ABB 500 MW Steam Turbine

TALCHER 2 X 500 MW STEAM TURBINE
S.
NO.
PARAMETER
TALCHER
(2 X 500 MW)
1.
No. of Units
2.
Turbine make/design
ABB
3.
Rated Capacity (MW)
500 MW
4.
VWO Capacity (MW)
537
5.
Rated Condenser Vacuum (MM of

Hg abs)
77
6.
Rated CW Inlet Temp.0C
320C#1,
7.
Number of turbine cylinders
360C#2
HP/IP/LP
8.
9.
10.
11.
Barring gear
a) Type
Motorised
b) Speed (RPM)
11
c) Location
On brg. No. 2
Critical Speeds (RPM)
II
III
a) HP Rotor
2450
b) IP Rotor
2100
c) LP Rotor
1300
4250
d) Combined
700
2150
Operation Frequency Regime

a) Continuous Operation
47.5 - 53 Hz
b) Limited Operation range

continuous at a stretch & total
life time
<47.5 for l0 secs ,>53.0 Hz width no time

delay
Droop/Regulation
a) Standard droop %
6%
b) Droop ineffective range
47.5-52.5 Hz
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S.
NO.
12.
PARAMETER
TALCHER
(2 X 500 MW)
Governing
a) Type
Nozzle
b) Operation modes
Combined EHC
c) Overspped tripping Speed
i)+10% ii) 12% (mech. overspeed)
d) Dead band
47.5-52.5 Hz
e) Speed sensing device
Inductive (works on principle of eddy

current)
13.
Turbine type
Impulse HP/IP/LP
14.
HP
a) Type
b) No. of casings
Split
c) No. of flows
d) Blade carrier/blade type
Single
e) Inlet parameter
i)
Pressure (KG/cm2)
170
ii)
Temperature 0C
537
iii)
Wheel chamber pressure
140.4 (during PG test )
f) Exhaust Parameter
15.
i) Pressure (KG/cm2)
46
iv) Temperature 0C
343
IP Casing
a) Type
Split
b) No. of casings
c) No. of flows
Double
e) Inlet parameter
i) Pressure (Kg/cm2)
40.57


S.
NO.
PARAMETER
ii) Temperature 0C
TALCHER
(2 X 500 MW)
537
16.
6.47
ii) Temperature 0C
276.8
LP Casing
a) Type
Split
b) No. of casings
c) No. of flows
Double
e) Inlet parameter
ii) Temperature
6.147
276.8
17.
18.
0.121
ii) Temperature 0C
49.3
Bearing Pedestals Type

a) HP front
Fixed
b) Between HP/IP
Sliding
c) Between IP/LP
Fixed
d) LP-1&LP-2 (if applicable)
Not applicable
e) Between LP & Generator
Fixed
Bearing Type/Size
(mm x mm dia)
I.
HP front
157 x 200
II.
Between HP & IP
260 x 315
III.
Between IP & LP
371 x 525
IV.
Between LP & Gen.
421 x 475
V.
Between Gen. & Exciter
371 x 425 (Bet gen & Exc.)
VI.
Exciter Rear
211 x 250 (Exc rear)


S.
NO.
19.
PARAMETER
TALCHER
(2 X 500 MW)
Bearing Seating Type

a) Bearing no. 1
b) Bearing no. 2
NA
c) Bearing no. 3
d) Bearing no. 4
20.
Turbine rotors
a) HP rotor
i)
Type
Disc. Type
ii)
Weight
10.60 tonnes
iii)
Length (coupling to
coupling)
b) IP rotor
i) Type
5500 mm
Disc. type
20.00 tonne
ii) Weight
4667mm
iii) Length (coupling to coupling)

c) LP rotor
i)
ii)
Type
Weight
Disc
53.7 tonnes
6462
iii)Length (coupling to coupling)

21.
22.
HP stage blading
a) No. of blades /Stage No.
NA
b) Shroud type/section
All integral
c) Root type/section
All dove Tail
IP stage blading
a) No. of blades / stage
NA
All Integral shroud
All dove. Tail


S.
NO.
23.
PARAMETER
LP stage blading
a) No. of blades / stage
NA
All integral except last 2 stages which are

Free standing.
24.
TALCHER
(2 X 500 MW)
All dove tail except last 2 stages which are

FIR TREE type.
Stop & Control Valves

a) Type Combined/Separate
In HPT-Separate, In IPT-Combined
b) Location : Mounted on turbine

away from turbine
Mounted on Turbine
c) Number of valves
i)
HP
i) 2 nos S/V & 4 nos. S/V
ii)
IP
ii) 2 nos. combine SV & CV
d) Actuating servomotor
Common/dedicated to each
valve
i)
HP
ii)
IP
e) Pilot/Relief valves-Yes/No
(Integral)
f) Valve
Travel (m.m)
g) Facility for individual valve
testing manual automatic/not
available
25.
Couplings
Dedicated to each valve
Yes
HPCV - 49.0 mm
HPSV - 83.3 mm
IPCV 172.0 mm
IPSV 153.7 mm
Auto
Type
i)
HP/IP
Rigid
ii)
IP/LP
Rigid
iii) LP/Gen
Rigid
iv) HP/MOP
Rigid


S.
NO.
26.
PARAMETER
Turbovisory
a) Total expn. At HP front
b) Expansion at IP pedestal
c) Differential expn limits
HP
IP
LP
d) Axial shift trip valve (Limit)
27.
27.90 mm
11.70 mm
+ 8.31 mm to 0.52 mm
+ 13.95 mm to 1.48 mm
+ 16.00 mm to 4.0 mm
+ 0.8 mm
Automatic Turbine Run up System

(ATRS)
Incorporated / not incorporated
28.
TALCHER
(2 X 500 MW)
Incorporated
Automatic testing
of protection devices (ATT)
a) Incorporated / not incorporated
Incorporated
b) If incorporated testing envisaged
29.
Overspeed at operating speed
Yes
Axial shift/high thrust wear
Yes
Stop valves
Yes
Vacuum protection
Yes
Any other protection
Lube oil pr. & MOT Level low protection
Design heat rate (Kcal/Kwhr)
Heat Rate
At rated conditions
Make up % Conds. Vac.
30.
At 100% load
1988.1
0%
77 mmHg
At 80% load
2006.4
0%
77 mmHg
At 60% load
2047.1
0%
77 mmHg
Extraction :
Extr. Heater
No.
Pr.
Temp.
TerminalKg/CM2 C

Flow
T/hr

S.
NO.
PARAMETER
TALCHER
(2 X 500 MW)
Location Turbine & Stage No.
a) H.P. Turbine Stage
b) H.P. Exhaust
HPH-6A 44.67
342.6
108.6
470.6
109.26
& 6B
c) I.P. Turbine (5th stage towards
HPH-5A 25.83
HPT)
d) I.P. Turbine Stage
& 5B
4
(13th stage towards LPT)
Dear. +
9.826
337.7
TDBFP
160.6
89.76
+70.85)
31.
e) L.P. Turbine (Ist stage) x 2
LPH-3
3.596
221.4
f) L.P. Turbine (3rd stage) x 2
LPH-2
1.366
120.2 56.696
g) L.P. Turbine (4th stage) x 2
LPH-1
0.573
81.5
Extractions NRV
No. of NRVs type
No valve
1 swing CHK V/V (Pneumatic)
8.802
62.534
Make
1 swing CHK V/V (Mech.)

3
1 swing CHK V/V (Mech.)
32.
CRH Line
HP Bypass
Type
ARS-100 Actuator ASM 160 11
Size
Flow area 42.44 CM2, seat dia 100 mm

Sulzer


S.
NO.
PARAMETER
TALCHER
(2 X 500 MW)
Make
270.4 tonnes/hr per valve
Capacity (Rated % flow)
No
Jacking Cooling Provided

Downstream Parameter
33 Kg/cm2
i) Pr
3100C
ii) Temperature
33.
Oil System
33.1
Main Oil Tank (Lube Oil)
32.2
i) Tank Capacity (m3)
40
ii) Oil requirement for NWL (m3)
40
iii) Type of strainer
Basket
iii) Size of strainer
Oil vapour exhauster

i) No. & Location
33.3
33.4
2 nos. on MOT
Centrifuge
i) Type & make
WHPX 40 g/Alpha Laval
ii) Capacity (Ltrs/hr)
8000 ltr/hr
Oil Cooler
i) Nos. & standby
2 (1 standby)
ii) Type of Tubes arrangement
U- Tubes
iii) Material of tubes
Admirality Brass


S.
NO.
33.5
33.6
33.7
33.8
PARAMETER
TALCHER
(2 X 500 MW)
Main oil pump

i)
Speed
1410 rpm
ii)
Coupling arrangement
Gear coupling
iii)
Discharge Pr.
4.0 Kg/cm2
iv) Flow / capacity
2200 ltr/minute
v)
No. & type of bearing
Auxiliary Oil Pump

i ) Numbers
Two (AC Driven)
ii)
Make
Allweiler (NSS-8-200)
iii)
Speed
3000 rpm
iv)
Discharge Pressure
4.0 Kg/cm2
v)
Rated flow
1980 lit/min
vi)
Mounting location
Top of main oil tank
vii)
Type of mounting (V/H)
Vertical
viii)
Motor make & rating
24.2 KW
Emergency oil pump (DC)
a) Make
Allweiler
b) Speed (RPM)
1500
c) Discharge PR (ata)
1.3 kg/cm2
d) Rated flow (dm3/Sec)
1020 lit/min
e) Mounting location
On Top of MOT
f) Mounting arrangement (V/H)
Vertical
g) Motor, make, rating
3.8 KW
Jacking Oil Pump

a) No. of pumps AC/DC
2 a.c and 1 d.c. each for bearing 3, 4 & 5


S.
NO.
PARAMETER
TALCHER
(2 X 500 MW)
b) Type of pump/make
Q34-010R BDZ
c) Discharge pressure
Maximum pr. 250 kg/cm2
d) Speed rpm
1450 rpm
e) Capacity
1.5 lit/min.
f) Motor make, rating, frame size
8.7 KW
34.
Fire Resistant Fluid System
Yes
34.1
Type & make of fluid (Unit wise if

different)
Fyrquel EHC/Shell HTGD 690, 149
34.2
Tank Details
a) Tank capacity
6000 litres
b) Fluid requirement for NWL
First filling 6900 lits
c) No. of strainer
Two
d) Strainer size
34.5
e) Heater nos.
Nil
f) Type of heaters
Nil
FRF Pumps
a) Numbers
Two
b) Make & Type
Aliweiler SNDAT 1300-42
c) Rated flow
876 lit/min
d) Rated pressure
40 Kg/cm2
e) Speed
1500 rpm
f) Motor
34.6
i) Make
ii) Rating
81KW
iii) Frame size
FRF Regenerative System

a) Type of system
Fullers earth Rotring,
b) Details of filter
Attha pulgus clay


S.
NO.
PARAMETER
TALCHER
(2 X 500 MW)
Earth filter
Fine mesh filter
c) Type
Rotring fine filter
d) Filter size


ABB 500 MW Steam Turbine

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ABB 500 MW Steam Turbine

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TALCHER 2 X 500 MW STEAM TURBINE

Rated Capacity (MW)

VWO Capacity (MW)

Rated Condenser Vacuum (MM of

Rated CW Inlet Temp.0C

Number of turbine cylinders

Critical Speeds (RPM)

Operation Frequency Regime

b) Limited Operation range

<47.5 for l0 secs ,>53.0 Hz width no time

b) Droop ineffective range

C:\AJOB\GAURAV\RAO\TALCH-ST2.DOC::::IST PROOF PRINT :: 24.03.2000:::::1:::::::12

TALCHER 2 X 500 MW STEAM TURBINE

c) Overspped tripping Speed

i)+10% ii) 12% (mech. overspeed)

e) Speed sensing device

Inductive (works on principle of eddy

d) Blade carrier/blade type

Wheel chamber pressure

140.4 (during PG test )

d) Blade carrier/blade type

C:\AJOB\GAURAV\RAO\TALCH-ST2.DOC::::IST PROOF PRINT :: 24.03.2000:::::2:::::::12

TALCHER 2 X 500 MW STEAM TURBINE

d) Blade carrier/blade type

Bearing Pedestals Type

d) LP-1&LP-2 (if applicable)

e) Between LP & Generator

Between LP & Gen.

Between Gen. & Exciter

371 x 425 (Bet gen & Exc.)

211 x 250 (Exc rear)

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TALCHER 2 X 500 MW STEAM TURBINE

Bearing Seating Type

iii) Length (coupling to coupling)

iii)Length (coupling to coupling)

All dove Tail

All Integral shroud

All dove. Tail

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TALCHER 2 X 500 MW STEAM TURBINE

All integral except last 2 stages which are

All dove tail except last 2 stages which are

Stop & Control Valves

b) Location : Mounted on turbine

i) 2 nos S/V & 4 nos. S/V

ii) 2 nos. combine SV & CV

Dedicated to each valve

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TALCHER 2 X 500 MW STEAM TURBINE

Automatic Turbine Run up System

b) If incorporated testing envisaged

Overspeed at operating speed

Axial shift/high thrust wear

Any other protection

Lube oil pr. & MOT Level low protection

Design heat rate (Kcal/Kwhr)

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TALCHER 2 X 500 MW STEAM TURBINE

Location Turbine & Stage No.

a) H.P. Turbine Stage

(13th stage towards LPT)

e) L.P. Turbine (Ist stage) x 2

f) L.P. Turbine (3rd stage) x 2