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Programmable Logic Controller

Total redundancy
CPU, Power, I/O, Network

Redundancy / MasterLogic-100R

Experion PKS

Experion PKS

Network A (FEnet, Snet)

Redundanct System Support


-CPU, Power, Network, I/0 modules
CPU/Power Redundancy
When the master fails, the standby CPU takes over the control
without interrupting the operation of the process under control

MasterLogic - 100R
CPU Redundancg

Types of I/O base supported by MasterLogic-100R


Switched I/O base (for non-redundant I/O, redundant power supply)
Redundant I/O base
Remote I/O base

GM2 - FDIA

GM2 - FDIA

I/O Redundancy
Redundant I/O and Switched I/O (non redundant) System
Configuration
Optional : Input Triplexing to improve reliability (2 out of 3 voting)
Fault detection by output feedback and automatic power
shutdown at the faulted unit
Redundancy I/O

Switched I/O
(non-redundant)

Redundancy I/O

GM2-FRIC
GM2-B04E
GM2-B08E
GM2-B12E

GM2-FRIC
GM2-B08E
GM2-B12E

GM2-FRIC
GM2-B04E
GM2-B08E
GM2-B12E

Network / Cable Redundancy


Dual Network with Experion PKS or other SCADA / HMI via Fast
Ethernet module (FEnet) or serial communication module (Snet)
Cable redundancy for remote I/O base using dual RNet modules

Easy Program Synchronization


Master CPU program is automatically transferred to standby CPU
and synchronization between two CPUs is achieved.
Simultaneous program downloading to master/standby CPUs

Snet
Fast Ethernet

Network B (FEnet, Snet)

Master Logic - 100R


Redundancy

Master Logic - 100R


Redundancy

Remote I/O Cable Redundancy with dual Rnet

G3L - RBRA
GM3-BO8R

G3L - RBRA
GM3-BO8R

Remote I/O Cable Redundancy with dual Rnet

G3L - RBRA
GM3-BO8R

G3L - RBRA
GM3-BO8R

G3L - RBRA
GM3-BO8R

G3L - RBRA
GM3-BO8R

Redundancy / MasterLogic-100R
Features
Scalable & Modular
Total redundancy
l Redundant CPU Bumpless switching occurs when the master CPU fails and system control is transferred to the standby CPU without
interrupting the operation of the process under control.
Redundant I/O Both the master and standby CPU control I/Os simultaneously. Synchronization between master and standby CPU ensures
data & program consistency.
Optional input triplexing for enhanced reliability - Both master and standby CPU compare input data read from redundant I/O base and an
additional switched I/O base and does a 2 out of 3 voting.
Redundant Network
- with Experion PKS / SCADA / HMI
- I/O interface cables

32-bit microprocessor Intel 80960-KB


Remote I/O
Wide range of I/O modules (DI, DO, AI, AO, HSC, RTD, TC, PID etc)
IEC standard programming language software

General Specifications
No.

Item

Specification

Operating temperature

0 ~ 55

Standard

Storage temperature

-25 ~ 70

Operating Humidity

5 ~ 95%RH, non-condensing

Storage humidity

5 ~ 95%RH, non-condensing

Vibration

Occasional vibration
Frequency

Acceleration

Amplitude

Sweep count

10 f 57 Hz

0.075 mm

10 times in each

57 f

9.8

IEC61131-2

direction for X, Y, Z
150 Hz

{1G}

Continuous vibration

Shocks

Frequency

Acceleration

Amplitude

10 f 57 Hz

0.035 mm

57 f 150 Hz

4.9 {0.5G}

*Maximum shock acceleration: 147 {15G}

IEC61131-2

*Duration time :11 ms


*Pulse wave: half sine wave pulse( 3 times in each of X, Y and Z directions )
7

Noise immunity

Square wave
impulse noise

1,500 V

Electrostatic
discharge

Voltage :4kV(contact discharge)


IEC61131-2, IEC61000-4-2

Radiated
electromagnetic
field
Fast transient
burst noise

27 ~ 500 MHz, 10 V/m

IEC61131-2, IEC61000-4-3

Severity Level

All power
modules

Digital I/Os
( Ue 24 V)

Digital I/Os (Ue < 24 V) Analog


I/Os communication I/Os

Voltage

2 kV

1 kV

0.25 kV

Atmosphere

Free from corrosive gases and excessive dust

Altitude for use

Up to 2,000m

10

Pollution degree

2 or lower

11

Cooling method

Self-cooling

IEC61131-2, IEC61000-4-4

Redundancy / MasterLogic-100R
Performance Specifications
Item

Description

Control Method

Cyclic execution of stored program, Time-driven operation, Interrupt task execution

I/O Control Method

Refresh method (Immediate I/O available by function block)


LD (Ladder Diagram)

Program Language

IL (Instruction List)
SFC (Sequential Function Chart)
Operator

LD: 13, IL: 20

Number of

Standard Function

194 + 'Real number function'

Instructions

Standard Function Block

13

Special Function Block

Special Function Blocks for each one

Operator

0.12 s/instruction

Processing

Standard Function

0.12 s/step

Speed

Standard Function Block

0.12 s/step

Real Number Operation

Floating point operation: a few ~ several tens of


Trigonometric function operation: 10 ~ 30 s

Program Memory Capacity

1MLR-CPUA : 512Kbyte (128K steps),


1MLR-CPUB: 2M (256K Steps + Program Memory)

I/O Points

3,840points (with 32-point modules)


7,680points (with 64-point modules)
32,000points (organizing network system)

Direct Variable Area

0 ~ 64Kbyte (Stand-by operation is delayed according to its setting size: 2ms/1Kbyte)

Symbolic Variable Area

Max. 256Kbyte (Stand-by operation is delayed according to its used size: 2ms/1Kbyte)

Timer

No limitation, Time range: 0.001 ~ 4294967.295sec

Counter

No limitation, Count range: -32768 ~ +32767

Operation Mode

Run, Stop, Debug

Data Retention

Set to 'Retain' at data declaration

Number of Program Block

180
Scan (Cyclic)

180

Time-driven Task

32

Program

External Interrupt Task

16

Types

Internal Task

16

Initialization Task

2 (_INIT, _H_INIT)

Error Task

1 (_ERR_SYS)

Self-diagnostic Function

Master/Stand-by operation monitoring, Operation delay monitoring,


Memory error, I/O error, Battery error, power error, etc.

Restart Mode

Cold, Warm, Hot restart

Number of Expansion Base

16

Redundancy System

CPU redundancy, Power redundancy, I/O redundancy, Network redundancy

Master/Stand-by Switching Time

less than 50ms

Redundancy / MasterLogic-100R

Power Supply Module


1MLR-PA1A
1MLR-PA2A
1MLR-PA1B
1MLR-PA2B
CPU Module & CPU base
CPU Module
1MLR-CPUA
1MLR-CPUB
CPU Redundancy
1MLR-DIFA
Control Module
Main CPU base
GMR-B02M
GMR-B04M
I/O base board interface modules
Switched I/O &
GM2-FDIA
Redundant I/O
GM2-FRIC
GM2-TERA
Remote I/O base
G3L-FURA
G3L-RBRA
I/O base board
Switched I/O base
(non-redundant I/O)
Redundant I/O base

Remote I/O base

GMR-B08E
GMR-B12E
GM2-B04E
GM2-B08E
GM2-B12E
GM3-B08R
GM3-B08S

Communication Modules
FEnet
G3L-EUTB
G3L-EUFB
G3L-EU5B
Snet I/F module
G3L-CUEA

Input: AC110V, Output: DC5V 12A


Input: AC220V, Output: DC5V 12A
Input: AC110V, Output: DC5V 6A, DC24V 1.5A
Input: AC220V, Output: DC5V 6A, DC24V 1.5A

Max I/O: 7,680 points, Program Memory: 512KB, Data Memory: 512KB
Max I/O: 7,680 points, Program Memory: 2MB, Data Memory: 512KB
CPU Interface module
2-slot for I/O interface & communication modules (total 4 slots)
4-slot for I/O interface & communication modules (total 6 slots)

I/O base driver module (100m) - Main CPU base


Expansion receiver module (100m) - Either switched I/O or redundant I/O base
Terminating Resistor
Driver module for Remote I/O Main CPU base
Receiver module for Remote I/O base [GM3-B08R]

8-slot base (redundant power)


8-slot base (redundant power)
4-slot base (single power)
8-slot base (single power)
12-slot base (single power)
8-slot remote I/O main base (redundant power)
8-slot remote I/O expansion base (redundant power)

Fast Ethernet , 10/100BASE-TX, TP, CAT5


Fast Ethernet , 100BASE-FX,FIBER OPTIC
10BASE-5, AUI
Serial communication module (RS232C, RS422: 1 channel each)

Redundant Interface Module (IMLR-DIFA)


LED display for MASTER
in redundant setting and
operation mode

Redundant setting key


(operation setup for redundancy)

Conector for DIFA module


Conector for RS-232C &
peripherals

A+B
On
On
Off
Off
Key
A+B
A SEL
B SEL

A SEL
Off
Off
On
Off

LED
B SEL
Off
Off
Off
On

CPU-A
On
Off
On
Off

CPU-B
Off
On
Off
On

Operation Setup
Redundant operation
Single operation (CPU-A)
Single operation(CPU-B)

Operation
Mode
Redundant operation mode (Master: CPU-A)
Redundant operation mode (Master: CPU-B)
Single operation (CPU-A)
Single operation (CPU-B)

CPU & I/O Redundancy


Features
CPU achieved by using dual CPU system mounted on redundant base. When primary CPU fails while running, system control is transferred to
standby CPU automatically. Once the problem in CPU is rectified, it can be brought back as master CPU either by SoftMaster-100R software or
key switch selection in 1MLF-DIFA module.
Switched I/O (non-redundant): When the primary CPU fails, the standby CPU takes over the control of switched I/O expansion base without
interrupting the operation of the process under control.
Redundant I/O Both the master and standby CPU control I/Os simultaneously. Synchronization between master and standby CPU ensures
data & program consistency.
Optional input triplexing for enhanced reliability - Both master and standby CPU compare input data read from redundant I/O base and an
additional switched I/O base and does a 2 out of 3 voting.

POWER

I/F or COMM

I/F or COMM

I/F or COMM

CPU

I/F or COMM

CPU

DIFE

I/F or COMM

I/F or COMM
5

I/O

I/O

I/O

I/O

GM2 - FRIC

FDIA
4

GM2 - FRIC

FDIA
3

I/O

POWER

CPU
2

I/O

CPU

DIFE

FDIA

I/O

I/O

Switched I/O (GMR - BO8E)

I/O

I/O

Terminal
Resistance

Slot 0

POWER

I/O

POWER

FRIC

I/O

FRIC

FDIA

POWER

POWER

COMM

I/O

CPU

FDIA

DIFE
1

I/O

I/O

POWER

Terminal
Resistance

I/O

CPU

FDIA

FDIA

POWER
POWER

Redundant I/O Configuration


(Redundant CPU, redundant I/O)

Terminal
Resistance

Slot 0

B side

Redundant Main Base (GMR-B04M)

Switched I/O Configuration


(Redundant CPU, non-redundant I/O)
Terminal
Resistance

I/F or COMM

POWER

Redundant Main Base (GMR-B02M)


I/F: Interface Module
(GM2-FDIA) or Communications Module

I/F or COMM

A side
POWER

I/F or COMM

I/F or COMM

CPU

CPU

DIFE

B side

I/F or COMM

POWER

I/F or COMM

A side

Switched I/O (GMR - BO8E)

Redundant I/O (GM2 - BO8E)

Switched I/O (GMR - BO8E)


Terminal
Resistance

For I/O expansion, install I/O interface modules (GM2-FDIA, GM2-FRIC).


For termination, install GM2-TERA.

I/O

I/O

I/O

I/O

I/O

FRIC

I/O

Slot 0

I/O

I/O

POWER

FRIC

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

Slot 0

I/O

I/O

I/O

I/O

POWER

FRIC

FRIC

I/O

I/O

POWER

POWER

Slot 0

I/O

Terminal
Resistance

Redundant I/O (GM2 - BO8E)


Terminal
Resistance

Terminal
Resistance

Redundancy / MasterLogic-100R
System Configuration
Max No. of Base Boards: 16 (Base number: 0 ~ 15)
Max No. of I/O Modules: 120modules
Max No. of I/O Points: 3,840points (with 32-point modules)
7,680points (with 64-point modules)
32,000points (in Network System Configuration)

I/O

I/O

I/O

I/O

POWER

FDIA

Expansion Cable
G2C-E

FRIC

I/O

I/O

COMM

I/O

I/O

Base Number

FRIC

I/O

I/O

I/O

I/O

I/O

FRIC

COMM

CPU

COMM

CPU

FDIA

I/O

POWER

POWER

(GMR-B08E)

Slot 0
Switched
I/O
Base #2

I/O

I/O

POWER

(GMR-B08E)

POWER

Slot 0
Switched
I/O
Base #1

DIFE

COMM

COMM

FRIC

(GMR-B04M)

COMM

CPU
Redundant
Base #0

POWER

I/O

I/O

I/O

I/O

Terminal
resistance

FRIC

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

(GM2-B08E)

I/O

Redundant
I/O
Base( A) #4

I/O

Slot 0

I/O

(GM2-B08E)

POWER

Redundant
I/O
Base( A) #3

POWER

Slot 0

FRIC

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

I/O

FRIC

(GM2-B08E)

I/O

Redundant
I/O
Base( A) #4

POWER

Slot 0

I/O

(GM2-B08E)

I/O

Redundant
I/O
Base( A) #3

POWER

Slot 0

FRIC

Terminal
Resistance

Terminal
resistance

Module mounting position:


I/O interface driver modules such as GM2-FDIA, G3L-FURA should be installed only in CPU main base (GMR-B02M, GMR-B04M)
I/O interface receiver module GM2-FRIC should be installed only in switched I/O base (GMR-B08E, GMR-B12E) or redundant I/ O base (GM2-B04E, GM2-B08E, GM2-B12E)
Remote I/O interface receiver module G3L-RBRA should be installed only in Remote I/O base (GM3-B08R)
Fast Ethernet (FEnet) communication modules (G3L-EUTB, G3L-EUFB, G3L-EU5B) should be installed only in CPU main base (GMR-B02M , GMR-B04M)
(Snet) Serial communication module G3L-CUEA can be installed either in CPU main base or between slot 0 to slot 3 of switched I /O base#1, if it is NOT a 12-slot base.
Redundant I/O base: Communication I/F, high-speed counter, PID modules are NOT allowed.
CPU cannot recognize the I/O base, if the address set through dip switch is incorrect.
For terminating resistor for GM2-FDIA and GM2-FRIC cable, install GM2-TERA.
CPU type should be same on both sides of the main CPU base.

I/O Redundancy-Wiring examples


Input/Output Redundant System Configuration

Redundant Input Configuration: Input Triplexing

Redundanct Output Configuration

Analog Input/Output Redundant System Configuration


Redundant Analog Input Configuration

Redundant Analog Output Configuration

Analog input: A/D (Current, Voltage), TC, RTD

Analog Output: D/A (Current, Voltage)

For Analog current input, redundant configuration of external sensor

For Analog current output, redundant configuration of external load is needed.

input is needed

Network / Cable Redundancy for Remote I/O


Features
Network Redundancy
Cable redundancy for remote I/O base using dual Rnet modules (G3L-FURA / G3-RBRA pair modules)
Dual Network with Experion PKS or other SCADA / HMI via Fast Ethernet module (FEnet) or serial communication module (Snet)

Experion PKS or other SCADA / HMI

Network A
Network B
Master Logic - 100R
Redundancy

G3L-FURA

Master Logic - 100R


Redundancy

G3L-FURA

GM3-RBRA
GM2-B08R

Master Logic - 100R


Redundancy

Cable Redundancy with dual Rnet

GM3-RBRA
GM2-B08R

GM3-RBRA
GM2-B08R

Cable Redundancy with dual Rnet

GM3-RBRA
GM2-B08R

GM3-RBRA
GM2-B08R

GM3-RBRA
GM2-B08R

GM3-RBRA
GM2-B08R

Configuration (Network & Cable Redundancy using dual Rnet)

Network A & B
A System is connected to
B System is connected to
Station Number

Network Redundancy
Separated
A Network only
B Network only
A system = N
B system = N (Equal to A)

Cable Redundancy
Concurrent
A + B Netwrok
B + A Network
A system = N
B system = N+1
Connected
internally

Network A

Network Redundancy
A System

B System

Network B

POWER

CPU
DIFE
CPU

POWER

G3L-RBRA (Slave)

I/O
I/O
I/O
I/O
I/O
I/O

POWER

POWER

I/O
I/O
I/O
I/O
I/O
I/O

POWER

POWER

G3L-RBRA (Slave)

I/O
I/O
I/O
I/O
I/O
I/O

Cable Redundancy
GM3-B08R

A System

B System

POWER

CPU
DIFE
CPU

POWER

G3L-RBRA (Master)

I/O
I/O
I/O
I/O
I/O
I/O

POWER

POWER

I/O
I/O
I/O
I/O
I/O
I/O

POWER

POWER

G3L-RBRA (Slave)

I/O

I/O
I/O
I/O
I/O
I/O
I/O

POWER

GM3-B08R

POWER

I/O

POWER

POWER

GM3-B08R

GM3-B08S

Network Redundancy for Remote I/O


Remote I/O Redundancy Configuration
This example architecture shows network redundancy using dual Rnet modules.

* Only digital I/O, analog I/O, TC, RTD modules can be installed in remote I/O base. PID, LPCA & HSC modules shall be installed
only in switched I/O or redundant I/O base.
* Remote I/O base [GM3-B08R] can be further extended up to 3 stages using GM3-B08S I/O base (see diagram)
* Max # of remote I/O stations that can be connected to a remote I/O driver module G3L-FURA depends on the I/O configuration in
the remote I/O base. Each G3L-FURA module can be configured for a max 32 contiguous block of output (DO,AO) modules, 32
contiguous block of input modules (AI, DI, TC, RTD) (receive). The following table shows various combinations:

I/O Base Interface Module


Features
GM2-FDIA (Driver) and GM2-FRIC (Receiver), making a pair, are configured to expand base.
Removable for easy maintenance
Max. 100m expandable
Up to 8-stage expansion with one driver module.

Specifications
Item
Transmission method
Max. distance
Driver module
Receiver module
Max. expansion stage number
Current Consumption

I/F module
Differential Transmission
100m (total length of CH1 plus Ch2)
GM2-FDIA
GM2-FRIC
8 per driver module
GM2-FDIA: 500mA, GM2-FRIC: 600mA

Remark

Main base
Expansion base

* You have to connect terminal resistance (GM2-TERA) to each terminal.

I/F module installation


Redundant Main Base
GMR-B04M

1MLR-PA1A

I/F or COMM

I/F or COMM

I/F or COMM

1MLR-PA1A

1MLR-PA1A(B)

I/F or COMM

B side
1MLR-PA1A(A)

I/F or COMM

I/F or COMM

1MLR-PA1A

I/F or COMM

A side
1MLR-PA1A

I/F or COMM

I/F or COMM

1MLR-PA1A

1MLR-PA1A(B)

I/F or COMM

B side
1MLR-PA1A(A)

I/F or COMM

1MLR-PA1A

A side

I/F or COMM

GMR-B02M

I/F module in detail


Expansion Base

Driver module: GM2-FDIA

Receiver module: GM2-FRIC

CH0 Expansion Connector

IN: Expansion cable connection


from the previous stage

CH0 Error LED

Operation S/W
Base number setting S/W
END S/W

CH0 ON/OFF S/W


Operation LED
Failure LED
Ch1 ON/OFF S/W

Operation LED
Failure LED

Ch1 Error LED

Ch1 Expansion Connector

OUT: Expansion cable connection


to the next stage

Input/Output Module
Features
16-, 32-, and 64-point I/O modules
Photocoupler insulation
Operation check by LED display
Terminal and connector type

Specifications for Input modules


Input type

DC Input

Part number

G3I-D22A

Input point

16points

G3I-D22C

AC Input

G3I-D24A

G3I-D28A

G3I-A12A

G3I-A14A

G3I-A24A

32points

64points

16points

32points

32points

Rated input voltage

DC 12/24V

Rated input current

5/11mA

AC 100~120V (50/60Hz)

On voltage/current

9.5V/4mA or more

AC 80V/6mA or more

AC 150V/4.5mA or more

Off voltage/current

DC 6V/1.0mA or less

AC 30V/3mA or less

AC 50V/3.0mA or less

Response time

Off -> On

10ms or less

On -> Off

10ms or less

3/7mA

15ms or less
25ms or less

Common

8points/COM

1point/COM

8points/COM

32points/COM

Simultaneous input point

8points/COM

1point/COM

5points/COM

20points/COM

Operating indicator

8points/COM
8points/COM

5points/COM

LED

Insulation method
Current consumption (DC5V)

AC 200~240V (50/60Hz)

11mA (AC110V/60Hz)

Photocoupler insulation
70mA

140mA

150mA

70mA

140mA

140mA

Wiring diagram for input modules


G3I-D22A

G3I-A12A

G3I-D22C

G3I-A14A

* G3I-D28A is a connector type module


* Reter to user manual for detailed wiring information.

G3I-D24A

G3I-A24A

G3I-D28A

Input/Output Module
Specifications for Output modules
Output type

Relay output

Part number

G3Q-RY2A G3Q-RY4A

G3Q-TR2A

G3Q-TR4A/B

G3Q-TR8A/B

G3Q-SS2A

G3Q-SS4A

Output point

16points

16points

32points

64points

16points

32points

Rated load voltage

DC 12/24V, AC110/220V

Rated load

1point

2A

1A

2A

0.5A

0.1A

2A

current

1common

8A/COM

5A/COM

5A/COM

3A/COM

3A/COM, 2A/COM

5A/COM

Response

Off -> On

10ms or less

2ms or less

time

On -> Off

12ms or less

2ms or less

Common

32points

8points/COM

Transistor output

Triac output

DC 12/24V

8points/COM

16points/COM

Operating indicator

AC 100~240V (50/60Hz)
1A

0.5cycle+1ms or less
0.5cycle+1ms or less
32points/COM

8points/COM

LED

Insulation method

Photocoupler

Surge absorber

Varistor

Current consumption (DC5V)

110mA

220mA

External power supply

DC 24V

Clamp diode
120mA

220mA, 280mA

Varistor, CR absorber
300mA, 280mA

370mA

690mA

Specifications for Output modules


G3Q-RY2A

G3Q-RY4A

G3Q-TR2A

G3Q-TR8A/8B

G3Q-SS2A

G3Q-SS4A

G3Q-TR4A/4B

Fast Ethernet (FEnet) Module


Features
10/100BASE-TX, 100BASE-FX(optical), 10BASE-5 support
High reliability and performance with 32-bit processor
Open (Information level) Ethernet and Honeywell dedicated
(Between MasterLogic PLCs) Ethernet: 2 types
User-defined protocol editing and connection to other
system using function block: Open-type (-EUxB) only
SoftMaster-100R for remote programming, remote monitoring and PLC mode control

Specifications _ Open Ethernet


Item

G3L-EUTB

G3L-EUFB*1)

G3L-EU5B

Network

10/100BASE-TX, UTP (TP)

100BASE-FX, Fiber optic

10BASE-5, AUI

Support protocol

TCP/IP, UDP/IP

Service

With MasterLogic PLCs

High-speed link, Command service

With other devices

Command service

Application

SoftMaster-100R service, Dedicated protocol service

Communication data

200 words/block, Max. 32 blocks available to send/receive

Number of channels

16 channels

Usage

Communication between MasterLogic PLC and other devices (PC), High-speed link between MasterLogic PLCs

* 1) SC-type connector is used

Rnet Module
Features
Transmission speed: 1Mbps, transmission distance: 750m (Electric)
High-speed link capacity: Max. 61,440 points
Convenient to configure various multi-drop network systems with remote I/O modules

Specifications
Item

Electrical Module (G3L-FUEA)

Transmission speed

1Mbps

Encoding type

Manchester Biphase-L

Transmission distance (per segment)

Max. 750m

Max. extension distance

Max. 5.25km
( 6 repeaters)

Transmission medium

Twisted pair cable

Number of nodes

64

Communication method
High-speed link

Circulated token passing, Address prove method


Max. data size/station

61,440 points (3840 words)

Max. sending data size

30,720 points (1920 words)

No. of data block in transmission

64 blocks

Data block size in transmission

60 words

Rnet electric/optical converter (G0L-FOEA)


Transmission speed

1Mbps

Cable

Optical cable, Shielded twisted pair cable

Max. transmission distance

3km

Function of signal,

Regeneration,

regeneration

Reshaping

On reception of abnormal data

Error data transmission

Frame error check

CRC 16

Network Cable and accessory


Item

Specifications

Shielded twisted pair cable

LIREV-AMESB 2 x 1mm, 18 AWG

Optical cable

OJC-DP-MM-XX-ST-ST (XX = Number in meter),

Terminal resistance

110

LIREV-AMESB 2 x 0.64mm,22 AWG


Multi-mode, 62.5/125 , ST or SC type
, 1/2 Watt

Snet (Serial Communicaion) Module


Features
Various protocol communication thanks to Frame Editor and command
Easy to make a communication program
SoftMaster-100R connection via phone line using an external modem connection
Up to 32 stations connectable: Multi-drop service of Honeywell dedicated protocol
RS-232C/RS-422 communication port (Interlocking/Standalone mode)
Various communication speed setting (300 ~ 76,800bps) *1)
Parameter setting in Frame Editor
Full duplex and half duplex support
Remote operating mode change in online mode
Easy interface with other PLCs due to AB DF1/MODBUS communication driver support (Slave)
Easy upgrade using flash memory: Snet version 2.0 or later

Operation Mode
Operation Mode

Remark

SoftMaster-100R mode

Program download, upload by SoftMaster-100R protocol (RS-232C)

Dedicated protocol

Data communication using Honeywell dedicated protocol

User-defined protocol

Data communication using user-defined frame and command

Test mode

Self-diagnosis

Specifications
Item

G3L-CUEA

Interface
Comm. Mode

Data form

RS-232C, RS-422/485
Dedicated

1:1 or 1:N communication using Honeywell dedicated mode

SoftMaster-100R

Program download, upload and remote control using SoftMaster protocol (RS-232C, 1:1)

User-defined

Communication using user-defined protocol by Frame Editor (Interface with other PLCs)

Start bit

1 *2)

Data bit

7 or 8 *2)

Stop bit

1*2) or 2

Parity bit

Even / Odd / None

Channel selection

By mode switch

Synchronization

Asynchronous

Transmission speed

300/600/1,200/2,400/4,800/9,600/19,200/38,400/76,800 *1)

Network configuration

1:1, 1:N, N:M available (N

Modem communication

Available through RS-232C

Transmission

15m (extendible using a modem)

RS-232C
RS-422/485

Diagnostic function

31)

500m
Loop-back test mode

* 1) RS-232C: 300~38,400bps, RS-422/485: 300~76,800bps, In case of MODBUS communication, baud rate is 2,400~38,400bps
* 2) Default value

Analog Input Module


Features
8-/16-channel analog input per module
Voltage/Current selection by dip switch
Digital range selection (-8,000~8,000 or 0~16,000)
High resolution (1/16,000, 1/4,000)

Specifications
Item
Analog Input

G3F-AD4A

G3F-AD3A

G3F-AD4B

DC -5~5V

DC -1~5V

DC 1~5V

DC 0~10V

DC 1~5V

Current

DC -20~20mA

DC 4~20mA

Voltage/Current select

Input selection switch

Votage range select

Input selection switch

Voltage

Digital output
Resolution

Program

0~16,000 -8,000~8,000

0~4,000

DC 1~5V

1.0mV (1/4,000)

0.25mV (1/1,6000)

DC 0~10V

2.5mV (1/4,000)

DC -5~5V

0.625mV (1/16,000)

DC -10~10V

1.25mV (1/16,000)

DC -20~20mA

2.5

DC 4~20mA

(1/16,000)

Accuracy

(1/4,000)
0.5% (Full scale)

Max. conversion speed


Max. absolute input

DC 4~20mA

3ms/Ch
Voltage

5ms/Ch

0~16,000 -8,000~8,000

(1/16,000)

0.3% at 25
3ms/Ch

15V

Current

25mA

Analog input point

16 Channels

8 Channels

Offset/gain

Available

Not available

Insulation method

Between input termical and PLC power supply: Photocoupler, Between channels: No insulation

Current consumption

670mA

A/D conversion characteristics

Configuration

500mA

16 Channels

540mA

Analog Voltage Output Module


Features
8-/16-channel analog output per module
Available to make analog voltage output when CPU stops (set in FB)
- medium, previous, max., min. value: G3F-DA4V
Output voltage range ( 10V/ 5V) setting per channel : G3F-DA4V
Available to set offset/gain: G3F-DA4V

Specifications
Item

G3F-DA4V *

Digital Input

16-bit signed binary value (set by channel) (0~16,000, -8,000~8,000)

12-bit signed binary value (0~4,000)

Analog Output

DC -10~10V

- Set by output range selection switch

DC 0~10V

DC -5~5V

- External load resistance: 2

Resolution

Output Range

Accuracy

G3F-DA3V

~ 1

External load resistance: 2

~ 1

Resolution (1/16,000)

Output Range

Resolution(1/4,000)

DC -5~5V

0.625mV

DC -10~10V

2.5mV

DC 10~10V

1.25mV

0.3% (Full Scale)

0.5%

Max. conversion speed

15ms/16Ch

Max. absolute output

+15V

Analog output point

16 Channels

8 Channels

Offset/gain

Available

Not available

Insulation

Between output terminal and PLC power supply: Photocoupler, Between channels: No insulation

External power supply

DC 15V: 500mA, DC -15V: 300mA

Current consumption

200mA

600mA

* In case of G3F-DA4V, you are supposed to supply

15ms/8Ch

15VDC from external power supply.

A/D conversion characteristics

Voltage output range


Example
Offset

-10V

-5V

1V

Gain

0V

0V

3V

Configuration

* Function Block for Analog Voltage Output Module


G3F-DA4V: Initialization (DA4INI), Data writing (DA4AWR, DA4WR)
G3F-DA3V: Data writing (DA3AWR, DA3WR)

(Full Scale)

Analog Current Output Module


Features
8-/16-channel analog output per module
Available to make analog current output when CPU stops (set in FB)
- medium, previous, max., min. value: G3F-DA4I
Available to set offset/gain: G3F-DA4I
Accuracy: 0.3% (Full Scale) : G3F - DA4I

Specifications
Item

G3F-DA4I

G3F-DA3I

Digital Input

16-bit signed binary value (set by channel)

12-bit signed binary value

(0~16,000, -8,000~8,000)

(0~4,000)

Analog Output

4~20mA, External load resistance: 510

Resolution

Accuracy

or less

(1/16,000)

0.3% (Full Scale)

(1/4,000)
0.5% (Full Scale)

Max. conversion speed

15ms/16Ch

Max. absolute output

DC 24mA

15ms/8Ch

Analog output point

16 Channels

8 Channels

Offset/gain

Available

Not available

Insulation

Between output terminal and PLC power supply: Photocoupler, Between channels: No insulation

External power supply

DC +15V (500mA), DC -15V (100mA)

DC 24V (220mA)

Current consumption

200mA

70mA

* In case of G3F-DA4I, you are supposed to supply

15VDC from external power supply.


* For G3F-DA31, you are supposed to supply +DC24V from external power supply.

A/D conversion characteristics

Example

Configuration

* Function Block for Analog Current Output Module


G3F-DA4I: Initialization (DA4INI), Data writing (DA4AWR, DA4WR)
G3F-DA3I: Data writing (DA3AWR, DA3WR)

Offset

Gain

Output range

4mA

12mA

4~20mA

8mA

12mA

8~16mA

Thermocouple Module
Features
5 thermocouple types available (KS, JIS, ANSI, DIN, BS)
Automatic reference junction compensation
Open wire detection in every channel

Specifications
Item

G3F - TC4A

Thermocouple

K, J, E, T, B, R, S (Setting per channel available)

TC input point

16 Channels

Digital output

Digital conversion value: 0~16,000


Temperature conversion value: (Measuring temperature range of thermocouple) x 10
Thermocouple type

Temperature input range

BS specification

Measuring temperature

Measuring voltage

range ( )

range ( )

NiCr-Ni

NiCr-NiAl

-200.0~1200.0

-5,891~48,828

Fe-CuNi

-200.0~800.0

-7,890~45,498

NiCr-CuNi

-150.0~600.0

-7,279~45,085

Cu-CuNi

-200.0~400.0

-5,603~20,869

PtRh30-PtRh6

-400.0~1,800.0

786~13,585

PtRh13-Pt

0.0~1,750.0

0~21,006

PtRh-Pt

PtRh10-Pt

0.0~1,750.0

0~18,612

Reference junction compensation

Automatic compensation

Max. conversion speed

50ms/Channel

Open wire detection

Every channel

Accuracy
Current consumption

DIN specification

[Full scale x 0.3% + 1

(Reference junction compensation error)]

450mA

Temp. conversion characteristics

Configuration

RTD Module
Features
Open wire detection in every channel
8-channel connection: G3F-RD3A

Specifications
Item

G3F-RD3A

Connectable RTD

Pt100 (JIS C1640-1989, DIN43760-1980)


JPt100 (KS C1603-1991, JIS C1604-1981)

Input channel

8 Channels

Digital output

Digital conversion value: 0~16,000, Detected temperature conversion value: -2,000~6,000

Temperature input range

Pt100: -200.0~600.0
JPt100: -200.0~600.0

(18.48~313.59 )
(17.14~317.28 )

Open wire detection

Every channel

Max. conversion speed

50ms/Channel (Full scale)

Accuracy
Current consumption

0.5% (Full scale)


440mA

* RTD: Resistance Thermometer Device

Temp. conversion characteristics

Value

Configuration

PID Control Module


Features
PID Control: Max. 32 loops
Forward/Reverse control selectable
Manually manipulated value output available
Measured-value derivative type
LED display for an error and operation condition of each loop
Autotuning function

Specifications
Item

G3F-PIDB

PID control loops

32

PID constant

P value (P)

0.01~100.00(%)

I value (I)

0.0~3,000.0 (sec)

D value (D)

0.0~3,000.0 (sec)

Setting range (SV)

0~16,000

Input range (PV)

0~16,000

Output range (MV)

0~16,000

Manually manipulated value

0~16,000

Control operation

PID Control (Auto-tuning function)


ON/OFF control
Manual output

Control cycle

0.01~99.99s

Processing type
Output

LED Display

Measured-value derivative (Pre-derivative) type


Type

Open Collector (Sink type)

Points

32Points

Output control cycle

1 ~100 sec (output control cycle > control cycle)

Rated load voltage

DC12/24V

Voltage range

DC10.2~26.4V

Maximum load current

0.1A/point, 1.5A/COM

Response time

2ms or less

Common

16 points/COM

Minimum pulse output

1ms(1/1000: 1ms unit output)

RUN / STOP

Stop: RUN LED off


Run: PID Operationa
PID Output

RUN LED On

RUN LED flickering

Auto-tuning : RUN LNNED On


PID Operation/PID Output display is selected by dip switch
NORMAL / ERROR

Normal : RUN LED On


Error : RUN LED flickering

Current consumption

PID control operation

700mA

Process Control Module


Features
Different/respective process control with one module
Forward/Reverse control selectable
MMV (Manually Manipulated Value) available
Autotuning function
Current/Voltage input support
Built-in open collector output for current and PWM control
Cascade function
ON/OFF control function

Specifications
Item

G3F-LPCA

Input

Input range Current


Voltage
Resolution
Analog input

DC 4~20mA
DC 1~5V

Current

Voltage

0.5mV (1/8000)

(1/8000)

Max. absolute input

Voltage: DC 15V, Current: 25mA

Insulation

Between input terminal and PLC power supply: Photocoupler, Between Channels: No insulation

Loop

4 (Mixed 4 loops of voltage and current are available)

Digital output

Present Value (PV)


Voltage or Current input: 0~8000

Output
Analog

Translstor output

Current output

DC 4~20mA

Resolution

Max. absolute output

Voltage: DC 15V, Current: 25mA

Minimum pulse output

1ms

Output control cycle

1~100sec

(1/4000)

Rated load voltage

DC 24V

Voltage range

DC 20.4~26.4V

Maximum load current

70mA

Response time

2ms

Common

4points/COM

Insulation

Between output terminal and PLC power supply: Photocoupler, Between loops: No insulation

Loop

4 (Mixed 4 loops of current and transistor output are available)

Digital input

Manipulated Value (MV)


Current or Transistor output: 0~4000

Accuracy

0.5% (Full Scale)

PID Specifications
Item

Common Specifications

Specifications

PID

P value (P)

constant

I value (I)

Item

Specifications

1~10000 (0.01~100.00%)

External

Voltage

DC 24V

Current

160mA

0~36000 (0.0~3600.0sec)

power supply

D value (D)

0~36000 (0.0~3600.0sec)

Current consumption

370mA

SV (Set Value)

Current, Voltage: 0~8000

Ripple voltage

50mVp-p or Iess

PV (Present Value)

Current, Voltage: 0~8000

MV (Manipulated Value)

0~4000

MMV (Manually Manipulated Value)

0~4000

Control loop

Control cycle

200ms

Processing type

Measured-value derivative (pre-derivative) type

Control operation

PID (Auto-tuning function)


ON/OFF Control
Manual output

High Speed Counter Module


Features
Pulse input support (5V, 12V, 24V)
Counting range: 0~16,777,215
Max. counting speed: 50kpps
Coincidence output selection (Max. 2 points)
Incremental encoder available to use
(Absolute encoder: Not available)

Specifications
Item

G3F-HSCA

Number of channel

Counter

Phase

input

Level

DC 5V, 12V, 24V

signal

Type

Voltage input

Counting range

A, B, Z (phase)

0~16,777,215
(Binary 24 bits)

Counting speed

50kpps

Up/down

1-phase input

Program or B phase

counter setting

2-phase input

Phase difference

Multiplication

2-phase input

1/2/4 multiplication (DIP S/W)

External input

Limit switch

DC 24V

External output

Type

OUT1, OUT2
(Select: >, =, <)

Signal
Current consumption

Configuration

Tr output DC 24V, 200mA


300mA

SoftMaster-100R Software
Features
Supports the international language (IEC61131-3)
- IL (Instruction List), LD (Ladder Diagram), SFC (Sequencial Function Chart)
Supports Windows 95, 98, ME, NT, 2000, XP
Simulation (DI/DO, AI/AO)
- Program test and debugging without PLC
Editing, monitoring, debugging using symbol and variable name
Automatic memory allocation
- Compiler sets a variable location automatically
Optimization (PLC code) by compiler method
User-defined function/function block support
Function (Type conversion, Arithmetic, Comparison, Array operation function)
Function block (Timer, Counter, etc)

System Requirement
Intel compatible PC (Intel Pentium CPU or later)
Windows 95,98,ME, NT, 2000, XP
Video adapter
Mouse/Printer compatible with Windows
128M RAM and 20M free hard disk space

System configuration

Program creating, editing, monitoring


Information management (error/warning)
Debugging operation
Parameter setting function

IL, LD, SFC program print


Basic, I/O, high-speed link parameter print
Project hierarchy and detail information print

Cable connection for PC: K1C-050A

Product List
Type

Type

Part Number

CPU Module

GMR-CPUA

Redundant CPU, Max I/O: 7,680points, Program memory: 512K, Data memory: 512

GMR-CPUB

Redundant CPU, Max I/O: 7,680points, Program memory: 2M, Data memory: 512

CPU Interface Module

Redundancy

GMR-DIFA

Interface module of Redundant CPUs

GMR-PA1A

AC110V input, DC5V: 12A

Power Supply

Redundant

GMR-PA2A

AC220V input, DC5V: 12A

Module

Power Supply

GMR-PA1B

AC110V input, DC5V: 6A, DC24V: 1.5A

GMR-PA2B

AC220V input, DC5V: 6A, DC24V: 1.5A

Base

CPU

GMR-B02M

2-slot for I/O interface & communication modules (total 4 slots)

Main Base

GMR-B04M

4-slot for I/O interface & communication modules (total 6 slots)

Remote

GM3-B08R

8-slot remote I/O main base (redundant power)

I/O Base

GM3-B08S

8-slot remote I/O expansion base (redundant power)

Switched I/O

GMR-B08E

8-slot base (redundant power)

Expansion Base

GMR-B12E

12-slot base (redundant power)

Redundant I/O Base

GM2-B04E

4-slot base (single power)

GM2-B08E

8-slot base (single power)

GM2-B12E
I/O base Interface Module
&
Expansion Cable

Specification

Interface Module for

GM2-FDIA

Switched &

GM2-FRIC

Redundant I/O

GM2-TERA

12-slot base (single power)


I/O base driver module (100m) - Main CPU base
Expansion receiver module (100m) - Either switched I/O or redundant I/O base
Terminating Resistor

G3L-FURA

Driver module for Remote I/O Main CPU base

G3L-RBRA

Receiver module for Remote I/O base [GM3-B08R]

Expansion Cable for

G2C-E061

For Connection between Driver and Receiver (0.6m)

Switched &

G2C-E121

For Connection between Driver and Receiver (1.2m)

Redundant I/O

G2C-E201

For Connection between Driver and Receiver (2m)

G2C-E401

For Connection between Driver and Receiver (4m)

G2C-E601

For Connection between Driver and Receiver (6m)

G2C-E102

For Connection between Driver and Receiver (10m)

G2C-E202

For Connection between Driver and Receiver (20m)

Product List
Type

Type

Part Number

Specification

G3I-D22A

DC12/24V, Input 16points

G3I-D22C

DC12/24V, Input 16points (independent input)

Digital

G3I-D24A

DC12/24V, Input 32points

Input

G3I-D28A

DC12/24V, Input 64points

G3I-A12A

AC110V, Input 16points

G3I-A14A

AC110V, Input 32points

G3I-A24A

AC220V, Input 32points

DC Input Module

Module

AC Input Module

Relay Output Module

Digital

Transistor Output Modules

G3Q-RY2A

Relay Output 16points (AC110/220V, DC12/24V)

G3Q-RY4A

Relay Output 32points (AC110/220V, DC12/24V)

G3Q-TR2A

Transistor Output 16points (DC12/24V 2A, with surge absorber, sink type)

Output

G3Q-TR4A

Transistor Output 32points (DC12/24V 0.5A, with surge absorber, sink type)

Module

G3Q-TR4B

Transistor Output 32points (DC12/24V 0.5A, with surge absorber, source type)

Triac Output Modules

A/D Conversion Module

G3Q-TR8A

Transistor Output 64points (DC12/24V 0.1A, with surge absorber, sink type)

G3Q-TR8B

Transistor Output 64points (DC12/24V 0.1A, with surge absorber, source type)

G3Q-SS2A

Triac Output 16points (AC110/220V 2A, with surge absorber)

G3Q-SS4A

Triac Output 32points(AC110/220V 1A, with surge absorber)

G3F-AD4A

Analog Input 16channels, DC Voltage (-10~10V, -5~5V), DC Current (-20~20mA)

G3F-AD4B

Analog Input 16channels, DC Voltage (1~5V), DC Current (4~20mA)

G3F-AD3A

Analog Input 8channels, DC Voltage (1~5V, 0~10V), DC Current (4~20mA)

Special Function D/A Conversion Module

G3F-DA4V

Analog Output 16channels, DC Voltage (-5~5V, -10~10V)

Module

G3F-DA4I

Analog Output 16channels, DC Current 4~20mA

G3F-DA3V

Analog Output 8channels, DC Voltage 0~10V

G3F-DA3I

Analog Output 8channels, DC Current 4~20mA

High Speed Counter Module

G3F-HSCA

High Speed Counter 2channels, Counting range: 0 ~ 16,777,215 (50kHz, 2channels)

Thermocouple Input Module

G3F-TC4A

Thermocouple Input 16channels (Type: K, J, E, T, B, R, S)

RTD Input Module

G3F-RD3A

RTD Input 8channels, 3-wire type (Range: -200~600

PID Control Module

G3F-PIDB

Max 32-loop control, Autotuning, Digital Output 32points

Process Control Module

G3F-LPCA

Max 4-loop control, Autotuning, Analog I/O, Digital Output 4points

Communication

Fast

G3L-EUTB

10/100BASE-TX, TP

Module

Ethernet

G3L-EUFB

100BASE-FX, Fiber Optic

Open type

Snet I/F Module


Rnet

(Pt100, JPt100))

G3L-EU5B

10BASE-5, AUI

G3L-CUEA

Computer Communication (RS-232C/RS422 : 1channel each)

Interface Module

G3L-FUEA

Module, 1Mbps (Twisted pair Cable)

Optical Converter

G0L-FOEA

Electric/Optical Converter, 1Mbps

Dimensions

Base

Power Module

CPU & I/O Module

Base Dimensions (W)


Main Base

Switched I/O Base

Remote I/O Base

GMR-B02M

GMR-B04M

GMR-B08E

GMR-B12E

GM3-B08R

GM3-B08S

GM2-B04E

Redundant I/O Base


GM2-B08E

GM2-B12E

424

564

480

620

480

480

284

424

526

439

579

495

635

495

495

299

493

549

Australia
Honeywell Ltd.
Phone : (61) 2-9353-4500
Fax : (61) 2-9353-7677

Japan
Honeywell Inc.
Phone : (81) 3-5440-1395
Fax : (81) 3-5440-1368

Singapore
Honeywell Pte Ltd.
Phone : (65) 6355-2828
Fax : (65) 6445-3033

China
Honeywell (Tianjin) Ltd. Beijing
Phone : (86-10) 8458-3280
Fax : (86-10) 8458-3102

South Korea
Honeywell Co., Ltd.
Phone : (82) 2-799-6114
Fax : (82) 2-792-9015

Thailand
Honeywell Systems Ltd.
Phone : (662) 693-3099
Fax : (662) 693-3085

Honeywell (Tianjin) Ltd. Shanghai


Phone : (86-21) 6237-0237
Fax : (86-21) 6237-3102

Malaysia
Honeywell Engineering Sdn Bhd.
Phone : (603) 7958-4988
Fax : (603) 7958-8922

Taiwan
Honeywell Taiwan Ltd.
Phone : (886) 2-2245-1000
Fax : (886) 2-2245-3241

Indonesia
PT Honeywell Indonesia
Phone : (62) 21-535-8833
Fax : (62) 21-5367-1008

New Zealand
Honeywell Ltd.
Phone : (64-9) 623-5050
Fax : (64-9) 623-5060

For Countries (SE Asia) Listed below,


call Honeywell Singapore Office
Pakistan, Cambodia, Laos, Myanmar, Vietnam and East Timor

India
Honeywell Automation India Ltd.
Phone : (91) 20-5603-9400
Fax : (91)-20-5603-9800

Philippines
Honeywell Systems Inc.
Phone : (63-2) 633-2830
Fax : (63-2) 638-4013

For Countries Listed below,


call Honeywell India Office
Bangladesh, Nepal, and Sri Lanka

e-mail : MasterLogic@honeywell.com