Bill of Materials, Rev. 1

Capital Controls India Pvt. Ltd.
Bill of Material forRaw Water Chlorination System

MAIN CONTRACTOR:
OWNER:
PROJECT :
SYSTEM :
SUPPLIER :
Sr.No.
A
1
2
3
4
5
6
7
8
9
B
10
11
12
13
14
15
C
16
D
17
18
19
20
21
22
23
E
24
25
26
27
28
29
30
31
F
32
33
SUBHASH PROJECTS & MARKETING LTD

RAJSTHAN RAJYA VIDYUT UTPADAN NIGAM LTD.
RAW WATER CHLORINATION FOR RAMGARH
GAS CHLORINATION SYSTEMS
CAPITAL CONTROLS INDIA PVT. LTD. MUMBAI.
BILL OF MATERIAL
Description of Equipment / Item

CHLORINATION SPECIALITY ITEMS
Roller Trunion Assembly
Flexible Copper Coil
Chlorine Gas Filter
Vacuum Operated Manual Gas Feeder, Capacity 2 Kg/Hr.
O Ring Ejector
Floor Cabinet Gas Feeder Capacity 2 Kg/hr.
1" Diffuser
Emergency Kit 'B' for Chlorine Tonner
Filled Chlorine Tonner, capacity 930 kgs.
VALVES
Chorine Service Valves
Auxillary Valve with Clamp
Header Valve
Instrument Isolation Valve
Ball Valve
1" Socket, 2 Way, uPVC
Non Return Valve
1" Socket uPVC
Guage Cock - 3 Way for Instrument Pressure Gauge
Tag ID.
Unit
Qty.
RS-1 to 2 A/B
FC-1 to 2
GF-1 to 2
VR-1 to 2
EJ1 to 2
CHL-1 to 2
DF-1
EKB-1
CT-1 to 2
Set
Nos.
Nos.
Set
Nos
Nos.
No
No.
Nos.
2
2
2
2
2
2
1
1
2
AVC-1 to 2
HV-1 to 2
AV-1 to 2
Nos
Nos
Nos.
2
2
2
BV-1 to 8
Nos
NRV-1 to 2
Nos
1/2" Threaded, 3 Way, Brass

PIPE, PIPE FITTINGS & FLANGES
uPVC
1" uPVC Schedule 80
CONTROL & INSTRUMENTATION
Pressure Instruments
Pressure Gauge Range, 0-7 Kg/cmg
Pressure Switch Range 0-7 Kg/cmg
GC-1 to 3
Nos
Mtr.
24
Nos
No.
Nos
No.
No.
Nos.
No.
2
1
Nos
Nos
No
Nos
Nos
No
No.
Nos
2
2
1
4
8
1
1
2
Nos
Nos
2
2
Pressure Gauge with Chemcial Seal Range, 0-16 Kg/cmg

1610B Chlorine Gas Detector
Chlorine Residual Analyser 7685
Chlorine Gas Sensor
Amperiometric Titrator
PI-3 to 4
PS 1
PI-1 to 2
CLD-1
SN-1 to 2
SAFETY ITEMS
Breathing Apparatus set with oxygen cylinder of 30 minutes dur BA-1 to 2
Moisture Absorbing Breathing Apparatus
MAB-1 to 2
Weather Cock
WC-1
Canister Type Gas Mask
GM-1 to 4
Ammonia Bottle
AB-1 to 8
Safety Shower
SS-1
First Aid Kit
Ventilation Fan
VF-1 to 2
ROTARY ITEMS
Booster Pump, 2 m3/hr @ 46 mt Head
BP-1 to 2
Electric Motor, 2HP
EL-1 to 2
Prepared By: Bhavesh Panchal
Date: 28th April, 2011
Approved By: Nelesh M. Kocha

Rev.1
2
1
1
2
1

Bill of Materials for Cooling Water System
MAIN CONTRACTOR:
OWNER:
PROJECT :
SYSTEM :
SUPPLIER :
Sr.No.

COOLING WATER CHLORINATION FOR RAMGARH
BILL OF MATERIAL

CHLORINE SPECIALITY ITEMS
Filled Chlorine Tonners
Auxilary Valve with Clamp
Roller Trunnions
Flexible Copper Coil
Motorised Ball valve
Chlorine Gas Manifold
Expansion Chamber
Rupture Disc Assembly for Liquid Line, 28 bar
Rupture Disc Assembly for Gas service, 18 bar
Pressure Relief Valve
Tag ID.
Unit Qty.
CT-1 to 4
AVC-1 to 4
RS-1A/B to 4A/B
FC-1 to 4
MBV-1
MF-1 to 2
ET-1
RD-1
RD-2A to D
PRV-1A to D
Nos.
Nos.
Set
Nos.
Nos.
Nos.
Nos.
No.
Nos.
Nos.
4
4
4
4
1
2
1
1
4
4
EVP-1 to 4
RVR-1 to 4
CHL-1 to 4
EJ-1 to 4
GF -1A/D to 2A/D
PRDV-1A to D
TLB-1
DF-1 to 2
25
Evaporator, Capacity 75 kg/hr

Remote Vacuum Regulator, capacity 75 Kg/Hr.
Floor Cabinet Gas Feeder Capacity 75 Kg/hr.
Ejector
Chlorine Gas Filter
Pneumatically operated Pressure Reducing Valve
Tonner Lifting Bar
90mm PN-10 uPVC Diffuser
Manual Trolley, Electrically Operated Hoist, 3 Ton Cap
Load Indicator, 3 Ton Cap
Automatic Changeover Panel
Relay Based Control Panel
Chlorine Gas Leak Detector
Chlorine Gas Sensor
Chlorine Residual Analyzer
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
No.
Nos.
No.
No.
No.
No.
Nos.
Nos.
No.
4
4
4
4
8
4
1
2
1
1
1
1
2
3
1
26.0
27.0
VALVES
IS:3224 VALVES
Header Valve
Instrument Isolation Valve
Nos.
Nos.
4
29
BV-1A/D to 7A/D
BV-8A to D
Nos.
Nos.
28
4
GV-1A/D to 5A/D
Nos.
20
NRV-1A/D
NRV-3A/D
NRV-2A/D
Nos.
Nos.
Nos.
4
4
4
BFV-1A/B to 2A/B
BFV-3A/D to 4A/D
BFV-6A to D
BFV-5A/D
Nos.
Nos.
Nos.
Nos.
4
8
4
4
GC-1 to 4
GC-5A/D
Nos.
Nos.
4
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
28.0
29.0
30.0
31.0
32.0
33.0
34.0
35.0
36.0
37.0
38.0
39.0
BALL VALVES
1" Ball valve, CS Body, Monel Ball for Chlorine Service
15NB Ball valve, uPVC Body for Chlorine Solution Service
GATE VALVES
1/2" Gate Valve for Water Service, Brass Body
NON RETURN VALVES
1/2" Non-Return Valve for Water Service, Brass Body
100NB Non-Return Valve for Water Service, CS Body
4" Non-Return Valve for Chlorine Solution Service, PP Body
BUTTERFLY VALVES
Butterfly Valve for Water Service, 100NB
Butterfly Valve for Chlorine Solution Service, 90mm OD
GUAGE COCK
Gauge Cock, 1/2" Brass Body
Gauge Cock, 1/2" Brass Body
Prepared By: Bhavesh A. Panchal

Date: 28th April 2011
ACP-01
CAP-01
CLD-1 to 2
SN-1 to 3
HV-1 to 4
AV-1 to 5,
AV-6A/D to 11A/D

Rev. 1

Bill of Materials for Cooling Water System
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
STRAINERS
100NB Strainer for Water Line
1" Strainer for Water Line, Brass Body
PIPES
25 NB CS for Chlorine Line
15 NB CS for Water Line
25 NB for Gas Line
80 NB MS for Water Line
100 NB MS for Water Line
125 NB for Water Line
90 OD PN 10 uPVC for Chlorine Solution
1-1/2" uPVC Schedule 80, Vacuum Line
Pressure Indicator with Chemical Seal on Manifold
Pressure Indicator with Chemical Seal on Chlorine Liquid Line
Pressure Indicator with Chemical Seal on Gas Line
Pressure Indicator on water line
Pressure Indicator
Pressure Indicator with Chemical Seal on Chlorine Solution Line
Pressure Switch with Chemical seal on Manifold
Pressure Switch with Chemical seal on Liquid Line
Pressure Switch with Chemical seal on Gas Line
Pressure Switch on Water Line
Soleniod Valve
Flow Indicator Assembly Range 9-45 m3/hr
ROTARY ITEMS
Booster Pump 43m3/hr @ 50 m head
Electric Motor
SAFETY ITEMS
Cannister Type Gas Mask
Oxygen Breathing Apparatus, 30 Minutes duration
Ammonia Bottles
Moisture Absorbing Breathing Apparatus
Weather Cock
Ventilation Fan
Safety Shower
Emergency Kit B
ST-1 to 2
ST-3
Nos.
No.
2
1
Mtr.
Mtr.
Mtr.
Mtr.
Mtr.
Mtr.
Mtr.
Mtr.
12
12
12
12
12
12
12
12
PI-1A to 1B
PI - 2
PI-3A/D TO 5A/D
PI-6 TO 8
PI-9A TO D
PI-10A to D
PS-1A to 1B
PS-2
PS-3A/D to 5A/D
PS - 6
SV-1A to D
FI-1/A to D
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
No.
Nos.
Nos.
2
1
12
3
4
4
2
2
12
1
4
4
BP-1 to 4
M-1 to 4
Nos.
Nos.
4
4
GM-1 to 4
BA-1 to 2
AB-1 to 8
MBA-1 to 2
WC-1
VF-1 to 2
SS-1
Nos.
Nos.
Nos.
Nos.
No.
No.
No.
No.
4
2
8
2
1
2
1
1
CST
ABT
CCP-1 to 2
BLW-1 to 2
DCT
DP-1A/B to 2A/B
DV-1
DV-2A/B to 3A/B
DV-4 to 6
DV-7 to 8
GV-6
BV-9A/B to 11A/B
NRV-4 to 5
ST-4A to B
LG-1
PI-11A/B to 12A/B
No.
No.
Nos.
Nos.
Mtr.
Nos.
No.
Nos.
Nos.
Nos.
No.
Nos.
Nos.
Nos.
No.
Nos.
Mtr.
Mtr.
Mtr.
1
1
2
2
12
4
1
4
3
2
1
6
2
2
1
4
12
12
12
ABSORPTION SYSTEM
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
Caustic Solution Tank

Caustic Solution Tower
Caustic Recirculation pump
PP + FRP Blower
PP + FRP Ducting
Dampner
3" PP Diaphragm Valve
1/2" PP Diaphragm Valve
2" Gate Valve, Brass Body for water service
1/2" Ball Valve for Water Line
3" PP Non Return Valve
3" PP Strainer
Level Guage
Pressure Indicator
3" PP Pipe for Caustic Line
1/2" GI for Pump Cooling Line
2" GI for Tank Inlet / Makeup
Prepared By: Bhavesh A. Panchal
Date: 28th April 2011

Rev. 1
Bill Of Materials for HypoChlorite Dosing System
MAIN CONTRACTOR:
OWNER:
PROJECT :
SYSTEM :
SUPPLIER :

HYPOCHLORITE DOSING SYSTEM FOR RAMGARH
BILL OF MATERIAL
Sr.No.
Sodium Hypochlorite solution preparation tank, 100 Ltr
1
capacity
2
3
4
5
6
7
7
Sodium Hypochlorite Dosing tank, 100 Ltr capacity

Sodium Hypochlorite Dosing pump, 5 LPH
3/4" Injection Quill
Agitator for solution tank
Ball valve uPVC 1/2" socket
Pressure Guage, Chemically Sealed Range, 0-7 Kg/cm2
3/4" uPVC SCH.80

Tag ID.
HT-1
Unit
No.
Qty.
1
ADT-1
PD-1
IN-1
AG-1
BV-1 to 2
PG-1
No.
No.
No.
No.
No.
No.
Mtr.
1
1
1
1
2
1
12

Rev. 1

Bill Of Materials for Chemical Dosing System
MAIN CONTRACTOR:
OWNER:
PROJECT :
SYSTEM :
SUPPLIER :
Sr.No.
A
1
2
3
4
5
6
7
8
9
10
B
11
12
13
14
C
15
16
17
18
19
20
21
22
D
23
24
25
26
27
E
28
29

CHEMICAL DOSING SYSTEM FOR RAMGARH

CHEMICAL DOSING SYSTEM
98.9% Sulphuric Acid Storage Tank, MS 15 m3 Capacity
98.9% Sulphuric Acid Day Tank, MS 2.5 m3 Capacity
98.9% Sulphuric Acid Unloading Pumps, 10 m3/ hr at 15 mWC head
98.9% Sulphuric Acid Dosing Pumps, 75 lph at 20 mlc
Scale Inhibitor Tank PP + FRP, 1m3 Capacity
Scale Inhibitor Injection Pumps, Rating 50 LPH, 40 MLC
Corrosion Inhibitor Tank P + FRP, 1m3 Capacity
Corrosion Inhibitor Injection Pumps, Rating 50 LPH, 40 MLC
MS Diffuser for Sulphuric Acid 98.9%
PP Diffuser for Corrosion Inhibitor
PIPES & FITTINGS
65 NB MS Pipe
50 NB MS Pipe
1/2" NB MS Pipe
1/2" NB uPVC Pipe
VALVES
Ball Valve
65 NB Ball Valve, CS Body
1/2" Ball Valve, PP
Non Return Valve
2" Non Return Valve, CS Body
2-1/2" Strainer, CS Body
1/2" Strainer, CS Body,
1/2" Strainer, PVC Body
Level Switch
Pressure Gauge
Level gauge
Control Panel
pH Meter (Desk type)
SAFETY ITEMS
Safety Shower with Eye Wash
First Aid Kit

Tag ID.
Unit Qty.
ST-1
AT-1 to 2
CP-1 TO 2
MP-1 to 2
SIT-1
MP-3 to 4
CIT-1
MP-5 to 6
DF-3
DF-1 to 2
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Nos.
Mtr.
Mtr.
Mtr.
Mtr.
1
2
2
2
1
2
1
2
1
2
12
12
12
12
BV-1 to BV-3
BV-4,5,11,12,6,7
BV-8,9,10,13-28
BV-29 to BV-49
Nos.
Nos.
Nos.
Nos.
3
6
19
21
NRV-1 to 2
ST-1 to 2
ST-3 to 4
ST-5 to 8
Nos.
Nos.
Nos.
Nos.
2
2
2
4
LS-1 to 4
PG-1 to 8
LG-1 to 5
CAP-1
PH-1
Nos.
Nos.
Nos.
Nos.
Nos.
4
8
5
1
1
SS-1
Nos.
Nos.
1
1

Rev. 1
PROJECT TITLE:
1 X 160 MW, CHLORINATION & CHEMICAL DOZING SYSTEM FOR GAS

BASED CCPP, RRVUNL, RAMGARH, RAJASTHAN
VENDORS NAME:
CAPITAL CONTROLS INDIA PVT. LTD.
DOCUMENT TITLE:
SIZING & CALCULATION For CHEMICAL DOSING SYSTEM
VENDORS DOCUMENT NO:
3059-E04-004-00
VENDORS REVISION NO:
Supplier Document Review

Permission to proceed does not constitute acceptance or approval of Design Detail, Calculations, Analysis, Test Methods or Materials developed OR selected by SUPPLIER, and does
NOT relieve SUPPLIER from FULL compliance with Contractual Obligations
1
Work May Proceed
2a
Revise & Resubmit. Work may Proceed
2b Revise - Work may Proceed do not
resubmit until final
subject to incorporation of changes
By:
Revise & Resubmit. Work may not Proceed
Review not required. Work may proceed
Date:
PROJECT TITLE:

VENDORS NAME:
DOCUMENT TITLE:
P & I DIAGRAM For RW CHLORINATION SYSTEM
3059-C04-001-01

1
Work May Proceed
2a
By:
Date:
PROJECT TITLE:

VENDORS NAME:
DOCUMENT TITLE:
P& I DIAGRAM For CW CHLORINATION SYSTEM
3059-C04-002-01

1
Work May Proceed
2a
By:
Date:
PROJECT TITLE:

VENDORS NAME:
DOCUMENT TITLE:
SIZING & CALULATION For SODIUM HYPOCHLORITE DOSING SYSTEM
3059-E04-003-00

1
Work May Proceed
2a
By:
Date:

Bill of Materials, Rev. 1

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Capital Controls India Pvt. Ltd.

Bill of Material forRaw Water Chlorination System

SUBHASH PROJECTS & MARKETING LTD

Description of Equipment / Item

1/2" Threaded, 3 Way, Brass

Pressure Gauge with Chemcial Seal Range, 0-16 Kg/cmg

Approved By: Nelesh M. Kocha

Capital Controls India Pvt. Ltd.

SUBHASH PROJECTS & MARKETING LTD

Description of Equipment / Item

Evaporator, Capacity 75 kg/hr

Prepared By: Bhavesh A. Panchal

Approved By: Nelesh M. Kocha

Capital Controls India Pvt. Ltd.

Caustic Solution Tank

Approved By: Nelesh M. Kocha

Capital Controls India Pvt. Ltd.

Bill Of Materials for HypoChlorite Dosing System

SUBHASH PROJECTS & MARKETING LTD

Sodium Hypochlorite Dosing tank, 100 Ltr capacity

Prepared By: Bhavesh Panchal

Approved By: Nelesh M. Kocha

Capital Controls India Pvt. Ltd.

SUBHASH PROJECTS & MARKETING LTD

Description of Equipment / Item

Prepared By: Bhavesh Panchal

Approved By: Nelesh M. Kocha

1 X 160 MW, CHLORINATION & CHEMICAL DOZING SYSTEM FOR GAS

CAPITAL CONTROLS INDIA PVT. LTD.

SIZING & CALCULATION For CHEMICAL DOSING SYSTEM

VENDORS DOCUMENT NO:

VENDORS REVISION NO:

Supplier Document Review

Work May Proceed

Revise & Resubmit. Work may Proceed

2b Revise - Work may Proceed do not

resubmit until final

subject to incorporation of changes

Revise & Resubmit. Work may not Proceed

Review not required. Work may proceed

1 X 160 MW, CHLORINATION & CHEMICAL DOZING SYSTEM FOR GAS

CAPITAL CONTROLS INDIA PVT. LTD.

P & I DIAGRAM For RW CHLORINATION SYSTEM

VENDORS DOCUMENT NO:

VENDORS REVISION NO:

Supplier Document Review

Work May Proceed

Revise & Resubmit. Work may Proceed

2b Revise - Work may Proceed do not

resubmit until final

subject to incorporation of changes

Revise & Resubmit. Work may not Proceed

Review not required. Work may proceed

1 X 160 MW, CHLORINATION & CHEMICAL DOZING SYSTEM FOR GAS

CAPITAL CONTROLS INDIA PVT. LTD.

P& I DIAGRAM For CW CHLORINATION SYSTEM

VENDORS DOCUMENT NO:

VENDORS REVISION NO:

Supplier Document Review

Work May Proceed

Revise & Resubmit. Work may Proceed

2b Revise - Work may Proceed do not

resubmit until final

subject to incorporation of changes