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Emad.Bitar@ge.com
Imagination at work
02-12-14
About me
Emad Bitar Emad.Bitar@ge.com
More than 26 years of experience in Condition Monitoring
Programs: Application Engineer / Application Manager
Expertise in services, support, implementation and Training
with more than 19 years in the Middle East
Expertise in machinery troubleshooting using advanced
vibration techniques
Certified Trainer for advanced vibration , and Certification of
Vibration Analyst I & II from the Vibration Institute (1994).
Certified ISO Vibration Analysis CAT III.
Wrote many technical papers for the Vibration Institute, PdM,
Rotate, Uptime, Maintenance Management
BS and MS in Mechanical Engineering from The University of
Tennessee USA
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Old Plant:
Are you trying to extend the life of your plant?
Are you trying to increase production with the same equipment?
Maintenance:
What equipment needs maintenance next?
Can we skip this outage and run for few more months?
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People:
Personnel
Training
Process:
Workflow
Reports
Management:
Commitment
Funding
Monitoring
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Machine Information
Shaft speed
Bearing types
Gearbox design and number of
teeth
Belt lengths and pulleys
diameters
Motor load and number of bars
Coupling type
Number of vanes or blades
Measurement locations and
directions
Sensors type and sensitivity
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ISO or TA
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Transducer Setup
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Measured Variables
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Setpoints / Alarms
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Automated Setup
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Copy / Paste
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Create Routes
Locate machines to be monitored in plant
List of machines and measurement points
Choose logical order for data collection of
machines and points
Do a cold walkthrough to locate the
machines and modify the order to suite the
actual locations
A different route may be created for each
section of the plant
A machine may be on multiple routes
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Route Setup
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3. Data Collection
Routes that contain
Machines and
measurement points
are transferred to
portable or online
analyzers
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Sensor Selection
The sensor converts
the vibration into an
electronic signal
The most common
sensor is an
accelerometer
The sensor is
commonly attached
using a magnet
Other vibration
sensors:
Velocity Pickup
Displacement
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Proper mounting is
very important
Repeatability is
essential
Good mechanical
transmission path
from the bearing
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Repeatability
Vibration changes when the
speed and load change
The machine must operate in
the same state during every
test
Check the speed and load
with each measurement
Collect data in the same
location, direction and
methodology every time
Best Option - collecting data
from permanently installed
sensors
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Periodicity
Vibration is directional,
so data must be taken in
3 directions:
Horizontal
Vertical
Axial
On every bearing
Typically once a month
C anne ry M oto r - O E (left ) - H orizonta l - Ac c F req 120 000 C PM
18 /02 /200 0 8 :43: 18
O /A ll 3. 169 m /s /s rm s
1.2
0.8
m/s/s rms
0.6
0.4
0.2
0
0
2 0,0 00
40 ,00 0
6 0,00 0
C PM
80 ,0 0 0
1 00 ,00 0
12 0,0 00
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USB
Ethernet
Wireless
LAN
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4. Problem Detection
Vibration levels on every Analysis Parameter on
every point are automatically checked against
its corresponding alarm Limits
Exception Report generates a list of machines
and measurement points that only exceed the
pre-set alarm levels
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Exception Report
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Plant
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Machine
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Machine
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Component
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Bearing
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Measurement Location
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Pattern Recognition
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Training Courses
Advanced
Training
(> 3 years)
Intermediate
Training (1-2 years)
Basic
Training (4-6 months)
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Fault Frequencies
Special calculations are used to indicate where specific
problems can be found on the spectrum called Fault
Frequencies
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Advanced Analysis
Orbit - Orbit Example - Side
7/26/2007 2:05:43 PM
Filter: 1X .. 4X
Revolution: 1
0.6
0.4
mils (Vertical)
0.2
-0.2
-0.4
-0.6
-0.8
7/26/2007 2:05:43 PM
-0.6
-0.4
-0.2
0
mils (Horizontal)
0.2
0.4
0.6
3600 RPM
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QUESTIONS???
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