Air Dryer Manual

GB
Operating Instruction
O081850E00F GB
DE
01.2010
Klte-Drucklufttrockner
Compressed Air-Dryer
BOREAS Variopulse
ASV 4 PA - ASV 15 PA
ASV 4 PW - ASV 15 PW
Type Code
Series
BOREAS
Type Code
Model
Version
air-cooled
ASV 04 PA
ASV 05 PA
ASV 06 PA
818A
819A
820A
L081850E00F
L081950E00F
L082050E00F
Version
water-cooled
ASV 07 PW
ASV 09 PW
ASV 11 PW
821W
822W
823W
L082150E00F
L082250E00F
L082350E00F
ASV 13 PW
ASV 15 PW
824W
825W
L082450E00F
L082550E00F
ASV 04 PW
ASV 05 PW
ASV 06 PW
818W
819W
820W
L081850E00F5000
L081950E00F5000
L082050E00F5000
ASV 07 PA
ASV 09 PA
ASV 11 PA
821A
822A
823A
L082150E00F6000
L082250E00F6000
L082350E00F6000
ASV 13 PA
ASV 15 PA
824A
825A
L082450E00F6000
L082550E00F6000
Version
air-cooled
Type no.
Material no.
Translation of the original instructions!
Novus Technik Pte. Ltd.

Tel: +65 6838 5139
Fax: +65 6491 6501
Email: novus@novus.com.sg
391B Orchard Road ,

#23-01 Ngee Ann City Tower B ,
Singapore 238 874
01.2010
O081850E00F
Table of contents
Type Code
Part 1 Important user infor
mation
1.1
1.2
1.2
1.3
General Notes
Legal requirements for the user
Safety regulations
Handling with refrigerant
Page 2
4
..5
6
7
All safety notes in this operating instruction which may cause harm to personnel or
equipment, when ignored, are marked by the following symbols:
General danger symbol
Electrical danger symbol
1.4
1.5
First aid First aid at refrigerant accident

Disposal
8
8
Part 2
Installation
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Transportation
Requirements on the place of installation
Installation (Mounting)
Compressed air connection
Electric Connection
Connection condensate drain
Connection cooling water
9
9
9
11
11
11
12
Part 3
Description
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
Designation
Purpose
Unit layout
Nominal power of CA-dryer
Symbols
Principle of operation
Mode of operation
Electronic regulator
Condensate draining
13
13
13
14
15
16
16
16
18
Part 4
Operation
4.1
4.2
4.3
4.4
4.5
4.6
Commissioning
Starting
Operation
Stopping
Change of factory setting
19
19
19
19
20
21
Part 5
Maintenance
5.1
5.2
Maintenance
Trouble shooting
22
24
Appendix
Device specific supplementary

sheets
O081850000E GB
Table of constancy
Technical data
Code overview electronic regulator
Spare parts lists
Declaration EC-conformity
Wiring diagram
P&I diagram
Annex declaration EC-conformity
Short Operating Instruction
30
01.2010
Part 1
1.1
Important User Information

General notes
This refrigerating compressed air-dryer (referred to below

as CA-dryer) is a machine in the sense of EC-machine
directives.
The Company does not accept responsibility if safety
regulations are not met during handling, operation, maintenance and repair, even though these are not strictly
stated in these operating instructions.
We recommend the notice of these operating instructions
verified by the operating personnel in writing (personnel
file).
We recommend translation of these operating instruction
into native language of foreign workers.
The usability and the life cycle of the compressed air-dryer
as well as the avoidance of premature repairs depends
on proper operation, maintenance, care and competent
repair under consideration of these operating instructions.
Hints to Figures and locations are in brackets, e.g.
(Fig. 5/2).
Due to our position as suppliers of components we do not
always know the final usage and total range of products
applications.
Our products are consequently customized to the standards, and after an analysis of our risk evaluation, our
products are accurate in the sense of product liability.
Therefore, we request the user of our components / units,
to ensure in his own interest, to inform us about the application of our products in order to initiate additional
safety measures, if necessary.
01.2010
O081850000E GB
Part 1
1.2

Legal requirements for

the user
1.2.1

Classification
PED 97/23 EC
Due to classification into category 2 acc. to EC-Pressure

Equipment directive, the CA-Dryer are systems to be
monitored.
1.2.2

Check of working ma-

terials
Before starting the CA-Dryer, the user has to check the

working materials and record this accordingly.
1.2.3
Periodical checks
The user of the CA-Dryer has to find out the test periods
of the complete unit and the unit parts on base of a safety
related technical evaluation.
1.2.4

Instruction
EN 378-1
The user has to provide the instructions for the operators

as well as their information of the used working media. A
yearly instruction is mandatory.
1.2.5

Short Operating In -
struction
EN 378-2
A form Short Operating Instruction is included in the

Operating Instruction and must only be completed by
the user and positioned next to the machine
1.2.6

Documentation
EN 378-4.3.1
The user is committed to create a unit record of the refrigerating plant when using more than 3 Kg refrigerant
1.2.7

Maintenance
EN 13 313
Maintanance hast to be provided by qualified personnel

only.
O081850000E GB
01.2010
Part 1
1.3

Safety regulations
Attention!
The operator has to observe the national working-, operating- and safety regulations. Also existing internal factory
regulations must be met.
Maintenance and repair work must only be carried out by
specially trained personnel and, if necessary, under supervision of a person qualified for this work.
Protective or safety devices must not be removed, modified or readjusted.
During operation of the CA-dryer none of the protective
of safety devices must be removed, modified or readjusted temporarily or permanently.
Use proper tools for maintenance and repair work only.
Use original spare parts only.
All maintenance and repair works must only be executed
at stopped machine, disconnected power supply and
pulled mains plug. Ensure that the CA-dryer cannot be
switched on by mistake.
Prior to dismounting a part under pressure disconnect
the CA-dryer from all pressure sources and depressurize
the CA-dryer.
Do not use inflammable solvents for cleaning.
Keep the environment absolutely clean during maintenance and repair works. Keep free of dirt by covering
the parts and free openings with clean cloth, paper or
adhesive tape.
Never weld at the pressure vessel or modify it in any
way.
Ensure that no tools, loose parts or similar are left in the
system.
The CA-Dryer must not be used as deposit station.
The casing of the CA-Dryer must not be stepped on.
Attention!
The form Short Operating Instruction included with the
CA-Dryer must be completed by the user by means of the
name plate or technical data sheet and positioned next to
the machine for general information purposes.
01.2010
O081850000E GB
Part 1
1.4


Handling with
refrigerant
Personal protective equipment

At refrigerant escapes or at works with possible refrigerant escapes, protective glasses and gloves must be
used.
Avoid contact of liquid refrigerants with your skin (frostbite).
Do not inhale refrigerant vapours.
To avoid higher concentrations, all work rooms must be
ventilated very well. The opening of windows and doors
may not be sufficient, so an exhausting system must be
used directly at the supply point or near the floor.
Do not smoke, because fire might decompose the refrigerant. The resulting substances are toxic and must not be
inhaled.
Do not have refrigerants escaped during filling or repair
work. Cover with tape.
Leave the room immediately and only enter after the
room has been sufficiently ventilated when refrigerant
concentrations (e.g. pipe line leakages) appear suddenly.
Execute welding and soldering works on refrigerating
systems in well ventilated rooms only. Refrigerants will
be decomposed in flames as well as in electrical arcs.
The resulting decomposition products are toxic.
Before welding and soldering at refrigerating systems,
the refrigerant must be removed.
A stinking smell points to decomposition of refrigerant
due to overheating:
- leave room immediately
- ventilate room very well.
If not available the safety data sheet with further information of the refrigerant used in this CA-Dryer can be
requested from the manufacturer.
O081850000E GB
01.2010
Part 1
1.5

1.5.1
First aid at refrigerant

accident
General notes:
1.5.2
After inhaling:
Bring casualty into the fresh air, keep him warm, and let
him relax.
At breathlessness: Oxygene therapie
At apnoea: Resuscitation
Mouth-to-nose resuscitation, mouth-to-mouth resuscitation or with equipment.
Medical treatment necessary
1.5.3
After skin contact:
At skin contact, clean with water and soap immediately.

After contact with the fluid, undercooled skin areas must
be cooled with warm (not hot) water.
1.5.4
After eye contact:
Flush well opened eye with running water for at least 10

minutes.
Contact doctor.
1.5.5
Notes for the doctor:
Inform doctor about the used refrigerant.

After inhalation, deep breathing of a corticoid emulsive
dosing aerosol (e.g. Ventolair) as soon as possible.
Prohobition of using adrenergic drugs.
Prophylactic pulmonary edema after inhalation of decomposition products / fire gases
1.6
Disposal
When disposing of used devices, pay attention to oil

and refrigerant in the hermetically sealed refrigerating
circuit of the CA-dryers. Therefore, before dismounting,
these operation media must be disposed by a special
company.
Immediately bring casualty into the fresh air or into a well

ventilated room.
Assistants must pay attention to self-protection!
Take off contaminated clothes.
Never leave the casualty unattended!
CALL THE DOCTOR and inform him that accident has
been caused by refrigerants, as to be read on the
name plate!
The used materials are listed on the recycling label inside

the CA-dryer.
Attention!
Do not dispose waste oil into the environment. Do not mix
with household rubbish and do not burn in unauthorized
plants.
The escape of refrigerant into the atmosphere must be prevented by appropriate measures!
01.2010
O081850000E GB
Part 2
Installation
2.1
Transportation
Transportation has to be carried out in the normal working

position of the CA-dryer.
The CA-dryer may be transported with a fork lift truck or
stacker lift truck.
The CA-dryer can be transported for a short time in an inclined position of up to 45 .
2.2

Requirements on
the place of installation
At the site of installation, the CA-dryer can be installed

without anchorage or special foundation at the location
desired.
Fixing possibilities at the ground plates are available and
can be used if necessary.
Attention!
To avoid corrosion on components of the CA-dryer the compressed and ambient air must be free of aggressive parts.
The CA-dryers are provided for inside mounting.
Deviating conditions require the consultation of the manufacturer.
The CA-dryer is designed for an ambient temperature of
25 C.
To prevent the condensate from freezing the room temperature must not drop below +2 C.
Attention!
At different ambient conditions pay attention to the layout
data!
2.3

Installation
(mounting)
O081850000E GB
The CA-Dryer has to be installed with free access to all

operating and display elements as well as the condensate
drains (Fig.1).
01.2010
Part 2
Installation
2.3.1
Version air cooled
Fig. 1:

Installation of the
CA-dryer (air-cooled)
The cooling air for the refrigerant condenser will be sucked

in at the front panel (Fig. 1). This area must be kept free and
not be obstructed.
If necessary, the cooling air may be led to the CA-dryer from
outside through wall openings.
The cooling air outlet is positioned at the top of the unit
(Fig. 1). Ensure a free air outlet and do not obstruct the outlet
of the cooling air.
If the CA-dryer is connected to an exhaust trunk, an additional fan must be installed, depending on the dimensions
of the trunk. The control of the fan must be provided by the
CA-dryer.
Outlet
cooling air
CA-outlet
Inlet
cooling air
CA-inlet
min. 800 mm
For special service works, the access at rear side of CA-dryer

is necessary.
01.2010
10
O081450000E GB
Part 2
2.4

Installation
Compressed air connection
The connection must be executed acc. to marking at the

CA-dryer (Fig. 1).
Attention!
Before mounting the CA-dryer, welding residual, rust or
other pollution must be removed from the pipelines to be
connected. If pollution cannot be excluded, proper filter
system must be installed
The compressed air pipes must be installed stress-free.
Expansion joints are recommended in case of vibrations and
pulsations.
For service purposes the installation of a bypass line is recommended (additional equipment).
Attention!
To exclude unallowed overpressures at the pressure side, the
user has to provide a corresponding safety at the inlet.
2.5
Electric connection
The CA-dryers are completely equipped and wired. They

merely have to be connected to a power supply. The CAdryers are to be protected by slow-blow fuses as defined in
the wiring diagram.
Voltage: acc. to name plate or wiring diagram resp.
The power supply is provided in the switch cabinet.
Attention!
The proper phasing as given in the wiring diagram must
absolutely be fulfilled!
At correct direction of fan rotation the cooling air is sucked
through the condenser!
2.6

Connection condensate drain
Fig. 2:
Condensate drain
O081850000E GB
The CA-dryers are equipped with 2 condensate drain systems. Both condensate drain connections must be connected to the separation device.
11
Feed pipe from electromagnetic condensate drain
Merged condensate
drain
01.2010
Part 2
Installation
Attention!
Route outflow so that persons or objects will not be struck
by condensate (condensate escapes under operating pressure)!
Fig. 3: Connection condensate

drain
A minimum operation pressure of 2 bar is required for safe

operation. The condensate drain pipe (Fig. 3.2) may be
fixed to the wall with a pitch of maximum 5 m. Thereby the
minimum operation pressure increases for 0,1 bar per meter.
The collecting pipe (Fig. 3/3) should be laid throughout its
whole length at least as the cross-section of the condensate
outlet.
to treatment
1
3
2
The CA-dryer separates water as well as oil from the compressed air. The water/oil mixture must not be led into the
sewage. Water and oil must be separated by suitable separators (additional equipment).
2.7

Connection cooling
water (Fig. 4/8, 4/9)
A minimum cooling water differential pressure of 2 bar is

required. The cooling water pressure must not exceed 10
bar.
Attention!
It is essential to adhere to the limit values regarding cooling
water quality described in the appendix. In case of deviating
conditions please contact the manufacturer.
This note applies for all machines with stainless steel plate
condensers.
2.8

01.2010
Adjustment cooling
water regulator
The adjustment must be done by our service or trained

specialists!
Pay attention to local specifications regarding cooling water
temperature and cooling water pressure, CA-Dryer load as
well as summer and winter operation.
12
O081850000E GB
Part 3
Description
3.1
Designation

3.2
Refrigerating compressed air-dryer (CA-dryer).

Version see type code (see 2)
Intended use:
The CA-Dryer is used for drying compressed air only.
3.3
Unit Layout
Following components of the CA-dryer are accessible from

outside (Fig. 4).
Fig. 4:
Complete system
3
7
8
9
5
1
2
3
4
5
6
7
8
9
O081850000E GB
Compressed-air inlet
Compressed-air outlet
Cooling air outlet
Switch cabinet with power supply (Fig. 5)
Service entries
Cooling air inlet
Condensate outlet
Cooling water outlet (water-cooled version)
Cooling water inlet (water-cooled version)
13
01.2010
Part 3
3.3.1

Fig. 5
Description
Switch cabinet
Switch cabinet
3
2
1
2
3
4
5
3.4

01.2010
Nominal power of
CA-dryer
Main switch
Operation switch
Display
Data input key
Condensate draining key
The nominal power of the CA-dryer mentioned in the technical data is related to a working pressure of 7 bar, a compressed air inlet temperature of 35 C as well as an ambient
temperature of 25 C acc. to DIN ISO 7183.
Lower working pressure, higher compressed air inlet temperature and/or higher ambient temperatures overload
the compressor which causes to an increased pressure dew
point and the compressor can be stopped by internal safety
devices.
At an essentially modified operation mode as mentioned,
contact the deliverer of the CA-dryer for support.
14
O081850000E GB
Part 3
Description
3.5
Symbols
Fig. 6:

Symbols
general
Operation switch off
Compressed air inlet or cooling

water inlet resp.
Compressed air outlet or cooling
water outlet resp.
Condensate drain
3.5.1

indication - symbols
Fig. 7:

indication - symbols
1
2
3
4
5
9
68
10
11
Fig. 8:

12
operation symbols
1
O081850000E GB
15
1 Temperature in C
2 Temperature in F
3 Normal- or summer opera tion
4 Percentage energy saving
(total)
5 Time to next condensate
draining
6 Failure indication
7 Condensate drain
8 Condensate tank
9 Maintenance interval ex ceeded
10 Counter working hours
11 Operation indication chiller
12 Actual energy consumption
1 Data input key

2 Condensate drain key for
drain
01.2010
Part 3
Description
3.6

Principle of opera-
tion
3.7
Mode of operation
3.7.1
Compressed air side
The compressed air precooled in the aftercooler and saturated with moisture enters into the CA-dryer and is precooled in
the first cooling stage, the air-to-air heat exchanger without
additional energy. Cooling is carried out in counterflow to
the already cooled air heated during this process.
The cooling to the pressure dew point is performed in the
second cooling stage, the refrigerant-to-air heat exchanger
cooled by the refrigerant system installed. Subsequently,
the cooled compressed air is reheated in the air-to-air heat
exchanger as already described.
The pressure dew point temperature is indicated on the
switch cabinet (Fig. 5/3).
3.7.2
Refrigerant side
The refrigerant is injected into the refrigerant-to-air heat

exchanger where it evaporates, thereby cooling the compressed air. A capacity control system at the refrigerant
side controls the capacity required by the compressed air
to ensure a constant pressure dew point temperature in all
capacity ranges.
The refrigerant compressed by the motor compressor is
condensed within the condenser and is available for the
evaporation again.
3.7.3

Pressure dew point

control
The CA-dryer can be operated under partial load, caused

by lower compressed air flow or lower compressed air inlet
temperature, within the range of 0 to 100% capacity in continuous operation.
01.2010
The CA-dryer includes a cooling device to cool the compressed air. The absorption point is lowered causing condensate to fall out, which is removed by the condensate drain.
The higher the cooling temperature difference of the air, the
higher is the amount of condensate.
The lower the cooling temperature of air, the lower is the
moisture content.
The lower limit of air cooling results from the operating
principle of the CA-dryer based on the moisture separation
in liquid form. Thus, the freezing point of water, i.e. a temperature of 0 C, is the lower limit. For reliability reasons, a
practical setting is used, which lies above this theoretical
limit of 0 C.
16
O081850000E GB
Part 3
Description
3.8
Fig. 9:

normal display
example
The electronic regulator is especially developed for CAdryers. It operates on the basis of micro processors. Data as
cooling temperature, pressure within cooling circuit, cooling
medium temperature as well as dryer specific parameter
are processed by the electronic and therewith the actual
operational state of the unit is determined.
If enabled by the measuring data, the cooling capacity and
with it the energy consumption is adapted to the actual
power demand by triggering a solenoid valve or the refrigerant compressor. The refrigerant compressor is temporarily
stopped at low or zero-load. A continuous measuring of
the temperatures and pressures (multiple per second) and
the function of the aluminium-heat exchanger as cold store
enables the quick reaction on load changes without allowing dew point peaks to exceed the max. adjusted nominal
value.
1
2 Condensate level
(initial draining by control
through timer only)
4 graduation lines = conden sate will be drained shortly
2
3
1 Pressure dew point

(shown 3 Celsius)
3 682 working hours

4 Refrigeration compressor
working
5 Actual energy consumption
is 50%
3.8.1

Normal operation
(factory setting)
The electronic regulator control sets the pressure dew point

on max. 3 C.
3.8.2
Summer operation

on max. 7 C.
O081850000E GB
17
01.2010
Part 3
3.8.3
Description
Automatic operation

depending on the ambient temperature at the place of
installation, to keep a relative humidity below 40% at the
CA-dryer outlet.
Attention!
To enable this, it is necessary that the ambient temperatures
of the whole CA-network are not below the temperatures at
the place of installation of the CA-dryer.
3.8.4

Operation status Alarm / Failure
Corresponding to the set limit values, the monitoring system

of the electronic regulator triggers an alarm report at critical operation and at unallowed operation conditions (see
5.2.1).
3.9
Condensate draining
The condensate drain automatically drains the condensate. A

minimum pressure of 2 bar is required for safe operation.
3.9.1
Condensate drain
Once the container has filled with condensate, so that the

capacitive level sensor emits a signal, the internal solenoid
valve opens and the condensate is forced by the working
pressure into the discharge pipe.
The condensate drain electronic system ensures the closing of the outlet opening before any compressed air can
escape.
Fig. 10: Condensate drain

reports
1 Condensate drain is ready for operation (LED lights)

2 Manual draining (operate button for max. 30 sec.)
3 Failure, LED blinks (see 5.2.4.1.2)
3.9.2
01.2010
Pre-drain valve
At standstill or very small volume flow of the CA-dryer, a

solenoid valve avoids the collection of condensate in the
inlet pipe to the water separator.
Furthermore the solenoid valve controls the desludging of
the heat exchanger.
The solenoid valve is accessible after removing the right side
plate (Fig. 2/1, 4/5).
18
O081850000E GB
Part 4
4.1
Commissioning
Operation
After installation, the CA-dryer can be switched on with the
main switch (Fig. 5/1).
So the refrigerant compressor heating and the electronic
regulator is supplied with power.
Attention!
Before operating the operation switch (Fig. 5/2), a waiting
period of at least 6 hours is necessary, to enable a preheating
of the refrigeration compressor.
4.2
Starting
The CA-dryer is switched on via operation switch

(Fig. 5/2). After approx. 5 minutes the compressed air
admission is possible by connecting the compressed air
compressor.
Attention!
A period of 5 minutes must be kept between switching off
and switching on the CA-dryer to achieve a pressure compensation within the refrigeration system.
After some hours of operation under load, it should be controlled that condensate is generated and drained.
The CA-dryer is designed for continuous operation and may
remain switched on during periods of no load.
4.3
Operation
The temperature display at the switch cabinet (Fig. 5/3) indicates the pressure dew point reached by the CA-dryer.
During normal operation, the operation switch and lamp
Power (Fig. 10/1) of the condensate drain lights permanently .
4.4
Stopping
At standstill periods, the CA-dryer is switched off with the

operation switch, the main switch remains switched on.
For longer standstill periods or during services, the CA-dryer
is switched off with the main switch (Fig. 5/1).
Attention!
At restarting proceed as mentioned in item 4.1.
O081850000E GB
19
01.2010
Part 4
4.5

Operation
- operation
Following operation data can be recalled by operating the

data selector key ( ):
Fig. 11: Pressure dew point
- Pressure dew point

- Summer operation
Fig. 12: Percentage running

time of CA-dryer
- Percentage running time of CAdryer in relation to total running

time of the system
- Next condensate drain in 3 minutes
Fig. 14: Time
- Actual time
shown as example: 12:45
(internal use for failure and event
record).
Fig. 15: Date
- Actual date
shown as example: 8.03.2005
(internal use for failure and event
record).
01.2010
20
O081850000E GB
Part 4
4.6

Operation
Changing the factory
setting
1. Press data selector key ( )
for 5 seconds to change from
normal - into set mode
2. If necessary, press data selector key ( ) several times until
requested set mode appears
(P01 - P34)
3. Adjusting by condensate drain
key (
)
4. Press data selector key ( ) for
5 seconds to save changes and
to return into normal mode.
Fig. 16: Changing the factory

setting
4.6.1
Change modes
4.6.1.1 P01
4.6.1.2 P02
4.6.1.3 P03
4.6.1.4
4.6.1.5
4.6.1.6
4.6.1.7
4.6.1.8
P04, P05, P06

P07
P08 - P21
P22
P23, P33, P34
4.6.2
Time change
4.6.2.1 P40, P41

4.6.2.2 P42, P43, P44
O081850000E GB
Activation pressure dew point-summer set value

(factory setting: pressure dew point 7 C).
Activation automatic operation (see 3.8.3).
P03 = 1: external CA-dyer stopping activated
P03 = 0: external CA-dyer stopping deactivated
By service
Acknowledgement of maintenance interval (see 5.1.1).
Acknowledgement of failures (see 5.2.2).
Change C / F (see 4.6).
By service
1. Press data selector key and condensate drain key
(
) for 5 seconds simultaneously to change from
normal into set mode
2. If necessary, press data selector key ( ) several
times until requested set mode appears
(P40 - P44)
3. Adjusting by condensate drain key ( )
4. Press data selector key ( ) for 5 seconds to save
changes and to return into normal mode.
Hour, minute
Day, month, year
21
01.2010
Part 5
5.1
Maintenance
Maintenance
Attention!
Prior to any maintenance works all safety regulations for
electrical systems and units must be observed (See also
part 1).
Maintenance intervals highly depend on the mode of operation and the ambient conditions on site, the intervals below
are only to be understood as general recommendations.
5.1.1
Daily checks
Monitoring of all temperatures.

At proper temperatures it can be assumed, that all electricaland refrigeration components are working properly.
If the temperatures are seriously deviating up or down, a
malfunction can be assumed (see 5.2).
Check function of condensate drain.
a) Condensate drain initial draining:
Operating condensate drain key ( )
check, if water is drained.
b) Condensate drain main draining:
Operating key Test (Fig. 10/2) on condensate drain,
check, if water is drained.
When operated for longer time, the condensate drain
pulses all 2-3 seconds.
5.1.1.1 Version aircooled
Function check of the fans

At no function, see 5.2.5.4
Check condenser on pollution, if necessary clean
5.1.1.2 Version watercooled
Function check of cooling water regulator

At no function, see 5.2.5.4
Check condenser on pollution, if necessary clean
5.1.2

The checks must be recorded in a journal by the user. On

request, a journal can be provided by the service, see 1.2!
Check refrigeration
system for leakage
Attention!
Before working at a refrigeration unit, absolutely pay
attention to the information about how to handle
refrigerant (see 1.4)!
5.1.2.1 1/2 yearly check
01.2010
Leak tightness check at CA-Dryers with refrigerant filling

30 kg (filling amount see nameplate).
With this amount of filling, the maximum allowed leak rate
of 2 % must not be exceeded.
22
O081850000E GB
Part 5
Maintenance
5.1.2.2 Yearly check
Leak tightness check at CA-Dryers with refrigerant filling

30 kg (filling amount see nameplate).
With this amount of filling, the maximum allowed leak rate
of 2 % must not be exceeded.
5.1.2.3 Periodic checks at

pressure vessels
All CA-Dryers mentioned in this operating instruction, are

corresponding with the pressure vessel guideline category
II, fluid group 2 and have a maximum pressure of 16 bar.
Periodic checks must be done acc. to the determinations
of the user (see 1.2.3).
5.1.3 Electronic regulator

maintenance display

Fig. 17: Maintenance display
5.1.4

Maintenance symbol:
- maintenance interval (8000 h)
exceeded
Acknowledgement
maintenance interval
Fig. 18: Acknowledgement

maintenance interval
O081850000E GB
1. For acknowledgement press data

selector key ( ) within 5 minutes
after restart the CA-dryer for 5
seconds
2. Press data selector key ( )
several times until set mode P07
appears
3. Acknowledgement of the maintenance interval key with condensate drain key ( ) - the mainte nance symbol disappears ( )
4. For returning into display mode
press data selector key ( ) for 5
seconds
23
01.2010
Part 5
5.2
Maintenance
Trouble shooting
Fig. 19: Failure indication

general
5.2.1

Failure indication
failure indication
Fig. 20a: Electronic regulator

failure indication:

Set value
CA-dryer stopped
Display changes between set
value and failure indication
(example: refrigerant overpressure)
Fig. 20b: Electronic regulator

failure indication:

Failure
01.2010
24
O081850000E GB
Part 5
Maintenance
Cause
Remedy
5.2.1.1

5.2.1.2
C1-C3 Refrigerant
compressor not
running
CL Time invalid
5.2.1.3

5.2.1.4

5.2.1.5

5.2.1.6

5.2.1.7
EE External CA-
dryer stopping
EH Electronic
regulator EEPROM
EL Electronic
regulator defective
F1 Dewpoint temperature sensor defective
F2 - F6
5.2.1.8

5.2.1.9

5.2.1.10

5.2.1.11
FA Cooling medium
temperature sensor
defective
FC Condensation
temperature sensor
defective
FH Refrigerant over-
pressure
FE
5.2.1.12

5.2.1.13

5.2.1.14

5.2.1.15
5.2.1.16
FF Level sensor
defective
Fo Suction pressure
sensor defective
H1 Dewpoint too
high
L1 Dewpoint too low
Lr Lack of refrigerant
5.2.1.17 SH High pressure

protection
5.2.1.18 OL Overrun working

hour counter
O081850000E GB
Acknowledgement
Reduce load of CA-dryer.

Failure resets itself after 15-60 minutes,
if not contact service.
Reset time (see 4.6.2)
automatic
If failure occurs regularly, check EMC-load, if
necessary replace electronic regulator.
Hint on external stopping.
none
See 4.6.1.3
Change of parameter (see 4.6), if not possible:
Replace electronic regulator.
none
Restart of CA-dryer, if not possible: Replace
electronic regulator.
Check plug.
Replace sensor.
P08
Wrong parameters.
P09 - P013
Service: Check sensor.
Check plug.
Replace sensor.
P14
Check plug.
Replace sensor.
P15
See 5.2.5
P16
Wrong parameters
P17
Service: Check sensor.
Condensate draining provided via timer.
Service: Replace sensor.
P18
Service: Replace sensor.
P19
See 5.2.4
See 5.2.5.7
Service: Remove leakage,
Replace refrigerant filling.
P21
Reduce load of CA-dryer.
Check fans (A) and cooling water regulator
automatic
(W), clean condenser.
none
Not necessary, for information only.
25
01.2010
Part 5
5.2.2

Fig. 21:

Maintenance
Acknowledgement of
failures
Acknowledgement of
failures
1. For acknowledgement operate

data selector key ( ) for 5
seconds.
2. Operate data selector key ( )
once more until P02 appears.
3. Acknowledgement of failure
through condensate drain
key (
).
5.2.3 Function:
Cause
5.2.3.1 CA-dryer not running
5.2.4. Water in compressed

air system:
Cause
5.2.4.1 Main draining conden
sate drain faulty

(Fig. 2/2)
4. For returning into standard display

mode press data selector key ( )
for 5 seconds.
Remedy
- check and ensure power supply,
- if power supply is ok, call for service.
Remedy
Check sensor controlled condensate drain,
if necessary, dismount and clean.

Reports

5.2.4.1.1 No reports

(Fig. 22/1)
Check power supply.

Replace condensate drain if defective.
5.2.4.1.2 Failure report

(Fig. 22/2)
Indication by blinking LED.

Dismount and clean condensate drain.
5.2.4.1.3 No condensate
Open ball cock in condensate pipe.

Replace condensate drain if defective.
01.2010
26
O081850000E GB
Part 5
Maintenance
5.2.4.2 Initial draining conden

sate drain faulty

(Fig. 2/1)
Open ball cock in condensate pipe.

Press condensate drain key (Fig. 8/2)
Solenoid valve must be open (Fig. 2/1)
Replace solenoid valve if defective.
5.2.4.3

Temporary overload
of the CA-dryer due to
non-uniform compr.
air consumption
Reduce load, check whether CA-dryers capacity is properly

selected.
5.2.4.4

Overload due to high

volume flow, or to high
compressed air inlet
temperature
Reduce CA-consumption or increase CA-dryers capacity.

Install aftercooler behind the compressed air compressor or
check if already installed.
With installed bypass line

5.2.4.5 Bypass valve of bypass

line opened
5.2.4.6 Leaky bypass valve of

bypass line
O081850000E GB
Close bypass valve in the bypass line.

Seal or replace bypass valve in the bypass line.
27
01.2010
Part 5
5.2.5

Maintenance
Stopping CA-dryer
during operation:
- Stopping of CA-dryer by installed pressure limiter due

to overload.
(see 5.2.6)
Cause
Remedy
5.2.5.1 CA-volume flow too

high
Check whether CA-dryers capacity is properly selected,

increase CA-dryers capacity.
5.2.5.2 CA-inlet temperature

too high
Install aftercooler behind the compressed air compressor or

check if already installed.
5.2.5.3 Room temperature too

high
Ensure proper ventilation of CA-dryers location.
5.2.5.4 Defective fan or cooling

water regulator resp.

(water-cooled version)
Replace fan or cooling water regulator resp.,

call for service if necessary.
5.2.5.5 Condenser polluted
Clean condenser.
5.2.5.6 Operating pressure too

low
Increase operating pressure, check whether CA-dryers capacity is properly selected.
5.2.5.7 Icing of CA-dryer
Characteristics: - differential pressure at CA-side increases

- volume flow decreases
Disconnect unit and maintain compressed air flow. After
approx. half an hour, the differential pressure will return to
normal value. Restart the unit. If the heat exchanger ices up
again, call for service.
01.2010
28
O081850000E GB
Part 5
Maintenance
Cause
Remedy
5.2.6 Restarting the CA

dryer

(after 5.2.5)
Type 818, 819: Automatically after elimination of failure.

Type 820, 821: By operating reset switch at pressure limiter
(Fig. 23).
Type 822, 825: By operating reset switch at safety pressure
limiter (Fig. 24).
Fig. 23: Access pressure

limiter
Reset switch
pressure
limiter
Fig. 24: Access safety pressure

limiter
O081850000E GB
Reset switch
Safety pressure
limiter
29
01.2010
Table of Constancy for Water-cooled Plate Condensers

Ingredients of the
water:
Organic elements
Concentration
[mg/l]
Hydrogencarbonat
(HCO3-)
Material-No.:
1.4401
Copper
< 70
70 300
> 300
Sulphate (SO42-)
< 70
70 300
> 300
HCO3- / SO42-
> 1.0
< 1.0
Electric conductivity
< 10 S/cm
10 - 500 S/cm
> 500 S/cm
Ammonia (NH3)
<2
2 20
> 20
Chloride (Cl-) (max

60C)
< 300
> 300
Sulphide (SO3),
free chlorine gas (Cl2)
<1
15
>5
Iron (Fe), soluted
< 0.2
> 0.2
Free aggressive carbonic acid (CO2)
<5
5 20
> 20
Manganese (Mn),
soluted
< 0.1
> 0.1
Aluminium (Al), soluted
< 0.2
> 0.2
pH-value
<6
6.0 7.5
7.5 9.0
>9
Nitrate (NO3), soluted
< 100
> 100
Hydrogen sulphide
(H2S)
< 0.05
> 0.05
Glycol portion
< 20%
20 - 50 %
> 50 %
Total degree of hardness
4,0 - 8,5 dH
under normal conditions good constancy

risk of corrosion, especially when several substances with are present
not suitable
Note: The table provides an overview of the limit values for stainless steel 1.4401 (AISI 316) as
well as pure copper (99,9%) in water, under consideration of several chemical factors. Corrosion
is generated within a complex process together with a lot of different factors. These factors itself
may either intensify or weaken the influence on each other. Therefore the table shall only be understood as simplified presentation. Especially the amounts of concentration and limits must be
observed. If there is any doubt, please contact the manufacturer with an water analysis. Warranty
claims can only be requested, if the item in the above mentioned table under normal conditions
good constancy is fulfilled. This table is part of the offer and the commission.
01.2010
30
O081850000E GB
Cooling air required

Power consumption
Power consumption
Nominal current
Power supply
Allowable pressure (compressed air)
Allowable pressure (refrigerant)
Compressed air connections
Weight
Dimensions
2
3
4
5
6
7
8
9
10
11
Refrigerated Compressed Air Dryer
Type-No.:
818A/W - 825A/W
Technical Data Sheet:
25,0
1225
6,4
17,3
17,3
823W
25,0
55,6
823A
10500
175,00
20800
18,2
T 0818 5 0000 E GB
+70C
+ 2C
+50C
max.
min.
max.
+20C
+35C
25,0
Compressed air inlet temperature

Allowed ambient temperature
10
2
5,2
15,3
15,3
822W
+25C
20,0
4,0
12,6
12,6
821W
Cooling water demand, power consumption at cooling water inlet temperature
15,0
662
1"
+25C
15,0
15,0
646
2,9
10,4
10,4
820W
< 80
IP 20
1970
2225
1200
25,0
822A
8750
145,83
19200
16,2
0,9
45,3
400V 3N~
2 / 16
16 / 20
200
Power consumption at ambient temperature
2,5
6,7
6,7
2,0
6,50
6,5
23,0
39,1
821A
7000
116,67
19200
13,5
1 x UFM T 100
17,0
700
36,1
820A
5500
91,67
10400
10,8
+25C
+3C
819W
818W
Type-No.
G
m3/h
kW
A
bar
bar
kg
kg
150
690
1940
1200
1200
16,0
819A
4300
71,67
9600
7,1
0,4
22,2
16,0
681
22,23
818A
3500
58,33
9600
6,90
kg
dB (A)
IP
Type
mm
Type-No.
m3/h
m3/min
m3/h
kW
kW
A
50 Hz
bar
bar
DN DIN 2633
kg
Technical Data
Volume flow reffered to the suction status of the air compressor

at compressed air inlet temperature
operating pressure
ambient temperature
pressure dew point at CA-dryer outlet
total (at full-load)

max.
min.
R134A
height
width
depth
R134a
min./ max.
low pressure side, high pressure side

fan
Size of housing
Technical modifications are subject to change without notice!

Designation:
Pos. 16, 17:
Pos. 3, 4:
12
Refrigerant quantity
Sound pressure level (at a distance of 1 m)
13
Type of protection
14
Condensate drain
15
Version water cooled
Pos.
Cooling water connections
16
Cooling water capacity approx.
17
18
Power consumption
19
Nominal current
20
Cooling water pressure
21
Cooling water differential pressure
22
Refrigerant quantity
Weight
23
Specification:
Pos.1 :
Volume flow
Version air cooled

Pos.
GB
7 bar
1 bar
2030
3345
1200
250
1,4
30,0
1800
7,5
21,9
21,9
824W
34,0
2100
8,8
23,9
23,9
825W
Date:
01.01.2010
1 1/4"
34,0
76,5
825A
14250
237,50
23000
25,8
2 x UFM T 100
30,0
66,2
824A
12500
208,33
23000
23,8
GB
Parameterizing level
Code
Description
P01 Mode of operation: normal = 0; summer = 1
P02 Automatic dew point: off = 0; on = 1
P03 External failure system off: yes = 1; no = 0
P04 Reference value normal
P05 Reference value summer
P06 Tpd_H (failure limit: dew point too high)
P07 Release of maintenance display
P08 Release of failure: F1
P14 Release of failure: FA external sensor
P15 Release of failure: FC condensation sensor
P16 Release of failure: FH OP failure
P17 Release of failure: FE failure heat exchanger
P18 Release of failure: FF level sensor
P19 Release of failure: Fo pressure sensor
P20 Release of failure: EE external failure
P21 Release of failure: Lr lack of refrigerant
P22 Switching C = 1; F = 0
P23 Deactivation of level sensor
P24 Display actual value F1
P30 Display actual value Ta external sensor
P31 Display actual value Tc condensation sensor
P32 Display actual value To pressure sensor
P33 Display actual value Ti inlet sensor
P34 Relay test
P35 CAN address
Switching pressure transmitter AKS -1,0...+6bar = 6
P36
Switching pressure transmitter XSK -0,5...+7bar = 7
P37 Deactivation of Current sensor
P38 Setpoint Fe Failure
P39 High inlet temp. H2 failure system off: yes = 1; no = 0
Code overview electronic regulator

Value
Code
-FH
EH
H1
L1
F1
...
F6
FA
FC
Fo
Fi
FU
EE
C1
C2
C3
Co
H2
FE
Lr
SH
PC
EL
ON
OL
Failure list
Description
Failure-free
Refrigerant overpressure
Electronic failure
Dew point too high
Dew point too low
Sensor heat exchanger 1 temp.
Sensor heat exchanger 6 temp.
Sensor ambient temp.
Sensor condensation temp.
Sensor suction pressure def.
Sensor inlet temp.
Failure frequency converter
External failure
Failure compressor 1
CAN address collision
Inlet temp. too high
Malfunction of heat exchanger
Lack of refrigerant
Overpressure protection
Man. parameter changing
Electronic failure
System switched on
Overflow operating hours
Designation:
Refrigerated Compressed Air Dryer
Version
Value
List level
Code
Description
Failure and event list with date and time of day
Total counter
Parameter reset
P40 Time of day hour
P41 Time of day minute
P42 Date day
P43 Date month
P44 Date year
Type-No.:
814A/W - 817A/W
Technical Data Sheet:

T 0818 5 0000 E GB
1.3
Value
Date:
Page 2 of
24.11.2008
2
GB
Rev. 0
27.04.2009
Pos.
A000
B200
B300
B320
EC00
EV00
F100
G100
P100
PZAH
V100
V500
W100
W101
Spare Parts List

Typ 0818 - 0825
Designation
BASIC UNIT TYPE 0818
Refrigerant separator
Refrigerant collector
Oil Refrigerant R134a
Frequency converter
Heating cartridge compressor
Filter dryer
Inspection glass
Pressure transmitter
Pressure cut out HP
Refrigerant compressor
Thermic expansion valve
Heat exchanger
Insulation
Qty
1
1
1,5
1
1
1
1
1
1
1
2
2
2
Remarks
pcs
pcs
L
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
A081900000E
0114183000
0113946000
0114767000
0114323000
0101223000
0112586000
0104278000
0112746000
0106437000
0112588000
0112620000
L700044000
L200246000
A000
B200
B300
B320
EC00
EV00
F100
G100
P100
PZAH
V100
V500
W100
W101

Frequency converter
Filter dryer
Inspection glass
Pressure cut out HP
Heat exchanger
Insulation
Qty
1
1
1,5
1
1
1
1
1
1
1
2
2
2
pcs
pcs
L
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
A082000000E
0114263000
0113946000
0114767000
0114325000
101223000
0112586000
0104278000
0112746000
0106437000
0112591000
0112620000
L700044000
L200246000
A000
B200
B300
B320
EC00
EV00
F100
G100
P100
PZAH
V100
V500
W100
W101

Frequency converter
Filter dryer
Inspection glass
Pressure cut out HP
Heat exchanger
Insulation
Qty
1
1
1,5
1
1
1
1
1
1
1
2
2
2
pcs
pcs
L
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
A082100000E
L200167000
0113947000
0114324000
0101223000
0114227000
0112096000
0106320000
0112746000
0106437000
0112590000
0105356000
0112620000
L700044000
L200246000
A000
B200
B300
EC00
EV00
EV10
F100
G100
P100
PZAH
V100
V200
V500
W100
W101

Frequency converter
Heating tape compressor
Filter dryer
Inspection glass
Pressure cut out HP
Heat exchanger
Insulation
Qty
1
1
1
2
2
1
1
1
1
1
1
3
3
3
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
S 0818 5 00 00 E
1/7
Art. No
A0818000000
0114183000
0113946000
0114767000
0114323000
0101223000
0112586000
0104278000
0112746000
0106437000
0112588000
0112620000
L700044000
L200246000
Remarks
Remarks
Remarks
GB
Pos.
A000
B200
B300
EC00
EV00
EV10
F100
G100
P100
PZHH
V100
V200
V500
W100
W101
Spare Parts List

Typ 0818 - 0825
Designation
Frequency converter
Filter dryer
Inspection glass
Safety pressure cut out HP
Heat exchanger
Insulation
Qty
1
1
1
2
2
1
1
1
1
1
1
4
4
4
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
A082300000E
L200168000
0113847000
0114325000
0101223000
0114227000
0112096000
0106320000
0112746000
0100652000
0112591000
0111230000
0112620000
L700044000
L200246000
A000
B200
B300
EC00
EV00
EV10
F100
G100
P100
PZHH
V100
V200
V500
W100
W101

Frequency converter
Filter dryer
Inspection glass
Heat exchanger
Insulation
Qty
1
1
1
2
2
1
1
1
1
1
1
4
4
4
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
A082400000E
L200280000
0113875000
0114324000
0101223000
0114227000
0112587000
0111397000
0112746000
0100652000
0112590000
0111230000
0112620000
L700044000
L200246000
A000
B200
B300
EC00
EV00
EV10
F100
G100
P100
PZHH
V100
V200
V500
W100
W101

Frequency converter
Filter dryer
Inspection glass
Heat exchanger
Insulation
Qty
1
1
1
3
3
1
1
1
1
1
2
5
5
5
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
A082500000E
L200169000
0113875000
0114325000
0101223000
0114227000
0112587000
0111397000
0112746000
0100652000
0112591000
0111230000
0112620000
L700044000
L200246000
A000
B200
B300
EC00
EV00
EV10
F100
G100
P100
PZHH
V100
V200
V500
W100
W101

Frequency converter
Filter dryer
Inspection glass
Heat exchanger
Insulation
Qty
1
1
1
3
3
1
1
1
1
1
2
6
6
6
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
S 0818 5 00 00 E
2/7
Art. No
A082200000E
L200168000
0113847000
0114324000
0101223000
0114227000
0112096000
0106320000
0112746000
0100652000
0112590000
0111230000
0112620000
L700044000
L200246000
Rev. 1
27.04.2009
Remarks
Remarks
Remarks
Remarks
GB
Pos.
F000
B310
M200
M202
M203
PS00
W200
Spare Parts List

Typ 0818 - 0825
Designation
CONDENSER UNIT TYPE 0818A
Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Condenser air cooled
Qty
16
2
8
8
1
1
kg
pcs
pcs
pcs
pcs
pcs
F0819000000
0106265000
0112992000
0112622000
0106707000
0103087000
L700053000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
16
2
8
8
1
1
kg
pcs
pcs
pcs
pcs
pcs
F0820000000
0106265000
0112992000
112622000
0106707000
0103087000
L700059000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
19
2
8
8
1
1
kg
pcs
pcs
pcs
pcs
pcs
F08210000006000
0106265000
0112992000
0112622000
0106707000
0103087000
L700055000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
23
4
16
16
1
1
kg
pcs
pcs
pcs
pcs
pcs
F08220000006000
0106265000
0112992000
0112622000
0106707000
0103087000
L700056000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
25
4
16
16
1
1
kg
pcs
pcs
pcs
pcs
pcs
F08230000006000
0106265000
0112992000
0112622000
0106707000
0103087000
L700048000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
25
4
16
16
1
1
kg
pcs
pcs
pcs
pcs
pcs
F08240000006000
0106265000
0112992000
0112622000
0106707000
0103087000
L700057000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
40
9
36
36
1
1
kg
pcs
pcs
pcs
pcs
pcs
F08250000006000
0106265000
0112992000
0112622000
0106707000
0103087000
L700058000
F000
B310
M200
M202
M203
PS00
W200

Refrigerant R134a
Fan
Screw
Washer
Pressure switch
Qty
40
9
36
36
1
1
kg
pcs
pcs
pcs
pcs
pcs
S 0818 5 00 00 E
3/7
Art. No
F0818000000
0106265000
0112992000
0112622000
0106707000
0103087000
L700052000
Rev. 1
27.04.2009
Remarks
Remarks
Remarks
Remarks
Remarks
Remarks
Remarks
Remarks
GB
Rev. 1
27.04.2009
Pos.
F000
B310
V600
V960
V970
W300
Spare Parts List

Typ 0818 - 0825
Designation
Refrigerant R134a
Cooling water control
Ball valve cooling water drain
Shut-off valve refrigerant
Condenser water cooled
Qty
15
1
1
1
1
Remarks
kg
pcs
pcs
pcs
pcs
F08200000005000
0106265000
0112039000
0101866000
0112099000
0112660000
F000
B310
V600
V960
V970
W300
CONDENSER UNIT TYPE 0820W

Refrigerant R134a
Qty
15
1
1
1
1
kg
pcs
pcs
pcs
pcs
F0821000000
0106265000
0108655000
0101866000
0112099000
0112667000
F000
B310
V600
V960
V970
W300

Refrigerant R134a
Qty
20
1
1
1
1
kg
pcs
pcs
pcs
pcs
F0822000000
0106265000
0108655000
0101866000
0112099000
0112662000
F000
B310
V600
V960
V970
W300

Refrigerant R134a
Qty
25
1
1
1
1
kg
pcs
pcs
pcs
pcs
F0823000000
0106265000
0108655000
0101866000
0112099000
0112663000
F000
B310
V600
V960
V970
W300

Refrigerant R134a
Qty
25
1
1
1
1
kg
pcs
pcs
pcs
pcs
F0824000000
0106265000
0111674000
0101866000
0112099000
0112665000
F000
B310
V600
V960
V970
W300

Refrigerant R134a
Qty
30
1
1
1
1
kg
pcs
pcs
pcs
pcs
F0825000000
0106265000
0111674000
0101866000
0112099000
0112665000
F000
B310
V600
V960
V970
W300

Refrigerant R134a
Qty
34
1
1
1
1
kg
pcs
pcs
pcs
pcs
S 0818 5 00 00 E
4/7
Art. No
F08180000005000
0106265000
0112039000
0101866000
0112099000
0112660000
Remarks
Remarks
Remarks
Remarks
Remarks
Remarks
GB
Rev. 1
27.04.2009
Pos.
C000
A100
A160
V700
V711
V910
V920
Spare Parts List

Typ 0818 - 0825
Designation
DRAIN UNIT TYPE 0818-0820
Condensate drain
Service unit
Solenoid valve condensate drain
Bump rubber
Ball valve condensate drain
Ball valve
Qty
1
1
1
2
1
1
Remarks
pcs
pcs
pcs
pcs
pcs
pcs
C082100000E
334300
301572
0101775001
0114175000
0112930000
0108142000
C000
A100
A160
V700
V711
V910
V920

Condensate drain
Service unit
Bump rubber
Ball valve
Qty
1
1
1
2
1
1
pcs
pcs
pcs
pcs
pcs
pcs
C082200000E
334300
301572
0101775001
0114175000
0112930000
0108142000
C000
A100
A160
V700
V711
V910
V920

Condensate drain
Service unit
Bump rubber
Ball valve
Qty
1
1
1
2
1
1
pcs
pcs
pcs
pcs
pcs
pcs
C082400000E
334300
301572
0101775001
0114175000
0112930000
0108142000
C000
A100
A160
V700
V711
V910
V920

Condensate drain
Service unit
Bump rubber
Ball valve
Qty
2
2
2
4
2
4
pcs
pcs
pcs
pcs
pcs
pcs
C0825400000E
334300
0101775001
0114175000
0112930000
0108142000
301572
C000
A100
V700
V711
V910
V920
A160

Condensate drain
Bump rubber
Ball valve
Service unit
Qty
2
2
4
2
4
2
pcs
pcs
pcs
pcs
pcs
pcs
S 0818 5 00 00 E
5/7
Art. No
C081800000E
334300
301572
0101775001
0114175000
0112930000
0108142000
Remarks
Remarks
Remarks
Remarks
Spare Parts List

Typ 0818 - 0825
Designation
E-UNIT TYPE 0818A, 0819A
S 0818 5 00 00 E
6/7
Art. No
E081890000E6000
0114034000
0113822000
0113028000
0113025000
0112697000
0112698000
0110199000
0112542000
L800002000
0114102000
Pos.
E000
E100
E110
E130
E135
E140
E141
E150
EIC1
EIC2
EICA
Main switch
Operation switch
Compressor contactor
Fan contactor
Relais
Relais
Control transformer
Display
Protection cap
E082090000E6000
0113023000
0113822000
0113030000
0113025000
0112697000
0112698000
0110199000
0112542000
L800002000
0114102000
E000
E100
E110
E130
E135
E140
E141
E150
EIC1
EIC2
EICA
Main switch
Operation switch
Fan contactor
Relais
Relais
Control transformer
Display
Protection cap
E082190000E6000
0113023000
0113822000
0113030000
0113029000
0113025000
0112697000
0112698000
0110374000
0112773000
0112542000
L800002000
0114102000
E000
E100
E110
E130
E131
E135
E140
E141
E150
E170
EIC1
EIC2
EICA
Main switch
Operation switch
Fan contactor
Relais
Relais
Control transformer
Current detector
Display
Protection cap
E082490000E6000
0112990000
0113822000
0113030000
0113029000
0113025000
0112697000
0112698000
0110374000
0112773000
0112542000
L800002000
0114102000
0111336000
0111335000
0111338000
E000
E100
E110
E130
E131
E135
E140
E141
E150
E170
EIC1
EIC2
EICA
F300
M300
TSH0
E-UNIT TYPE 0820A

Main switch
Operation switch
Fan contactor
Relais
Relais
Control transformer
Current detector
Display
Protection cap
Filter cabinet
Fan cabinet
Thermostat high temperature
E-UNIT TYPE 0820A
E-UNIT TYPE 0820A
GB
Rev. 1
27.04.2009
Qty
1
1
1
1
3
1
1
1
1
1
Remarks
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
Qty
1
1
1
1
3
1
1
1
1
1
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
Qty
1
1
1
1
2
1
2
1
1
1
1
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
Qty
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
Remarks
Remarks
Remarks
Spare Parts List

Typ 0818 - 0825
Designation
E-UNIT TYPE 0818A, 0819A
S 0818 5 00 00 E
7/7
Art. No
E081890000E5000
0114034000
0113822000
0113028000
0112697000
0112698000
0110199000
0112542000
L800002000
0114102000
GB
Rev. 1
27.04.2009
Pos.
E000
E100
E110
E130
E140
E141
E150
EIC1
EIC2
EICA
Main switch
Operation switch
Relais
Relais
Control transformer
Display
Protection cap
Qty
1
1
1
1
1
1
1
1
1
Remarks
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
E082090000E5000
0113023000
0113822000
0113030000
0112697000
0112698000
0110199000
0112542000
L800002000
0114102000
E000
E100
E110
E130
E140
E141
E150
EIC1
EIC2
EICA
Main switch
Operation switch
Relais
Relais
Control transformer
Display
Protection cap
Qty
1
1
1
1
1
1
1
1
1
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
E082190000E5000
0113023000
0113822000
0113030000
0113029000
0112697000
0112698000
0110374000
0112773000
0112542000
L800002000
0114102000
E000
E100
E110
E130
E131
E140
E141
E150
E170
EIC1
EIC2
EICA
Main switch
Operation switch
Relais
Relais
Control transformer
Current detector
Display
Protection cap
Qty
1
1
1
1
1
1
1
1
1
1
1
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
E082490000E5000
0112990000
0113822000
0113030000
0113029000
0112697000
0112698000
0110374000
0112773000
0112542000
L800002000
0114102000
0111336000
0111335000
0111338000
E000
E100
E110
E130
E131
E140
E141
E150
E170
EIC1
EIC2
EICA
F300
M300
TSH0
E-UNIT TYPE 0820A

Main switch
Operation switch
Relais
Relais
Control transformer
Current detector
Display
Protection cap
Filter cabinet
Fan cabinet
Thermostat high temperature
Qty
1
1
1
1
2
1
1
1
1
1
1
1
1
1
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
E-UNIT TYPE 0820A
E-UNIT TYPE 0820A
Remarks
Remarks
Remarks
All spare parts may only be replaced by the technical service or qualified personnel!
EG-Konformittserklrung
EC declaration of conformity
Dclaration CE de conformit
EG-verklaring van overeenstemming
Reg.Nr.:
I13 7000 0E WE1 / f
DE-GB-FR-NL
im Sinne der EG-Druckgerterichtlinie 97/23/EG, Anhang VII

as defined by Pressure Equipment Directive 97/23/EC, Annex VII
conformment la Directive CE Equipements sous Pression 97/23/CE, Annexe VII
inzake richtlijn van de raad betreffende drukapparatuur 97/23/EG, bijlage VII
Die folgend aufgefhrten Klte-Druckufttrockner, bestehend aus Druckbehltern, Rohrleitungen und Armaturen, dienen zur
Aufnahme von Druckluft und Kltemittel der Fluidgruppe 2.
Sie wurden dem Konformittsbewertungsverfahren nach Modul A1 unterzogen.
The Compressed Air Dryers mentioned in the following, consisting of pressure vessels, pipe lines and fittings, are used for
operation with compressed air and refrigerant of fluid group 2.
They are treated acc. to conformity evaluation procedures module A1.
Les scheurs par rfrigration mentionns en suivant composs par des reservoirs de pression, tuyauteries et armatures servent
de contenir l air comprim et de rfrigrant de la groupe 2 des fluides.
Ils sont soumis une valuation de conformit selon module A1.
De hierna vermelde koude-persluchtdrogers, bestaande uit drukvaten, pijpleidingen en armaturen, dienen voor de opname
van perslucht en koelmiddel van de vloeistofgroep 2.
Zij werden onderworpen aan de conformiteits-ijkmethode conform module A1.
Baureihe / Series / Srie / Serie
Typ / Type
Artikel-Nr.: / Serial-No.: / No Srie:
AS CC 00 A - AS CC 03 A
AS CC 00 W - AS CC 03 W
AS V 04 PA - AS V 06 PA
AS V 04 PW - AS V 06 PW
AS V 07 PW - AS V 15 PW
AS V 07 PA - AS V 15 PA
814A - 817A
814W - 817W
818A - 820A
818W - 820W
821W - 825W
821A - 825A
L081450E00F - L081750E00F
L081450E00F5000 - L081750E00F5000
L081850E00F - L082050E00F
L081850E00F5000 - L082050E00F5000
L082150E00F - L082550E00F
L082150E00F6000 - L082550E00F6000
Angewendete weitere Richtlinien:

conform with the following directives:
correspond aux disposition suivantes:
komt overeen met de volgende verdere richtlijnen:
2006/42/EG
2004/108/EG
Angewendete harmonisierte Normen, insbesondere:

Applied harmonized standards in particular:
Normes harmonise utilises, notamment:
Gebruike geharmoniseerde normen, in het bijzonder:

Angewendete nationale technische Regeln, insbesondere:
Applied national technical standards and specifications in particular:
Normes et spcifications techniques nationales utilises, notamment:
Gebruikte nationale technische normen en specificaties, in het bijzonder:
EN 378-1 - EN 378-4
EN 60204-1
EN 60335-1 - 60335-2-40
EN 61000-3-3 / -6-2 / -6-3
EN 55011 B
AD 2000 Merkbltter
0045
Die Benannte Stelle nach Anhang IV:

The Notified Body within the meaning of annex IV:
L`organisme notifi conformment lannexe IV:
Instantie waar van kennisgeving volgens bijlage IV:

Zert.Nr. / Cert.No.:
Prflaboratorium der
TV Nord Gruppe
072027833Z0654/2/H-02A-I
Segeberger Landstr.2b
DE - 24145 Kiel

Flensburg, 01.01.2010

Datum / Date
Unterschrift / Signature / Handtekening
(Bevollmchtigter / authorized person / fond de pouvoir / gevolmagtiegde)
Manufacturer:
ultratroc gmbh
Drucklufttechnik
Ochsenweg73
D - 24941 Flensburg
Produced exclusively
for NOVUS
Novus Technik Pte. Ltd.

391B Orchard Road ,
#23-01 Ngee Ann City Tower B ,
Singapore 238 874
Tel: +65 6838 5139

Fax: +65 6491 6501
Email: novus@novus.com.sg

Air Dryer Manual

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Air Dryer Manual

Enviado por

Direitos autorais:

Formatos disponíveis

GB

Translation of the original instructions!

Novus Technik Pte. Ltd.

391B Orchard Road ,

General danger symbol

Electrical danger symbol

First aid First aid at refrigerant accident

Device specific supplementary

Important User Information

This refrigerating compressed air-dryer (referred to below

Important User Information

Legal requirements for

Due to classification into category 2 acc. to EC-Pressure

Check of working ma-

Before starting the CA-Dryer, the user has to check the

The user has to provide the instructions for the operators

A form Short Operating Instruction is included in the

Maintanance hast to be provided by qualified personnel

Important User Information

Important User Information

Personal protective equipment

Important User Information

First aid at refrigerant

After skin contact:

At skin contact, clean with water and soap immediately.

After eye contact:

Flush well opened eye with running water for at least 10

Notes for the doctor:

Inform doctor about the used refrigerant.

When disposing of used devices, pay attention to oil

Immediately bring casualty into the fresh air or into a well

The used materials are listed on the recycling label inside

Transportation has to be carried out in the normal working

At the site of installation, the CA-dryer can be installed

The CA-Dryer has to be installed with free access to all

Version air cooled

The cooling air for the refrigerant condenser will be sucked

For special service works, the access at rear side of CA-dryer

The connection must be executed acc. to marking at the

The CA-dryers are completely equipped and wired. They

Connection condensate drain

Feed pipe from electromagnetic condensate drain

Fig. 3: Connection condensate

A minimum operation pressure of 2 bar is required for safe

A minimum cooling water differential pressure of 2 bar is

The adjustment must be done by our service or trained

Refrigerating compressed air-dryer (CA-dryer).

The CA-Dryer is used for drying compressed air only.

Following components of the CA-dryer are accessible from

Operation switch off

Compressed air inlet or cooling

1 Data input key

Compressed air side

The refrigerant is injected into the refrigerant-to-air heat

Pressure dew point

The CA-dryer can be operated under partial load, caused

1 Pressure dew point

3 682 working hours

The electronic regulator control sets the pressure dew point

The electronic regulator control sets the pressure dew point

The electronic regulator control sets the pressure dew point

Operation status Alarm / Failure

Corresponding to the set limit values, the monitoring system

The condensate drain automatically drains the condensate. A