Escolar Documentos
Profissional Documentos
Cultura Documentos
1.
Doc. No.
Date
Revision
Sheet No.
Introduction
This guide is intended to outline a program for mechnical design of pressure vessels in accordance with
ASME.
2.
References
3.
The program is based on the following, which shall be referred to for further understanding.
Design
ASME Sec. VIII, Div. 1
Materials
ASME Sec. II - D
Technicals
Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
Future Development
Description
Nozzle
Conical Section
Shell Flange
Header, Box Type
Support Saddle
Leg
Lug
Skirt
Lifting Lug
Nozzle External Load
External Pressure
Tall Tower
Davit
4.
Version
0.1
0.1
0.1
Remarks
Program Architecture
Inside the Program
" IS "
" shell "
" head "
" consec "
" s.flg "
" tube "
" HD "
" cv "
" Nx "
Data Files
" materials ASTM "
" materials common "
" materials JIS "
" materials KS "
5.
Date
05. 8. 15.
05. 8. 15.
05. 8. 15.
General Information
Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.
Sheet .
NTES
Design Notes :
1.
Introduction
Doc. No.
Date
Revision
Sheet No.
DN - MDPV - 000
2005. 7. 28.
0
1
of
1
These notes are intended to help designers follow normal design practices, and further reach an optimum
design.
2.
Notes
Flange
The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".
In general, bolts should be used in multiples of four(4).
For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.
NTES
INPUT
Job No.
Project
DESIGN
&
S U M M AR Y
P/V
Item No.
Service
MECH.
DESIGN
F - 3704
Incinerator Chamber
DATA
Design Pressure
Design Temperature
Test Press. / Test Method
300
340
SHELL
Corrosion Allowance mm
CONSTRUCTION
DATA
Description
Type
plate
plate
plate
plate
forging
forging
tube
2:1 Ellipsoidal
Conical
Flanged
AWWA Ring
U-tube
Circular
Welded
Doc. No.
Date
Revision
Sheet No.
UG - 16 ( b )
MD - IS - 000
2005. 8. 15.
0
1
of
1.6
General
P. R. Parts
6
Unfired Steam Boiler Shell & Head
2.4
Compressed Air
Shell & Head
/
2.4
Steam
Shell & Head
2.4
Water
Shell & Head
* Excluding corrosion allowance,
H EAD
NOZZLE
TUBE
3
3
0
after forming,
regardless of material.
Materials
Thickness, mm
Pipe Size
Joint Eff.I.D., mm
Code
Spec. No.
t, min. t, req. t, used Judge
OD
ID
t
0.85
2500
4.6
###
14
24"
Sch.40
###
###
ASTM A 516-70
#VALUE!
###
1
5.4
###
14
ASTM A 516-70
#VALUE! Thick Reduction after Forming 15 %
0.85
1450
4.6
###
14
ASTM A 516-70
#VALUE!
0.85
5.4
###
14
920 Concentric
ASTM A 516-70
#VALUE! Length >
BSA BSP GW
Bolt
Wt
###
50
ASTM A 105
#VALUE!
Bolt > ASTM
A 193-B7,<=2.5"
Thk Redu ### ### ### 1" 48
Nozzle ID> 1450 M. Input >
150 lb Z.t > 14 M. Input > ###
95
ASTM A 105
#VALUE! Gasket> Confined Spiral W.,SUS
15 % ### ### ### 1" 48
std size> #VALUE! * t std > #VALUE!
I N T E R NAL
Tube
for
0 - 3100 - 25
Sohar Refinery Project
Code
Service acc. to UG-16 (b)
Shell
Head
Shell #2
Conical Sec.
Flat Head
Shell Flange
SHEET
E X T E R NAL
kPa.g
kPa.g
KS
kg/cm2.g
30
Hydrostatic
STS 304 TB E
19.4
KS
KS
STS 304 TP E
STS 304
1
1
###
Circular
Flanged
ANSI
Slip-on
KS
JIS
150 lb
STS 304 TP E
SUS 304
1
1
###
Inserted
ASTM
ASTM
ASTM
A 516-70
A 516-70
A 106-B
Notes : 1.
2.
3.
4.
:
:
std size>
###
###
###
###
###
15
###
###
* t std >
###
###
###
###
12.0
14
###
15 A Sch.10S
Triangular
Pitch, Trans.
#VALUE! 125 A Sch.80
C.A.
#VALUE!
50.8
0
Long.
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
70.5
#VALUE!
Bolt >
- N/A - Gasket>
80 A
Sch.80
#VALUE!
C.A. 0
#VALUE!
Bolt > ASTM A 193-B8, <=3/4"
- N/A - Gasket> ConfinedSpiral W.,SUS
BSA GW
24"
Sch.160
Location >
Sr ###
Access or Inspection Opening >
#VALUE! 1 1/2" XX-STR
Location >
Ar ### Sr ###
Access or Inspection Opening >
Shell
Yes
Shell
No
BSA GW
### ###
NOZZLES
NTES
- N/R - N/A -
Inserted
1
Pad OD >
1
Pad OD >
Not Required.
Not Applicable
585.6
1160
###
###
Pad Th'k >
#VALUE!
Ar
###
Ar Area Requirement
Sr Strength Requirement
BSA
BSP
GW
Bolt
Doc. No.
PRESSURE
VESSEL
M E C HAN I CAL
5
4
3
2
1
0
05. 8. 15.
Rev.
Date
DESIGN
Job No.
0 - 3100 - 25
Project
Client
JGC
Contractor
HCEI
Item No.
F - 3704
Service
MD - PV - 000
Incinerator Chamber
S. J. Lee
LTG
Lee
Prepared
Reviewed
Approved
Tel.
Fax.
MD - PV - 000
Lee
Approved
l Engineering Services
PRESSURE
VESSEL :
M E C HAN I CAL
DESIGN
Doc. No.
Date
Rev.
Sheet No.
MD - PV - 000
05. 8. 15.
0
1
of
T a b l e of C o n t e n t s
1.
2.
Shell
3.
4.
5.
6.
7.
8.
9.
10.
NTES
PRESSURE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
VESSEL :
MECHANICAL
Project
Item No.
Service
DESIGN
MD - PV - 000
05. 8. 15.
0
1
of
DESIGN
Code
Pressure
Design
Temperature
Method
Pressure Test
Pressure
Ambient Temperature
Shell
Head
Nozzle
Tube
DATA
Hydrostatic
0
kPa.g
30
Corrosion Allowance
3
mm
3
mm
3
mm
0
mm
DESIGN
Description
Doc. No.
Date
Revision
Sheet No.
Type
EXTERNAL
Joint Efficiency
0.85
1
***
***
Radiography
Spot
No or Full
***
***
S U M MARY
Thickness
ID
Material
Min.
Req. Used
Remarks
mm
Shell
Head
Shell #2
Conical Sec.
Flat Head
Shell Flange
2500
A 516-70
A 516-70
A 516-70
Conical Concentric A 516-70
Flanged
A 105
AWWA / Ring
A 105
2:1 Ellipsoidal
1450
2500 1450
Nz ID. 1450
Nz Thk 14
TUBE
Description
Type
&
4.6
5.4
4.6
5.4
###
###
###
###
###
###
14
14
14
14 L = 920 mm
50 Bolt = A 193-B7,<=2.5"
95 Gasket = Spiral W.,SUS
H EAD E R
ID
Material
Thickness
OD
Req. Used.
Remarks
mm
Tube
Header, Inlet
Blind Flg, Inlet
Header, Outlet
Blind Flg, Outlet
U-tube
Circular
Welded
Circular
Flanged
STS 304 TB E
STS 304 TP E
STS 304
STS 304 TP E
SUS 304
19.4
25.4
###
###
###
###
###
###
###
###
###
3
### 125 A / Sch.80
15
### 80 A / Sch.80
### ANSI / Slip-on / 150 lb
NOZZLES
Description
Material
Location
ID
OD
Thickness
Req. Used.
Pad
Material
mm
A1, Manhole
K1 & K2
A 516-70
A 106-B
Shell
Shell
585.6
609.6
###
###
### 12.0
### ###
A 516-70
OD
t
mm
14
1160
Remark
Remarks :
NTES
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Shell
Code
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DATA
Material Code
ASTM
Material
A 516-70
Design temperature
Inside diameter of the shell course under consideration Uncorroded
300
kPa.g
340
2,500
mm
2,506
mm
Inside radius
1,253
mm
#VALUE!
###
0.85
Corrosion allowance
Corroded
mm
CALC U LAT I O N
Minimum Required Thickness of Shell
Checks :
NTES
t =
###
###
P=
300
P R
S E - 0.6 P
###
mm
###
0.5 R =
14
626.5
#VALUE!
mm used.
->
###
->
###
300.0
0.85
->
1,253
-
0.6 300.0
3.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Head
Code
DESIGN
Material Code
Material
Internal design pressure
Design temperature
Inside diameter of the head
Inside diameter of the head
Inside radius
Maximum allowable stress value
Joint efficiency
Corrosion allowance
Thickness reduction rate after forming
Inside spherical or crown radius
of
DATA
ASTM
A 516-70
300
340
2,500
2,506
1,253
#VALUE!
1
3
15
2,267
P
Uncorroded
Corroded
Corroded
MD - PV - 000
05. 8. 15.
D
R
S
E
rt
L
0.9045 D
kPa.g
mm
mm
mm
###
mm
%
mm
CALC U LAT I O N
Minimum Required Thickness of Head before Forming
2:1 Ellipsoidal
Check :
t
* UG - 32 ( d )
t / L =
(
mm
10% Dished
NTES
###
0.885 P L
S E - 0.1 P
###
14
->
100
100 - rt
###
=
mm used.
->
300.0
#VALUE!
2,506
1
0.2 300.0
+ ###
###
###
15
#VALUE!
* UG - 32 ( e )
mm
Hemi-spherical
###
t / L =
Checks :
### 0.002
P D
2 S E - 0.2 P +
###
Check :
###
### 0.002
###
14
->
100
100 - rt
###
=
mm used.
0.885
#VALUE!
->
#VALUE!
->
###
->
###
300.0
1
-
2,267
0.1 300.0
+ ###
###
###
###
15
* UG - 32 ( f )
t =
###
###
P=
300
0.356 L =
P L
2 S E - 0.2 P +
###
mm
###
14
806.9
100
100 - rt
mm used.
->
300.0
#VALUE!
2,267
1
0.2 300.0
+ ###
###
15
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Shell #2
Code
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DATA
Material Code
ASTM
Material
A 516-70
Design temperature
Inside diameter of the shell course under consideration Uncorroded
300
kPa.g
340
1,450
mm
1,456
mm
Inside radius
728
mm
#VALUE!
###
0.85
Corrosion allowance
Corroded
mm
CALC U LAT I O N
Minimum Required Thickness of Shell
Checks :
NTES
t =
###
###
P=
300
P R
S E - 0.6 P
###
mm
###
0.5 R =
14
364
#VALUE!
mm used.
->
###
->
###
300.0
0.85
->
728
-
0.6 300.0
3.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Conical Sec.
Code
DESIGN
Material Code
Material
Configuration
Internal design pressure
Design temperature
Inside diameter of the shell, larger
Inside diameter of the shell, larger
Inside radius
Inside diameter of the shell, smaller
Inside diameter of the shell, smaller
Inside radius
Axial length of conical section
One half apex angle
Maximum allowable stress value
Joint efficiency for, or the efficiency of, appropriate joint
Corrosion allowance
MD - PV - 000
05. 8. 15.
0
of
DATA
P
Uncorroded
Corroded
Corroded
Uncorroded
Corroded
Corroded
D
R
S
E
ASTM
A 516-70
Concentric
300
340
2,500
2,506
1,253
1,450
1,456
728
920
29.7
#VALUE!
0.85
3
kPa.g
mm
mm
mm
mm
mm
mm
mm
deg
###
mm
CALC U LAT I O N
Minimum Required Thickness of Conical Shell
Checks :
NTES
= 29.7
<
max =
P D
2 cos ( S E - 0.6 P ) +
###
mm
###
14
30
deg
->
= 2 cos ( 29.7
mm used.
->
OK !
300.0
x
) ( #VALUE!
2,506
0.85
-
0.6
300.0
) +
3.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
of
DESIGN
DATA
Material Code
Material
Internal design pressure
Design temperature
Diameter measured as indicated in Fig. UG-34
Maximum allowable stress value
Joint efficiency for, or the efficiency of, appropriate joint
Factor depending upon the method of attachment of head, shell dimensions
Total Bolt load
Gasket moment arm, radial distance from bolt center to line of gasket reaction
Corrosion allowance
ASTM
A 105
P
300
340
1,505
#VALUE!
1
0.3
***
#VALUE!
3
d
S
E
C
W
hG
kPa.g
mm
###
###
mm
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
t
C P / S E + 1.9 W hG / S E d3
* Operating Condition
to = 1,505
0.30
=
### mm
300.0
###
1.9
#VALUE!
###
###
1,505
^3
+ 3.0
* Gasket Seating
tg = 1,505
0.30
=
### mm
0.0
###
1.9
#VALUE!
###
###
1,505
^3
+ 3.0
*Std
###
=
=
Larger of to or tg
### mm
###
50
mm used.
->
###
d2
n
###
20.0
### ###
1"
###
###
48
###
###
d
1,505
Gasket
Width
mm
mm
1,450
###
**
36
hG
###
1,521
t = 50
#VALUE!
m
y
1,505 mm
10.0 mm
8.0 mm
#VALUE!
#VALUE!
d
b0
b
30
Flange Data
Shell ID
mm -> ###
mm
W =
NTES
1,505
*
*
###
300.0
#VALUE!
=
#VALUE!
Allowable bolt stress at design temp.
Allowable bolt stress at atmospheric temp.
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
ASTM
Material
A 105
Design temperature
300
kPa.g
340
#VALUE!
mm
#VALUE!
###
0.25
Corrosion allowance
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
t
d
CP/SE
###
###
0.25
mm
###
300.0
50
#VALUE!
mm used.
->
3.0
1,450#VALUE!
d = #VALUE!
###
Shell ID
NTES
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
ASTM
Material
A 105
300
kPa.g
340
1450
mm
1456
mm
#VALUE!
###
***
Corrosion allowance
Design temperature
Diameter measured as indicated in Fig. UG-34
Uncorroded
Corroded
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
ts
ts
d
NTES
the ratio, tr / ts
Where, tr
ts
0.33 m =
CP/SE
###
mm
###
0.33
###
50
###
14
1,456
mm used.
###
###
###
->
Sketch (e)
* min.
300.0
Sketch (f)
0.2
#VALUE!
3.0
###
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
ASTM
Material
A 105
300
kPa.g
340
1450
mm
1456
mm
#VALUE!
###
0.17
Corrosion allowance
rt
15
Design temperature
Diameter measured as indicated in Fig. UG-34
Uncorroded
Corroded
mm
%
CALC U LAT I O N
Minimum Required Thickness of Flat Head
= ( d
###
CP/SE
mm
###
100
) 100 - r
50
= ( 1,456
mm used.
->
0.17
300.0
#VALUE!
3.0
###
###
15
###
ts
r = 3 t min.
d
W.L.
t
T.L.
Sketch (a)
NTES
WELDING
Sohar Refinery Project
F - 3704
Serivice
Incinerator Chamber
* Design result
Shell Flange
DESIGN
2 dB + t
dB :
mm2
#VALUE!
###
#VALUE!
mm
###
#VALUE!
###
#VALUE!
MD
MG
MT
Mo
=
=
=
=
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
#VALUE!
SKETCH
t=
* STD
95
###
h=
###
E=
W
###
R=
###
g1=
###
#VALUE!
FAC T O R S
hT
hG
HG
HT
#VALUE! #VALUE!
U
h g2
V 0 0
hD
HD
g0=
###
tn =
14
B = 1,456
ID, uncorroded 1,450
Unit : mm
#VALUE!
Allowable Stress
###
43 1.5 Sfo #VALUE!
#VALUE!
44
Sfo
#VALUE!
45
Sfo
#VALUE!
46
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
F
V
f
e = F / h0
F O R M U LA
Bolt Spacing
#VALUE!
CALC U LAT I O N S
FAC T O R S
h / h0
d=
mm2
###
Lever Arm, mm
Operating Condition
hD = R + 0.5 g1
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( R + g1 + hG )
#VALUE!
t
95.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
multiplied by
#VALUE!
32
33
34
35
36
37
38
39
40
41
42
STRESS
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
Gasket Seating
hG = 0.5 ( C - G )
#VALUE!
S HAPE
CALC U LAT I O N S
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
499,498,152
#VALUE!
#VALUE!
BOLT
MOMENT
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
&
###
###
###
###
H
= G P/4
W m1 = HP + H
22 HG = W
23
24
25
26
27
28
29
30
31
LOAD
4
#VALUE!
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp. Sb
### #VALUE!
at Atm. Temp. Sa
### #VALUE!
A 105
### #VALUE!
### #VALUE!
W m2 = b G y
HP = 2 b G m P
Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
#VALUE!
m
#VALUE!
y
###
#VALUE!
b0 / b
mm ###
###
G
mm
#VALUE!
Bolt Size / Q'ty, n
###
###
Bolt Dia. / Root Dia., d2 mm ###
###
Bolt Spacing
mm ###
###
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
DF - WNFLG - 100
1
of
1
0
Allowable Stresses
Flange
Material
ASTM
at Design Temp. Sfo
at Atm. Temp. Sfa
#VALUE!
9
10
11
12
13
14
15
16
17
Doc. No.
Sheet No.
Revision
###
G=
300
340
#VALUE!
3
#VALUE!
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DESIGN
CONDITION
A=
4
5
6
7
8
F LAN G E
C=
1 Project
2 Item No.
3 Description
NECK
Sfo
NTES
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = f mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
ST = mo Y / t2 - Z SR
Greater of 0.5( SH + SR )
or 0.5( SH + ST )
Allowable Stress
###
1.5 Sfa #VALUE!
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Gasket Seating
Longitudinal Hub,
#VALUE!
SH = f mG / g12
Radial Flange
SR = mG / t2
Tangential Flange
ST = mG Y / t2 - Z SR
Greater of 0.5( SH + SR )
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
SLIP-ON
Sohar Refinery Project
F - 3704
Serivice
Shell Flange
DESIGN
2 dB + t
dB :
MD
MG
MT
Mo
#VALUE!
###
#VALUE!
mm
###
#VALUE!
=
=
=
=
HD h D
HG h G
H T hT
MD + MG + MT
###
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
#VALUE!
SKETCH
t=
* STD
95
###
h=
###
#VALUE!
FAC T O R S
hT
hG
HG
HT
E = ###
W
R = ###
hD
HD
g1= ###
g0 =
tn =
###
14
B = 1,478
ID, uncorroded 1,450
Unit : mm
#VALUE!
Allowable Stress
###
43 1.5 Sfo #VALUE!
#VALUE!
44
Sfo
#VALUE!
45
Sfo
#VALUE!
46
mm2
#VALUE!
#VALUE! #VALUE!
U
d = V h 0 g0 2
L
F O R M U LA
Bolt Spacing
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
f
e = FL / h 0
#VALUE!
CALC U LAT I O N S
FAC T O R S
h / h0
FL
VL
mm2
###
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
t
95.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
multiplied by
#VALUE!
32
33
34
35
36
37
38
39
40
41
42
STRESS
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
Gasket Seating
hG = 0.5 ( C - G )
#VALUE!
S HAPE
CALC U LAT I O N S
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
514,706,916
#VALUE!
#VALUE!
BOLT
MOMENT
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
&
###
###
###
###
H
= G P/4
W m1 = HP + H
22 HG = W
23
24
25
26
27
28
29
30
31
LOAD
4
#VALUE!
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp. Sb
### #VALUE!
at Atm. Temp. Sa
### #VALUE!
A 105
### #VALUE!
### #VALUE!
W m2 = b G y
HP = 2 b G m P
Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
#VALUE!
m
#VALUE!
y
###
#VALUE!
b0 / b
mm ###
###
G
mm
#VALUE!
Bolt Size / Q'ty, n
###
###
Bolt Dia. / Root Dia., d2 mm ###
###
Bolt Spacing
mm ###
###
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
DF - SOFLG - 100
1
of
1
0
Allowable Stresses
Flange
Material
ASTM
at Design Temp. Sfo
at Atm. Temp. Sfa
#VALUE!
9
10
11
12
13
14
15
16
17
###
G=
300
340
#VALUE!
3
#VALUE!
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Doc. No.
Sheet No.
Revision
Loose
CONDITION
A=
4
5
6
7
8
DESIGN
C=
1 Project
2 Item No.
3 Description
F LAN G E
Sfo
NTES
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
ST = mo Y / t2 - Z SR
Greater of 0.5( SH + SR )
or 0.5( SH + ST )
Allowable Stress
###
1.5 Sfa #VALUE!
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Gasket Seating
Longitudinal Hub,
#VALUE!
SH = mG / g12
Radial Flange
SR = mG / t2
Tangential Flange
ST = mG Y / t2 - Z SR
Greater of 0.5( SH + SR )
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
FAC E
Shell Flange
DESIGN
Allowable Stresses
Flange
Material
ASTM
at Design Temp. Sfo
at Atm. Temp. Sfa
###
mm
mm
###
###
H
= G2 P / 4
W m1 = HP + H'P + H
###
###
###
<- * Min. / Max., TEMA
MOMENT
#VALUE!
2
18 HD = B P / 4
H
=
H
HD
19
T
20
514,706,916
#VALUE!
mm
###
21 hG =
22 HG =
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
U
d = V h 0 g0 2
L
F O R M U LA
Bolt Spacing
2 dB + t
dB :
#VALUE!
#VALUE!
#VALUE!
MD = HD hD
MT = HT hT
Mo = MD + MT
#VALUE!
#VALUE!
#VALUE!
(A-C)(2A+C)
6(C+A)
#VALUE!
MG =
HG h"G
#VALUE!
t=
H'G
h' G
#VALUE!
hT
hG
HG
HT
###
95
###
h=
###
E = ###
W
R = ###
hD
HD
g1= ###
g0 =
tn =
###
14
B = 1,478
ID, uncorroded 1,450
Unit : mm
#VALUE!
Allowable Stress
###
40 1.5 Sfo #VALUE!
#VALUE!
41
Sfo
#VALUE!
42
Sfo
#VALUE!
43
###
#VALUE!
* STD
FAC T O R S
#VALUE!
SKETCH
mo = Mo / B
t
#VALUE!
95.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
multiplied by
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
f
e = F L / h0
mm2
###
FAC T O R S
h / h0
FL
VL
#VALUE!
#VALUE!
#VALUE!
31
32
33
34
35
36
37
38
39
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
STRESS
h' G =
hG h' G
hG + h'G
mm2
mm
A=
23
24
25
26
27
28
29
30
h"G =
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
CALC U LAT I O N S
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
H'GY = ( hG / h'G ) b G y
CALC U LAT I O N S
#VALUE!
W-H
BOLT
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
Lever Arm,
(C-B)(2B+C)
6(B+C)
&
#VALUE!
m
y
b=(C-B)/4
G = C - 2 hG
LOAD
W m2 = b G y + H'GY
HP = 2 b G m P
H'P = ( hG / h'G ) HP
#VALUE!
Gasket Material
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp. Sb
### #VALUE!
at Atm. Temp. Sa
### #VALUE!
A 105
### #VALUE!
### #VALUE!
#VALUE!
9
10
11
12
13
14
15
16
17
###
DF - SOFFG - 100
1
of
1
0
CONDITION
#VALUE!
300
340
#VALUE!
3
DESIGN
Doc. No.
Sheet No.
Revision
Loose
G=
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
F LAN G E
1
4
5
6
7
8
G AS K E T
C=
1 Project
2 Item No.
3 Description
FULL
#VALUE!
S L I P - O N,
Sfo
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
ST = mo Y / t2 - Z SR
Greater of 0.5( SH + SR )
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
44
Sfo
#VALUE!
###
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
Narai Thermal Engineering Services
RING
1 Project
2 Item No.
3 Description
Shell Flange
300
340
#VALUE!
3
Allowable Stresses
S HAPE
#VALUE!
mm2
#VALUE!
###
#VALUE!
mm
###
#VALUE!
###
CALC U LAT I O N S
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
#VALUE!
MD
MG
MT
Mo
=
=
=
=
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
FAC T O R S
#VALUE!
SKETCH
t=
FAC T O R S
95.000
hT
hG
HG
dB :
mO Y
Sfo
R=
###
hD
h=
###
HD
g1=
26.0
1,505
#VALUE!
E = 30.0
W
g0 =
B = 1,478
ID, uncorroded 1,450
tn =
Operating Condition
###
###
14
Unit : mm
REQUIRED
Formula
G=
2 dB + t
C=
Bolt Spacing
A=
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
#VALUE!
HT
95
###
#VALUE!
F O R M U LA
#VALUE!
* STD
t =
mm2
###
#VALUE!
43
#VALUE!
#VALUE!
###
#VALUE!
#VALUE!
STRESS
multiplied by
CALC U LAT I O N S
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
21.5
###
Gasket Seating
hG = 0.5 ( C - G )
#VALUE!
BOLT
x
514,706,916
#VALUE!
19,021,440
&
###
###
###
###
H
= G P/4
W m1 = HP + H
MOMENT
24 K = A / B
25
26
27 Y
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
LOAD
4
#VALUE!
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp. Sb
### #VALUE!
at Atm. Temp. Sa
### #VALUE!
A 105
### #VALUE!
### #VALUE!
W m2 = b G y
HP = 2 b G m P
Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
20.00
m
#VALUE!
y
###
#VALUE!
b0 / b
mm 10.00
7.97
G
mm
1505.1
Bolt Size / Q'ty, n
1"
48
Bolt Dia. / Root Dia., d2 mm ###
###
Bolt Spacing
mm ###
###
22 HG = W
23
###
DF - RFLG - 100
1
of
1
0
CONDITION
Flange
Material
ASTM
at Design Temp. Sfo
at Atm. Temp. Sfa
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
Doc. No.
Sheet No.
Revision
Loose
#VALUE!
2
9
10
11
12
13
14
15
16
17
DESIGN
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DESIGN
1
4
5
6
7
8
F LAN G E
T H I C K N E S S,
unit - mm
Allowable Stress
t =
mG Y
Sfa
Gasket Seating
###
44
NTES
R I N G,
FAC E
Shell Flange
DESIGN
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Spiral W.,SUS
m
y
b=(C-B)/4
G = C - 2 hG
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
###
###
###
###
###
###
mm
mm
LOAD
H
= G2 P / 4
W m1 = HP + H'P + H
###
###
###
<- * Min. / Max., TEMA
MOMENT
x
2
18 HD = B P / 4
H
=
H
HD
19
T
20
514,706,916
#VALUE!
mm
###
(C-B)(2B+C)
6(B+C)
S HAPE
#VALUE!
###
#VALUE!
#VALUE!
#VALUE!
#VALUE!
MD = HD hD
MT = HT hT
Mo = MD + MT
(A-C)(2A+C)
6(C+A)
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
MG =
#VALUE!
FAC T O R S
HG h"G
#VALUE!
SKETCH
#VALUE!
t=
* STD
95
###
#VALUE!
STRESS
F O R M U LA
FAC T O R S
hT
mo = Mo / B
31 t
#VALUE!
95.000
32
33
34
35
36
37 If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
38 multiplied by
Bolt Spacing
2 dB + t
dB :
39
Nominal Bolt Dia.
hG
HG
A=
#VALUE!
HT
###
E=
W
###
R=
###
hD
h=
###
HD
g1=
###
#VALUE!
H'G
h' G
#VALUE!
23 K = A / B
24
25
26 Y
27
28
29
30
mm2
mm
h' G =
hG h' G
hG + h'G
#VALUE!
###
#VALUE!
#VALUE!
h"G =
mm2
CALC U LAT I O N S
#VALUE!
W-H
CALC U LAT I O N S
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
H'GY = ( hG / h'G ) b G y
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
22 HG =
BOLT
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
Lever Arm,
21 hG =
&
###
###
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp. Sb
### #VALUE!
at Atm. Temp. Sa
### #VALUE!
A 105
### #VALUE!
### #VALUE!
W m2 = b G y + H'GY
HP = 2 b G m P
H'P = ( hG / h'G ) HP
4
#VALUE!
###
DF - RFFG - 100
1
of
1
0
Allowable Stresses
Flange
Material
ASTM
at Design Temp. Sfo
at Atm. Temp. Sfa
Gasket Material
Doc. No.
Sheet No.
Revision
Loose
G=
9
10
11
12
13
14
15
16
17
300
340
#VALUE!
3
DESIGN
CONDITION
#VALUE!
F LAN G E
1
4
5
6
7
8
G AS K E T
C=
1 Project
2 Item No.
3 Description
FULL
g0 =
B = 1,478
ID, uncorroded 1,450
tn =
###
14
Unit : mm
#VALUE!
Allowable Stress
Operating Condition
40
41
42
Sfo
#VALUE!
Sfo
#VALUE!
###
#VALUE!
Tangential Flange
ST = mo Y / t2
#VALUE!
43
Radial Stress at Bolt Circle
44
###
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
Narai Thermal Engineering Services
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Tube
Code
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DATA
Material Code
Material
Internal design pressure
Design temperature
Outside diameter of the tube course under consideration
Nominal thickness of the tube
Inside diameter of the tube
Uncorroded
Inside diameter of the tube
Corroded
Inside radius
Corroded
Maximum allowable stress value
Joint efficiency for, or the efficiency of, appropriate joint
Corrosion allowance
KS
STS 304 TB E
300
kPa.g
340
25.4
mm
3
mm
19.4
mm
19.4
mm
9.7
mm
#VALUE!
###
1
0
mm
D
R
S
E
CALC U LAT I O N
Minimum Required Thickness of Shell
Checks :
t =
###
###
P=
300
###
PR
S E - 0.6 P
###
mm
0.5 R =
4.85
0.385 S E = #VALUE!
###
###
300.0
1
->
###
->
###
9.7
-
mm used.
0.6 300.0
->
NTES
###
mm
do
4R
###
###
mm used.
0.0
#VALUE!
* TEMA RCB - 2. 31
#VALUE!
mm
do
25.4
mm
37.5
mm
->
25.4
x
37.5
U-bend Requirements
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Header, Inlet
Code
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DATA
Material Code
KS
Material
STS 304 TP E
Design temperature
Inside diameter of the shell course under consideration Uncorroded
125 A / Sch.80
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
Inside radius
#VALUE!
mm
#VALUE!
###
Corrosion allowance
Corroded
mm
CALC U LAT I O N
Minimum Required Thickness of Shell
Checks :
NTES
t =
###
###
0.5 R = #VALUE!
->
###
P=
300
###
0.385 S E = #VALUE!
->
###
PR
S E - 0.6 P
###
mm
###
###
###
300.0
1
mm used.
#VALUE!
- 0.6 300.0
->
0.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Part
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
KS
Material
STS 304
Design temperature
Diameter measured as indicated in Fig. UG-34
Uncorroded
Corroded
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
#VALUE!
###
***
Corrosion allowance
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
ts
ts
d
NTES
the ratio, tr / ts
Where, tr
ts
0.33 m =
CP/SE
###
mm
###
0.33
###
15
###
###
###
mm used.
###
###
->
###
Sketch (e)
* min.
300.0
Sketch (f)
0.2
###
0.0
###
PRESSURE
VESSEL :
MECHANICAL
Part
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
KS
Material
STS 304
Design temperature
300
kPa.g
340
#VALUE!
mm
#VALUE!
###
0.25
Corrosion allowance
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
CP/SE
###
###
0.25
mm
###
300.0
15
###
mm used.
->
0.0
###
d = #VALUE!
#VALUE!
#VALUE!
Shell ID
NTES
PRESSURE
VESSEL :
MECHANICAL
Part
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
of
DESIGN
DATA
Material Code
Material
Internal design pressure
Design temperature
Diameter measured as indicated in Fig. UG-34
Maximum allowable stress value
Joint efficiency for, or the efficiency of, appropriate joint
Factor depending upon the method of attachment of head, shell dimensions
Total Bolt load
Gasket moment arm, radial distance from bolt center to line of gasket reaction
Corrosion allowance
P
d
S
E
C
W
hG
KS
STS 304
300
340
#VALUE!
#VALUE!
1
0.3
***
#VALUE!
0
kPa.g
mm
###
###
mm
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
t
C P / S E + 1.9 W hG / S E d3
* Operating Condition
to = ###
0.30
=
### mm
300.0
###
1.9
#VALUE!
###
###
###
^3
+ 0.0
* Gasket Seating
tg = ###
0.30
=
### mm
0.0
###
1.9
#VALUE!
###
###
###
^3
+ 0.0
*Std
###
mm used.
->
###
d
b0
b
### mm
### mm
### mm
m
y
###
d2
n
### ###
###
### mm
### mm
###
t = 15
hG
###
###
d
###
Gasket
Width
#VALUE!
#VALUE!
#VALUE!
Flange Data
#VALUE!
15
#VALUE!
Larger of to or tg
### mm
###
#VALUE!
=
=
#VALUE!
Shell ID
W =
NTES
###
*
*
###
300.0
#VALUE!
=
#VALUE!
Allowable bolt stress at design temp.
Allowable bolt stress at atmospheric temp.
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Header, Outlet
Code
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DATA
Material Code
KS
Material
STS 304 TP E
Design temperature
Inside diameter of the shell course under consideration Uncorroded
80 A / Sch.80
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
Inside radius
#VALUE!
mm
#VALUE!
###
Corrosion allowance
Corroded
mm
CALC U LAT I O N
Minimum Required Thickness of Shell
Checks :
NTES
t =
###
###
0.5 R = #VALUE!
->
###
P=
300
###
0.385 S E = #VALUE!
->
###
PR
S E - 0.6 P
###
mm
###
###
###
300.0
1
mm used.
#VALUE!
- 0.6 300.0
->
0.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Part
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
JIS
Material
SUS 304
Design temperature
Diameter measured as indicated in Fig. UG-34
Uncorroded
Corroded
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
#VALUE!
###
***
Corrosion allowance
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
ts
ts
d
NTES
the ratio, tr / ts
Where, tr
ts
0.33 m =
CP/SE
###
mm
###
0.33
###
###
###
###
###
mm used.
###
###
->
###
Sketch (e)
* min.
300.0
Sketch (f)
0.2
###
0.0
###
PRESSURE
VESSEL :
MECHANICAL
Part
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
of
DESIGN
DATA
Material Code
JIS
Material
SUS 304
Design temperature
300
kPa.g
340
#VALUE!
mm
#VALUE!
###
0.25
Corrosion allowance
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
CP/SE
###
###
0.25
mm
###
300.0
###
###
mm used.
->
0.0
###
d = #VALUE!
#VALUE!
#VALUE!
Shell ID
NTES
PRESSURE
VESSEL :
MECHANICAL
Part
Code
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
of
DESIGN
DATA
Material Code
Material
Internal design pressure
Design temperature
Diameter measured as indicated in Fig. UG-34
Maximum allowable stress value
Joint efficiency for, or the efficiency of, appropriate joint
Factor depending upon the method of attachment of head, shell dimensions
Total Bolt load
Gasket moment arm, radial distance from bolt center to line of gasket reaction
Corrosion allowance
P
d
S
E
C
W
hG
JIS
SUS 304
300
340
#VALUE!
#VALUE!
1
0.3
***
#VALUE!
0
kPa.g
mm
###
###
mm
mm
CALC U LAT I O N
Minimum Required Thickness of Flat Head
t
C P / S E + 1.9 W hG / S E d3
* Operating Condition
to = ###
0.30
=
### mm
300.0
###
1.9
#VALUE!
###
###
###
^3
+ 0.0
* Gasket Seating
tg = ###
0.30
=
### mm
0.0
###
1.9
#VALUE!
###
###
###
^3
+ 0.0
*Std
###
mm used.
->
###
d
b0
b
### mm
### mm
### mm
m
y
###
d2
n
### ###
###
### mm
### mm
###
t = ###
hG
###
###
d
###
Gasket
Width
#VALUE!
#VALUE!
#VALUE!
Flange Data
#VALUE!
###
#VALUE!
Larger of to or tg
### mm
###
#VALUE!
=
=
#VALUE!
Shell Id
W =
NTES
###
*
*
###
300.0
#VALUE!
=
#VALUE!
Allowable bolt stress at design temp.
Allowable bolt stress at atmospheric temp.
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Code
DESIGN
D
R
S
E
of
DATA
Shell
Material Code
Material specification
Internal design pressure
Design temperature
Inside diameter
Uncorroded
Inside diameter
Corroded
Inside radius
Corroded
Maximum allowable stress value
Joint efficiency
Corrosion allowance
Nominal wall thickness Uncorroded
Wall thickness
Corroded
MD - PV - 000
05. 8. 15.
ASTM
A 516-70
300
340
2,500
2,506
1,253
#VALUE!
0.85
3
14
11
kPa.g
mm
mm
mm
###
NOZZLE
ASTM
A 516-70
300
340
585.6
591.6
295.8
#VALUE!
1
3
12.00
9.00
Dn
Rn
Sn
En
n
mm
mm
mm
tn
kPa.g
mm
mm
mm
###
mm
mm
mm
CALC U LAT I O N
Minimum Nozzle Wall Thickness
* UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks :
tr1 =
tr1 =
P =
###
300
P Rn
Sn En - 0.6 P
###
0.5 R =
147.9
### 0.385 S E = #VALUE!
###
300.0
1
->
->
###
###
0.6 300.0
295.8
-
3.0
###
mm
UG - 45 ( b )
(1)
UG - 16 ( b )
(4)
tr6 =
->
###
NTES
###
mm
### 12.00
tr2
tr3
tr4
tr5
mm used.
=
=
=
=
=
->
- N/A 4.60
- N/A 4.60
4.60
mm
mm
mm
mm
mm
###
* UW - 16 ( c )
tmin
=
tc min =
tc act =
Smaller of 19 mm or tn or te
Smaller of 6 mm or 0.7 tmin
0.7 Leg41
=
=
=
9.00
6.00
7.00
->
OK !
tmin
=
tw min =
tw act =
Smaller of 19 mm or te or t
0.5 tmin
0.7 Leg42
=
=
=
11.00
5.50
6.30
->
OK !
###
###
###
###
PRESSURE
VESSEL :
MECHANICAL
Part
Code
UG - 37
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
1
of
DESIGN
Nozzle Placemenent
Inserted
Finished diameter of circular opening = Dn
Corrction factor
Required thickness of a seamless shell or head
Required thickness of a seamless nozzle wall
d
F
tr
trn
591.6
1
###
###
DATA
mm
t
n
mm
mm
R
n
trn
Sn
Sv
fr1
fr2
E1
###
###
1
te
1160
14
mm
mm
###
###
###
###
###
###
###
t
*2
ASTM
A 516-70
Sp
fr3
fr4
Leg41
Leg42
Leg43
###
###
10.0
9.0
- N/A -
Limit of reinforcement
* UG - 40
Outside diameter of reinforcing element
591.6
Dp 1160.0
t
e
tr
*1
Dp
c
h
d
ti
Larger of
d or Rn + tn +
t
For nozzle wall inserted
d or Rn + tn + t
Larger of
mm
mm
mm
* UW - 16 ( c )
mm * Larger of d or Rn + tn + t
mm
CALC U LAT I O N
= A, Area required
=
#VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= (leg)^2 fr3
= outer element
= (leg)^2 fr4
weld
A1 + A2 + A41 + A42 + A5 =
NTES
weld
#VALUE!
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
###
A = #VALUE!
###
###
PRESSURE
VESSEL :
MECHANICAL
Part
Code
UG - 41
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
2
of
Strength of Reinforcement
CALC U LAT I O N
Allowable Unit Stresses
Fillet Weld Shear
Nozzle Wall Shear
Groove Weld Tension
Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c )
Sfs
Sns
Sgt
Sgs
=
=
=
=
0.49
0.7
0.74
0.6
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
=
=
=
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
Path 3-3
(d) + (c)
Load for Path 3-3
->
NTES
###
### =
- N/A - N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
* UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1
(d) + (b)
Load for Path 1-1
Path 2-2
(a) + (c)
Load for Path 2-2
- N/A -
* UG - 41 ( b ) ( 1 ) & ( 2 )
#VALUE! ###
#VALUE! ###
#VALUE! ###
#VALUE! ###
x
x
x
x
=
#VALUE!
+
#VALUE!
= Smaller of W1-1 or W
+ (e)
=
#VALUE!
+
#VALUE!
= Smaller of W2-2 or W
=
#VALUE!
+
#VALUE!
= Smaller of W3-3 or W
#VALUE!
###
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Code
DESIGN
ASTM
A 516-70
300
340
2,500
2,506
1,253
#VALUE!
0.85
3
14
11
D
R
S
E
of
DATA
Shell
Material Code
Material specification
Internal design pressure
Design temperature
Inside diameter
Uncorroded
Inside diameter
Corroded
Inside radius
Corroded
Maximum allowable stress value
Joint efficiency
Corrosion allowance
Nominal wall thickness Uncorroded
Wall thickness
Corroded
MD - PV - 000
05. 8. 15.
kPa.g
mm
mm
mm
###
NOZZLE
ASTM
A 106-B / 1 1/2" / XX-STR
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
#VALUE!
mm
#VALUE!
###
1
3
mm
#VALUE!
mm
#VALUE!
mm
Dn
Rn
Sn
En
n
mm
mm
mm
tn
CALC U LAT I O N
Minimum Nozzle Wall Thickness
* UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks :
tr1 =
tr1 =
P =
###
300
P Rn
Sn En - 0.6 P
###
0.5 R = #VALUE!
### 0.385 S E = #VALUE!
n
###
300.0
1
->
->
###
###
#VALUE!
- 0.6 300.0
3.0
###
mm
UG - 45 ( b )
(1)
UG - 16 ( b )
(4)
tr6 =
->
###
NTES
###
mm
###
###
###
tr2
tr3
tr4
tr5
mm used.
=
=
=
=
=
->
###
4.60
###
###
###
mm
mm
mm
mm
mm
###
* UW - 16 ( c )
tmin
=
tc min =
tc act =
Smaller of 19 mm or tn or t
Smaller of 6 mm or 0.7 tmin
0.7 Leg41
=
=
=
###
###
###
->
###
tmin
=
tw min =
tw act =
Smaller of 19 mm or te or t
0.5 tmin
0.7 Leg42
=
=
=
->
- N/A -
###
Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
###
###
###
###
PRESSURE
VESSEL :
MECHANICAL
Part
Code
UG - 37
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
1
of
DESIGN
Nozzle Placemenent
Inserted
Finished diameter of circular opening = Dn
Corrction factor
Required thickness of a seamless shell or head
Required thickness of a seamless nozzle wall
d
F
tr
trn
###
1
###
###
DATA
mm
t
n
mm
mm
R
n
trn
Sn
Sv
fr1
fr2
E1
###
###
###
###
###
###
1
*2
- N/A - N/A te
Sp
fr3
fr4
Leg41
Leg42
Leg43
Limit of reinforcement
* UG - 40
Outside diameter of reinforcing element
Dp
- N/A - N/A -
mm
mm
- N/A -
###
###
- N/A - N/A -
t
e
tr
*1
Dp
c
h
d
ti
Larger of
d or Rn + tn +
t
For nozzle wall inserted
d or Rn + tn + t
Larger of
###
- N/A - N/A -
mm
mm
mm
###
- N/A -
mm * Larger of d or Rn + tn + t
mm
* UW - 16 ( c )
CALC U LAT I O N
= A, Area required
=
#VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= (leg)^2 fr2
= outer element
= (leg)^2 fr4
weld
A1 + A2 + A41 =
NTES
weld
#VALUE!
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
###
A = #VALUE!
###
###
PRESSURE
VESSEL :
MECHANICAL
Part
Code
UG - 41
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
2
of
Strength of Reinforcement
CALC U LAT I O N
Allowable Unit Stresses
Fillet Weld Shear
Nozzle Wall Shear
Groove Weld Tension
Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c )
Sfs
Sns
Sgt
Sgs
=
=
=
=
0.49
0.7
0.74
0.6
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
=
=
=
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
- N/A -
### =
- N/A - N
#VALUE!
- N/A -
### =
- N/A - N
#VALUE!
- N/A -
### =
- N/A - N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
* UG - 41 ( b ) ( 1 ) & ( 2 )
* UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1
(d) + (b)
Load for Path 1-1
Path 2-2
(a) + (c)
Load for Path 2-2
Path 3-3
(d) + (c)
Load for Path 3-3
->
NTES
###
#VALUE! ###
#VALUE! ###
#VALUE! ###
#VALUE! ###
x
x
x
x
=
0
+
#VALUE!
= Smaller of W1-1 or W
+ (e)
=
#VALUE!
+
#VALUE!
= Smaller of W2-2 or W
=
0
+
#VALUE!
= Smaller of W3-3 or W
###