Completion report

Of

REPAIR AND REPLACEMENT WORK OF

16 PIPELINE AT ATK 031

DELIVERY NOTE

To : Manager,Onshore Production Department,

We hereby deliver the following facility,Which has been completed:
Name of Facility

: ATK-031

Contract No

: HT003SS11
Work Order No.MSS/14/353

Title

: REPAIR AND REPLACEMENT WORK FOR 16 PIPELINE AT TANK ATK-031

Contractor

: Al-Jalhami Cont. Est.

Location

: ATK-031, South Area.

Date of Delivery

: 07.01.2015

No items were left without completion.

Checked & Delivered By:

Inspected By:
In charge Engineer, MSS

Endorsed By:

Inspection Eng, ESD

Date:

Superintendent, Turnaround Maint. Div.

(TMD/MSS)
Received & Accepted By:

Date:
Supervisor, Ratawi
(OND)

Accepted By:

Date:
Manager, Maintenance Support services Dep't.
(MSS)

Index
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Introduction
Scope of work
Work schedule
Work procedure
Welding documents
Work progress
Material Takeoff list
Drawings
Daily reports
RFIs

1. Introduction
ATK-31 is a Hout crude oil tank located in Ratawi area. The outlet line of the tank was misaligned
due to static stress and displaced by 60mm in its axis. The expansion bellow was severely damaged so
that it can no longer be put to service.

2. Scope of work
1. Alignment of pipeline back to its original position and replace the damaged expansion bellow
with a new expansion bellow and pipe spool as per directions.
2. To demolish three of the existing pipe support.
3. Installation of new pipe support structures (i.e. PS-01, PS-02, PS-03 & PS-04 and dummy
support) as per drawing.
4. Installation of four pairs of guide members, in order to prevent lateral movement of pipe.
5. Installation of limit stops structures for preventing the axial movement of the pipeline.

3. Work schedule

4. Work Procedure

5. Welding documents

6. Work progress
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

Removal of damaged bracket supports from 16 outlet line. (10.12.2014)

Pull back 16 pipe line axially by 55mm to its original position. (13.12.2014)
Dimensional measurement of bellow and gap for fabrication of pipe spool. (16.12.2014)
Fabrication for base plate, support structures and limit stops were done parallel. (20.12.2014)
Excavation for PS-01 and PS-02. (20.12.2014)
Demolition of Dummy support. (20.12.2014)
Demolition of pipe supports at PS-03 & PS-04. (21.12.2014)
Excavation for PS-03, PS-04 and dummy support. (21.12.2014)
Fabrication of pipe spool in Jalhami yard. (23.12.2014)
Visual inspection of pipe spool by ESD. (24.12.2014)
Hydro testing of pipe spool as per ESD recommendation. (27.12.2014)
Compaction of excavated areas. (23.12.2014)
Preparation of steel forms for casting of Pipe sleepers. (23.12.2014)
Shuttering work for all pipe sleepers. (23.12.2014)
Casting of all pipe sleepers. (24.12.2014)
Isolation of outlet line by blinding. (27.12.2014)
Flushing and draining of outlet line with water. (27.12.2014)
Installation of pipe spool and expansion bellow. (28.12.2014)
Filling of outlet line with fresh water. (28.12.2014)
Installation of support structures. (31.12.2014)
Installation of limit stops. (31.12.2014)
Installation of guide members. (31.12.2014)
Coating of pipe spool as per standard. (31.12.2014)
Coating of all support structures as per standard. (31.12.2014)
Backfilling and housekeeping. (01.12.2014)
Joint inspection of site. (04.12.2014)
Touch up work. (06.12.2014)
Ready for handover. (07.12.2014)

7. Material Takeoff list

8. Drawings

9. Daily reports

10. RFIs