Item No.: E4.18.

2
Doc. No.:
ASME PTB-4-2013 Example E4.18.2
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
Configuration d: Tubesheet Gasketed With Shell and Channel
Data Summary
differential design pressure
Ps = shell side design pressure
Psd,max = maximum shell side design pressure
Psd,min = minimum shell side design pressure
Pt = tube side design pressure
Ptd,max = maximum tube side design pressure
Ptd,min = minimum tube side design pressure
T = tubesheet design temperature
tubesheet material
S = allowable stress for tubesheet material at T
E = modulus of elasticity for tubesheet material at T
tube material
StT = allowable stress for tube material at T
EtT = modulus of elasticity for tube material at T
cs = tubesheet corrosion allowance on the shell side
ct = tubesheet corrosion allowance on the tube side
hg = tube side pass partition groove depth
dt = nominal outside diameter of tubes
tt = nominal tube wall thickness
p = tube pitch
tube pattern
ro = radius to outermost tube hole center
C p = perimeter of the tube layout measured stepwise in increments of
one tube pitch from the center-to-center of the outermost tubes
A p = total area enclosed by C p
AL = total area of untubed lanes
tx = expanded length of tube in tubesheet
A = outside diameter of tubesheet
Gs = diameter of shell gasket load reaction
Ws = shell flange design bolt load for gasket seating condition
Wm1s = shell flange design bolt load for operating condition
Gc = diameter of channel gasket load reaction
Wc = channel flange design bolt load for gasket seating condition
Wm1c = channel flange design bolt load for operating condition
h(nom) = nominal thickness of tubesheet
hr(nom) = nominal thickness of tubesheet extension

--0.000
-0.104

MPa
MPa

0.931
0.000
148.900
A285GRC
108.250
195121.600
B111C44300
68.948
106179.300
0.000
3.175
0.000
15.875
1.651
19.050
30
205.590
1341.633

MPa
MPa
C

MPa
MPa
mm
mm
mm
mm
mm
mm

mm
mm

143237.800
18968.000
36.000
508.000
482.600
653889.000
653889.000
482.600
720612.000
720612.000
35.687
13.168

mm2
mm2
mm
mm
mm
N
N
mm
N
N
mm
mm

Minimum required thickness of tubesheet extension, hr from UHX-9.5.

Summary Table for Calculation of hr
Design Loading Case
1
2
3
Ps MPa
-0.104
0.000
0.000
Pt MPa
0.931
0.000
0.931
DE mm
482.600
482.600
482.600
hr mm
1.442
0.000
1.297
Note: DE = MAX[Gs , Gc ] for conservative evaluation.
The design of the tubesheet extension is acceptable.

MPa

4
-0.104
0.000
482.600
0.145

MPa
MPa

Item No.: E4.18.2

Doc. No.:
ASME PTB-4-2013 Example E4.18.2
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
Calculation Procedure

a) STEP 1 - Calculate Do , , p , and hg from UHX-11.5.1.

Ps
Pt
Do

p

hg
b)

1
-0.104
0.931
427.055
0.167
20.452
0.000

MPa
MPa
mm
mm
mm

1.130
1.130
-3493.986

Summary Table for STEP 2

Design Loading Case
2
3
1.130
1.130
1.130
1.130
0.000
-3142.899

4
1.130
1.130
-351.087

STEP 3 - Assume a value for the tubesheet thickness, h, and calculate , d , , and h/p. Determine
E /E and from UHX-11.5.2 and calculate E .

h/p
E /E

Summary Table for STEP 3

Design Loading Case
1
2
3
32.512
32.512
32.512
1.000
1.000
1.000
14.731
14.731
14.731
0.280
0.280
0.280
1.707
1.707
1.707
0.265
0.265
0.265
0.358
0.358
0.358
51732.781
51732.781
51732.781

mm
mm

MPa

d)

STEP 4 - For configuration d, skip STEP 4 and proceed to STEP 5.

e)

STEP 5 - Calculate K and F for configuration d.

1
K
F

f)

4
-0.104
0.000
427.055
0.167
20.452
0.000

STEP 2- Calculate s , c , and MT S for configuration d.

s
c
MT S

c)

Summary Table for STEP 1

Design Loading Case
2
3
0.000
0.000
0.000
0.931
427.055
427.055
0.167
0.167
20.452
20.452
0.000
0.000

1.190
0.421

Summary Table for STEP 5

Design Loading Case
2
3
1.190
1.190
0.421
0.421

4
32.512
1.000
14.731
0.280
1.707
0.265
0.358
51732.781

4
1.190
0.421

STEP 6 - Calculate M for configuration d.

W
M

N
N

1
720612.000
-3493.986

Summary Table for STEP 6

Design Loading Case
2
3
653889.000
720612.000
0.000
-3142.899

4
720612.000
-351.087

Item No.: E4.18.2

Doc. No.:
ASME PTB-4-2013 Example E4.18.2
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
g)

STEP 7 - Calculate M p , Mo , and M.

Mp
Mo
M

h)

N
N
N

1
-713.405
-10616.280
10616.280

Summary Table for STEP 7

Design Loading Case
2
3
0.000
-641.720
0.000
-9549.520
0.000
9549.520

4
-71.685
-1066.756
1066.756

STEP 8 - Calculate and check the acceptance criterion.

2S

MPa
MPa

Summary Table for STEP 8

Design Loading Case
1
2
3
215.402
0.000
193.758
216.500
216.500
216.500

4
21.644
216.500

MAX[ ] 2S; The assumed value for the tubesheet thickness, h is acceptable.
i)

STEP 9 - Calculate and check the acceptance criterion.

0.8S

MPa
MPa

Summary Table for STEP 9

Design Loading Case
1
2
3
20.393
0.000
18.343
86.600
86.600
86.600

MAX[ ] 0.8S; The assumed value for the tubesheet thickness, h is acceptable.

4
2.049
86.600

Item No.: E4.18.3

Doc. No.:
ASME PTB-4-2013 Example E4.18.3
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
Configuration d: Tubesheet Gasketed With Shell and Channel
Data Summary
differential design pressure
Ps = shell side design pressure
Psd,max = maximum shell side design pressure
Psd,min = minimum shell side design pressure
Pt = tube side design pressure
Ptd,max = maximum tube side design pressure
Ptd,min = minimum tube side design pressure
T = tubesheet design temperature
tubesheet material
S = allowable stress for tubesheet material at T
E = modulus of elasticity for tubesheet material at T
tube material
StT = allowable stress for tube material at T
EtT = modulus of elasticity for tube material at T
cs = tubesheet corrosion allowance on the shell side
ct = tubesheet corrosion allowance on the tube side
hg = tube side pass partition groove depth
dt = nominal outside diameter of tubes
tt = nominal tube wall thickness
p = tube pitch
tube pattern
ro = radius to outermost tube hole center
C p = perimeter of the tube layout measured stepwise in increments of
one tube pitch from the center-to-center of the outermost tubes
A p = total area enclosed by C p
AL = total area of untubed lanes
tx = expanded length of tube in tubesheet
A = outside diameter of tubesheet
Gs = diameter of shell gasket load reaction
Ws = shell flange design bolt load for gasket seating condition
Wm1s = shell flange design bolt load for operating condition
Gc = diameter of channel gasket load reaction
Wc = channel flange design bolt load for gasket seating condition
Wm1c = channel flange design bolt load for operating condition
h(nom) = nominal thickness of tubesheet
hr(nom) = nominal thickness of tubesheet extension

2.069

MPa

2.586
0.000

MPa
MPa

0.517
0.000
260.000
SA-516Gr70
137.900
186848.000
SB111C70600
55.158
114453.000
0.000
3.200
4.763
19.050
1.245
23.813
30
520.700
3331.502

MPa
MPa
C

MPa
MPa
mm
mm
mm
mm
mm
mm

mm
mm

883222.930
60581.000
55.910
1241.600
1104.900
3002550.000
3002550.000
1140.000
2597762.000
2597762.000
108.610
86.610

mm2
mm2
mm
mm
mm
N
N
mm
N
N
mm
mm

Minimum required thickness of tubesheet extension, hr from UHX-9.5.

Summary Table for Calculation of hr
Design Loading Case
1
2
3
Ps MPa
----2.586
Pt MPa
----0.517
DE mm
----1140.000
hr mm
----5.345
Note: DE = MAX[Gs , Gc ] for conservative evaluation.
The design of the tubesheet extension is acceptable.

4
---------

MPa
MPa

Item No.: E4.18.3

Doc. No.:
ASME PTB-4-2013 Example E4.18.3
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
Calculation Procedure

a) STEP 1 - Calculate Do , , p , and hg from UHX-11.5.1.
Summary Table for STEP 1
Design Loading Case
2
3
--2.586
--0.517
--1060.450
--0.200
--24.674
--1.563

1
Ps
Pt
Do

p

hg
b)

MPa
MPa
mm

-------------

mm
mm

Summary Table for STEP 2

Design Loading Case
2
3
--1.042
--1.075
--10013.102

1
-------

4
-------

STEP 3 - Assume a value for the tubesheet thickness, h, and calculate , d , , and h/p. Determine
E /E and from UHX-11.5.2 and calculate E .

1
h

h/p
E /E

mm

-----------------

mm

MPa

Summary Table for STEP 3

Design Loading Case
2
3
--105.410
--0.500
--18.745
--0.240
--4.427
--0.204
--0.407
--38193.441

d)

STEP 4 - For configuration d, skip STEP 4 and proceed to STEP 5.

e)

STEP 5 - Calculate K and F for configuration d.

1
K
F

f)

-------------

STEP 2- Calculate s , c , and MT S for configuration d.

s
c
MT S

c)

-----

Summary Table for STEP 5

Design Loading Case
2
3
--1.171
--0.458

4
-----------------

4
-----

STEP 6 - Calculate M for configuration d.

W
M

1
N
N

-----

Summary Table for STEP 6

Design Loading Case
2
3
--3002550.000
--25830.210

4
-----

Item No.: E4.18.3

Doc. No.:
ASME PTB-4-2013 Example E4.18.3
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
g)

STEP 7 - Calculate M p , Mo , and M.

1
Mp
Mo
M

h)

N
N
N

-------

Summary Table for STEP 7

Design Loading Case
2
3
---5107.065
--118747.900
--118747.900

4
-------

STEP 8 - Calculate and check the acceptance criterion.

2S

MPa
MPa

-----

Summary Table for STEP 8

Design Loading Case
2
3
--274.934
--275.800

4
-----

MAX[ ] 2S; The assumed value for the tubesheet thickness, h is acceptable.
i)

STEP 9 - Calculate and check the acceptance criterion.

0.8S

MPa
MPa

-----

Summary Table for STEP 9

Design Loading Case
2
3
--26.016
--110.320

MAX[ ] 0.8S; The assumed value for the tubesheet thickness, h is acceptable.

4
-----

Item No.: E4.18.4

Doc. No.:
ASME PTB-4-2013 Example E4.18.4
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
Configuration e: Tubesheet Gasketed With Shell and Integral With Channel, Extended as a Flange
Data Summary
differential design pressure
--Ps = shell side design pressure
Psd,max = maximum shell side design pressure
4.482
Psd,min = minimum shell side design pressure
0.000
Pt = tube side design pressure
Ptd,max = maximum tube side design pressure
4.482
Ptd,min = minimum tube side design pressure
0.000
T = tubesheet design temperature
204.500
Tc = channel design temperature
204.500
tubesheet material
A516GR70
S = allowable stress for tubesheet material at T
137.890
Sa = allowable stress for the material of the tubesheet extension at
137.890
ambient temperature
E = modulus of elasticity for tubesheet material at T
190985.000
tube material
A179
StT = allowable stress for tube material at T
92.380
EtT = modulus of elasticity for tube material at T
190985.000
channel material
A516GR70
c = Poissons ratio of channel material
0.300
Sc = allowable stress for channel material at Tc
137.890
Ec = modulus of elasticity for channel material at Tc
190985.000
Sy,c = yield strength for channel material at Tc
224.080
SPS,c = allowable primary plus secondary stress for channel material
448.160
at Tc
0.000
cs = tubesheet corrosion allowance on the shell side
ct = tubesheet corrosion allowance on the tube side
3.200
hg = tube side pass partition groove depth
0.000
c(ch) = channel corrosion allowance
0.000
19.050
dt = nominal outside diameter of tubes
tt = nominal tube wall thickness
2.159
p = tube pitch
25.400
tube pattern
90
ro = radius to outermost tube hole center
323.850
C p = perimeter of the tube layout measured stepwise in increments of
2094.657
one tube pitch from the center-to-center of the outermost tubes
A p = total area enclosed by C p
349153.100
AL = total area of untubed lanes
23290.000
tx = expanded length of tube in tubesheet
92.100
A = outside diameter of tubesheet
946.150
Gs = diameter of shell gasket load reaction
822.330
Ws = shell flange design bolt load for gasket seating condition
2918034.000
Wm1s = shell flange design bolt load for operating condition
2918034.000
h(nom) = nominal thickness of tubesheet
92.100
C = bolt circle diameter
889.000
hr(nom) = nominal thickness of tubesheet extension
81.100
787.400
Dc = inside channel diameter
tc(nom) = nominal thickness of channel
15.900

MPa
MPa
MPa
MPa
MPa
C
C
MPa
MPa
MPa
MPa
MPa

MPa
MPa
MPa
MPa
mm
mm
mm
mm
mm
mm
mm

mm
mm
mm2
mm2
mm
mm
mm
N
N
mm
mm
mm
mm
mm

Item No.: E4.18.4

Doc. No.:
ASME PTB-4-2013 Example E4.18.4
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
Minimum required thickness of tubesheet extension, hr from UHX-9.5.

W
W m1
G
hG
hr

N
N
mm
mm
mm

Summary Table for Calculation of hr

Design Loading Case
1
2
3
2918034.000
2918034.000
2918034.000
0.000
2918034.000
2918034.000
822.330
822.330
822.330
33.335
33.335
33.335
40.372
40.372
40.372

4
-----------

The design of the tubesheet extension is acceptable.

Calculation Procedure

a) STEP 1 - Calculate Do , , p , and hg from UHX-11.5.1.

1
Ps
Pt
Do

p

hg
b)

MPa
MPa
mm
mm
mm

0.000
4.482
666.750
0.250
26.292
0.000

4
-------------

STEP 2- Calculate s , c , and MT S for configuration e.

s
c
MT S

c)

Summary Table for STEP 1

Design Loading Case
2
3
4.482
4.482
0.000
4.482
666.750
666.750
0.250
0.250
26.292
26.292
0.000
0.000

1.233
1.181
-53961.550

Summary Table for STEP 2

Design Loading Case
2
3
1.233
1.233
1.181
1.181
73259.523
19297.974

4
-------

STEP 3 - Assume a value for the tubesheet thickness, h, and calculate , d , , and h/p. Determine
E /E and from UHX-11.5.2 and calculate E .

h/p
E /E

mm
mm

MPa

Summary Table for STEP 3

Design Loading Case
1
2
3
88.900
88.900
88.900
1.000
1.000
1.000
16.157
16.157
16.157
0.385
0.385
0.385
3.500
3.500
3.500
0.441
0.441
0.441
0.318
0.318
0.318
84282.890
84282.890
84282.890

4
-----------------

Item No.: E4.18.4

Doc. No.:
ASME PTB-4-2013 Example E4.18.4
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
d)

STEP 4 - For configuration e, calculate c , kc , c , c , and c for the channel.

c
kc
c
c
c
e)

mm1
N
MPa
mm3 /N
mm2

Summary Table for STEP 4

Design Loading Case
1
2
3
0.016
0.016
0.016
2261602.000
2261602.000
2261602.000
52501.150
52501.150
52501.150
0.043
0.043
0.043
4529.154
4529.154
4529.154

4
-----

1
N
N

0.000
-33661.880

Summary Table for STEP 6

Design Loading Case
2
3
2918034.000
2918034.000
119698.000
86036.101

4
-----

STEP 7 - Calculate M p , Mo , and M.

Mp
Mo
M

h)

1.419
0.966

Summary Table for STEP 5

Design Loading Case
2
3
1.419
1.419
0.966
0.966

STEP 6 - Calculate M for configuration e.

W
M

g)

-----------

STEP 5 - Calculate K and F for configuration e.

K
F

f)

N
N
N

1
13468.081
-89827.680
89827.680

Summary Table for STEP 7

Design Loading Case
2
3
30297.760
43765.840
133593.510
43765.840
133593.510
43765.840

4
-------

STEP 8 - Calculate and check the acceptance criterion.

2S

MPa
MPa

Summary Table for STEP 8

Design Loading Case
1
2
3
176.914
263.110
86.196
275.780
275.780
275.780

MAX[ ] 2S; The assumed value for the tubesheet thickness, h is acceptable.

4
-----

Item No.: E4.18.4

Doc. No.:
ASME PTB-4-2013 Example E4.18.4
Page No.:
U-TUBE TUBESHEET According to UHX of ASME BPVC Sec. VIII Div. 1, 2013 Edition
i)

STEP 9 - Calculate and check the acceptance criterion.

0.8S

MPa
MPa

Summary Table for STEP 9

Design Loading Case
1
2
3
33.615
33.615
0.000
110.312
110.312
110.312

4
-----

MAX[ ] 0.8S; The assumed value for the tubesheet thickness, h is acceptable.
j)

STEP 10 - For configuration e, calculate c,m , c,b , and c for the channel, and check the acceptance
criterion.

c,m MPa
c,b
MPa
c
MPa
1.5Sc MPa
SPS,c MPa
Procedure

Summary Table for STEP 10

Design Loading Case
1
2
3
54.391
0.000
54.391
374.872
-392.627
-17.755
429.263
392.627
72.146
206.835
206.835
206.835
448.160
448.160
448.160
next step
next step
complete

4
-------------

If c 1.5Sc , the channel design is acceptable and the calculation procedure is complete.
Otherwise, proceed to STEP 11.

k)

STEP 11 - Since c SPS,c for all loading cases, option 3 is used. Calculate Ec for each loading case
where > 1.5Sc . Recalculate kc , c given in STEP 4 using the applicable reduced effective modulus
Ec . Recalculate F given in STEP 5. Recalculate M p , Mo , and M given in STEP 7. Recalcurate
given in STEP 8.

Ec
kc
c
F
Mp
Mo
M

2S

MPa
N
MPa
N
N
N
MPa
MPa

1
132571.320
1569880.200
0.063
0.836
10013.940
-93281.820
93281.820
183.717
275.780

Summary Table for STEP 11

Design Loading Case
2
3
138618.500
1641489.000
0.060
0.849
36128.851
139424.600
139424.600
274.595
275.780

4
-------------------

MAX[ ] 2S; The assumed value for the tubesheet thickness, h is acceptable.

-------------------