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Compressed air quality

ensures good quality food!

The quick and clean way


for safe food production:
Service unit combinations
ex stock, consisting of
MS-series modules

Systematically modular: MS series

Modularity; individualisation

MS or D-series:
This depends on the task in hand!

New:
MS-series

D-series

Sturdy design;

standardisation

Systematically more modular


the MS-series
Consistent modularity and a
winning design put the MS-series
in a class of its own. Combined
with a wealth of functionalities
and air qualities, the only thing
for you to define is the desired
compressed air quality.

However, Festo offers far more


than just quality components.
Festo means all-round support
with Industrial Services.
For example, for all those users
who cannot find a suitable
combination here because their
requirements are too specific:
the configurator in our electronic
catalogue:
http://www.festo.com/catalogue

Different systems require


different compressed air
qualities and flow rates.
Special functions and a designoptimised environment are the
ideal application area for the
MS-series. Flow values of 700
to 5100 l/min meet virtually
any challenge.

Why the need for compressed air preparation?

Air is not always as clean as it


appears to be! Particularly when
used in the food and packaging
industry, a further important
point needs to be considered
since, as part of an HACCP audit,
compressed air also comes under
the scrutinity of the certificating
authority!

Air humidity and condensation:

Oil contamination:

Dirt and rust particles:

The maximum water absorption


capacity of air greatly depends
on temperature, irrespective of
pressure. The volume of air
absorbed is specified in g per m3.
With increasing temperature,
the quantity of water absorbed
increases. Conversely, large
quantities of water are released
if the temperature cools down.
This leads to corrosion and
damage in the compressed air
system and on the components
connected. The use of compressed air dryers eliminates such
problems from the outset. In
addition to this, the use of a
compressed air dryer is recommended for the processing of
dried food.

Even if oil-free compressors are


used, oil particles are drawn in
from the ambient air. Since this
oil is generally not specifically
intended for the lubrication of
pneumatic components, there
is a risk of damage to delicate
components and in a worst case
scenario the contamination of
food.

Solid particles occur in the form


of dust (carbon, rust particles )
and are present at build-up
points. Coastal areas are
generally less dusty, but instead
are subject to salt particles from
evaporated sea water droplets.
Dust is divided into the following
categories:
Coarse dust (> 10 m),
fine dust (1 10 m)
and superfine dust (< 1 m).

Compressed air qualities in the food


and packaging industry

A simple rule of thumb applies


for the definition of compressed
air quality in the food and packaging industry:
The compressed air must
be so clean as to damage neither
the product or in the worst case
scenario, the consumer.

Compressed air quality is


generally categorised into the
following quality classes in
accordance with DIN ISO 8573-1:

The following applications have


particularly high requirements
regarding compressed air in the
food and packaging industry:

1. Quality class of solid


contamination

Non dried foods

2. Quality class for water content


3. Quality class for overall
oil content

Compressed air comes into


direct contact with non dried
foods (e.g. drinks, meat,
vegetables etc.)
Compressed air is used for
transporting, mixing or for the
production of food in general
and is therefore in direct contact
with food.

Compressed air qualities to DIN ISO 8573-1:


Class

Residual dust

Residual water

Residual oil

DTP

mg/m3

mg/m3

g/m3

0.1

0.1

70

0.003

0.01

40

0.12

0.1

20

0.88

15

+3

6.0

40

10

+7

7.8

25

+ 10

9.4

not

not

specified

specified

This recommendation applies to all air compressors, regardless of compression method or mechanical design.

Packaging machines
Compressed air comes into
direct contact with packaging
materials which are subsequently
filled with food. The packaging
material therefore becomes part
of the food zone.
For both instances the following
classification applies for
compressed air quality in
accordance with DIN ISO 8573-1:
Dust:
Water:
Oil:

Class 1
Class 4
Class 1

Examples of predefined service units ex stock

Dried foods

Maximum possible safety

Compressed air comes into direct


contact with dried foods

Compliance with the compressed


air qualities listed here is
imperative in order to ensure
the maximum possible safety of
food and to protect the health of
the consumer true to the motto
of food producers: Protecting
the brand!

Compressed air is used for the


transporting, mixing or for the
production of food in general
and therefore comes into direct
contact with foodstuffs. However,
in this case even more stringent
requirements apply since air
humidity plays a major role!
For such applications the
following classifications in
accordance with DIN ISO 8573-1
should be considered:
Dust:
Class 1
Water: Class 2
Oil:
Class 1

If compressed air quality 1.2.1


is required, we recommend the
use of compressed air quality
1.4.1 generated with the aid of
one of the combinations of
devices described here, using
the Festo adsorption dryer
type LDF for drying. The dryer
should be interconnected downstream of the filter regulator LFR
or branching module FRM and
upstream of the microfilters.

A typical service unit combination for the processing of


non dried foodstuffs:

LFR: Filter regulating valve


5 m grade of filtration
FRM: Branching module
Branching option for standard
compressed air
LFM: Microfilter (fine filter)
1 m grade of filtration
LFM: Microfilter (finest filter)
0.01 m grade of filtration

LFR FRM LFM LFM

Classification in accordance
with ISO 8573-1:
Dust:
Class 1
Water: Class 4
Oil:
Class 1

Assortment of service units combinations


for the food industry: MS4

A typical service unit combination for the processing of


dried foodstuffs:

MS4

Compressed air quality: 1.4.1 Smallest combination


for decentralised compressed air preparation
Connection size: G 1/4

LFR: Filter regulating valve


5 m grade of filtration
FRM: Branching module
Branching option for standard
compressed air
LFM: Microfilter (fine filter)
1 m grade of filtration
LDF: Adsorption dryer
(with integrated microfilter
0.01 m at input and microfilter
1 m at output)
LFM: Microfilter (finest filter)
0.01 m grade of filtration
FRM: Branching module
Branching option: compressed
air for applications with
demanded compressed air
quality 1.2.1
LFX: Active carbon filter
Odourless

LFM FRM LFX

LDF
LFR FRM LFM

Classification in accordance
with ISO 8573-1:
Dust:
Class 1
Water: Class 2
Oil:
Class 1

Mounting type:

Wall mounting WP

Position 1:

LFR: Filter regulator valve


Pressure range of 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration

Position 2:
Position 3:

Flow rate:

qnN ~ 100 l/min [p = 70 mbar]


qmax = 360 l/min

Part No.:

531029

Order code:

MSB4-1/4:J4:I1:I3-WP

MS4

Compressed air quality: 1.4.1 Branching option


for standard compressed air and manual on/off valve

MS4

Compressed air quality: 1.4.1 Branching option


for standard compressed air and electrical on/off valve

Connection size: G 1/4

Connection size: G 1/4

Mounting type:

Wall mounting WP

Mounting type:

Wall mounting WP

Position 1:
Position 2:

EM: Manual on/off valve


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
FRM: Branching module
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration

Position 1:
Position 2:

EE: Electrical on/off valve, 24 V DC


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
FRM: Branching module
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration

qnN ~ 100 l/min [p = 70 mbar]


qmax = 360 l/min

Flow rate:

Position 3:
Position 4:
Position 5:

Flow rate:

Position 3:
Position 4:
Position 5:

qnN ~ 100 l/min [p = 70 mbar]


qmax = 360 l/min

Flow rate downstream of branching module:


qnN ~ 1100 l/min [p = 1 bar]

Flow rate downstream of branching module:


qnN ~ 1100 l/min [p = 1 bar]

Part No.:

531029

Part No.:

531029

Order code:

MSB4-1/4:C1:J4:F1:I1:I3-WP

Order code:

MSB4-1/4:D1:J4:F1:I1:I3-WP

MS4

Compressed air quality: 1.4.1 Odourless

MS4

Compressed air quality: 1.4.1 Odourless


with manual on/off valve

Connection size: G 1/4

Connection size: G 1/4

Mounting type:

Wall mounting WP

Mounting type:

Wall mounting WP

Position 1:

LFR: Filter regulating valve


Pressure range of 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LFX: Active carbon filter

Position 1:
Position 2:

EM: Manual on/off valve


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LFX: Active carbon filter

Position 2:
Position 3:
Position 4:

Position 3:
Position 4:
Position 5:

Flow rate:

qnN ~ 100 l/min [p = 70 mbar]


qmax = 360 l/min

Part No.:

531029

Order code:

MSB4-1/4:J4:I1:I3:L1-WP

Flow rate:

qnN ~ 100 l/min [p = 70 mbar]


qmax = 360 l/min

Part No.:

531029

Order code:

MSB4-1/4:C1:J4:I1:I3:L1-WP

Assortment of service units combinations


for the food industry: MS6

MS4

Compressed air quality: 1.4.1 Odourless


with electrical on/off valve

MS6

Compressed air quality: 1.4.1 Smallest combination


for decentralised compressed air preparation

Connection size: G 1/4

Connection size: G 3/8

Mounting type:

Wall mounting WP

Mounting type:

Wall mounting WP

Position 1:
Position 2:

EE: Electrical on/off valve, 24 V DC


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LFX: Active carbon filter

Position 1:

LFR: Filter regulating valve


Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration

Position 3:
Platz 4:

Position 2:
Position 3:

Flow rate:

qnN ~ 400 l/min [p = 70 mbar]


qmax = 900 l/min

qnN ~ 100 l/min [p = 70 mbar]


qmax = 360 l/min

Part No.:

531030

Part No.:

531029

Order code:

MSB6-3/8:J4:I1:I3-WP

Order code:

MSB4-1/4:D1:J4:I1:I3:L1-WP

Platz 5:
Flow rate:

MS6

Compressed air quality: 1.4.1 With membrane dryer

MS6

Compressed air quality: 1.4.1 Odourless

Connection size: G 3/8

Connection size: G 3/8

Mounting type:

Wall mounting WP

Mounting type:

Wall mounting WP

Position 1:

LFR: Filter regulator valve


Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LDM: Membrane dryer, cartridge 3

Position 1:

LFR: Filter regulator valve


Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LFX: Active carbon filter

Flow rate:

qnN ~ 300 l/min [p = 70 mbar]


qmax = 900 l/min

Flow rate:

qnN ~ 400 l/min [p = 70 mbar]


qmax = 900 l/min

Part No:

531030

Part No.:

531030

Order code:

MSB6-3/8:J4:I1:I3:G1-WP

Order code:

MSB6-3/8:J4:I1:I3:L1-WP

Position 2:
Position 3:
Position 4:

Position 2:
Position 3:
Position 4:

MS6

Compressed air quality: 1.4.1 Odourless


with membrane dryer

MS6

Compressed air quality: 1.4.1 Odourless


with manual on/off valve

Connection size: G 3/8

Connection size: G 3/8

Mounting type:

Wall mounting WP

Mounting type:

Wall mounting WP

Position 1:

LFR: Filter regulator valve


Pressure range of 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LDM: Membrane dryer, cartridge 3
LFX: Active carbon filter

Position 1:
Position 2:

EM: Manual on/off valve


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LFX: Active carbon filter

Flow rate:

qnN ~ 300 l/min [p = 70 mbar]


qmax = 900 l/min

Flow rate:

qnN ~ 400 l/min [p = 70 mbar]


qmax = 900 l/min

Part No.:

531030

Part No.:

531030

Order code:

MSB6-3/8:J4:I1:I3:G1:L1-WP

Order code:

MSB6-3/8:C1:J4:I1:I3:L1-WP

Position 2:
Position 3:
Position 4:
Position 5:

Position 3:
Position 4:
Position 5:

MS6

Compressed air quality: 1.4.1 Odourless


with electrical on/off valve

MS6

Compressed air quality: 1.4.1 Branching option


for standard compressed air and manual on/off valve

Connection size: G 3/8

Connection size: G 3/8

Mounting type:

Wall mounting WP

Mounting type:

Wall mounting WP

Position 1:
Position 2:

EE: Electrical on/off valve 24 V DC


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration
LFX: Active carbon filter

Position 1:
Position 2:

EM: Manual on/off valve


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
FRM: Branching module
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration

Flow rate:

qnN ~ 400 l/min [p = 70 mbar]


qmax = 900 l/min

Flow rate:

Part No.:

531030

Flow rate downstream of branching module:


qnN ~ 3300 l/min [p = 1 bar]

Order code:

MSB6-3/8:D1:J4:I1:I3:L1-WP

Position 3:
Position 4:
Position 5:

Position 3:
Position 4:
Position 5:

qnN ~ 400 l/min [p = 70 mbar]


qmax = 900 l/min

Part No.:

531030

Order code:

MSB6-3/8:C1:J4:F1:I1:I3-WP

MS-series: Single components

MS6

Compressed air quality: 1.4.1 Branching option


for standard compressed air and electrical on/off valve

On-Off valve

Manual on/off valves for use


wherever problem-free access to
a service unit is possible. With
integrated lockability as standard.
3/2-way valve for exhausting to
atmosphere, with optional silencer.

Connection size: G 3/8


Mounting type:

Wall mounting WP

Position 1:
Position 2:

EE: Electrical on/off valve 24 V DC


LFR: Filter regulating valve
Pressure range 0.5 to 12 bar
5 m grade of filtration
FRM: Branching module
LFM-B: Microfilter
1 m grade of filtration
LFM-A: Microfilter
0.01 m grade of filtration

Position 3:
Position 4:
Position 5:

Flow rate:

electrical EE
Electrical on/off valves for use
wherever manual access is difficult.
These permit maximum flexibility
for positioning. Integrated manual
override ensures safety in the event
of an emergency. 3/2-way valve
for exhausting to atmosphere. An
optional silencer is also available.
Actuation with 24 V, 110 V or 230 V.

qnN ~ 400 l/min [p = 70 mbar]


qmax = 900 l/min

Flow rate downstream of branching module:


qnN ~ 3300 l/min [p = 1 bar]
Part No.:

531030

Order code:

MSB6-3/8:D1:J4:F1:I1:I3-WP

manual EM

Filter
regulator

LFR
Functional integration of filter and
regulator tasks. A combination of
the LR and LF offering the advantages of both of these devices.
It is also space saving since the
units are integrated into one.
Particularly suitable for prefiltration.
Equipped with a manual or
fully automatic condensate drain.

Branching
module

FRM

Mountings

Wall mountings in various dimensions wide or narrow dimensions


for module by module attachment.
Alternatively, all modules can
be built together and then mounted
as a service unit.

Tapping of pre-filtered and


regulated compressed air possible
in all four directions. Connection
of pressure sensors (PEV/SDE1) for
precision monitoring of secondary
pressure.

Filter
LF, LFM, LFX

LF
5 different grades of filtration: Filter
LF with 40 m or 5 m. Fine filter
LFM with 1 m, micro filter LFM
with 0.01 m and the active carbon
filter LFX for a residual oil content
of 0.003 mg/m3. With manual or
fully automatic condensate drain.
The latching mechanism of the
filter bowl reduces the risk of
accidents.

Membrane
dryer

Wall mountings

LDM
Less humidity thanks to pressure
dew point reduction by 13 Kelvin.
Maintenance-free, since no wearing
parts.

R/G pressure
gauge

MA--RG
Standard pressure gauge housingDiameters: 40, 50 and 63 mm.
Especially designed for TPM
measures. Scale with printed on
green segment. Two adjustable
tolerance segments (red).

PO Box
73726 Esslingen
Germany
Internet www.festo.com
Telefon +49 (0) 7 11/347- 0
Fax
+49 (0) 7 11/347-21 44
E-mail service_international
@festo.com

50004 en 1103

Festo AG & Co. KG

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