of these spaces shall be provided. Materials and dimensions of the fixed lines shall be such as to prevent
any restriction of their function. Plastic pipes shall be
electrically conductive.
4.4
Openings for the relief of small quantities of
vapours (breather valves) are to be located at a horizontal distance of at least 5 m from air intakes or
openings to enclosed spaces containing sources of
ignition and from deck machinery liable to constitute a
source of ignition.
They shall be located at least 2 m above the weather
deck.
4.5
The opening pressure of the relief valves for
loading or voyage respectively shall be adjusted not to
exceed the values "pv" or "pvmin" used for the cargo
tank strength calculation in the GL Rules forHull
Structures (I-1-1), Section 4, D.1.1.
4.6
Slop tanks are to be equipped with the same
venting arrangements as cargo tanks.
5.
4.
4.1
Cargo tanks are to be equipped with redundant venting devices in accordance with B.5.4. Both
devices shall comply with the requirements as set out
in B.5.4.2.a).
4.1.1
In case it is necessary to separate tanks or
tank groups from a common system for cargo/ballast
operations these tanks or tank groups shall be
equipped with redundant venting devices as per 4.1.
4.1.2
Instead of redundant devices as per 4.1 each
cargo tank may be equipped with a single vent system
on condition that each cargo tank is equipped with
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5.1
Cargo lines for loading or unloading over the
bow or stern may be approved on following conditions.
5.2
Outside the cargo area, bow and stern cargo
lines shall only be located on the open deck.
5.3
Pipelines forward and aft of the cargo area
shall have welded connections. Flanged connections to
valves, fittings and compensators may be permitted
where necessary. The pipelines shall be clearly
marked and shall be fitted with shut-off valves in the
cargo area. When they are not in service, it shall be
possible to segregate the pipelines at this point by
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Section 15
6.
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GL 2011
Combination carriers
6.1
With the exception of oil residues in the slop
tanks, the simultaneous carriage of bulk cargo and oil
is not allowed.
6.2
The pipelines to the slop tanks are to be provided with spectacle flanges in combination with shutoff valves or alternatively spool pieces with two blank
flanges each. When bulk cargo is being carried, the
piping system of the slop tanks is to be separated from
all other pipelines.
6.3
The slop tanks shall be provided with an
independent venting system.
5.7
Means of communication are to be provided
between the cargo control station and the shore connection.
6.4
A fixed pump is to be provided with a piping
system for discharging slops. The discharge line is to
be led directly to the deck and shall be capable of
being separated from all other systems by means of
spool pieces during the carriage of bulk cargo.
5.8
The following foam fire-extinguishing
equipment in accordance with Section 12, K. is to be
provided for bow and stern cargo equipment:
an applicator for protecting the cargo line forward or aft of the cargo area
5.9
Electrical appliances within a distance of 3 m
beyond the cargo shore connection shall meet the
requirements stated in the GL Rules for Electrical
Installations (I-1-3), Section 15.
5.10
Bow and stern cargo equipment shall be so
arranged that it does not hinder the launching of lifeboats. The launching station is to be suitably protected against cargo escaping from damaged pipes or
cargo hoses.
5.11
Tankers with bow equipment for handling oil
cargoes at single-point moorings at sea shall meet the
following requirements in addition to 5.1 to 5.10:
6.5
Slop tanks of combination carriers are to be
provided with means of inerting or are to be connected
to the fixed inert gas system, see D.3.9.
6.6
Cofferdams adjacent to slop tanks shall have
no pipe connections with cargo or ballast systems.
Facilities shall be provided to enable the cofferdams to
be filled with water and to be drained, see also GL
Rules for Hull Structures (I-1-1), Section 24, G.3.
6.7
Below deck cargo pipes shall not be located
in hold spaces or ballast tanks. They shall be arranged
in designated pipe ducts.
6.8
Where such ducts are situated within the
assumed extent of damage, arrangements shall be
made to avoid progressive flooding of other compartments not assumed to be damaged.
6.9
Ballast equipment for tanks located in the
cargo area shall be sited in the cargo area. It shall not
be connected with machinery spaces.
a)
b)
6.10
Cargo spaces and adjoining spaces shall be
capable of being ventilated by means of portable or
fixed mechanical fans.
c)
6.11
A fixed gas detection system of approved
design with a visible and audible alarm is to be provided for cargo pump spaces, pipe ducts and cofferdams adjacent to slop tanks.
d)
6.12
For all spaces and tanks not mentioned in
6.10 and 6.11 which are located in the cargo area,
adequate means for verifying the absence of flammable vapours are to be provided on deck or in other
easily accessible positions.
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GL 2011
7.
Section 15
7.1
Temperature sensing devices shall be fitted
on cargo, ballast and stripping pump casings, bearings
and on their gastight bulkhead shaft glands.
Visible and audible alarms shall be effected in the
cargo control room or the pump control station.
7.2
Pump room lighting, except emergency lighting, shall be interlocked with the ventilation such that
lighting can only be switched on when the ventilation
is in operation. Failure of the ventilation shall not
cause the lighting to go out.
7.3
A system for continuous monitoring of the
concentration of flammable vapours shall be fitted.
Sequential sampling is acceptable, if dedicated to the
pump room sampling points only and the sampling
time is reasonably short.
7.3.1
Sampling points or detector heads shall be
fitted in suitable locations, e.g. in the exhaust ventilation duct and in the lower part of the pump room
above the floor plates, so that any possible leakage
may be readily detected.
7.3.2
Where gas sampling piping is routed into gas
safe spaces such as Cargo Control Room, Navigation
Bridge or Engine Room following requirements are to
be observed:
7.3.2.1 Gas sampling pipes shall be equipped with
flame arresters. Sample gas outlets are to be arranged
in the open at a safe location.
7.3.2.2 Bulkhead penetrations of sample pipes shall
be of approved type. Manual isolating valves are to be
fitted in each sampling line at the bulkhead on the gas
safe side.
7.3.2.3 The gas detection equipment incl. sample
piping, sample pumps, solenoids, analyser, etc. shall
be arranged in a totally enclosed steel cabinet with
gasketed door being monitored for gas leakages by its
own sampling point. At gas concentrations above 30%
LEL inside the cabinet the entire electrical equipment
of the analysing unit is to be shut down.
7.3.2.4 Where the cabinet as per 7.3.2.3 cannot be
arranged direct on the bulkhead sample pipes shall be
of steel or equivalent and without detachable connections except for the connections of bulkhead valves
and the analysing unit. The pipes are to be routed on
the shortest way through this space.
7.3.3
When the flammable vapour concentration
exceeds 10 % of the lower flammable limit, visible
and audible alarms shall be effected in the pump
room, engine control room, cargo control room and
navigation bridge.
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7.4
Bilge level monitoring devices shall be provided in all pump rooms, triggering visible and audible alarms in the cargo control room or the cargo control station and on the bridge.
D.
1.
General
1.1
The inert gas system shall be capable of supplying a low-oxygen gas or gas mixture in order to
achieve an inerted atmosphere in cargo tanks and slop
tanks.
1.2
Inert gas may be produced by main or auxiliary boilers (flue gas plant), inert gas generators with
independent burner units, Nitrogen generators or other
equipment.
Additional or deviating requirements for the relevant
type of system are prescribed in 5., 6. and 7.
1.3
In normal operation, the inert gas system
shall prevent air from flowing into the tanks and shall
maintain the oxygen content of the tank atmosphere at
less than 8 % by volume. Provision shall, however, be
made for ventilating the tanks when access is required.
1.4
It shall be possible to purge empty tanks with
inert gas in order to reduce the hydrocarbon content to
less than 2 % by volume as to ensure subsequent safe
ventilation.
1.5
Under normal operating conditions, i.e. when
tanks are either full or being filled with inert gas, it
shall be possible to maintain positive pressure in the
tanks.
1.6
Gas discharge openings for tank purging shall
be arranged in suitable locations on deck and shall
comply with B.5.2.5.
1.7
The system shall be capable of delivering
inert gas at a rate of at least 125 % of the total discharge capacity of the cargo pumps.
1.8
The oxygen content of the inert gas or nitrogen produced shall not exceed 5 % by volume. Lower
values may be required for special applications (i.e. on
chemical or gas tankers).
1.9
Means shall be provided to stabilise the required oxygen content during start up and to discharge
inert gas/nitrogen with too high oxygen content to the
atmosphere during abnormal operating conditions.
1.10
The system shall ensure that the gas volume
specified in 1.7 is available during discharge. At other
times, a sufficient quantity of gas in accordance with
1.5 shall be permanently available.
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Section 15
1.11
Parts of the inert gas system which come into
contact with the corrosive vapours and/or liquids from
the inert gases shall be resistant to these or are to be
protected by suitable coatings.
1.12
Operating instructions are to be compiled for
the inert gas system containing instructions for the
operation and maintenance of the system together with
notices to health hazards and safety regulations for the
prevention of accidents.
2.
Installation
2.1
The inert gas system may be installed in the
machinery space or in a separate space.
2.2
Separate inert gas spaces shall contain only
components of the inert gas system. Inert gas spaces
shall have no entrances to, or air intake openings into
accommodation and service spaces or control stations.
2.3
Entrances and air intake openings are to be
arranged in the end bulkhead of the space not facing
the cargo area. Alternatively, they may be located in a
side bulkhead at a distance of L/25, subject to a minimum of 5 m, from the front bulkhead.
2.4
Mechanical forced ventilation is to be provided for inert gas generator rooms. For fire extinguishing equipment, see Section 12, Table 12.1.
2.5
Inert gas lines shall not be led through accommodation and service spaces or control stations.
3.
Piping systems
3.1
Downstream of the non-return devices required by 3.11, the inert gas main may be divided into
two or more systems.
3.2
The inert gas lines are to be so arranged as to
prevent the accumulation of cargo or water.
3.3
The inert gas main is to be equipped with a
shore connection.
3.4
The inert gas main is to be fitted with one or
more devices to guard against excessive pressure and
vacuum. These are to be designed to protect both the
tanks and the water seal from excessive pressure in
case of failure of the devices specified in 3.8 and are
to be protected against freezing.
3.5
Connections between the inert gas main and
the cargo system are to be equipped with suitable
isolating means. These may consist of:
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GL 2011
Section 15
b)
The second non-return device shall be a screwdown type check valve or consist of a check
valve and shut-off valve fitted downstream of
the water seal.
c)
4.
Monitoring equipment
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solids and sulphurous combustion products are removed. Suitable separators are to be fitted at the
scrubber outlet.
5.4
The supply of cooling water to the equipment
shall be ensured without interfering with any essential
shipboard services.
Provision shall also be made for alternative supply of
cooling water.
4.1
Measuring instruments are to be fitted for
continuous indication and permanent recording of the
pressure in the inert gas main and the oxygen content
of the inert gas being supplied.
5.5
The boiler flue gas uptakes are to be fitted
with shut-off valves with remote position indicators.
The soot blowers are to be interlocked with these
valves in such a way that they can only be operated
when the flue gas uptakes are closed.
4.2
For the control of the tank atmosphere, besides the instruments required in B.10., additional
portable instruments for measuring hydrocarbon concentrations in an inert atmosphere shall be provided.
Tanks and spaces required to be inerted shall be fitted
with suitable connections.
6.
4.3
Suitable equipment is to be provided for
calibrating permanently installed and portable gas
measuring appliances.
4.4
The low level alarm in the water seal and the
pressure alarm for the inert gas main shall remain
operational when the inert gas plant is not in service.
4.5
As a minimum requirement, measuring,
alarm and safety devices in accordance with Table
15.1 are to be installed.
5.
5.1
Boiler plants are to be equipped with automatic combustion control.
5.2
At least two inert gas blowers are to be fitted
which, acting together, can deliver at least the quantity
of gas specified in 1.7. Each blower shall be capable
of delivering at least 1/3 of the required gas flow
(42 % of the total delivery rate of the cargo pumps).
The blowers are to be fitted with shut-off valves on
the suction and delivery sides.
If blowers are also used for gas-freeing, the air inlets
are to be provided with blanking arrangements (for the
ventilation of spaces in the cargo area, see B.5.2).
5.3
A gas scrubber is to be provided outside the
cargo area, in which the gas is effectively cooled and
6.1
Burner equipment with automatic combustion
control in accordance with Section 9 is to be installed.
6.2
The plant shall be capable of delivering the
volume specified in 1.7 and 5.2.
6.3
Notwithstanding 5.2, only one permanently
installed blower need be provided if sufficient spares
are carried for the blower and blower drive to ensure
that any damage can be rectified with the means available on board.
6.4
6.5
The inert gas equipment is to be fitted with an
automatic starting up system which ensures that only
gas of the required composition can be supplied.
6.6
If more than one inert gas generator is installed, each unit is to be fitted with shut-off devices
on the delivery side.
7.
7.1
The following requirements apply to generator systems producing nitrogen by separating air into
its component gases by passing compressed air
through a bundle of hollow fibres, semi-permeable
membranes or adsorber materials.
7.2
Unless stated otherwise the requirements in
1., 2., 3. and 4. apply. Indicators, alarms and automatic
functions as per Table 15.1 are to be fitted and arranged.
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Blower failure
Flame failure
Fuel supply
IG generator
with burner
Nitrogen
generator
1, 2, 3
Close regulating
valve
Permanent
recording
>8%
Application
Shut-down N2
generator
Cargo control
room or station
Actuation
Machinery
space/ECR
Navigation
bridge
Alarm
Limit value
Cargo control
room or station
Monitored Items
Machinery
space/ECR
Indication
Stop blowers/
fans
Table 15.1
low
high
high
low 4
low
high
Feed-air pressure
low
high
Second low pressure alarm below 10 mbar, or alternatively: Stop cargo pumps
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Section 15
7.3
Where nitrogen generators are arranged in a
separate compartment an independent mechanical
extraction ventilation system providing 6 changes of
air per hour is to be fitted instead of the requirements
set out in 2.4. The oxygen content in this compartment
shall be monitored and concentrations below 19,5 %
by volume shall be alarmed.
7.4
Two air compressors shall be provided having together the capacity required in 1.7. The capacity
shall preferably be divided equally between the two
compressors. Where unequal compressors are fitted
the lowest capacity shall not be less than 1/3 of the
total capacity required.
One air compressor may be accepted on condition that
sufficient spares for the compressor and prime mover
are carried on board enabling repair by the crew in
reasonable time.
7.5
A continuously operating feed air treatment
system shall be provided to remove free water and oil
from the compressed air and to maintain the specified
temperature.
7.6
Where fitted, a nitrogen receiver/buffer tank
may be installed together with the nitrogen plant in the
same compartment or in a dedicated compartment or
in the cargo area. Access to this compartment is to be
arranged from the open deck with a door opening
outwards. A permanent ventilation and oxygen monitoring according to 7.3 shall be fitted.
7.7
The oxygen-enriched air from the nitrogen
generator and the nitrogen enriched product gas from
the nitrogen receiver/buffer tanks safety valves are to
be discharged to a safe location on the open deck.
7.8
In order to permit maintenance, sufficient
means of isolation shall be provided between the generator, receiver, buffer tank and other components.
7.9
In deviation from 3.11 a) the first of the two
non-return devices in the main deck line shall be of
the double block and bleed arrangement. The second
non-return device shall comply with 3.11 b).
8.
8.1
and 6.
8.2
As an alternative to the water seal mentioned
in 3.11 a), double shut-off valves with an intermediate
vent valve may be fitted with GL's special consent
provided that:
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8.3
Notwithstanding 1.7, a lower delivery rate
may be approved for the plant if the discharge rate of
cargo pumps is limited to 80 % of the available inert
gas flow. An appropriate note is to be included in the
operating instructions.
8.4
It shall be possible to isolate cargo tanks from
the inert gas system by spool pieces or double blanks
with an intermediate vent.
8.5
The inert gas plant is to be so designed that
the maximum allowable working pressure pe, zul does
not exceed the test pressure of the cargo tanks.
9.
9.1
Inert gas plants used exclusively for blanketing cargo, inerting spaces surrounding tanks and purging systems and installation components are not required to conform to 1.4, 1.7, 3.4, 3.6, 3.8, 3.9, 3.11,
4.4, 5., 6.2, 6.3, 6.4 and 7.
9.2
In the inert gas main within the cargo area
two non-return devices are to be fitted in series. If the
equipment is provided with fixed connections to the
cargo tanks, the design of the non-return devices is to
comply with 3.11 a) to c). Otherwise, removable spool
pieces are to be fitted at all connections to cargo tanks,
spaces surrounding tanks, cargo and process pipelines.
Shut-off devices are to be fitted upstream and downstream of these spool pieces. Pressure reducing valves
are to be backed up by safety valves.
9.3
Spaces to be inerted, are to be equipped with
means for measuring the pressure and with connections for checking the tank atmosphere as well as with
suitable safety devices to prevent excessive pressure
or vacuum. Suitable measuring instruments are to be
provided for the measurement of oxygen and hydrocarbon gases and vapours.
9.4
Where absorption units are installed those
shall be designed for automatic regenerative operation.
9.5
Inert gas storage tanks and absorption and
filter units operated under pressure shall comply with
Section 8.
10.
10.1
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Section 15
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10.2
Design
10.2.1 The inert gas may be stored in pressure vessels or cylinders. Pressure vessels are to be located in
the cargo area on the open deck or in separate spaces.
Pressure vessels and cylinders are subject to the requirements in Section 8 analogously.