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V100R001
Maintenance Guide
Issue
04
Date
2013-05-07
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website:
http://www.huawei.com
Email:
support@huawei.com
Issue 04 (2013-05-07)
TP48300/A-N07A3
Maintenance Guide
Intended Audience
This document is intended for:
Sales engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Description
Alerts you to a high risk hazard that could, if not avoided,
result in serious injury or death.
Alerts you to a medium or low risk hazard that could, if not
avoided, result in moderate or minor injury.
Alerts you to a potentially hazardous situation that could, if
not avoided, result in equipment damage, data loss,
performance deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement
important points in the main text.
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Maintenance Guide
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 04 (2013-05-07)
Optimized the content of the document, including standardizing the terminology and
improving the accuracy of the description.
Issue 03 (2012-11-01)
Port description is modified.
Issue 02 (2011-12-24)
Modified Table 5-1 measures of DC overvoltage or undervoltage .
Issue 01 (2011-08-27)
This issue is the first official release.
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Maintenance Guide
Contents
Contents
About This Document .................................................................................................................... ii
1 Safety Precautions ......................................................................................................................... 1
2 Maintenance Preparations ........................................................................................................... 4
3 Overview......................................................................................................................................... 6
4 Routine Maintenance ................................................................................................................. 16
5 Troubleshooting the TP48300/A-N07A3 ................................................................................. 20
6 Troubleshooting Components .................................................................................................. 29
7 Parts Replacement ....................................................................................................................... 34
A Appendix ..................................................................................................................................... 41
B Acronyms and Abbreviations .................................................................................................. 47
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1 Safety Precautions
Safety Precautions
This chapter describes the safety precautions for maintaining the TP48300/A-N07A3.
Overview
This section describes the safety precautions that you must take when installing, maintaining,
and operating Huawei equipment.
To minimize risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any maintenance. The "NOTE", "CAUTION",
and "WARNING" marks in other documents do not represent all the safety instructions. They
are only supplements to the safety instructions. Therefore, only trained and qualified
personnel are allowed to install, operate, and maintain Huawei equipment, and they must
understand basic safety precautions to avoid hazards.
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document. The safety precautions listed in this
document do not cover all the safety precautions. Huawei will not be liable for the
consequences that are caused by the violation of the safety operation regulations and design,
production, and usage standards.
Grounding Requirements
Take the following precautions when installing a device:
Always make the ground connection first and disconnect it in the end.
Do not operate the equipment in the absence of a properly installed ground conductor.
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Maintenance Guide
1 Safety Precautions
The device must be connected permanently to the protection ground before an operation.
Before operating the device, check the electrical connection of the device to ensure that
the device is securely grounded.
Human Safety
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and
an ESD wrist strap. Remove conductive objects such as jewelry and watches to avoid
electric shocks or burns.
In case of fire, immediately evacuate from the building or the device room. Turn on the
fire alarm bell or make an emergency call. Never enter the building on fire in any case.
Equipment Safety
The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
After the installation, remove the packing materials from the equipment area.
Electrical Safety
High voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and alternating current (AC) mains
supply may result in serious injury.
Non-standard and improper high voltage operations may result in fire and electric shock.
The personnel who install the AC facility must be qualified to perform high voltage
and AC operations
You must abide by the local rules and regulations when bridging and wiring AC
cables.
During the operation of the AC power supply facility, follow the local safety
regulations.
When operating the high-voltage and AC-powered facilities, use dedicated tools.
When the operation is performed in a damp environment, ensure that the device is dry.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
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Ground the device before powering it on. Otherwise, personal injury or device
damage may be caused by high leakage current.
TP48300/A-N07A3
Maintenance Guide
1 Safety Precautions
Power Cables
Do not install or remove power cables when the device is on. Transient contact
between the core of the power cable and the conductor may generate electric arcs or
sparks, which may cause fire or hurt human eyes.
Before installing or removing the power cable, turn off the power switch.
Before connecting a power cable, verify that the label on the power cable is correct.
Fuse
If a "high electrical leakage" tag is present on the power terminal of the device, you
must ground the device before powering it on.
To ensure that the system runs safely, if a fuse is to be replaced, the new fuse must be
of the same type and specifications as the old one.
Electrostatic discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between
shoes and floors, or handling of plastic articles causes static electromagnetic fields on
human bodies. These static electromagnetic fields cannot be eliminated until the static
is discharged.
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Maintenance Guide
2 Maintenance Preparations
Maintenance Preparations
Preparing Tools
Tool
Picture
Function
Multimeter
Socket wrench
Torque wrench
Adjustable wrench
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2 Maintenance Preparations
Tool
Picture
Function
Crimping tool
Diagonal pliers
Wire stripper
Sand paper
Paint
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Maintenance Guide
3 Overview
Overview
Typical Application
The TP48300/A-N07A3, AC power source, automatic transfer switch (ATS), and storage
batteries are combined to form a site power supply solution. Figure 3-1 shows the position of
the TP48300/A-N07A3 in a typical site solution.
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Maintenance Guide
3 Overview
Appearance
Figure 3-2 shows the TP48300/A-N07A3 interior.
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Maintenance Guide
3 Overview
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Maintenance Guide
3 Overview
NOTE
In Figure 3-2, on the top is the system with 220 V AC input and on the bottom is the system
with 110V AC input. N cable is disconnected at the input of 110 V AC.
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3 Overview
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3 Overview
NOTE
The information on the NetEco net work management UI is for reference, for the actual UI please refer to the
UI of the TP48300/A-N07A3 power system.
Status
Description
RUN indicator
(green)
Off
Steady on
Blinking slowly
Steady on
or
Allows you to view menu items and set the value of a menu item.
Enter
Enters the main menu from the standby screen, enters a submenu
from the main menu, or saves the settings of a submenu item.
Cancel
NOTE
The backlight turns off if the liquid crystal display (LCD) of the CPMU01 is left unattended for 8
minutes. The standby screen is displayed if the LCD is left unattended for 5 minutes.
On the standby screen, press +Enter to decrease the LCD contrast, and press +Enter to increase
the LCD contrast.
Monitoring Backplane
NOTE
The monitoring backplane is a transfer board that implements the signal transmission between
the PMU and the main equipment, and between the PMU and the sensors. Figure 3-6 shows
the ports on the monitoring backplane PW31PMBA VER.C BP.F.
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3 Overview
Description
DC_SPD
AC_SPD
JTD1
JTD2
TEM_HUM
VTEM2
VBTEM1
VBTEM2
J19
Port for controlling the powering on and powering off of batteries and
loads
SIM1
SIM2
WIRE
SIM4
Authentication
Center (AC)
AC detection port
J18
Port for connecting the negative poles of the batteries and the busbar
J3
FUS1
FUS2
LAMP
J15
BATF
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3 Overview
Port
Description
LOADF
J16
The RS485 port: the communication port between the PMU and the
PSU
J17
The RS485 port: the communication port between the PMU and the
PSU
J1
J2
DB9
J11
J12
Commissioning port
DC surge protector
Figure 3-7 DC surge protector
Description
J1
J2
J3
J4
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3 Overview
AC Detection Board
The AC detection board is used to detect the AC input voltage.
Figure 3-8 AC detection board
Description
1
Reserved
Reserved
J2
J3
Reserved
BAT
Reserved
PSU
The PSU converts AC power into DC power. Figure 3-9 shows a PSU panel.
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3 Overview
Indicator
Color
Normal
Status
Abnormal
Status
Exception Cause
Run
indicator
Green
Steady on
Off
Protection
indicator
Yellow
Off
Steady on
A temperature prewarning is
generated when the ambient
temperature exceeds 65C
(149F) but is below the
overtemperature threshold.
ALM
indicator
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Red
Off
Steady on
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Maintenance Guide
4 Routine Maintenance
Routine Maintenance
Routine maintenance
The TP48300/A-N07A3 is maintained every six months. If faults are identified, rectify them
immediately.
Table 4-1 Routine maintenance checklist
Maintenance
Item
Maintenance Task
Check
Whether
Check
Method
Repair When
Measures
Electricity
The voltage
output is
normal.
Using a
multimeter
For details
about how to
rectify the fault,
See chapter 5
"Troubleshootin
g the
TP48300/A-N0
7A3."
Preventive
maintenance
inspection
(PMI)
Indicators are in
normal status.
Observing
indicators
Cabinet
appearance
Observing the
cabinet
The cabinet
surface is
damaged or
distorted.
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Repaint and
repair the
cabinet.
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4 Routine Maintenance
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to
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4 Routine Maintenance
Check that the home site and target version of the controller are correct. Click Finish to start
the upgrade.
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Exception Cause
Measures
AC out of phase
The AC input
cable is faulty.
The mains
supply or D.G.
fails.
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Category
Exception Cause
Measures
AC power
failure
The AC input
cable is faulty.
The mains
supply or D.G.
fails.
AC overvoltage
or undervoltage
DC overvoltage
or undervoltage
Overcurrent
charge
The mains
supply or D.G.
fails.
The alarm
threshold for
DC overvoltage
or undervoltage
is not properly
set on the PMU.
The charging
parameters are
not properly set
on the PMU.
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The alarm
threshold for
AC overvoltage
or undervoltage
is not properly
set on the PMU.
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Maintenance Guide
Category
Exception Cause
Measures
Load
disconnection
The contactor is
faulty.
Battery
disconnection
Battery loop
broken
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The battery
parameters are
not properly set
on the PMU.
The contactor is
faulty.
The battery
loop is faulty.
The contactor is
faulty.
Storage
batteries are
faulty.
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TP48300/A-N07A3
Maintenance Guide
Category
Exception Cause
Measures
Overhigh or over
low ambient
temperature
Faulty ambient
temperature
sensor
Faulty battery
temperature
sensor
Overhigh or over
low ambient
humidity
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The alarm
threshold for
ambient
temperatures is
not properly set
on the PMU.
The
temperature
inside the
shelter where
the ambient
temperature
sensor is
installed is not
in the normal
range.
The battery
temperature
sensor is faulty.
The sensor is
not connected
properly.
The battery
temperature
sensor is faulty.
The UIM is
faulty.
The alarm
threshold for
ambient
humidity is not
set properly on
the PMU.
The humidity
inside the
shelter that
houses the
humidity sensor
is not in the
normal range.
The humidity
sensor is faulty.
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Maintenance Guide
Category
Exception Cause
Measures
Faulty ambient
humidity sensor
The sensor is
not connected
properly.
The humidity
sensor is faulty.
The monitoring
backplane is
faulty.
The battery
cabinet is under
an
overtemperature
condition.
Overhigh or over
low battery
temperature
Door status
sensor alarm
Water detector
alarm
The charge
current of
storage batteries
is overhigh.
The battery
temperature
sensor is faulty.
The cabinet
door is open.
The monitoring
backplane is
faulty.
There is water
in the shelter.
The water
sensor is faulty.
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The alarm
threshold for
battery
temperatures is
not properly set
on the PMU.
The monitoring
backplane is
faulty.
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Maintenance Guide
Category
Exception Cause
Measures
Smoke sensor
alarm
There is smoke
in the shelter.
The smoke
sensor is faulty.
The monitoring
backplane is
faulty.
PSU fault
PSU shutdown
The PSU is
faulty.
The input
voltage to the
PSU is not in
the normal
range.
A fault occurs
on the PSU.
PSU protection
Communication
failure between
the PSU and the
PMU
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A fault occurs
on the PSU.
The monitoring
backplane is
faulty.
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Category
Exception Cause
Measures
D.G. fault
Faulty AC SPD
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The D.G. is
faulty.
The AC SPD is
faulty.
The monitoring
backplane is
faulty.
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Category
Exception Cause
Measures
Faulty DC SPD
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The DC SPD is
faulty.
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TP48300/A-N07A3
Maintenance Guide
If the customer does not require the TP48300/A-N07A3 to be managed in in-band mode, do not
connect the TP48300/A-N07A3 and the base band unit (BBU) with an Ethernet cable or an RJ45
communications cable. If the customer requires the TP48300/A-N07A3 to be managed in in-band
mode, set the capacity of storage batteries on the EMS.
After a fault is rectified, the corresponding alarm is automatically cleared on the PMU and the alarm
information is stored in the alarm history.
The BLVD fuse and LLVD fuse are both called load fuse.
Disconnect the fuse before replacing it. Otherwise, arc sparks may be generated, and this may cause
bodily injury.
After replacing the PMU, reset parameters by referring to the TP48300/A-N07A3 Quick Installation
Guide.
When replacing the monitoring board, take ESD measures such as wearing an ESD wrist wrap.
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6 Troubleshooting Components
Troubleshooting Components
AC SPD
Observe the indication window on the surge protection module. If the indication window
turns red, the surge protection module is damaged. In this case, replace the surge protection
module. If the indication window remains green, the SPD runs properly.
Fuse
Check whether the input voltage is the same as the output voltage. If they are different, the
fuse is damaged.
Circuit Breaker
The circuit breaker fault is usually caused by overcurrent or short circuits. Circuit breaker
faults are caused by overcurrent or short circuits. To check whether a circuit break is faulty,
perform the following steps:
Step 1 Switch the circuit breaker to the ON position.
Step 2 Measure the resistance at the two ends of the circuit breaker using a multimeter. If the
resistance is infinity, the circuit breaker is damaged.
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6 Troubleshooting Components
DC Contactor
Table 6-1 DC contactor description
Position
Type
Check Method
LLVD route
BLVD route
Battery route
(battery fuse
or circuit
breaker route)
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6 Troubleshooting Components
PSU
The PSU is damaged if either of the following conditions is not met:
The Run indicator of the PSU is steady on and the Fault indicator is off when the PSU
does not communicate with the PMU and the input AC voltage is around 220 V. The
PSU outputs power normally.
The PMU can perform control on the charge mode (boost charge or floating charge) and
current for the PSU when the PSU communications cable is properly connected and the
PSU communicates with the PMU normally.
PMU
If any of the following occurs, the PMU is faulty:
The PMU breaks down or fails to start, or its LCD or keyboard fails.
The PMU does not generate an alarm when a fault occurs in the system.
The PMU generates an alarm (false alarm) when the system runs properly.
The PMU fails to control or monitor all the modules when these modules run properly
and communications cables are connected properly.
AC Detection Board
To check whether an AC detection board (the PW31ACDA is used as an example) is faulty,
perform the following steps:
Step 1 Remove the power subrack cover plate and protection cover plate of the PW31ACDA using a
Phillips screwdriver.
Step 2 Turn the multimeter to the AC range. Measure the phase A AC input of the J1 port (pins 1 and
4) on the PW31ACDA. Remove the cable from the J2 port (pins 1 and 5 from the right), wrap
the connector using ESD tape, and measure the small AC signal sent from the J2 port to the
monitoring backplane. According to the following formula, when the phase A AC input
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6 Troubleshooting Components
voltage on the J1 port is 220 V, the phase A small AC signal must be about 280 mV. If the
small AC signal is inexact, the AC detection board is faulty.
Phase small A AC signal = Phase A AC input x 510/400 K
Turn the multimeter to the diode range to check whether a short circuit occurs between
the two pins at the J4 port. You can remove the DC surge protection board for easy
measurement.
2.
3.
4.
Loosen the screws on the DC surge protection board and remove the DC surge protection
board.
Step 3 If the DC surge protection board needs to be repaired, locate the fault further.Check whether
fuses F1, F2, and F3 are blown. If F1 is blown, check whether short circuits occur on the RV1
varistor or RV2 varistor. If either varistor is short-circuited, the varistor fails. If F2 is blown,
check whether the RV3 varistor or RV4 varistor is short-circuited. If F3 is blown, check
whether the RV5 varistor or RV6 varistor is short-circuited. Replace faulty components and
ensure that all faults are rectified.
----End
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Insert a metal wire into the 1PIN in the middle and the 1PIN on the side respectively and
route the metal wires out to check whether the voltage is normal.
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6 Troubleshooting Components
2.
Take care to avoid that the two metal wires are short circuited or that they are in contact
with the shell. If there is no voltage output at the J2 port, pull out the CPMU01 and
remove the backplane.
3.
Check whether the printed circuit board (PCB) copper sheet on the two sides of the
backplane is burnt or bulges occur inside the PCB.
----End
Step 1 Measure the two polarities of the diode using the leads of a mulitimeter.
Step 2 Measure the two polarities of the diode again by changing the position of the leads.
Step 3 If the multimeter buzzes for both times, the diodes are damaged.Check the following diodes:
D6, D22 to D29, D33, D36, D43 to D51, and D55 to D62.
The varistor and the gas discharge tube on the backplane are abnormal.
Pull out the CPMU01 and remove the backplane. For details, see the corresponding
sections in this chapter.
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7 Parts Replacement
Parts Replacement
This chapter describes how to replace the main components of the TP48300/A-N07A3.
NOTE
Ensure that loads are supplied with power during the replacement. For example, keep the circuit
breakers for primary loads in the ON position, and avoid the situation where both storage battery
input and AC input are disconnected from the loads to be replaced.
Replacing a PSU
To replace a PSU, perform the following steps:
Step 1 Unscrew the PSU panel by using a flat-head screwdriver.
Step 2 Gently pull the handle of the PSU outwards, and then remove the PSU from the subrack, as
shown in Figure 7-1.
Figure 7-1 Removing a PSU
Step 3 Insert a new PSU into the corresponding subrack. Then, loosen the screws on the handle and
pull out the handle.
Step 4 Slide the PSU into the subrack along the guide rail. Then lock the handle.
Step 5 Tighten the screws on the handle, as shown in Figure 7-2.
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7 Parts Replacement
----End
Replacing the AC Surge Protection ModuleTo replace the AC surge protection module, perform
the following steps:
Step 1 Remove the AC surge protection module.
Step 2 Insert a new AC surge protection module.
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7 Parts Replacement
----End
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7 Parts Replacement
To replace the monitoring signal transfer board, perform the following steps:
Step 1 Remove the PMU.
Step 2 Remove the power subrack cover plate using a Phillips screwdriver.
Step 3 Label the cables on the monitoring signal transfer board and remove the cables.
Step 4 Remove the screws on the monitoring signal transfer board using a Phillips screwdriver and
remove the monitoring signal transfer board.
Step 5 Install a new monitoring signal transfer board and secure it.
Step 6 Reinstall the cables as original.
Step 7 Reinsert the PMU and tighten the screws.
Step 8 Reinstall the power subrack plate and tighten the screws.
----End
Replacing a Fuse
To replace a fuse, perform the following steps:
Step 1 Disconnect the fuse loop.
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7 Parts Replacement
Step 2 Remove the damaged fuse using a fuse extracting unit, as shown in Figure 7-7.Removing a
fuse
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7 Parts Replacement
Step 4 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver again
to install a new circuit breaker to the correct position. Then push the contact plate upwards
using the screwdriver.
Step 5 Use a Phillips screwdriver to install the cables or copper bars as they were installed.
Step 6 Switch the circuit breaker to ON position and connect power supply of the circuit breaker, as
shown in Figure 7-11.
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7 Parts Replacement
----End
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A Appendix
Appendix
Figure A-1 shows the menu hierarchy (to the secondary level) on the LCD screen.
Figure A-1 Menu hierarchy (to the secondary level) on the LCD screen
Second
Menu
Third Menu
Forth Menu
Fifth
Menu
Default Value
Status
Rectifiers
Rectifiers ID
ID
Load
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A Appendix
Main
Menu
Second
Menu
Active alarm
Third Menu
Critical Alarm
Forth Menu
Fifth
Menu
Default Value
Current
Current limit
Status
Output power
Rated
efficiency
Input power
Input current
Rated current
Inner
temperature
Major Alarm
Mainten
anace
Settings
History
alarm
Battery test
result
Version
display
Generator
status
Generator 1/2
Management
mode
Start
Rectifier ID
System
settings
Address
Text
RS232
9600
Communication
mode
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Baud
Date
Time
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A Appendix
Main
Menu
Second
Menu
Third Menu
Forth Menu
Fifth
Menu
Default Value
Battery 2 shunt
No
Display
contrast
TP48300/A-N07
A3
System type
Alarm
settings
IP address
192.168.0.1
Subnet mask
255.255.254.0
Gateway
10.70.199.1
Server port
31220
Server IP
address 1
192.168.0.1
Server IP
address 2
192.168.0.2
Engineering
settings
Modify
Password
None
Initial
parameter
No
Rectifier
sleep
Yes
Rectifier
exchange
sleep
7days
Rectifier
Minimum
number ON
1pieces
Best
efficiency
point
70%
Fast charge
No
Alarm
Level
DI No.
Mode
Set DI name
Alarm level
Digital alarm
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TP48300/A-N07A3
Maintenance Guide
A Appendix
Main
Menu
Second
Menu
Third Menu
Forth Menu
Fifth
Menu
Default Value
Alarm control
Audible
alarm
Yes
Clear history
alarm
No
Alarm
Relate relay
Over voltage
280V
Under voltage
180V
State measure
Yes
Over voltage
58V
Under voltage
45V
Battery
selection
Battery string
Capacitor 1
400AH
Capacitor 2
Install date
2001-01-01
LLVD enable
Yes
BLVD
enable
Yes
LLVD
44V
BLVD
43V
Relay relate
AC settings
DC settings
Battery
settings
LVD settings
Charge
Battery test
Issue 04 (2013-05-07)
Float
53.5V
Boost
56.5V
Cycle BC
duration
60days
Current limit
0.10C10
Auto test
Auto
test
enable
Discharge test
Cycle
120days
Test end
voltage
1.9V
Duration
10hours
44
TP48300/A-N07A3
Maintenance Guide
A Appendix
Main
Menu
Second
Menu
Fifth
Menu
Default Value
Test
delay
14days
Test end
voltage
45V
Duration
60minutes
Temp
compensation
basis
Batt1
Temperature
compensation
80mV/
BHTD
enable
No
BHTD
temperature
53
Low
temperature
alarm
High
temperature
alarm
50
Upper limit
80
Lower limit
-20
Upper limit
80
Lower limit
-20
High alarm
50
Low alarm
Generator
enable
No
Output power
12.5kW
Discharge
depth
30%
Temperature
OFF enable
Yes
Start
temperature
45
Third Menu
Forth Menu
Short test
Temperature co
efficiency
Ambient
settings
Generator
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45
TP48300/A-N07A3
Maintenance Guide
A Appendix
Main
Menu
Second
Menu
Air-condition
Issue 04 (2013-05-07)
Third Menu
Forth Menu
Fifth
Menu
Default Value
OFF
temperature
29
Type
Single-phase
Power
1.0 kW
46
TP48300/A-N07A3
Maintenance Guide
A
AC
alternating current
ASIC
B
BLVD
D
DC
direct current
E
EMS
ESD
electrostatic discharge
F
FOA
L
LCD
LLVD
LSI
large-scale integrated
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47
TP48300/A-N07A3
Maintenance Guide
NC
normally closed
NO
normally open
P
PCB
PMI
PMU
PSU
S
SELV
SNMP
SPD
T
TNV
U
UIM
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