ILF-SPC-SRT-EL-807-0

THE HASHEMITE KINGDOM OF JORDAN

MINISTRY OF ENERGY AND MINERAL
RESOURCES

Amman Strategic Reserve

Terminal for Petroleum Products
UNINTERRUPTABLE POWER SUPPLY
SPECIFICATION
07.11.2013

ILF CONSULTING ENGINEERS

Werner-Eckert-Str. 7, 81829 Munich,

GERMANY
Phone: +49-89-25 55 94 - 0
Fax:
+49-89-25 55 94 - 144
E-mail: info.muc@ilf.com

A m m a n S t r a t e g i c R e s e r ve T e r m i n a l for Petroleum Products

U n i n t e r r u p t a b l e Power Supply
Specification

ILF-SPC-SRT-EL-807-0
07.11.2013

REVISION

7.11.2013 Approved

V.S.

P.B.

S. B.

4.10.2013 Issue for Review

V.S.

P.B.

S. B.

18.09.2013 Issue for IDC

V.S.

P.B.

S. B.

Prepared

Checked

Approved

Rev.

Date

Issue, Modification

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U n i n t e r r u p t a b l e Power Supply
Specification

ILF-SPC-SRT-EL-807-0
07.11.2013

TABLE OF CONTENTS
1

GENERAL

1.1

Purpose of the Document

DEFINITION AND ABBREVIATION

2.1

Definitions

2.2

Abbreviations

STANDARDS

ENVIRONMENTAL CONDITIONS

GENERAL REQUIREMENTS

5.1

Components and Equipment

5.2

Tagging

DESCRIPTION OF THE UPS

6.1

Mechanical Requirements

6.2

Electrical Requirements

6.2.1

Rectifier

6.2.2

Inverter

6.2.3

Bypass

6.2.4

Measuring Instruments

6.3

Batteries

10

6.4

Distribution board

10

6.5

Wiring

11

6.6

Overvoltage Protection

11

PAINTING

11

INSTALLATION

12

TESTS

12

9.1

Workshop Tests

12

9.2

Site Tests

13

10

ADDITIONAL INFORMATION

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Specification

GENERAL

1.1

Purpose of the Document

ILF-SPC-SRT-EL-807-0
07.11.2013

This specification contains the requirements for design, construction, installation, testing
and commissioning of uninterruptable power supply (UPS) equipment in the new Amman
Strategic Reserve Terminal for Petroleum Products.

DEFINITION AND ABBREVIATION

2.1

Definitions
In the present document the following definitions were used. Their meaning is explained
in the table below.

2.2

Definition

Explanation

Client

MEMR - Ministry of Energy and Mineral Resources

Engineer

The engineering company entrusted with the project

management and construction supervision of the project
(ILF Beratende Ingenieure GmbH, Munchen).

Contractor

The company or group of companies entrusted by the

Client with Engineering, Procurement and Construction of
the project.

Terminal

The whole terminal within the limits defined on the Station

Layout Plan.

Abbreviations
Abbreviation

Explanation

UPS

Uninterruptable Power Supply

LV

Low voltage

IEC

International Electrotechnical Commission

API, NEC

American Petroleum Institute, National Electrical Code

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Specification

ILF-SPC-SRT-EL-807-0
07.11.2013

STANDARDS
The design, manufacturing, construction, installation, test and commissioning of UPS set
shall be in accordance with the IEC/API and ISO standards.
The following standards shall be applied, at least:
IEC 60051

IEC 60051 Direct acting indicating analogue electrical

measuring instruments and their accessories

API RP 540

Electrical Installations in Petroleum Processing Plants

IEC 60076

Power Transformers

IEC 60085

Thermal evaluation and classification of electrical insulation

IEC 60146

Semiconductor Converters

IEC 60255

Electrical relays

IEC 60269

Low-voltage fuses

IEC 60439

Low voltage switchgear and assemblies

IEC 60529

Degrees of protection provided by enclosures (IP Code)

IEC 60896

Stationary lead acid batteries. General requirements and

methods of test

IEC 60947

Low-voltage switchgear and control gear

IEC 60989

Separating transformers, auto transformers, variable transformers and reactors

As far as the energy provider or permits of other authorities require additional codes and
standards, respectively impose additional requirements, these are also part of the contract.
In the case of the conflict between the various codes, standards and order, the most
stringent of the requirements shall generally govern. The Contractor shall refer any such
conflict and any other matter to the attention of the Engineer and Client, whose interpretation shall be final.
All conflicts between the requirements of this specification, contract documents, data
sheets, or drawings shall be referred to Engineer for clarification before proceeding with
the fabrication of the affected parts.

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Specification

ILF-SPC-SRT-EL-807-0
07.11.2013

ENVIRONMENTAL CONDITIONS
The UPS system shall be designed and constructed for continuous operation at full load
under the climatic and environmental conditions as described in the specification Design
and Construction of Power Supply Systems.

GENERAL REQUIREMENTS

5.1

Components and Equipment

The Contractor has to take care that all components and equipment are selected considering easy maintenance, simple and quick diagnosis and long maintenance intervals.
All components and equipment shall be designed for continuous duty at rated load and
under the given climatic conditions. Standard industrial high performance systems and
components of suppliers standard lists shall be used as far as possible. Components and
equipment of same kind and type shall be selected for equivalent functions. The interchangeability must be guaranteed.

5.2

Tagging
All components, equipment and installations shall receive the respective tagging plates,
labels, etc., which have to be of extremely durable material resistant against the environmental conditions. Tagging plates or labels on fronts of enclosures shall be fixed with
screws.

DESCRIPTION OF THE UPS

Each uninterruptible power supply (UPS) shall consist of the following main parts:

isolation transformers,

rectifier,

battery bank,

inverter,

static bypass,

manual bypass,

control system with visualization panel (mounted in the door)

distribution board.

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Specification

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07.11.2013

During normal network conditions the AC consumers will be supplied via the rectifier/inverter circuit. At the same time the battery bank will be trickle charging regime. In
case of network failure the consumers shall be supplied via the battery.
After return of the network power the rectifier takes up the operation automatically, feeds
the inverter and charges the battery.
In case of overload or UPS failure the consumers shall be fed via the static bypass. For
maintenance a manual bypass shall be provided. The functional principle is shown on
the Single Line Diagram.
UPS will have its own control system for complete control and operation of the unit. This
system shall fully communicate with the main terminal control system via industrial bus
protocol and shall show all required data, values and states of the UPS on the visualization panel mounted in the door of the switchgear.
6.1

Mechanical Requirements
The uninterruptible power supplies shall be industrial type, metal enclosed factory assembled with self-standing cabinets and with fix mounted units and devices.
The cabinets shall be suitable for back-to-back installation or installation against the wall.
The cabinets shall only be accessible from the front. The hinged front doors shall be
swing out more than 90.
The cabinets will be mounted on cable cellar or raised floor. The bottom of cabinets shall
be covered with galvanized steel sheets. If necessary for air circulation, holed steel
sheets and a fan can be installed.
The cable entries shall be designed in a manner such that a sealing after cable laying is
possible without any problem. Further, each cover sheet shall be equipped with a
grounding connection to the steel frame of cabinet.
All nuts for fixing of components shall be welded on the steel structure or threads will be
cut in the steel structure. The use of loose nuts or self-cutting screws is not allowed.
Screws, nuts and washers shall be galvanized or cadmium plated.
All cabinets shall be of the same height and depth.

6.2

Electrical Requirements

6.2.1

Rectifier
The UPSs shall be equipped with high full wave high efficiency semiconductor (possibly
IGBT) rectifiers. Each rectifier shall be suitable to supply all connected consumers. An

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Specification

ILF-SPC-SRT-EL-807-0
07.11.2013

additional charging and floating of the battery banks must be possible (also applicable, if
the battery was drained prior to start of charging).
The rectifiers shall be designed for operation with natural air cooling. If forced air-cooling
is required, then 2 x 100 % fans with monitoring and alarm signal (local and remote) shall
be provided.
Each rectifier shall mainly consist of the following:

fully-controlled semi-conductor bridge with current and voltage control,

double filters to limit the AC components of output,

moulded case circuit breakers for AC and DC,

miniature circuit breakers for control circuits,

devices for overvoltage protection,

communication unit (with UPS control unit)

Battery manufacturers specification regarding charging voltage, maximum voltage ripples, etc. shall strictly be observed, as well as values given in the data sheets.
The rectifier shall be equipped with the following supervisory devices:

electronic power network supervisory

(switching off at 85 % voltage; switching on at 90 % voltage),

overvoltage supervisory with switching off the rectifier,

over-discharging supervisory with disconnection of the battery,

supervisory of battery circuit interrupt and short circuit of battery cells,

earth fault supervisory on DC side,

The response of the mentioned supervisory devices shall be indicated on visualization

panel.
6.2.2

Inverter
The UPSs shall be equipped with full electronically operated inverter. The inverter of the
rectifier/inverter circuit shall be located in the cabinet of the rectifier. The inverter shall be
suitable to supply all connected consumers.
The inverters shall be designed for operation with natural air cooling. If forced air-cooling
is required, then 2 x 100 % fans with monitoring and alarm signal (local and remote) shall
be provided.
The inverter shall mainly consist of the following:

self-commutating solid-state static inverter unit with voltage regulation,

double filters for wave form stabilization,

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Specification

voltage peak limiting,

synchronization device,

molded case circuit breakers for AC,

miniature circuit breakers for control circuits,

communication unit (with UPS control unit)

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The inverters shall be sized in a manner such that the largest circuit breaker for consumers will trip without any difficulties and without support from bypass.
The inverter shall be equipped with the following supervisory devices:

input voltage supervisory,

electronic inverter supervisory,

output voltage supervisory, which initiates a switch over to static bypass,

overload supervisory,

frequency supervisory.

The response of the mentioned supervisory devices shall be indicated on the visualization panel.
6.2.3

Bypass
For the rectifier/inverter circuits(s) an electronically change over device shall be provided.
The device shall enable the automatic, uninterrupted, synchronous switch-over to the
consumer bus bar in case of failure.
The change-over device provided shall be equipped with thyristor switches, control electronics and a check-out-system. The check-out system must make it possible to test the
correct functioning of the unit without disturbing the operation of the consumers.
For change-over in case of maintenance an additional, manual bypass shall be provided.
The switch-over shall be carried out with overlapping, that means without interrupt, too.
The operation of bypass shall be local/remote and shall be indicated on the visualization
panel.
The automatic and manual bypass shall be supplied via a common isolation transformer,
which will be supplied from the normal network.

6.2.4

Measuring Instruments
The UPSs shall be equipped with the following measuring instruments:

AC input voltage per rectifier and for bypass

battery current (charging / discharging) for each battery bank,

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Specification

battery voltage for each battery bank,

AC output current.

ILF-SPC-SRT-EL-807-0
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All measuring instruments shall be allocated to the respective symbols of devices and
bus bars.
6.3

Batteries
The batteries shall be from the lead-acid battery type GroE or OpzS.
The maintain time of the battery banks under full load conditions shall be as mentioned in
the respective data sheets.
The batteries will be placed inside a battery room in racks, and a respective fuse box for
connection to the UPS cabinet shall be installed. The fuse box may be placed either inside the battery room or inside the neighboring room on the wall to the battery room. The
cables between battery and fuse box shall be laid short circuit proof.
Batteries shall be connected in clusters allowing disconnection of any battery without losing the UPS functionality.

6.4

Distribution board
For each uninterruptible power supply a distribution board shall be provided.
The distribution board shall be located in a separated part of one rectifier/inverter cabinet. If the cabinet is not sufficient for distribution board installation or if inside of the cabinet is no space, a separate cabinet shall be foreseen.
The distribution boards shall be equipped with 2-pole miniature circuit breaker, sized according to the requirements and with the respective terminal stripes. Further, an earth
fault supervision unit shall be provided. For future extension each distribution board shall
have at least 20 % full installed spare outlets for future tanks and further 20 % spare
place for possible installation of additional devices.
In addition, the bus bars of distribution boards shall be equipped with the following
measuring instruments:

voltmeter,

frequency meter.

The measuring instruments shall be mounted in the front door. The response of the earth
fault supervision shall be shown on the visualization panel.
The summary alarm of moulded case circuit breaker tripping shall be wired to the UPS
control unit. The transfer of the mentioned signal shall be carried out via potential free

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Specification

ILF-SPC-SRT-EL-807-0
07.11.2013

contact. The terminals shall be located beside the terminal stripes for remote monitoring
of rectifier/inverter unit.
6.5

Wiring
The wires shall be selected according to load, insulation level, function and operating requirements. The wires shall be adequately rated and equipped with fuses/circuit breakers
of adequate size.
The wiring colours and the minimum cross sections shall be according to specification
Design and Construction of Power Supply Systems.
The wiring shall be carried out solid and safe against damages. Wires shall be bundled
and fixed. The wiring shall be laid inside of wiring channels, preferably. If wiring channels
will be used, a spare of 20 % shall be foreseen.
All circuits and auxiliary contacts shall be terminated on terminal strips. Terminal strips
shall have at least 15 % spare terminals for connection of future tanks. If wires with different potential will be terminated on one terminal strip the respective terminals shall be
separated by means of isolating plates. The termination of multiple stranded wires has to
be carried out by means of multiple core cable ends.
Terminals shall be marked durable and easy readable, corresponding to the drawings.
Wires shall be marked on the termination of each wire with the number of the corresponding connection point.

6.6

Overvoltage Protection
The UPS shall be designed in a manner such that overvoltage caused by switching and
flashes, do not impair the safety in operation of the units.
The incomers of UPS and the bus bar of the distribution board shall be equipped with
additionally overvoltage protectors. The electronic devices shall be separately protected
against overvoltage.

PAINTING
All appropriate components and devices shall have a resistant, long term stable, high
quality painting. Damages, caused by transport, installation, cabling or commissioning
shall be repaired in a way, that the original quality is restored.
An additional painting at location of installation is not allowed.

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ILF-SPC-SRT-EL-807-0
07.11.2013

INSTALLATION
The delivery, installation and commissioning of the UPS equipment shall include, but not
limited to the following items:

transport to location of installation (if necessary storage), and the complete

mounting,

cable connections between the different parts of UPS equipment,

grounding and potential equalisation for the parts, including connection with
the

next grounding bus bars,

termination of all cables at the UPS equipment,

commissioning of the functioning UPS equipment,

briefing of the operation personnel in operation and maintenance during installation and commissioning phase and during a training on site.

The installation and as well the tests and the commissioning shall be carried out with
Contractor own staff and with own tools and measuring/test devices.

TESTS

9.1

Workshop Tests
All components of the UPS equipment shall be tested completely and detailed in manufacturers workshop. The batteries may be tested separately. All tests required by the
codes and standards as well as all manufactures tests have to be performed.
The test program for the work shop test has to be submitted at least 3 weeks prior to
start of the tests.
The following tests shall be carried out, at least:

test of all functions,

check of degree of protection,

check of protection against touching,

mechanical operation test on all equipment,

operation test of the relays, releasers and measuring equipment,

tripping of circuit breakers,

test of auxiliary electrical devices,

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insulation and dielectric test,

verification of wiring and terminal blocks,

compliance with the specifications.

ILF-SPC-SRT-EL-807-0
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Detailed test protocols of all tests performed have to be submitted prior to shipment.
9.2

Site Tests
The site tests shall include the following steps:

pre-commissioning (including loop testing),

commissioning and test on completion,

performance test.

The workshop tests described above shall be repeated on site by the Supplier after installation. Special care shall be taken for setting of protection devices, relays. Setting
must be done according to the approved selectivity study.
The aim of the tests is to ensure the proper function of the complete scope of delivery.

10

ADDITIONAL INFORMATION
For documentation requirements, shipping instructions, spare parts policy refer to document: Design and Construction of Power Supply Systems - Specification.

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