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Case Study Oil Well Gas Separator for House Mountain Horizontal Wells
By Reg Comstock, Shell Canada, May 1997
Overview
The Evolution Oil Tools Beam
Gas Separator has been shown
to make significant
improvements to pump
efficiencies in a number of
horizontal sidetrack wells.
Benefits include reduced
operating and capital costs as
well as increased production
when the tool has been used.
This document details eight of
twenty installations of the Beam
Gas Separator, which is also
known as a Get Rid of Gas
History
The successful drilling of horizontal sidetrack oil wells out of 114mm casing resulted in
the need to pump relatively large volumes of fluid from small casing. Due to the nature
of our completions, we are dimensionally challenged and have to pump from above the
window, some 125+ m above the producing zone.
During completion, a liner consisting of 60mm EUE tubing is run through the window
and down to the horizontal section to protect the unstable build section from collapse.
Minimum restriction through the liner is 44mm.
Production tubing consists of 73mm EUE and the rod insert pump has a 51mm plunger.
Unable to Sump the pump results in very low efficiencies causing the need to run larger
equipment and/or work the equipment harder to compensate. This increases capital
costs and operating costs.
Our goal was to find an effective gas separator. Prior to this, two systems on the market
were tested with poor and fair results. However, the unit with fair results was capacity
(GROG) Separator.
were:
$9,600/year/well
capital cost reduction
$275,000/year gain in
OCIBT from a
5.7m3/day
A new separator system was developed that incorporated a velocity control chamber to
minimize the amount of gas that could be drawn into the pump. In addition, these units
could be run in series for maximum production capability. We have installed up to four
units in series to achieve maximum volumes. This option was not available on other
systems tested.
The GA is run on the bottom of the tubing string. Fluid rises between the casing ID and
the OD of the GS. At the top of the GS, fluid enters ports causing a 180-degree reversal as
it fills the velocity control chamber. During the pump intake cycle, fluid in the control
chambers is limited to a maximum downward velocity of 0.15m/sec. This permits any gas
in the chamber to remain stationary or rise depending upon viscosity, GOR and bubble
point.
As a result of the success of the Beam Gas Separator, they have become standard
installation during the completion of our horizontal wells and any other wells that must
be pumped from above the producing interval.
Artificial Lift
After Installation:
www.eotools.com
- well now uses 11/2 Insert Pump, 6.5 SPM, 41.0% pump efficiency
- Got rid of foam in the annulus and now they can get a proper fluid shot
Artificial Lift
CANADA
Main: 403-243-1442
Main: 361-575-7900
Fax: 403-258-2614
Fax: 361-575-8081
Tel: 780-522-8294
Cell: 432-638-7902
Fax: 780-875-6337
4512 81 Ave
Edmonton, Alberta
Tel: 587-758-9091
Cell: 780-919-1722
Cell: 780-893-1019
www.eotools.com
www.eotools.com