Ring Girder (Japan-1)

Design of Ring Girder (Simply Supported) ( Bureau of Reclamation Method -ref : Japannese text )
Project : Interstate Raw Water Transfer

Part of works : 3000 mm FID x 45 m Span Pipeline Stream Crossing
Page 1/26
March 18, 2015
'file:///var/www/apps/conversion/tmp/scratch_1/263856095.xls'#$Japan
1. Pipe Data
Pipe shell outer dia.
Pipe shell internal dia.
Pipe shell mean dia.
Pipe shell mean radius
Pipe FID
Pipe shell thick
Concrete lining
Operating pressure
(OD)
(ID)
(Dm)
(rm)
(FID)
(t)
(tc)
(P)
=
=
=
=
=
=
=
=
3110
3060
3085
1542.5
3000
25.0
30.0
100.0
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(m)
EJ
EJ
0.981
(N/mm2) =
(q) =
(s) =
(c) =
(l) =
9.81
(kN/m3)
77.0
(kN/m3)
23.0
48.00
(kN/m3)
(m)
Vertical Loading :
Weight of pipe shell
Weight of water
Weight of lining
Live load
Others dead load
Pipe weight when full
Pipe dead weight when empty
=
=
=
=
=
(Wv) =
(Wv') =
18.66
69.34
6.57
0.5
0.0
95.07
25.22
(kN/m)
(kN/m)
(kN/m)
(kN/m)
(kN/m)
(kN/m)
(kN/m)
Horizontal Loading :
Wind load
Others
Total horizontal load
=
=
(Wh) =
2.25
0.0
2.3
(kN/m)
(kN/m)
(kN/m)
=
(Q) =
(Qs) =
0.50
2281.6
605.40
(Qs = Factor x L x Wv)

(kN)
(kN)
242295
(mm2)
48 m
Simply supported
10.0
(Bars)
2. Loading and Reactions

Density of water
Density of steel
Density of concrete lining
Span bet. ring girder support
Support reaction factor

Reaction at support (full)
Reaction at support (empty)
3. Stress in Pipe Shell
(i) Pipe Section Properties and Allowable Stress

Sectional area
(A) =
Moment of inertial
(Ip) = 2.883E+11 (mm4)
Section modulus
Radius of gyration
(Z) = 1.854E+08 (mm3)

(r) =
1090.7
(mm)
Modulus of elasticity
Poisson ratio
Grade of steel
(E) =
(v) =
=
Min yield strength

Allowable bending stress
(Ys) =
345
(N/mm2)
(fbc / fbt) =
172.5
(N/mm2)
fac =
172.5
(N/mm2)
(a) Pc
187.4
(N/mm2)
(b) Ys / 2
172.5
(N/mm )
115
(N/mm2)
Allowable axial stress

The minimum of :
Allowable shear stress
2.10E+05 (N/mm2)
0.30
50
For l/r =
44.01
(as per BS 449)
Page 2/26
(i) Ring Stress Due to Internal Pressure

t = P. ri / t
= #VALUE!
Ring stress
60.04
(N/mm2)
(< 172.5, ok)
(ii) Critical Buckling Load When Pipe is Empty

Critical buckling load
Pk = 2E / (1-v2) . (t / Do)2
= #VALUE!
=
0.24
(N/mm2)
(iii) Vertical Bending Stress at Mid-Span

Bending Moment at mid-span
(Mmid) =
Bending stress
27379.5
(f) =
(kNm)
147.7
(N/mm2)
648.0
(kNm)
(< 172.5, ok)
(iv) Horizontal Bending Stress at Mid-Span

Bending Moment at mid-span
(Mmid) =
Bending stress
(f) =
3.5
(N/mm2)
(< 172.5, ok)
(v) Axial Stress Due to Longitudinal Thrust Force

(a) Thrust due to friction of between bearing pad and support
Thrust Force
P1 = R
=
Friction coefficient
0.15
Support reaction
R =
2281.6
(kN)
P1 =
342.2
(kN)
(b) Thrust due to friction of the expansion joint
Thrust Force
P2 = F' . . Do
F' =
6.9
(N/mm)
Do =
3110.0
(mm)
P2 =
67.1
(kN)
(c) Thrust due to internal pressure acting on the pipe end circumference at the expansion joint
Thrust Force
P3 = P . . Dm . t
P =
0.981
(N/mm2)
Dm =
3085
(mm)
t =
25.0
(mm)
P3 =
237.7
(kN)
P = P1 + P2 + P3
=
647.0
(kN)
p =
P/A
Total axial force

Axial stress
2.67
(N/mm2)
(vi) Rim Bending Stress Due to Internal Pressure (see ring girder data)
Rim bending stress
pr
Ar =
Bo =
t =
ri
=
pr =
1.82 (Ar - Bo . t) . P. ri
Ar
31089
643.5
25.0
1530.0
52.7
t
(mm )
(mm)
(mm)
(mm)
2
(N/mm2)
Page 3/26
(vii) Stress Combination

(a) At ring girder support :
c = p =
2.7
(N/mm2)
bc = pr =
52.7
(N/mm2)
Axial stress
Bending stress
Combined stress : c / fac + bc / fbc
=
=
#VALUE!
0.32
(< 1.0, ok)
(b) At mid span :

c = p =
Axial stress
bc =
Bending stress
Combined stress : c / fac + bc / fbc
=
=
2.7
(N/mm2)
147.7
(N/mm2)
#VALUE!
0.87
(< 1.0, ok)
(c) Combined max horizontal and vertical bending stress

h =
Max horizontal bending stress
3.50
v =
Max vertical bending stress
(viii) Check Shear

Max shear
Max shear stress
147.69
(N/mm2)
(N/mm2)
T = (h2 + v2)1/2
= #VALUE!
=
147.74
(N/mm2)
(< 172.5, ok)
Max Q =
2281.6
(kN)
= 2 MaxQ / A
=
18.83
(N/mm2)
(< 115.0, ok)
4. Check Deflection
Free End Condition :
dmax
L / dmax
Fixed End Condition :
dmax
L / dmax
= 5/384 . WL4/EI
= #VALUE!
=
108.5
(mm)
=
442
(> 350, ok)
4
= 1/384 . WTL /EI
= #VALUE!
=
21.7
(mm)
=
2211
(> 350, ok)
5. Check Longitudinal Thermal Expansion

Coefficient of thermal expansion
Change in temperature
Change in length
T =
L = . T . L =
1.20E-05
25
14.4
per degrees C
C
(mm)
o
Page 4/26
6. Ring Girder Data
pipe shell (flange)

R
0.78(rm . t)1/2
b' =312
rm
t =25.0
Centroidal
radius, R
Bo = 643.5
i = 90.9
NA
d = 300.0
H
o = 234.1
t1 =25
Gap
Q/4
Ring stiffener (web)

Section Y-Y
Q/4
No. of ring stiffener

Ring stiffener plate thickness
Depth of ring stiffener plate
t1 + 2 x 0.78(rm . t)1/2
c/c spacing of ring stiffeners
Equivalent flange width
=
(t1) =
(d) =
2
25.0
300.0
(mm)
(mm)
=
331.3
(mm)
(b') =
312.2
(mm)
(<= 331.3, ok)
(Bo) = 1 x b' + t1 + 2 x 0.78(rm . t)1/2
=
643.5
(mm)
(Gap) =
250.0
(mm)
(H) =
2105
(mm)
#VALUE!
Gap between ring and base

Height of pipe above base
Ring Girder Section Properties
Member
Nos.
Thick
Depth /
Area, Ar
2
1
(mm)
25.0
25.0
width (mm)
300.0
643.5
(mm )
15000
16089
31089
(mm)
175.0
12.5
187.5

Flange (pipe shell)
Summation
Dist of NA from int. pipe wall

Dist of NA from outer ring
(i) =
(o) =
Moment of inertial of girder
(Ir) = 3.183E+08 (mm4)
Internal section modulus
(Zi) = 3.502E+06 (mm3)
External section modulus

Centroidal radius of girder
Eccentricity of reaction from R
(Zo) = 1.360E+06 (mm3)

(R) =
1620.9
(mm)
(X) =
84.1
(mm)
Allowable stress
Poisson ratio
(fa2) =
v=
90.9
234.1
172.50
0.30
Ar . Y
Ar . Y2
(mm )
(mm )
2.63E+06 4.59E+08
2.01E+05 2.51E+06
2.83E+06 4.62E+08
3
I combined
(mm4)
1.1250E+08
8.3795E+05
1.1334E+08
(mm)
(mm)
#VALUE!
(N/mm )
2
7. Stress in Ring Girder (Pipe Full Conditions)

(i) Tension, T
Due to vert load
Due to horiz load
T1 = Q (K1 + BK2)
T2 = +nQ {0.0796 - 0.318 (rm / R + H /4R)}
= - nQ {0.0796 - 0.318 (rm / R + H /4R)}
Where n
Q
rm
R
H
= (Wh / Wv) =
=
2281.6
=
1543
=
1621
=
2105
0.024
(kN)
(mm)
(mm)
(mm)
[90o(+), 90o(-)]
[270o(+), 270o(-)]
K1
K2
T1/Q
T2/nQ
T (kN)
90 (-)
-0.25
-0.25
-0.5474
-599.96
90 (+)
+0.25
+0.25
-0.5474
540.85
270 (-)
+0.25
+0.25
0.5474
599.96
270 (+)
-0.25
-0.25
0.5474
-540.85
(ii) Moment, M
Due to vert load
Due to horiz load
K3
K4
90 (-)
90 (+)
Page 5/26
270 (+)
270 (-)
M1 = Q (RK3 + XK4)
M2 = + nQ (0.0796R - 0.25H)
[90o(+)]
= + nQ (0.0796R + 0.25H)
[90o(-)]
= - nQ (0.0796R + 0.25H)
[270o(-)]
= - nQ (0.0796R - 0.25H)
X=
84.1
(mm)
[270o(+)]
M1/XQ
M2/nQ
M (kNm)
0.25
0.25
-0.3972
26.52
-0.25
-0.25
0.6553
-12.58
270 (-)
-0.25
-0.25
-0.6553
-83.35
270 (+)
0.25
0.25
0.3972
69.42
90 (-)
90 (+)
(iii) N (Tension Due To Internal Pressure)

N = P. ri {b + 1.56(1-v2)(rm . t)1/2}
b = b' + t1
=
337.2
(mm)
N = #VALUE!
=
925
(kN)
(iv) Stress Calculation
b = b' + t1
= T / Ar + M / Z + N / Ar
Ar =
31089
(mm2)
Zi =
3.502E+06
(mm3)
Zo =
1.360E+06
(mm3)
Inner fibre (circumference)

M
N
I
Remarks
Outer fibre (circumference)

Remarks
M
N
O
90o (-)
-19.3
7.6
29.7
18.0
(ok)
-19.3
19.5
29.7
29.9
(ok)
90 (+)
17.4
-3.6
29.7
43.5
(ok)
17.4
-9.3
29.7
37.9
(ok)
270 (-)
19.3
-23.8
29.7
25.2
(ok)
19.3
-61.3
29.7
-12.3
(ok)
270 (+)
-17.4
19.8
29.7
32.2
(ok)
-17.4
51.1
29.7
63.4
(ok)
*Tension = +ve
(v) Combined Stress

At the supports, ( = 90o)
g = combined stress
1 = circumferential stress
2 = longitudinal stress
= shear stress
2
2
2 1/2
= (1 + 2 - 1.2 + 3 )
=
43.5
(N/mm2) (inner fibre stress)
= pr + p = #VALUE!
=
-55.4
(N/mm2)
18.83
(N/mm )
(compression)
g = #VALUE!
=
91.87
(N/mm2)
(< 172.5, ok)
Page 6/26
8. Design of Support
Section Properties of Support
Library
Section
Self Wt.
No.
13
-
Name
254 x 89
2 nos b/b
Provide 2 pairs of
Gap betrween [ =
(Kg/m)
35.74
71.48
Depth D
Width B
rxx
ryy
Ixx
Iyy
Sect. A
Cy
(mm)
254
254
(mm)
88.9
88.9
(cm)
9.89
9.89
(cm)
2.58
24.59
(cm4)
4445
8890
(cm4)
302
54884.5
(cm2)
45.4
90.8
(cm)
23.2
-
254 x 89 [ back to back as support as shown.

25.0
mm
Axial load per shoe
P =
=
fc =
Axial stress
Height of support
Effective length
Max slenderness ratio
#VALUE!
570.4
(kN)
#VALUE!
25.0
=
H=
l=2xH =
l/r =
62.8
2105
4210
42.57
(N/mm2)
(mm)
(mm)
(l/rxx)
137.7
(N/mm2)
2 x 254 x 89 channel
(> 62.8, ok)
9. Design of Sole Plate

650
67.5
148
550
Dimension of sole plate

The greater overhang
The smaller overhang
Concrete grade
Allowable bearing pressure
Bearing pressure
Allowable plate bending stress
Required plate thickness
Provided plate with thickness
Length
Width
A
B
=
=
=
=
650
550
148
67.5
(mm)
(mm)
(mm)
(mm)
fcu =
30.00
(N/mm2)
fbear =
5.4
(N/mm2)
w=
3.19
(N/mm2)
Pbct =
t =
=
=
10. SUMMARY
Ring Stiffener Plate
2 nos. 300 x 25 thick ring at 312.2 c/c spacing
Support
254 x 89 c-channel back to back
Sole plate
650 x 550 x 30 thick MS plate
Thermal Expansion
Estimated change in length, L= 14.4 mm
185
(N/mm )
#VALUE!
32.8
(mm)
30
(mm)
2
(<= 5.4, ok)
Design of Ring Girder (ref: Bureau of Reclamation)

Project : Sample Calculation
Part of works : For compairing with LAL calculation
March 18, 2015
'file:///var/www/apps/conversion/tmp/scratch_1/263856095.xls'#$awwa1
Pipe Data
Pipe FID
Pipe shell thick
Concrete lining
Operating pressure
(OD)
(ID)
(D)
(r)
(FID)
(t)
(tc)
(h)
=
=
=
=
=
=
=
=
1950
1925
1937.5
968.75
1875
12.5
25.0
60.0
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(m) =
10.00
(kN/m3)
77.0
(kN/m3)

(q) =
(s) =
(c) =
(L) =
23.0
25.00
(kN/m3)
(m)
Weight of pipe shell + lining

Weight of pipe
Weight of water
Weight of lining
Total pipe weight (full)
Reaction at support
(w) =
=
=
=
(WT) =
=
(Q) =
1.53
5.86
27.61
3.43
36.90
0.50
461.3
(kN/m2)
(kN/m)
(kN/m)
(kN/m)
(kN/m)
(Q = Factor x L x WT)
6.00
(Bars)
Support Reaction, Q
Density of steel
(kN)
a
pipe shell
R
C
tf
CG
d
Q/2
tw
Q/2
Ring Girder Data

Thickness of web / ring
Thickness of flange
Depth of web / ring
(tw) =
(tf) =
(d) =
9.0
9.0
200.0
(mm)
(mm)
(mm)
1.56(r.t)1/2 + tw
Contact width
=
(C) =
180.7
150.0
(mm)
Cross sectional area

CG of ring girder
Centroidal axis radius
Moment of inertia
Eccentricity fr. Q/2 = 0.04R
Centroidal
radius, R
Density of water
(Ar)
(CG)
(R)
(I)
(Gap)
(H)
(a)
(<= 180.7, ok)
=
3150
(mm )
=
64.21
(mm)
=
1039.2
(mm)
= 1.4433E+07
=
250.0
(mm)
=
1425
(mm)
#VALUE!
=
41.6
(mm, a = 0.04R, if located at center of ring stiffener = 44.8 mm)
2
Stress In Pipe Shell

Allowable stress in pipe shell
fa1 =
132.50
(N/mm2)
fr = D (w + qh) / 2t
Maximum ring stress
Moment at support
Moment at mid span
At mid span :
Maximum bending stress
#VALUE!
46.62
(N/mm2)
=
=
0.0
2883.0
(kNm)
(kNm)
fmid = M / Z
Moment of inertial
Ip =
3.57E+10 (mm4)
Section modulus
Z=
3.66E+07 (mm3)
fmid =
78.73
(N/mm2)
(< 132.5,ok)
At ring girder support :

Maximum longitudinal stress
Moment Coefficient
Maximun rim-bending stress

(due to internal pressure)
fL = L2/4t (2w/D + q/2) x Moment Coeff

=
fL =
=
fbo =
0.00
(N/mm2)
1.82 (Ar - C.t)
p.r
Ar + 1.56t (r.t)
pr / t = #VALUE!
fbo
Combined longitudinal stress

(at ring girder support)
0.00
(Simply supported single span)
#VALUE!
0.5
=
=
46.50
20.38
(N/mm2)
#VALUE!
(N/mm2)
f = fL + fbo
=
#VALUE!
20.38
(N/mm2)
fa2 =
132.50
(N/mm2)
Maximum bending moment
M = 0.01QR
= #VALUE!
=
4.794
(kNm)
f1 = My / I
(< 132.5,ok)
Stress In Ring Girder
y1 =
y2 =
=
y=
f1 =
=
Max ring stress due to shear
48.1
(N/mm2)
f2 = Q / (4Ar)
=
Ring stress due to radial force
64.21
(mm)
#VALUE!
144.79
(mm)
144.79
(mm)
#VALUE!
36.6
(N/mm2)
f3 = (P.r / Ar) x{(C + 1.56(r.t)0.5) x [ (Ar - Ct)/(Ar + 1.56t (r.t)0.5)]}

P.r / Ar =
=
#VALUE!
0.185
C + 1.56(r.t)0.5 =
=
#VALUE!
321.7
Ar - Ct =
=
#VALUE!
1275.0
Ar + 1.56*(r.t)0.5 =
=
f3 =
#VALUE!
5295.8
#VALUE!
14.29
(N/mm2)
f = f1 + f2 + f3
Total maximum stress
=
=
#VALUE!
98.99
(N/mm2)
(< 132.5,ok)
Check Deflection
E =
2.00E+05 N/mm2
Moment inertia of pipe
I = 3.5704E+10
mm4

Maximum deflection
dmax
= 5/384 . WL4/EI
= #VALUE!
=
26.3
(mm)
L / dmax =
951
(> 360, ok)

4
= 1/384 . WTL /EI
= #VALUE!
=
5.3
(mm)
L / dmax =
4756
(> 360, ok)
Maximum deflection
dmax
Check Longitudinal Thermal Expansion

=
Change in length
T =
L = . T . L =
1.20E-05
20
6
per degrees C
C
(mm)
o
Design of Support
Section Properties
Library
Section
No.
6
-
Name
178 x 76
2 nos b/b
Self Wt.
Depth D
Width B
rxx
ryy
Ixx
Iyy
Sect. A
Cy
(Kg/m)
20.84
41.68
(mm)
177.8
177.8
(mm)
76.2
76.2
(cm)
7.10
7.10
(cm)
2.25
8.99
(cm )
1338
2676
(cm )
134
4304.0
(cm )
26.6
53.2
(cm)
8.26
-
Provide pair nos. of 178 x 76 [ back to back as support as shown.

Gap betrween [ =
9.0
mm
Axial load per shoe
Axial stress
Height of support
Effective length
P =
=
fc =
#VALUE!
230.6
(kN)
#VALUE!
=
H=
l=2xH =
l/r =
43.4
1425
2850
31.69
(N/mm2)
(mm)
(mm)
(l/rxx)
142.2
(N/mm2)
9.0
(> 43.4, ok)
Design of Sole Plate

400
119.3
111.1
400

Concrete grade
Bearing pressure
Length
Width
A
B
=
=
=
=
400
400
119.3
111.1
(mm)
(mm)
(mm)
(mm)
fcu =
30.00
(N/mm2)
fbear =
5.4
(N/mm2)
w=
2.88
(N/mm2)
Pbct =
t =
=
=
SUMMARY
200 x 9 thick ring plate
Support
Sole plate
Thermal Expansion
Estimated change in length, L= 6 mm
185
(N/mm2)
#VALUE!
22.8
(mm)
25
(mm)
(< 5.4, ok)
Design of Ring Girder (ref: AWWA M11)

Project : Sample Calculation
Part of works : For compairing with LAL calculation
March 18, 2015
'file:///var/www/apps/conversion/tmp/scratch_1/263856095.xls'#$awwa1a
Pipe Data
Pipe FID
Pipe shell thick
Concrete lining
Operating pressure
(OD)
(ID)
(D)
(r)
(FID)
(t)
(tc)
(h)
=
=
=
=
=
=
=
=
1950
1925
1937.5
968.75
1875
12.5
25.0
60.0
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(m) =
10.00
(kN/m3)
77.0
(kN/m3)

(q) =
(s) =
(c) =
(L) =
23.0
25.00
(kN/m3)
(m)

Weight of pipe
Weight of water
Weight of lining
Reaction at support
(w) =
=
=
=
(WT) =
=
(Q) =
1.53
5.86
27.61
3.43
36.90
0.50
461.3
(kN/m2)
(kN/m)
(kN/m)
(kN/m)
(kN/m)
6.00
(Bars)
Support Reaction, Q
Density of steel
(kN)
a
pipe shell
R
C
tf
0
d
Q/2
Centroidal
radius, R
Density of water
CG
tw
Q/2
Ring Girder Data

Thickness of web / ring
Thickness of flange
Depth of web / ring
(tw) =
(tf) =
(d) =
9.0
12.5
200.0
(mm)
(mm)
(mm)
1.56(r.t)1/2 + tw
Contact width
=
(C) =
180.7
180.7
(mm)

CG of ring girder
Centroidal axis radius
(Ar) = 4058.33081 (mm2)

(CG) =
53.38
(mm)
(R) =
1015.9
(mm)
Moment of inertia
Eccentricity fr. Q/2 = 0.04R
(I)
(Gap)
(H)
(a)
= 1.7337E+07
(mm4)
=
250.0
(mm)
=
1425
(mm)
#VALUE!
=
40.6
(mm, a = 0.04R, if located at center of ring stiffener = 59.1 mm)

Maximum ring stress
fa1 =
(N/mm2)
fr = D (w + qh) / 2t
=
Moment at support
Moment at mid span
At mid span :
132.50
#VALUE!
46.62
(N/mm2)
=
=
0.0
2883.0
(kNm)
(kNm)
fmid = M / Z
Moment of inertial
Ip =
3.57E+10 (mm4)
Section modulus
Z=
3.66E+07 (mm3)
fmid =
78.73
(N/mm2)
(< 132.5,ok)

Moment Coefficient


=
fL =
=
fbo =
0.00
(N/mm2)
1.82 (Ar - C.t)
p.r
Ar + 1.56t (r.t)
pr / t = #VALUE!
fbo

0.00
#VALUE!
0.5
=
=
46.50
24.55
(N/mm2)
#VALUE!
(N/mm2)
f = fL + fbo
=
#VALUE!
24.55
(N/mm2)
fa2 =
132.50
(N/mm2)
M = 0.01QR
= #VALUE!
=
4.686
(kNm)
f1 = My / I
y1 =
y2 =
=
y=
f1 =
=
53.38
(mm)
#VALUE!
159.12
(mm)
159.12
(mm)
#VALUE!
43.0
(N/mm2)
f2 = Q / (4Ar)
=
28.4
(N/mm2)
(< 132.5,ok)

P.r / Ar =
=
#VALUE!
0.143
C + 1.56(r.t)0.5 =
=
Ar - Ct =
=
#VALUE!
352.3
#VALUE!
1800.0
Ar + 1.56*(r.t)0.5 =
=
f3 =
#VALUE!
6204.2
#VALUE!
14.64
(N/mm2)
f = f1 + f2 + f3
=
=
#VALUE!
86.07
(N/mm2)
(< 132.5,ok)
Check Deflection
E =
2.00E+05 N/mm2
I = 3.5704E+10
mm4

Maximum deflection
dmax
= 5/384 . WL4/EI
= #VALUE!
=
26.3
(mm)
L / dmax =
951
(> 360, ok)

4
= 1/384 . WTL /EI
= #VALUE!
=
5.3
(mm)
L / dmax =
4756
(> 360, ok)
Maximum deflection
dmax

=
Change in length
T =
L = . T . L =
1.20E-05
20
6
per degrees C
C
(mm)
o
Design of Support
Section Properties
Library
Section
No.
6
-
Name
178 x 76
2 nos b/b
Self Wt.
Depth D
Width B
rxx
ryy
Ixx
Iyy
Sect. A
Cy
(Kg/m)
20.84
41.68
(mm)
177.8
177.8
(mm)
76.2
76.2
(cm)
7.10
7.10
(cm)
2.25
8.99
(cm )
1338
2676
(cm )
134
4304.0
(cm )
26.6
53.2
(cm)
8.26
-

Gap betrween [ =
9.0
mm
Axial load per shoe
Axial stress
Height of support
Effective length
P =
=
fc =
=
H=
l=2xH =
l/r =
#VALUE!
230.6
(kN)
#VALUE!
43.4
1425
2850
31.69
(N/mm2)
(mm)
(mm)
(l/rxx)
9.0
142.2
(N/mm2)
=
=
=
=
400
400
119.3
111.1
(mm)
(mm)
(mm)
(mm)
fcu =
30.00
(N/mm2)
fbear =
5.4
(N/mm2)
w=
2.88
(N/mm2)
(> 43.4, ok)

400
119.3
111.1
400

Concrete grade
Bearing pressure
Length
Width
A
B
Pbct =
t =
=
=
SUMMARY
200 x 9 thick ring plate
Support
Sole plate
Thermal Expansion
Estimated change in length, L= 6 mm
185
(N/mm2)
#VALUE!
22.8
(mm)
25
(mm)
(< 5.4, ok)

Project :
Part of works :
March 18, 2015
'file:///var/www/apps/conversion/tmp/scratch_1/263856095.xls'#$AWWA2
Pipe Data
Pipe FID
Pipe shell thick
Concrete lining
Operating pressure
(OD)
(ID)
(D)
(r)
(FID)
(t)
(tc)
(h)
=
=
=
=
=
=
=
=
2606
2560
2583
1291.5
2500
23.0
30.0
100.0
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(m) =
9.81
(kN/m3)
10.00
(Bars)
Support Reaction, Q
Density of water
77.0
(kN/m3)

(q) =
(s) =
(c) =
(L) =
23.0
45.00
(kN/m3)
(m)

Weight of pipe
Weight of water
Weight of lining
Reaction at support
(w) =
=
=
=
(WT) =
=
(Q) =
2.45
14.37
48.15
5.48
68.01
0.50
1530.2
(kN/m2)
#VALUE!
(kN/m)
(kN/m)
(kN/m)
(kN/m)
(kN)
Density of steel
Centroidal
radius, R
pipe shell
R
C
tf
tw
o
b'
Q/2
Q/2
Ring Girder Data

Thickness of web
Thickness of flange
Depth of web
(tw) =
(tf) =
(d) =
20.0
23.0
300.0
(mm)
(mm)
(mm)
1.56(r.t)1/2 + tw
=
(b') =
288.9
250.0
(mm)
(mm)
Contact/ reinf. plate width

(C) =
(Gap) =
(H) =
538.9
250.0
1853
(mm)
(mm)
(mm)
Member
Nos.
Thick
Depth /
Area, Ar
2
1
(mm)
20.0
23.0
width (mm)
300.0
538.9
(mm )
12000
12394
24394
(mm)
173.0
11.5
184.5

Flange (pipe shell)
Summation
(<= 288.9, ok)

(< 538.9, ok)
(= b' + 1.56(r.t)1/2 + tw)
#VALUE!
Ar . Y
Ar . Y2
(mm )
(mm )
2.08E+06 3.59E+08
1.43E+05 1.64E+06
2.22E+06 3.61E+08
3
I combined
(mm4)
9.0000E+07
5.4637E+05
9.0546E+07
Dist of NA from pipe OD

(i) =
(o) =
90.9
232.1
(mm)
(mm)
(I) = 2.496E+08 (mm4)
(Zi) = 2.744E+06 (mm3)

Eccentricity of Q/2 from R
(Zo) = 1.075E+06 (mm3)

(R) =
1393.9
(mm)
(a) =
55.76
(mm, a = 0.04R, if located at center of stiffener ring = 82.1 mm)
(Ar) =
24394
(mm2)
fa1 =
172.50
(N/mm2)

Maximum ring stress
fr = D (w + qh) / 2t
=
Moment at support
Moment at mid span
At mid span :
#VALUE!
55.2
=
=
0.0
17215.1
(N/mm2)
(kNm)
(kNm)
fmid = M / Z
Moment of inertial
Ip = 1.557E+11 (mm4)
Section modulus
Z = 1.195E+08 (mm3)
fmid =
144.10
(N/mm2)
(< 172.5,ok)

Moment Coefficient

=
fL =
0.00
#VALUE!
0.00

fbo =
1.82 (Ar - C.t)
p.r
Ar + 1.56t (r.t)
pr / t = #VALUE!
fbo
=
=
=

(N/mm2)
0.5
55.09
(N/mm2)
#VALUE!
39.34
(N/mm2)
f = fL + fbo
=
#VALUE!
39.34
(N/mm2)
fa2 =
172.50
(N/mm2)
M = 0.01QR
= #VALUE!
=
21.33
(kNm)
f1 = My / I
Max y =
232.05
(mm)
f1 = #VALUE!
=
19.8
(N/mm2)
(< 172.5,ok)
f2 = Q / (4Ar)
=
15.7
(N/mm2)

P.r / Ar =
=
#VALUE!
0.052
C + 1.56(r.t)0.5 =
=
Ar - Ct =
=
#VALUE!
807.7
#VALUE!
12000.0
Ar + 1.56*t.(r.t)0.5 =
=
f3 =
#VALUE!
30577.8
#VALUE!
16.46
(N/mm2)
f = f1 + f2 + f3

(at the horizontal diameter)
=
=
#VALUE!
51.98
(N/mm2)
(< 172.5,ok)
Check Deflection
E =
2.00E+05 N/mm2
I = 1.557E+011 mm4

Maximum deflection
dmax
= 5/384 . WL4/EI
= #VALUE!
=
116.6
(mm)
L / dmax =
386
(> 360, ok)

Maximum deflection
4
= 1/384 . WTL /EI
= #VALUE!
=
23.3
(mm)
L / dmax =
1929
(> 360, ok)
dmax

=
Change in length
T =
L = . T . L =
1.20E-05
20
11
per degrees C
C
(mm)
o
Design of Support
Section Properties
Library
Section
No.
13
-
Name
254 x 89
2 nos b/b
Self Wt.
Depth D
Width B
rxx
ryy
Ixx
Iyy
Sect. A
Cy
(Kg/m)
35.74
71.48
(mm)
254
254
(mm)
88.9
88.9
(cm)
9.89
9.89
(cm)
2.58
24.34
(cm )
4445
8890
(cm )
302
53780.1
(cm )
45.4
90.8
(cm)
23.2
-

Gap betrween [ =
20.0
mm
Axial load per shoe
P =
=
fc =
Axial stress
Height of support
Effective length
#VALUE!
382.6
(kN)
#VALUE!
20.0
=
H=
l=2xH =
l/r =
42.1
1853
3706
37.47
(N/mm2)
(mm)
(mm)
(l/rxx)
140.0
(N/mm2)
(> 42.1, ok)

650
101.1
148
550

Concrete grade
Bearing pressure
Length
Width
A
B
=
=
=
=
650
550
148.0
101.1
(mm)
(mm)
(mm)
(mm)
fcu =
30.00
(N/mm2)
fbear =
5.4
(N/mm2)
w=
2.14
(N/mm2)
Pbct =
t =
=
=
SUMMARY
2 nos. 300 x 20 thick ring at 250 c/c spacing
Support
Sole plate
Thermal Expansion
185
(N/mm )
#VALUE!
25.9
(mm)
30
(mm)
2
(<= 5.4, ok)

Project :
Part of works :
March 18, 2015
'file:///var/www/apps/conversion/tmp/scratch_1/263856095.xls'#$AWWA2a
Pipe Data
Pipe FID
Pipe shell thick
Concrete lining
Operating pressure
(OD)
(ID)
(D)
(r)
(FID)
(t)
(tc)
(h)
=
=
=
=
=
=
=
=
2606
2560
2583
1291.5
2500
23.0
30.0
100.0
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(m) =
9.81
(kN/m3)
10.00
(Bars)
Support Reaction, Q
Density of water
77.0
(kN/m3)

(q) =
(s) =
(c) =
(L) =
23.0
45.00
(kN/m3)
(m)

Weight of pipe
Weight of water
Weight of lining
Reaction at support
(w) =
=
=
=
(WT) =
=
(Q) =
2.45
14.37
48.15
5.48
68.01
0.50
1530.2
(kN/m2)
#VALUE!
(kN/m)
(kN/m)
(kN/m)
(kN/m)
Density of steel
Centroidal
radius, R
(kN)
pipe shell
R
C
tf
tw
o
b'
Q/2
Q/2
Ring Girder Data

Thickness of web
Thickness of flange
Depth of web
(tw) =
(tf = t) =
(d) =
20.0
23.0
300.0
(mm)
(mm)
(mm)
=
(b') =
288.9
250.0
(mm)
(mm)
Contact/ reinf. plate width

(C) =
(Gap) =
(H) =
538.9
250.0
1853
(mm)
(mm)
(mm)
Member
Nos.
Thick
Depth /
Area, Ar
2
1
(mm)
20.0
23.0
width (mm)
300.0
538.9
(mm )
12000
12394
24394
(mm)
173.0
11.5
184.5
1.56(r.t)1/2 + tw

Flange (pipe shell)
Summation
(<= 288.9, ok)

(= b' + 1.56(r.t)1/2 + tw)
#VALUE!
Ar . Y
Ar . Y2
(mm )
(mm )
2.08E+06 3.59E+08
1.43E+05 1.64E+06
2.22E+06 3.61E+08
3
I combined
(mm4)
9.0000E+07
5.4637E+05
9.0546E+07
Dist of NA from pipe ID

(i) =
(o) =
90.9
232.1
(mm)
(mm)
(I) = 2.496E+08 (mm4)
(Zi) = 2.744E+06 (mm3)

Eccentricity of Q/2 from R
(Zo) = 1.075E+06 (mm3)

(R) =
1370.9
(mm)
(a) =
54.84
(mm, a = 0.04R, if located at center of stiffener ring = 82.1 mm)
(Ar) =
24394
(mm2)
fa1 =
172.50
(N/mm2)

Maximum ring stress
fr = D (w + qh) / 2t
=
Moment at support
Moment at mid span
At mid span :
#VALUE!
55.2
=
=
0.0
17215.1
(N/mm2)
(kNm)
(kNm)
fmid = M / Z
Moment of inertial
Ip = 1.557E+11 (mm4)
Section modulus
Z = 1.195E+08 (mm3)
fmid =
144.10
(N/mm2)
(< 172.5,ok)

Moment Coefficient

=
fL =
0.00
#VALUE!
0.00

fbo =
pr / t =
fbo
=
=
=

(N/mm2)
1.82 (Ar - C.t)
p.r
Ar + 1.56t (r.t)
#VALUE!
0.5
55.09
(N/mm2)
#VALUE!
39.34
(N/mm2)
f = fL + fbo
=
#VALUE!
39.34
(N/mm2)
fa2 =
172.50
(N/mm2)
M = 0.01QR
= #VALUE!
=
20.98
(kNm)
f1 = My / I
Max y =
f1 =
=
232.05
(mm)
#VALUE!
19.5
f2 = Q / (4Ar)
(N/mm2)
(< 172.5,ok)
=
15.7
(N/mm2)
f3 = (P.r / Ar) x{(C + 1.56(r.t)0.5) x [ (Ar - C.t)/(Ar + 1.56t (r.t)0.5)]}

P.r / Ar =
=
#VALUE!
0.052
C + 1.56(r.t)0.5 =
=
Ar - Ct =
=
#VALUE!
807.7
#VALUE!
12000.0
Ar + 1.56*t.(r.t)0.5 =
=
f3 =
#VALUE!
30577.8
#VALUE!
16.46
(N/mm2)
f = f1 + f2 + f 3

(at the horizontal diameter)
=
=
#VALUE!
51.65
(N/mm2)
(< 172.5,ok)
Check Deflection
E =
2.00E+05 N/mm2
I = 1.557E+011 mm4

Maximum deflection
dmax
= 5/384 . WL4/EI
= #VALUE!
=
116.6
(mm)
L / dmax =
386
(> 360, ok)

Maximum deflection
dmax
= 1/384 . WL4/EI
= #VALUE!
=
23.3
(mm)
L / dmax =
1929
(> 360, ok)

=
Change in length
T =
L = . T . L =
1.20E-05
20
11
per degrees C
C
(mm)
o
Design of Support
Section Properties
Library
Section
No.
13
-
Name
254 x 89
2 nos b/b
Self Wt.
Depth D
Width B
rxx
ryy
Ixx
Iyy
Sect. A
Cy
(Kg/m)
35.74
71.48
(mm)
254
254
(mm)
88.9
88.9
(cm)
9.89
9.89
(cm)
2.58
24.34
(cm4)
4445
8890
(cm4)
302
53780.1
(cm2)
45.4
90.8
(cm)
23.2
-

Gap betrween [ =
20.0
mm
Axial load per shoe
Axial stress
Height of support
Effective length
P =
=
fc =
=
H=
l=2xH =
l/r =
#VALUE!
382.6
(kN)
#VALUE!
42.1
1853
3706
37.47
(N/mm2)
(mm)
(mm)
(l/rxx)
20.0
140.0
(N/mm2)
(> 42.1, ok)

650
101.1
148
550

Concrete grade
Bearing pressure
Length
Width
A
B
=
=
=
=
650
550
148.0
101.1
(mm)
(mm)
(mm)
(mm)
fcu =
30.00
(N/mm2)
fbear =
5.4
(N/mm2)
w=
2.14
(N/mm2)
Pbct =
t =
=
=
SUMMARY
2 nos. 300 x 20 thick ring at 250 c/c spacing
Support
Sole plate
Thermal Expansion
185
(N/mm2)
#VALUE!
25.9
(mm)
30
(mm)
(<= 5.4, ok)
Table 3.69 : Coefficient(Japan referance)
K1
K2
K3
0
(0.238732)
0.318310
0.011267
15
(0.241384)
0.307464
0.008618
30
(0.248415)
0.275664
0.001585
45
(0.257198)
0.225079
(0.007198)
60
(0.263704)
0.159155
(0.013704)
75
(0.263023)
0.082385
(0.013023)
-90
(0.250000)
0
0
90
0.250000
0
0
105
0.263023
(0.082385)
0.013023
120
0.263704
(0.159155)
0.013704
135
0.257198
(0.225079)
0.007198
150
0.248415
(0.275664)
(0.001585)
165
0.241384
(0.307464)
(0.008618)
180
0.238732
(0.318310)
(0.011267)
K4
(0.068310)
K5
0
K6
0
(0.057464)
0.019651
0.082385
(0.025665)
0.032380
0.159155
0.024921
0.032117
0.225079
0.090845
0.014417
0.275664
0.167616
(0.022945)
0.307463
0.250000
(0.079577)
0.318310
(0.250000)
(0.079577)
0.318310
(0.167616)
(0.022945)
0.307463
(0.090845)
0.014417
0.275664
(0.024921)
0.032117
0.225079
0.025665
0.032380
0.159155
0.057464
0.019651
0.082385
0.068310
C-Channel Section Library

1
Library
Referance
No.
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Nominal
Size
Mass
Per
Metre
mm
432 x 102
381 x 102
305 x 102
305 x 89
254 x 89
254 x 76
229 x 89
229 x 76
203 x 89
203 x 76
178 x 89
178 x 76
152 x 89
152 x 76
127 x 64
102 x 51
76 x 38
kg
65.54
55.10
46.18
41.69
35.74
28.29
32.76
26.06
29.78
23.82
26.81
20.84
23.84
17.88
14.90
10.42
6.70
Depth
of
Section
Width
of
Section
I xx
I yy
rxx
D
431.8
381
304.8
304.8
254
254
228.6
228.6
203.2
203.2
177.8
177.8
152.4
152.4
127
101.6
76.2
B
101.6
101.6
101.6
88.9
88.9
76.2
88.9
76.2
88.9
76.2
88.9
76.2
88.9
76.2
63.5
50.8
38.1
21370
14870
8208
7078
4445
3355
3383
2615
2492
1955
1753
1338
1168
852
482
207
74.3
627
579
499
326
302
162
285
159
265
152
241
134
216
114
67.2
29.0
10.7
16.0
14.6
11.8
11.5
9.89
9.67
9.01
8.87
8.11
8.02
7.17
7.10
6.20
6.11
5.04
3.95
2.95
ryy
2.74
2.87
2.91
2.47
2.58
2.12
2.16
2.19
2.64
2.24
2.66
2.25
2.66
2.23
1.88
1.48
1.12
10
Z xx
990
781
539
464
350
264
296
229
245
192
197
151
153
112
76.0
40.8
19.5
11
Z yy
79.9
75.7
66.5
48.6
46.7
28.1
44.8
28.3
42.4
27.7
39.3
24.8
35.8
21.0
15.2
8.14
4.09
12
13
Plastic
Modulus
Axis
Axis
x-x
y-y
cm3
1205
931
638
559
414
316
348
271
287
226
230
176
178
130
89.4
48.7
23.5
cm3
153
144
128
92.9
89.6
53.9
86.3
54.5
81.7
53.5
75.4
48.1
68.3
41.2
29.3
15.7
7.78
14
15
16
17
18
x-sect
Area
0.875
0.895
0.899
0.887
0.906
0.886
0.912
0.901
0.916
0.911
0.915
0.911
0.909
0.901
0.909
0.900
0.908
24.5
22.6
18.8
20.3
17.0
21.2
15.5
18.7
14.0
16.5
12.6
15.3
11.2
14.4
11.7
10.8
9.06
0.216
0.153
0.0842
0.0552
0.0347
0.0194
0.0263
0.0151
0.0192
0.0112
0.0134
0.00765
0.00882
0.00486
0.00188
0.000512
0.000101
61.5
46.4
35.9
28.1
23.2
12.3
20.6
11.6
18.1
10.6
15.3
8.26
12.7
6.05
5.00
2.58
1.26
83.4
70.1
58.9
53.3
45.4
35.9
41.6
33.2
37.9
30.4
34.1
26.6
30.4
22.8
19.0
13.3
8.56
17
Cy
2.31
2.51
2.65
2.18
2.42
1.85
2.53
2
2.65
2.14
2.76
2.2
2.87
2.21
1.94
1.51
1.19

Ring Girder (Japan-1)

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Ring Girder (Japan-1)

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Design of Ring Girder (Simply Supported) ( Bureau of Reclamation Method -ref : Japannese text )

Project : Interstate Raw Water Transfer

(Qs = Factor x L x Wv)

2. Loading and Reactions

Support reaction factor

(i) Pipe Section Properties and Allowable Stress

(Ip) = 2.883E+11 (mm4)

(Z) = 1.854E+08 (mm3)

Min yield strength

Allowable axial stress

Allowable shear stress

(as per BS 449)

(i) Ring Stress Due to Internal Pressure

(< 172.5, ok)

(ii) Critical Buckling Load When Pipe is Empty

(iii) Vertical Bending Stress at Mid-Span

(< 172.5, ok)

(iv) Horizontal Bending Stress at Mid-Span

(< 172.5, ok)

(v) Axial Stress Due to Longitudinal Thrust Force

Total axial force

(vii) Stress Combination

Combined stress : c / fac + bc / fbc

(b) At mid span :

(c) Combined max horizontal and vertical bending stress

Max vertical bending stress

(viii) Check Shear

(< 172.5, ok)

(< 115.0, ok)

5. Check Longitudinal Thermal Expansion

6. Ring Girder Data

pipe shell (flange)

Ring stiffener (web)

No. of ring stiffener

Gap between ring and base

Ring stiffener (web)

Dist of NA from int. pipe wall

Moment of inertial of girder

(Ir) = 3.183E+08 (mm4)

Internal section modulus

(Zi) = 3.502E+06 (mm3)

External section modulus

(Zo) = 1.360E+06 (mm3)

7. Stress in Ring Girder (Pipe Full Conditions)

(iii) N (Tension Due To Internal Pressure)

Inner fibre (circumference)

Outer fibre (circumference)

(v) Combined Stress

(< 172.5, ok)

254 x 89 [ back to back as support as shown.

Axial load per shoe

Allowable axial stress

(> 62.8, ok)

9. Design of Sole Plate

Dimension of sole plate

(<= 5.4, ok)

Design of Ring Girder (ref: Bureau of Reclamation)

March 18, 2015

Density of concrete lining

Weight of pipe shell + lining

Ring Girder Data

Cross sectional area

(<= 180.7, ok)

Stress In Pipe Shell