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PDVSA

ENGINEERING DESIGN MANUAL


VOLUME 9I
ENGINEERING SPECIFICATION

PDVSA N

TITLE

TEMPERATURE INSTRUMENTATION

K304

0
REV.

AUG.94

FOR APPROVAL

DATE

APPD.BY Eliecer Jimnez

E1994

DESCRIPTION
DATE

17

L.T.

E.J.

A.N.

PAG.

REV.

APPD.

APPD.

DATE

AUG.94

AUG.94 APPD.BY Alejandro Newski

ESPECIALISTAS

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

Index
Page

1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 CODES, STANDARDS AND PRACTICES . . . . . . . . . . . . . . . . . . . .

3 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 DESIGN REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

Temperature Measurement in Process Vessels / Piping /


Equipment / Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Thermowells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Temperature Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Temperature Transmitters and Transducers . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Temperature Indicators / Recorders with or Without
Controllers Mounted in Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Temperature Indicators / Recorders with or Without
Controllers Mounted Inside Air Conditioned Control Room . . . . . . . . . . . .
4.7 Temperature Switches Filled System Type . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 Self Acting Temperature Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 Multi Point Temperature Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 Multi Point Temperature Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.11 Tube Skin Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8
10
13
13
13
13
13
14
14
15
15

5 SPECIFICATION FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

6 INSTALLATION AND COMMISSIONING . . . . . . . . . . . . . . . . . . . . . .

17

7 Q. A. / Q. C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
Men Principal

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FOREWORD

This document is the result of several years work by engineers in the petroleum industry
of Venezuela (PDVSA).
The recommendations presented in this publication are not intended to supersede
applicable laws and regulations.
Users of this recommended practice are reminded that no publication of this type can be
complete, nor, can any written document, be substituted for qualifed engineering analysis.
Suggested revisions are invited and should be submitted to:

The manager
PDVSA Engineering Standards,
C/O INTEVEP TENA Divisin,
Apartado 76343
Caracas 1070A
Venezuela

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
Men Principal

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SCOPE
This section covers PDVSA requirements for the design, specification, installation
and commissioning of temperature instrumentation. All guidelines of the
introduction specification K300 shall also be explicitly followed.

CODES, STANDARDS AND PRACTICES


A.P.I. RP550, Section 3
ANSI MC96.1 Temperature measurement thermocouples
DIN 43760 Resistance element.

DEFINITIONS
All definitions are listed in specification K300.

DESIGN REQUIREMENTS
Temperature measurement with or without control facilities are classified into the
following categories.
S
S
S
S
S
S
S
S
S

Temperature gauges directly connected to process


Temperature transmitters
Field mounted temperature indicators / recorders with or without controllers
Temperature indicators / recorders with or without controllers mounted inside
air conditioned control room.
Temperature switches
Self acting temperature regulator mounted in process lines
Multipoint temperature indicator
Multipoint temperature recorder
Tube skin thermocouples.

The guidelines a to n on the following pages aid in design of above listed items.

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
Men Principal

FLOW

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a.

The range selected shall ensure that the normal operating condition is
approximately at mid scale and that the maximum process operating temperature
does not exceed 80% of the range of the indicating instrument or self acting
regulator.

b.

Thermowells shall be installed where there is flow and rapid response, such as in
an elbow against the direction of flow, rather than where fluid is stagnant. The
primary element and the thermowell shall be procured as one complete assembly
to ensure adequate fit and fast response of the temperature measurement. The
insertion lengths and construction of thermowells shall conform with guidelines in
paragraph 4.2.

CL

FLOW

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
Men Principal

c.

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The thermocouple shall be mineral insulated 316 stainless steel sheathed.


I.S.A. Type as specified. See ANSI/MC 96.1 for additional details. See figure on
page 6 for a typical assembly.
Thermocouple hot junction shall be ungrounded, single or duplex type as specified
below:
Type K for temperature from 20C to + 1000C
Type T for cryogenic temperatures
Type B for temperatures above 1000C.
The use of duplex couples shall be avoided except where process conditions
demand exotic materials for vessel, pipe and/or thermowell. The use of one
duplex thermocouple for control service and for the initiation of safeguarding
systems is not allowed.
Where type K thermocouples operate on hightemperature services and
hydrogen diffusion to the thermocouple material is expected,
magnesiumoxideinsulated thermocouples with Inconel protective sheathing
shall be used.
Thermocouples for measuring skin temperature of furnace tubes shall be type K.
In each furnace two additional type B thermocouples shall be installed close to two
of the type K skin couples for checking purpose. These type B thermocouples
shall be connected to an accessible terminal box for connection to a portable
instrument.
On temperature measurements greater than 700C. lead fibre glass powder
type sealant shall be used instead of epoxy in the fabrication of the complete
thermocouple assembly.

d.

Resistance elements shall be 3wire Pt100, platinum type to DIN standard


43760 unless otherwise specified. The element shall be in a 316 stainless steel
sheath, single or duplex type as specified. See figure below for typical assembly.

ENGINEERING SPECIFICATION

PDVSA

PDVSA K304

TEMPERATURE INSTRUMENTATION

REVISION

DATE

AUG.94

Page
Men Principal
TERMINAL
HEAD

Indice manual

EXTENSION
NIPPLE
AND UNION

PROCESS
CONNECTION
1 NPTM

INTERNAL
CONNECTION

ID

LAGGING
EXTENSION

Indice volumen

Indice norma
PROCESS
CONNECTION

SOLID BARSTOCK DRILLED

INTERNAL
CONNECTION

OD

ID

OD

ELEMENT LENGTH

DOUBLE BORE CERAMIC INSULATORS

2 THERMOCOUPLE WIRES
BUTT WELDED OR TWISTED
AND WELDED
WIRE TYPE THERMOCOUPLE

POTTING COMPOUND

SHEATH

THERMOCOUPLE WIRES
COMPACTED MINERAL INSULATION

Fig 1. SHEATHED TYPE


THERMOCOUPLE

THERMOCOUPLE WIRE

ENGINEERING SPECIFICATION

PDVSA

PDVSA K304

TEMPERATURE INSTRUMENTATION

REVISION

DATE

AUG.94

Page
Men Principal
TERMINAL
HEAD

Indice manual

EXTENSION
NIPPLE
AND UNION

PROCESS
CONNECTION
1 NPTM

INTERNAL
CONNECTION

ID

LAGGING
EXTENSION

Indice volumen

INTERNAL
CONNECTION

ID

ELEMENT LENGTH

TAILS

SHEATH
6+
0.05
DETECTOR

25

A
STANDARD RESISTANCE BULB

33

8 mm ISO OPTIONAL CONNECTION

Indice norma

PROCESS
CONNECTION

SOLID BARSTOCK DRILLED

OD

SPRING LOADED BLOCK

Fig 2. SHEATHED TYPE RESISTANCE ELEMENT

OD

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
Men Principal

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e.

Field mounted temperature indicating, recording instrument, switch, transmitter,


transducer and controller shall have wall / yoke mounting cases with bottom
connections.

f.

Panel mounted temperature indicating, recording instrument, switch, transmitter,


transducer and controller shall have flush mounting cases with rear connections.

g.

The instrument shall have over range protection 50% greater than the maximum
operating temperature without suffering any damage.

h.

The instrument shall have the feature to detect the open circuit of the
thermocouple or resistance element input. This feature shall drive the output of
the instrument to either upscale or downcale depending upon the specific
application to ensure a safe operating condition of the equipment and/or plant.

i.

All electrical conduit connections shall be 1/2 N.P.T.F. and all pneumatic
connections shall be 1/4 N.P.T.F.

j.

The temperature indicating pointers shall be adjustable with a micrometer type


screw

k.

Inline mounted bimetallic temperature gauges shall be adjustable every angle


type.

l.

Filled system shall be rigid stem, with bendable extension and stainless steel
armour, all 316 stainless steel construction. The capillary tubing shall be ANSI 316
stainless steel and shielded by flexible stainless steel tubing with a PVC cover.

m.

4.1

Indice manual

All measurements shall be compensated for ambient temperature changes.

Temperature Measurement in Process Vessels / Piping / Equipment


/ Furnaces
The primary element is based on the following principles:
S
S
S
S
S
S
S

Gas or liquid filled bulbs


Bimetallic
Thermocouple
Resistance type
Infrared and other noncontact types
Thermistors
Semiconductors

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

PDVSA K304
REVISION

DATE

AUG.94

Page
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4.1.1

The preferred primary element is the 316 stainless steel sheathed 3wire platinum
resistance type with DIN standard 43760 characteristic, Pt100.

a.

Where temperatures measured are beyond the limits of a resistance type element,
316 stainless steel sheathed ISA type thermocouples shall be specified.

b.

Locally mounted transducers shall be used to eliminate long runs of thermocouple


compensation or resistance element cables. Transducers shall preferably be
mounted integrally with the thermowell/measuring element assembly except in
the event of high vibration locations when the transducer shall be remotely located
at a maximum distance of 2 metres from the thermowell.

c.

Filled system primary elements shall be utilised for local indication, recording
and/or controlling function. These systems shall be fully compensated for ambient
temperature variations and errors due to capilliaries.

d.

Bimetallic type elements shall be utilised for local indication only.

e.

Infrared and other noncontact devices shall be specified on special applications


subject to PDVSA approval.

4.1.2

All primary elements shall be installed inside thermowells.


exceptions are:

The only two

a.

Measurement of temperature in electric motor windings where the sheathed


primary element is adequate and measurement time delays due to thermowells
are not acceptable.

b.

Pipe tube skin temperature measurement application where errors due to


thermowells are not acceptable.

4.1.3

Single thermowell with multiple temperature measuring elements for installation


inside reactors etc., shall be subject to PDVSA approval. The sheaths of
measuring elements shall be continously drawn and not seam welded type.

4.1.4

Where multiple thermocouple assemblies are required, e.g. for measuring


temperature at several levels in a reactor, they shall be assembled from
mineralinsulated thermocouple elements of appropriate lengths, in a flexible
metal sheath or bound together with a metal wire or mesh to form a composite
flexible assembly.

ENGINEERING SPECIFICATION

PDVSA
Men Principal

TEMPERATURE INSTRUMENTATION

Indice manual

Indice volumen

PDVSA K304
REVISION

DATE

AUG.94

Page

10

Indice norma

The outside diameter of the individual thermocouples shall be adequate for


mechanical strength but sufficiently small to allow the complete assembly to be
coiled to a radius of 1 metre for shipping and for flexibility during installation.
The thermocouples shall be supplied complete with flexible insulated tails of
thermocouple material. These shall end in a weatherproof connection box
containing a terminal block suitable for connecting the flexible tails to
thermocouple signal cables having solid conductors of 1.2 mm diameter. The
mechanical mounting of this box shall be appropriate to the type of thermowell
being used.

4.2

Thermowells

4.2.1

Thermowells shall be fabricated from type 304 or 316 stainless steel solid bar
stock upto a maximum length of 36 inches.

a.

Superior grades of materials shall be used consistent with the piping or equipment
specification to resist the corrosive or erosion properties of the fluid. Ceramic
thermowells for use in high temperature or furnace flue duct temperature
measurement applications are subject to PDVSA approval.

b.

The primary element and the thermowell shall be procured as one complete
assembly to ensure adequate fit and fast response of temperature measurement.

c.

The thermowell O.D. shall be minimum and suit the specific application
requirement.

d.

All thermowells shall be pressurised internally with an inert fluid at 1500 P.S.I.G.
for 3 minutes and checked to ensure no leakage or deformation.

e.

The material identification shall be clearly stamped on the thermowell in alocation


visible after installation.

4.2.2

The thermowell process connection shall be 1 N.P.T.M. or flanged consistent


with the piping or vessel specification and connection. The flange size shall be
1 on piping and 11/2 minimum on vessels.

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

Men Principal

Indice manual

Indice volumen

PDVSA K304
REVISION

DATE

AUG.94

Page

11

Indice norma

INTERNAL

INTERNAL
CONNECTION

CONNECTION

LAGGING
LENGTH
25mm
T
PROCESS
CONNECTION

25mm

PROCESS
CONNECTION
U

ID

1NPTM

ID
U
OD

OD

TAPERED

Fig 3. TYPE SOLID BARSTOCK DRILLED


THERMOWELLS

PARALLEL

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

Men Principal

Indice manual

Indice volumen

PDVSA K304
REVISION

DATE

AUG.94

Page

12

Indice norma

4.2.3

The length of thermowell shall be 4 1/2 inches minimum below the 1 N.P.T.M.
screwed connection and 12 inches below the flanged connection.

a.

Consistent with the above the thermowell immersion length inside the pipe shall
be half of the nominal inside diameter of the line upto 20 inches. Above 20 inches
the immersion length shall be a maximum of 12 inches.
Immersion length U INCHES
Screwed to be used only
when
permitted by piping spec.

Flanged or RTJ

3
(Smaller lines shall be swaged)

4 1/2

4 1/2

4 1/2

10

12

10

12

12

12

14 or greater

10

14

Pipe line size inches

b.

Where fluid velocity exceeds 50 feet per second the maximum immersion length
shall be 6 inches.

c.

Thermowells in temperatures greater than 600C and those installed in large


vacant spaces such as radiant sections of furnaces shall be inserted from the top
of equipment, rather than the side, in order to prevent sagging of the thermowell
due to high temperatures.

d.

The thermowell location shall be 10 pipe diameters downstream of the junction of


two streams of different temperatures.

e.

Single thermowell with multiple measuring elements for installation inside reactors
etc. are special applications subject to PDVSA approval.

ENGINEERING SPECIFICATION

PDVSA

TEMPERATURE INSTRUMENTATION

Men Principal

4.3

Indice manual

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PDVSA K304
REVISION

DATE

AUG.94

Page

13

Indice norma

Temperature Gauges

4.3.1

Gauges shall be bimetallic or filled system for mounting in specified thermowell.

4.3.2

Thermowell shall conform with guidelines in paragraph N 4.2.

4.3.3

The minimum dial diameter size shall be 4 inches (100 mm).

4.3.4

The case shall be weatherproof corrosion resistant to marine atmosphere.

4.4

Temperature Transmitters and Transducers

4.4.1

They shall be solid state electronic with 420 m.A. and digital transmissions.
Pneumatic forcebalance, 315 P.S.I.G. output type shall only be used subject to
PDVSA approval.

4.4.2

All transmitters / transducers shall be provided with integral output indicators


either direct reading or 0100%.

4.4.3

The primary element shall be 3WIRE RESISTANCE bulb or ISA type


thermocouple as specified.

4.4.4

Also see PDVSA specification K300, chapter 9.

4.5

Temperature Indicators / Recorders with or Without Controllers


Mounted in Field

4.5.1

The primary element shall be filled system type.

4.5.2

Also see PDVSA specification K300, chapter 9.

4.5.3

Blind temperature controllers shall not be used.

4.5.4

All controllers shall have automanual control facilities with bumpless transfer.

4.6
4.6.1

Temperature Indicators / Recorders with or Without Controllers


Mounted Inside Air Conditioned Control Room
The PDVSA preferred instrument is 420 m.A. or 315 P.S.I.G. receiver type.
However for applications with very short distances between the control room and
the thermowell direct connected primary element such as 3wire resistance bulb
or ISA type thermocouple can be used subject to PDVSA approval.

4.6.2

Also see PDVSA specification K300, chapter 9.

4.6.3

All controllers shall have automanual control facilities with bumpless transfer.

4.7

Temperature Switches Filled System Type


Special notes:

ENGINEERING SPECIFICATION

PDVSA
Men Principal

TEMPERATURE INSTRUMENTATION

Indice manual

Indice volumen

PDVSA K304
REVISION

DATE

AUG.94

Page

14

Indice norma

S These types of switches shall be used on noncritical alarm applications only


and their use is prohibited on protection system circuits.
S The number of switches directly connected to process shall be minimum. See
specification K336, paragraph 4.1.1. (c). Nevertheless where they are
needed they shall conform to the following details.
4.7.1

The primary element shall be filled system type.

4.7.2

Field mounted switches shall be weatherproof, corrosion resistant to marine


atmosphere and shall withstand any specified corrosive ambience. The switch
housing shall conform to the appropriate area classification. Also see PDVSA
specification K300, chapter 9. Switch housing mounted inside air conditioned
room shall be manufacturers standard.

4.7.3

The switches shall be micro type rated for 1 AMP. at 24 volts D.C. All other
voltages shall be subject to PDVSA approval.

4.7.4

The switch differential shall be analysed to ensure compliance with all necessary
process operating conditions.

4.7.5

All switches shall have a scale with a red pointer to indicate switch setting. Trip
setting shall be tamper proof.

4.7.6

The switch shall be double pole double throw (D.P.D.T.) type with three wires
connected to three terminals in order to select either a normally open (N.O.) or
normally closed (N.C.) action.

4.7.7

The maximum number of independent switches actuated by one temperature


element shall be two. All applications involving two switches are subject to PDVSA
approval since in the event of failure of temperature element both switch functions
are lost.
Only one temperature element shall be located inside one case.

4.8

Self Acting Temperature Regulator

4.8.1

These shall only be used in noncritical and noncorrosive services such as in


water, inert gas or steam below 50 P.S.I.G.

4.8.2

The control valve shall comply with specification K332. Manufacturers standard
construction is acceptable subject to PDVSA approval.

4.8.3

A local temperature gauge in accordance with paragraph 4.3 shall be installed


adjacent to the desired point of temperature control.

4.9
4.9.1

Multi Point Temperature Indicator


This type of instrument has one common analog indicator or digital readout for
a large number of thermocouple or resistance element inputs.

ENGINEERING SPECIFICATION

PDVSA
Men Principal

TEMPERATURE INSTRUMENTATION

Indice manual

Indice volumen

PDVSA K304
REVISION

DATE

AUG.94

Page

15

Indice norma

4.9.2

The instrument range shall cover anticipated temperatures during startup,


normal operations and process upset conditions.

4.9.3

The selector switch shall have gold or platinum base contacts, high contact
pressure and nonlocking spring return to neutral type.

4.9.4

The instrument shall be solid state microprocessor type. Range, alarm settings
and scan time shall be programmable.

4.9.5

Alarm switches shall not be used on protective shutdown applications.

4.10

Multi Point Temperature Recorder

4.10.1

This type of instrument records a large number of thermocouple or resistance bulb


inputs.

4.10.2

The instrument range shall cover anticipated temperatures during startup,


normal operations and process upset conditions.

4.10.3

The instrument shall be solid state microprocessor type. Chart speed, range,
alarm settings and scan time shall be programmable.

4.10.4

Alarm switches shall not be used on protective shutdown applications.

4.11

Tube Skin Thermocouples

4.11.1

Thermocouple material shall be type K.

4.11.2

Minimum wire size shall be 14 AWG (2.08 mm2).

4.11.3

Sheath shall be 1/2 in (13 mm) OD with a minimum wall thickness of 0.134 in (3.4
mm), shaped to match the tube contour for about 1/4 of the tube circumference.

4.11.4

Retaining clips shall be provided to maintain sheath contact while allowing


circumferential movement.

ENGINEERING SPECIFICATION

PDVSA

PDVSA K304

TEMPERATURE INSTRUMENTATION

Men Principal

Indice manual

REVISION

DATE

AUG.94

Page

16

Indice volumen

Indice norma

FURNACE WALL INTERIOR

TYPE K THERMOCOUPLE

THERMOCOUPLE
HEAD

CL

NOT TO EXCEED 800


MILLIMETRES

WELD T/C SHEATH


1 x 1 x 1/4 THICK INCONEL PLATE

ONTO PLATE TO ENSURE

PREFORM PLATE TO ENSURE

GOOD CONTACT.

CLOSE CONTACT WITH PIPE

CL

TACKWELD TO
ENSURE CLOSE
CONTACT BETWEEN
PLATE AND PIPE
NOTE:
ALL WELDING TO BE PERFORMED
BY QUALIFIED WELDERS.

Fig 4. TUBE SKIN THERMOCOUPLE DETAIL

ENGINEERING SPECIFICATION

PDVSA
Men Principal

TEMPERATURE INSTRUMENTATION

Indice manual

Indice volumen

PDVSA K304
REVISION

DATE

AUG.94

Page

17

Indice norma

SPECIFICATION FORMS
FORM No.

TITLE

20.1

Receiver instruments

20.10

Millivolt/milliamp instrument

20.11

Filled system temp. instrument

20.12

Thermocouples and thermowells

20.13

Resistance temp. sensor and TWS

20.14

Bimetal thermometers and TWS

20.50

Control Valves

20.52

Self acting temperature regulator

The forms are included at the end of this specification.

INSTALLATION AND COMMISSIONING


All installation and commissioning shall be performed in accordance with project
drawings and specifications.

Q. A. / Q. C.
All items shall conform with the procedures detailed in specification K369.

PDVSA
ITEM N

QUANTITY

RECEIVER INSTRUMENTS
OFF

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

Item N

Tag. N

No. of
inputs

SHEET

PROJECT REFERENCE

Scale
Ranges

Chart
Ranges

By

OF
REVISED

DATE

Service

Notes:

20.1b

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.1A AND 20.1B

PDVSA 20.1
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

RECEIVER INSTRUMENTS
a.

To be used for a single item. Use secondary sheet for multiple listing.

b.

Check as many as apply.

c.

Nominal size refers to approximate front of case dimensions; width x height.

d.

It is assumed that the instrument has its own case of shelf suitable for single
mounting, unless MULTICASE is checked. Shelf or separable case for multiple
case mounting instrument is not included unless listed and described as an
accessory.

e.

Enclosure class refers to composite instrument. If electrical contacts are the case
they must meet this classification inherently or by reason of the enclosure. Use
NEMA identification system or ISA System RP8.1.

f.

Specify electrical power to the entire instrument from an external source.

g.

For multiple instruments list ranges on secondary sheet, but specify other chart
options on primary sheet. Chart graduations assumed to be uniform unless
otherwise noted. Circular charts assumed to have 24 hr/revolutions speed; strip
charts 3/4 in. to 1 in. per hour.

h.

Chart drive mechanism assumed to be synchronous motor operating on 117V 60


Hz and suitable for ENCLOSURE CLASS specified on line 5. If the chart drive is
pneumatic so state identify pneumatic pulser under options. Notes deviations
from standard (MFR) under notes i.e., dual speed or special speeds.

i.

The scale type may be SEGMENTAL, VERTICAL, HORIZONTAL, DIAL


(CIRCULAR) or other. Ranges 1, 2, 3 and 4 are used for multiple inputs. The first
listed (N 1) is assumed to be the controller input, if a controller is used.

j.

See explanation of terminology given on specification sheet. For further definition


refer to American National Standard C85.11963, Terminology for Automatic
Control. Specific ranges of control modes can be listed afetr OTHER, if
required.

k.

For multiple items specify on second sheet.

l.

If standard automanual switching is not known or not adequate, specify particular


requeriments, such a BUMPLESS, PROCEDURELESS, 4POSITION, or as
required.

m.

Remote set point adjustment assumes full adjustment range. Specify limits if
required. Under other can be noted bias or ratio.

n.

Specify if applicable.

o.

Specify if applicable.

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.1A AND 20.1B

PDVSA 20.1
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

p.

All input signals on multichannel instruments assumed to be the same unless


otherwise noted.

q.

Specify number of inputs.

r.

Check if power source for the loop is contained in this instrument or in some
external instrument.

s.

Form may be SPST, DPDT or other. Rating refers to electrical rating of switch or
contacts in amps.

t.

Specify if alarm is actuated by measured variable or by deviation from controller


set point, Give contact action if single throw form.

u.

Specify required accessories and options, fill in number of charts. This is assured
to be number of chart roles for strip charts.

v.

After selection is made fill in manufacturer and specific model number.


SECONDARY SHEET For listing multiple instruments. List all instruments of the
same type specified on the primary sheet, with variations an shown. Notes refers
to notes listed by number at the bottom of the sheet. Line 11 of sheet 1a is
tabulated under measurement increases, output tabulate increase or decrease.

PDVSA
ITEM N

SINGLE/MULTIPLE INPUT MILLIVOLT/MILLIAMP INSTRUMENT

QUANTITY

OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

GENERAL

1. Tag N
2. Function

Record

Control

Indicate

J (IC)

3wire

420 m.A.

4. Mounting

Flush

Surface

5. Enclosure

Safe area

Classified

Temp. Class

Ext.

Power supplyThis inst.

Ext.

Other
Class

T1

Group

Intr. safe

T2

T4

7. Chart

Roll

8. Scale Range

Direct Readout

9. For multiple inputs

Selector switches per note 3

Scan speed

420 mA

Other

Fold

Circular

Manual

13. Output

420 mA

14. Switches

OPTION

15. Input open circuit

MFR

16. Model N

Range

Multiple ranges

315 psig

T6

PI

Speed: See Note 3


Single
Seconds per point.

For receiver see sheet


PID

Automan Switch
12. Set Point Adj.

T5

24 Volts D.C.

inputoutput isolation
P

Div
STD.

T3

110 V 60 Hz

11. Control Modes

Other

Calibration:

6. Power Supply

CONTROLLER

T(CC)

Power supplyThis inst.

Ex. Proof

Weatherproof

K (CA)

4wire

Frequency/pulse

ALARMS

No. of inputs

Thermocouple ref. junction comp.

Milliamps

10. Output

DATE

Transducer

Multiple inputs

Resistance bulb

XMTR/
TRANSD.

REVISED

Service

Single input
3. Input

By

OF

Other
Manual Reg

Reversible Action
Manual loading STN.

Remote
21103 kPa (315 psig)

Function on measurement input

High

Low

No. of alarms

Rating 1 AMP. at 24 Volts D.C. see note 2

Upscale

Downscale

Int. Ill

High and Low

Charts

Notes: 1. All weatherproof and explosion items shall be corrosion resistant to marine atmosphere and tropicalised.
2. Alarm contact shall be normally closed and open on alarm condition. Alarm setting shall be programmable.
3. Programmable
20.10a

PDVSA
SINGLE/MULTIPLE INPUT MILLIVOLT/MILLIAMP INSTRUMENT
ITEM N

QUANTITY

OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

By

OF
REVISED

DATE

Individual
Item N

Tag. N

Service

Scale and Chart Range


Point No.

Input type

Notes:

20.10b

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.10A AND 20.10B

PDVSA 20.10
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

MILLOVOLT OR MILLIAMP INSTRUMENT SPECIFICATION SHEET INSTRUCTIONS


Prefix number designates line number on corresponding specification sheet.
1. To be used for single item. Use secondary sheet for multiple listing.
2. Check as many as apply.
3. Check one. Note that sheet may be used to specify galvanometric type of
instrument.
4. Nominal size refers to approximate front of case dimensions: width x height.
5. It is assumed that the instrument has its own case or shelf suitable for single
mounting unless multicase is checked. Shelf or separable case for multiple
case mounting instrument is not included in this sheet unless listed as an
accesory.
6. Enclosure Class refers to composite instrument. If electrical contacts are in the
case, they meet this rating inherently or by reason of the enclosure. Use NEMA
identification system or ISA system presented in RP8.1.
7. Specify electrical power to entire instrument.
8. For multiple instrument list ranges on second sheet, but specify other items
here.
9. Ranges 1 and 2 refer to multichannel instruments. The first listed is assumed
to be the controller input (if any).
10. For multiple items list number of point on second sheet. Point Select permits
bypassing any or all points by a switching mechanism.
11. For multiple items show number of switches on second sheet under No. of
Point.
12. Specify if applicable.
13. See explanation of terminology given on spec. sheet. Specific ranges of control
modes can be listed under other if required.
14. For multiple items specify on second sheet.
15. If standard automanual swithching is not known or not adequate, specify
particular requirements, such as BUMPLESS, PROCEDURELESS,
4POSITION, or as required.
16. Remote set point adjustement assumes full adjustment range. Specify limits
if required.
17. Specify if applicable.
18. Specify if applicable.
19. Check if thermocouple input applies.
galvanometer.

Lead resistance required only for

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.10A AND 20.10B

PDVSA 20.10
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

20. Specify any input other than thermocouple. Calibration refers to curve used
and does not imply that element is specifically calibrated for this instrument.
21. Form may be SPST, SPDT, DPDT, etc. Rating is electrical rating of switch in
amps.
22. Check if alarm is actuated by measured variable or by deviation from controller
set point. Give contact action if single throw form. Specify calibrated or blind
alarm index setter.
23. Specify if applicable.
24. Specify if applicable.
25. Accesories for multiple items may be covered by notes second sheet.
26. May be filled in after selection is made.
SECONDARY SHEET for listing multiple instruments. List all instruments of the
same type, specified on Primary Sheet, with variations as shown. Notes refers
to notes listed by number at the bottom of the sheet. Or use secondary Sheet to
list and identify the multiple points of a single multipoint instrument.

PDVSA
ITEM N

QUANTITY

TEMPERATURE INSTRUMENTS (FILLED SYSTEM)


OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

GENERAL 1.

Tag N
Function

Record

Indicate

Control

4.

Mounting

Flush

Surface

Yoke

5.

Enclosure

Safe area

Classified

Class

DATE

T1

110 V 60 Hz

24 Volts d.c.

Circular

9. Scale Range

T2

Range

Temp. Switch

Group

Div.

Intr. safe

Temp. Class

7. Chart

Trans

Ex. proof

Weatherproof

Power Supply

REVISED

Service

2.

6.

By

OF

STD

T3

T4

Spring

DriveElec
2

T6

Speed

XMTR

10. Transmitter

420 mA

Other

CONTR

11. Control Modes

12. Automan

MFR.STD switch

13. Set Point Adj.

Manual

Remote

14. Output

420 mA

21103 kPa (315 psig)

17. Fill

SAMA Class

18. Process Data

Temp.: Min.

315 psig
PI

T5

Reversible Action

Other

PID

Manual Regulator

Other

ELEMENT

19. Range

To

Max.

Max. Press

Overrange

Protection to

20. Bulb

Type

Mtl.

Extension: Length

21. Capillary
22. Thermowell

Length
Mtl.

Mtl.
Insertion

Armor
Lag. Ext.

Const:

Drilled

Process Conn.

ALARMS 23. Switches

Function on meas.

OPTIONS 24. Options

FiltReg.

MFR

Full compensation

High and low

No. of alarms

Type

Form: DPDT /amp. @ 24 v.d.c.

Charts

26. Model N

Notes: 1. All items shall be corrosion resistant to marine atmosphere and tropicalised.
2. Alarm contact shall be normally closed and open on alarm condition

20.11a

PDVSA
ITEM N

QUANTITY

TEMPERATURE INSTRUMENTS (FILLED SYSTEM)


OFF

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

Item
N5

Tag. N5

SHEET

PROJECT REFERENCE

Range

Thermowell
Process Conn.

Insertion
Length

Lagging
Ext.

By

OF
REVISED

Capillary
Length

DATE

Notes

Notes:

20.11b

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.11A AND 20.11B

PDVSA doc.20.11
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

TEMPERATURE INSTRUMENTS (FILLED SYSTEMS)


1. To be used for a single item. Use secondary sheet for multiple listing.
2. Check as many as apply.
3. Nominal size refers to approximate front of case dimensions; width x height.
4. Yoke refers to a bracket designed for mounting the instrument on a pipe stand.
5. Enclosure class refers to composite instrument. If electrical contacts are in the
case, they must meet this classification inherently or by reason of enclosure.
Use NEMA identification or ISA identification RP8.1.
6. Specify electrical power to the entire instrument from an external source.
7. Specify chart size, range and number applicable.
8. Chart drive mechanism assumed to be synchronous motor operating in 117V
60 Hz and suitable for ENCLOSURE CLASS specified on line 5. If the chart
drive is pneumatic so state identify pneumatic pulser under options. Note
deviations from standard (MFR) under notes i.e., dual speed or special speeds.
9. The scale type may be SEGMENTAL VERTICAL, HORIZONTAL, DIAL
(CIRCULAR) or other. Ranges 1, 2, 3 and 4 are used for multiple inputs. The
first listed (No. 1) is assumed to be the controller input, if a controller is used.
10. Specify transmitter output if applicable.
11. See explanation of terminology given on specification sheet. For further
definition refer to American National Standard C85.11963, Terminology for
Automatic Control. Specific ranges of control modes can be listed after
OTHER, if, required.
12. For multiple items specify on second sheet.
13. If standard automanual switching is not known or not adequate, specify
particular requirements, such as BUMPLESS, PROCEDURELESS,
4POSITION, or as required.
14. Remote set point adjustement assumes full adjustment range. Specify limits
required.
15. Specify if applicable.
16. Specify if applicable.
17. Filled thermal systems can be of the following SAMA classification:

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.11A AND 20.11B

PDVSA doc.20.11
REVISION

DATE

AUG.94

Page
Men Principal

Class 1A:
Class IB:
Class IIA:
Class IIB:
Class IIC:
Class IIIA:
Class IIIB:
Class VA:
Class B:

Indice manual

Indice volumen

Indice norma

Liquid filled, uniform scale, fully compensated.


Liquid filled, uniform scale, case compensated only.
Vapor pressure, nonlinear scale with measured temperature
above case and tubing temperature.
Vapor pressure, nonlinear scale with measured temperature
below case and tubing temperautre.
Vapor pressure, nonlinear scale with measured temperature
above and below case and tubing temperature.
Gas filled, uniform scale, fully compensated.
Gas filled, uniform scale, case compensated only.
Mercury filled, uniform scale, fully compensated.
Mercury filled, uniform scale, case compensated only.

18. Range refers to process input span for which an output is desired.
Adjustable range means that the unit can give its normal output over a
range of inputs.
19. Bulb type can be plain, averaging, rigid, adjustable union connections,
fixed union connection. Capillary extension length can be rigid or flexible,
etc.
20. Capillary tube specifications.
21. Well specifications.
22. Form may be SPST, SPDT, DPDT, etc. Rating is electrical rating of switch
in volt amps.
23. Check if alarm is to be actuated by measured variable or by deviation from
controller set piont. Give contact action if single throw from.

PDVSA
ITEM N

THERMOCOUPLES AND THERMOWELLS

QUANTITY

OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

XMTR
AND T/C

1. Assy

Thermocouple and thermowell only

2. Mounting

Integral with T/C assembly

Remote from T/C assy. on yoke

3. Enclosure

Safe area

Class

Classified

Temp. Class

4. Output

420 m.A.d.c.

5. I.S.A.

Type:

T1

MFR

T3

Div
STD.

T4

T5

T6

O.D

Material:

316 ST. ST

Spring loaded

Herm. sealed

Cond. conn. 1/2 N.P.T.F.


I.D. Shall suit sheath O.D.

Construction:

Drilled

See notes 1 and 2

7. Notes

DATE

Powered ext.

Ungrounded

Material

6. Thermowell

T2

Sheathed

Grounded

Group

Intr. safe

Other

Screw cap and chain

REVISED

T/C and T/W. complete with trans

Ex. Proof

Weatherproof

Element

By

OF

Tapered

Straight

Notes 3 and 4 only applicable when specified

8. Model N

TERMINAL
HEAD

EXTENSION
NIPPLE
AND UNION

INTERNAL
CONNECTION

ID

PROCESS
CONNECTION

SOLID BARSTOCK DRILLED

PROCESS
CONNECTION
1 NPTM

INTERNAL
CONNECTION

OD

ID

OD

LAGGING
EXTENSION
T

ELEMENT LENGTH

Item
N

Notes:

Tag. N

T/C
Type

Single
Duplex

Element
length
X
inches

Thermowell Details
Type
S screwed
F flanged

Process
Connection

U
inches

T
inches

Notes

1. All items shall be corrosion resistant to marine atmosphere and tropicalised.


2. For remote mounted transmitter supply 2 metres cable with connectors between T/C head and instr.
3 Thermocouple and thermowell assembly only.
4 Special extension T/C leads protection for high ambient temperature.
20.12a

PDVSA
ITEM N

QUANTITY

OFF

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

Item
N

Tag. N

T/C
Type

SHEET

PROJECT REFERENCE

Single
Duplex

Element
length
X
inches

By

OF
REVISED

DATE

Thermowell Details
Type
S screwed
F flanged

Process
Connection

U
inches

T
inches

Notes

Notes:

20.12b

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.12A AND 20.12B

PDVSA 20.12
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

THERMOCOUPLES AND THERMOWELLS


Reference: ANSI MC96.1, American National Standard for Temperature
Measurement Thermocouples.
1. Check COMPLETE ASSEMBLY, or write in ELEMENT ONLY, ELEMENT &
HEAD, etc.
2. Specify ISA type:
E

Chromel/Constantan

Iron/Constantan

Chromel/Alumel

Platium13 percent
Rhodium/Platinum

Platinum10 percent
Rhodium/Platinum

Copper/Constantan

and wire diameter in American Wire Gage (AWG), also known as Brown and
Sharpe Gage (B & S). Thermocouple wire normally runs from AWG No. 24
(0.0201 in. dia.) through AWG No. 8 (0.1285 in. dia.).
3. Specify required construction by filling in sheath diameter and material, or
checking BEADED INSULATORS. Ckeck type of junction, EXPLOSED,
ENCLOSED and GROUNDED, ENCLOSED and UNGROUNDED.
4. Specify nominal diameter of nipple, or NONE. Specify length N (as defined on
sketch below line 8) if appropriate.
Check UNION if required.
5. Specify connection size and material of packed connector, and whether Fixed
or Adjustable (for ceramic packed thermocouples only).
6. Specify general type of head.
7. Specify material of construction of head.
8. A duplex terminal block accomodates two thermocoulpes as listed. Refer to
Notes.
9. Specify material of well or tube.
10. A builtup well has a welded tip. Check as many as apply.
11. Give dimensions if required.

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.12A AND 20.12B

PDVSA 20.12
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

12. Process connection is external. However, INT will cover a thread dimension if
well flange is threaded.
13. Fill in any applicable company standards or specifications.
Note: For thermocouples other than arrangement shown in sketch, space has been provided for
you to draw your own picture.

Tabulation: Fill in all applicable information. SINGLE/DULPEX, need only be filled


in on line 8 if they are the same for all thermocouples on the sheet.

PDVSA
RESISTANCE TEMPERATURE SENSORS
ITEM N

QUANTITY

OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

XMTR

1. Assy

RTD and thermowell only

And R.T.D.

2. Mounting

Integral with R.T.D assembly

3. Enclosure

Safe area

T1

Pt100

Other

2wire

Sheathed

O.D.

Material:

T4

T5

T6

316 ST.ST.

4wire
Herm. sealed

Cond. conn. 1/2 N.P.T.F.


Shall suit sheath O.D.

I.D.
Drilled

See notes 1 and 2

7. Notes

STD.

3wire

Material
Construction:

Div

Powered ext.

5. Type

6. Thermowell

TERMINAL
HEAD

T3

420 m.A.d.c.

Screw cap and chain

Group
Intr. safe

4. Output
ELEMENT

MFR

Class

T2

Other

DATE

Remote from R.T.D. assy. on yoke

Ex. Proof

Temp. Class

REVISED

RTD and T/W. complete with trans

Classified

Weatherproof

By

OF

Tapered

Straight

Notes 3 and 4 only applicable when specified

8. Model N
EXTENSION
NIPPLE
AND UNION

INTERNAL
CONNECTION

ID

PROCESS
CONNECTION

SOLID BARSTOCK DRILLED

PROCESS
CONNECTION
1 NPTM

INTERNAL
CONNECTION

OD

ID

OD

LAGGING
EXTENSION
T

ELEMENT LENGTH

Item
N

Notes: 1.
2.
3.
4

Tag. N

RTD
Type

Single
Duplex

Element
length
X
inches

Thermowell Details
Type
S screwed
F flanged

Process
Connection

U
inches

T
inches

Notes

All items shall be corrosion resistant to marine atmosphere and tropicalised.


For remote transmitter supply 2 metres cable with connectors between R.T.D. head and instr.
R.T.D. and thermowell assembly only.
Special extension leads protection for high ambient temperature.
20.13a

PDVSA
ITEM N

QUANTITY

OFF

SPECIFICATION REFERENCES
I.S.A S
PDVSAK
Item
N

Tag. N

RTD
Type

SHEET

PROJECT REFERENCE

Single
Duplex

Element
length
X
inches

By

OF
REVISED

DATE

Thermowell Details
Type
S screwed
F flanged

Process
Connection

U
inches

T
inches

Notes

Notes:

20.13b

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.13A AND 20.13B

PDVSA 20.13
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

RESISTANCE TEMPERATURE SENSORS


Refer to Scientific Apparatus Manufacturers Association (SAMA) Tentative
Standard on Resistance RC 5101955.
1.

Complete assembly includes head, element, and well; as shown in sketch.

5.

Give size and pipe schedule of nipple. Check if union is required.

7.

The ice point resistance in ohms usually defines the resistance vs.
temperature curve. If not, provide additional data as an attachment.

8.

Give maximum range over which the elements will be used.

9.

Specify sealing of leads.

11.

This thread is on the element termination, not the well.

12. It is necessary to specify the number of wires, depending on the


compensation required. The other items refer to the element termination.
14. A builtup well has a welded tip and connection.
16. Internal thread of flange if well flange is threaded.
Instructions for the tabulation:
17. Process Connection is the connection on the element or well which is
connected to the pipe or vessel. Well dimensions are illustrated in the
sketch. It is not necessary to specify Element Length if well dimensions
are already given. Single or Dual elements are assumed to be within the
same sheath. Refer to Notes by number or letter and explain in the space
at the bottom of the form.

PDVSA
ITEM N

BIMETAL THERMOMETERS

QUANTITY

OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

General

1. Assy

Thermometer With Thermowell

2. Stem

Threaded

REVISED

DATE

Without T/W
Threaded 1/2 NPTM

Union

By

OF

3/4 NPTM

Material
DiameterSTD

0.375 in

0.25 in
Other

3. Case

MaterialSTD

4. Dial

Size

Colour

5. Scale

Length

Colour

6. Form

Adjustable any angle

Fig. No

7. Features

Herm sealed case

External calibrator

8. Thermowell

Material

I.D. shall suit stem O.D.

Construction:

Drilled

Well length Shall suit stem length

Process conn

9. Model No

MFR

INTERNAL
CONNECTION

ID

ID

FIG. 2
BACK FORM

PROCESS
CONNECTION

FIG. 1
BOTTOM
FORM
(STRAIGHT)

STEM
LENGTH

STEM
LENGTH

STEM
LENGTH

OD

OD
(ANGLE)

SOLID BARSTOCK
DRILLED

Item
No

Notes:

Tag. N

Range

Operating
Temp

Stem
Length

Thermowell Details
Type
S screwed
F flanged

Process
Connection

U
inches

T
inches

Notes

1. All items shall be corrosion resistant to marine atmosphere

20.14a

PDVSA
ITEM N

BIMETAL THERMOMETERS

QUANTITY

OFF

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S
PDVSAK

By

OF
REVISED

DATE

Thermowell Details
Rev.

Tag. N

Range

Operating
Temp

Stem
Length

Type
S screwed
F flanged

Process
Connection

U
inches

T
inches

Notes

Notes:

20.14b

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.14A AND 20.14B

PDVSA 20.14a
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

BIMETAL THERMOMETERS
a.

Specify mounting Forms termination of stem and write in stem materials or


MFR.STD.

b.

Select stem thread size.

c.

Stem diameter standards may vary. Check specific size if this is important.

d.

Write in case material if other than standard.

e.

Write in nominal dial size and color.

f.

Scale Length.

g.

The form of the thermometer is illustrated on the form. The adjustable form may
be set to any angle. If a stem connection form other than shown is required, make
a sketch in the space provided.

h.

Check applicable options.

i.

List specific make and model number when selection is made.

j.

Specify how well is to be furnished, if any.

k.

Specify well material. If not all are the same, cover exceptions by notes in the
tabulation.

l.

Specify well construction. Special well designs should be described by a sketch


in the space provided or on an attached sheet.

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORMS


20.14A AND 20.14B

PDVSA 20.14a
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

TABULATION:
Tag N:

It is assumed that a tag number represents a single item. If


multiple units have the same number, cover this with a special
note.

Range:

Write F or C at the top of the column. May be left blank on


initial issue if Operating Temp is specified.

Operating:

Must be filled in if range is not specified.

Stem legth:

Refer to illustrations on form.

Well Conn:

Show thread size, such at 1 in. NPT or flange size and rating,
such as 1 1/2 in. 150 lb. All flanges are assumed to be ANSI
Standard; if not, cover by a special note.

Lag. Ext.:

Applies to screwed wells only.

Notes:

Index notes by number or letter and specify in space below


tabulation.

PDVSA
ITEM N

CONTROL VALVES
OFF

QUANTITY

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S 75.01
PDVSAK332
o
1 Tag N
NonFlashing

OF

By

REVISED

DATE

Service
Flashing

Erosive

Corrosive

With solids

Liquid

Gas

Steam

Service conditions
Units
Process
Data

Outlet pressure
Temperature
Specific gravity or molecular WT
Viscosity
Compressibility factor
Specific heat ratio
Critical pressure
For flashing services only
C.V.
Noise level
Required ANSI/FCI Leakage
Max. Diff. pressure valve should withstand
Pipe line
BODY

TRIM

Maximum

Normal

Minimum

Flow rate
Inlet pressure

SCH

IN

13 SizeInches
16 Type
17
19
20
21
22
24

Size
Mfr & Model
Body/Bonnet Matl
Liner
Yes
No
End Conn. In
Out
Flg Face Finish
No
25 End Ext. Yes
Flow
Direction
26
27 Bonnet
Yes
28 Lub & Iso Valve
Packing
Material
29
30 Packing Type
32 Type
33 Size

ANSI Class

Matl.

Matl.

No

Rated Travel

34 Characteristic
35 Seats 1

Balanced

36 Rated Cv

Unbal

FL

XT

37 Plug/Ball/Disk Matl.
38 Seat Material
Soft seat

Yes

No

Matl.

cP
z
K
PSIA
C.V.
dB
Class
OUT

Pc
% Flash
Calculated
Calculated
Four
SCH

53
56
57
58
62
63
64
65

Type

67
68
70
69

Input Signal
Type
Mfr. & Model
On Incr Signal Output

74
75

Type

Gas C.V.

Five

Vapour pressure
Liquid C.V
Selected
Selected
Six (Bubble Tight)

INSULATION
ACTUATOR

On/Off
Modulating
Maintain Last Position
Fail Action
Open
Close
Working Pressure
Mx.
Min.
Bench Range
Orientation
Other
STD.
Yes
No
Handwheel
Type
No
Set at
Air Failure Valve Yes
POSITIONER
Gauges

ByPass
Incr

Decr

LIMIT SWITCHES

76
77
79

Mfr. & Model


Contacts/Rating
Actuation Points
Mfr. & Model

80
81

Set Pressure
Supply Pressure

43

1. NEC Class
Group
Div.
Intrinsically safe
2. All items shall be corrosion resistant to marine atmosphere
and tropicalised

Valve Open
Filter
Mx.

Valve Shut
AIR SET
Gauges
Min.

39 Cage/Guide Material
40 Stem Material
NOTES
20.50

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.50

PDVSA 20.50
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

CONTROL VALVES
Line

Explanation of Terms and Definitions

PROJECT

Specify project name for which control valve is intended.

UNIT

Specify unit within project.

ITEM

Specify item number of purchase order.

DATA SHEET

Specify data sheet number. Normally assined by purchaser.

SPECIFICATION
REFERENCES

Specify number of technical specification on which valve selection is based.

FL13265A

TAG

Specify piping and instrumentation diagram number, loop diagram number,


engineering flow diagram number, etc.

17453

FLUID
SERVICE

Describe service of control valve and/or pipe line number.

Examples
XYZ Nuclear Ps
#1
3
3 of 12

Feedwater control
Reheat spray
2 MA 1051 WA7

NOTE: The above lines are suggested only and may be modified to fit the individual companys needs. If the provided space is
insufficient, add an additional sheet and refer to it.

Line N
1

Explanation of Terms and Definitions


Describe fluid flowing into valve and its state. Indicate corrosive or erosive
service and the corrosive or erosive agents.
Specify thermodynamic critical pressure of the fluid.

Examples
Superheated stream
Saturated water
Crude oil and natural gas
3206 psia
300 gpm
10000 bpd
600 std. m3/s
7500 scfm
300 kg/h

Specify volumetric or mass flow rate at inlet or standard conditions. Maximum


flow conditions, if greater than normal flow condition, is the condition for which
the vave is sized.

Specify inlet pressure (gauge or absolute)

5000 psig
2000 kPa abs.

Specify outlet pressure (gauge or absolute)

1000 psig
400 kPa gauge

Specify inlet temperature in F, R, C or K. Must agree wiht state of fluid.


Identify the appropiate term.

750C
200C
815 K

Specify specific weight (in lb/ft3 or kg/m3), specific gravity, or molecular


weight of fluid. Identify the appropiate term.

61,9 lb/ft3
1.03
44.01

Specify viscosity in appropriate units for liquids or specific heats ratio for
gases.

20 centiopoise
17.8 centistokes
1.27

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.50

PDVSA 20.50
REVISION

DATE

AUG.94

Page
Men Principal
8

12

Indice manual

Indice volumen

Indice norma

Specify vapor (saturation) presure at inlet temperature in absolute units. Only


required for liquid flow.

680 psia.
46,9 bar abs.

Specify required Cv as calculated for each condition per ANSI/ISA


S75.011986. No additional safety (oversize) factor should be included at
this point.

260

Specify laboratorymeasured allowable and predicted sound pressure


levels, both normally in dBA as measured per ISAS75.071987.

90/87 dBA

Extra line form infomation not covered in lines 1 through 11.

Compressibily factor Z
Ambient temperatue

13 & 14

specify size and schedule (or wall thickness if nonstandard) of pipe line into
which valve is installed.

8 SCH 40
15 OD x 0.500 wall
SN200, PN100

15

Specify pipe line insulation. This information is required for predicted sound
pressure level calculations

2 thermal
None
Globe (through, angle)
Split body
Double port
Butterfly
Ball
Pinch

16

Specify type of valve body.

17

Specify nominal size of valve body. Specify ANSI class in accordance with
ANSI B16 3481

18

Specify maximum pressure and temperature of the valve

19

Specify manufacturer and model number

20

Specify body liner material

Steel, ASTM 216,


WCB

21

Specify body liner material, if any, and its inside diameter.

Polyurethane, 3.9

22 & 23

Specify end connection. May be integral or welded onto body.

4
600
2500 SPECIAL
2500 psig, 650F
XYZ Controls
Model 7192

6 RTJ Class 1500 flange


Buttweld end
2 FNPT

24

Specify flange face finish per ANSI B16.581 or special finish as required.

ANSI B16.581
Special finish:
32 RMS

25

Specify end extensions, if any. Normally, refers to sections of pipe or reducers


welded to the body by the valve manufacturer.

6 long, SCH 80,


A106, GR. B

26

Specify direction of the flow through the body. FTO = flowtoopen, FTC =
flowtoclose valve.

FTO
FTC

NOTE: The descriptors FTO and FTC refer to the direction of fluid forces on the closure member. If immaterial, leave blank.
When FTO and FTC are not applicable, specify direction as appropiate.
27

Specify type of bonnet

28

Specify whether a lubricator and isolation valve are required


Specify lubricant

29

Specify packing material.

Standard
Cooling fin
Extended
Yes
Silicone
Graphite impref. asbestos
TPE
Nonasbestos

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.50

PDVSA 20.50
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

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30

Specify type of packing

Braided
Molded Vring
Laminated filament
Pressure/Vacuum

31

Extra line for special body or bonnet not covered in lines 16 through 30.

Body drain
Separable flanges
Flangeless

32

Specify type of trim

33

Specify nominal size and rated travel of installed trim

34

Specify inherent flow characteristic of installed trim

35

Specify whether trim is balanced or unbalanced. Semibalanced trim should


be considered as balanced.

Balanced
Unbalanced

36

Specify rated Cv, FL and XT of installed trim. Refer to ANSI/ISAS75.01


1986.

260
0.9
0.68

37

Specify closure member, i.e., plug, ball, or disk material as applicable.

38

Specify seat material.

420 hardened
316 hardfaced

39

Specify cage, bearing, or guide material.

410 hardened

40

Specify stem material

Single seat cageguided


Multistage
Multihole
Topand bottomguide
Double seat
2
50 mm
Linear
Equal %
Modified parabolic
Quick opening

174 PH, H1150


316

174 PH H1150
316

41 & 42

Extra lines for additional trim requirements not covered in lines 32 through 40.

Chromeplate
Pilotoperated

43

Specify hazardous location classification per the National Electrical Code,


ANSI/NFPA 701987

NEC Class 1, Div. 1, Group C

Specify special requirements and/or accesories not covered elsewhere.

Solenoid valves E/P


transducer NACE MR0175
Seismic
Net Weight = 275 lb

4452

53

Specify type of actuator

54

Specify manufacturer and model number.

55

Specify nominal size and effective diaphragm/piston area.

56

Specify whether actuator is for on/off of modulating service.

Diaphragm, pneumatic
Hydr. piston,
doubleacting
Pneumatic rotary vane
XYZ Controls P100160
8
160 square inch
0,2 m2
Modulating
On/off

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.50

PDVSA 20.50
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

57

Specify whether spring/if any, acts to open or to close valve.

Open
Close
None

58

Specify maximum pressure for which the actuator is designed.

100 psig
60 kPa

59

Specify minimum pressure required to fully stroke the installed valve under
specified conditions.

65 psig

60 & 61

Specify limits of avalable air or hydraulic suppli pressure. If upper limit is


greater than line 58, a reducing valve (air set) should be furnished. Lower limit
or reducing valve setting must be higher than pressure shown on line 59.

90 psig/70 psig

62

Specify the pressures in the actuator when valve stars travel and at its rated
travel position without fluid forces acting on the valve.

8/32 psig
10/22 psig
1,2/2,1 kPa

63

Specify orientation of actuator as VERT.UPor VERT.DOWN (vertical) or


HORIZ. (horizontal). For rotary valves, also specify whether mounting is
RH (righthand) or LH (lefthand) as viewed from valve inlet, if
appropiate. Specify additional information as appropriate or provide sketch.

VERT.UP
HORIZ.
RH
LH

64

Specify type and orientation of handwheel (manual override), if any.

65

Specify if air failure valve (actuator air lockup valve) is required and at what
supply pressure it shuts.

Yes
40 psig

66

Extra line for additional actuator requirements not covered in lines 53 through
65.

Hydraulic damper
Stroking speed
I/sec.
Stainless steel tubing

67

Spedicy input signal range for full travel.

315 psig
200100 kPa
420 mA

68

Specify type of positioner

None
Single acting
Double acting

69

Specify manufacturer and model number.

70

Specify whether an increasing signal increases or decreases output


pressure to actuator.

71

Specify whether air pressure gauges and positioner are required.

72

Specify cam characteristic, if positioner has a cam. Normally linear

73

Extra line for positioner requirements

74

Specify type and quantity of limit switches

Mech. (lever arm)


Proximity
Pneumatic 2

75

Specify manufacturer and model number

ABC Electric Co.


Model A20Z

76

Specify electrical rating and number of contacts and action

77

Specify valve travel at which switches are to actuate.

79

Specify manufacturer and model number of air set (pressure regulator)

Topmounted
Sidemounted/LH

XYZ Control Co.


Model AB
Incr.
Decr.
No
Yes
Linear
Square root
Aluminumfree

10A, 600 VAC/DPDT


Full open/full close
RBJ Co.
Model R70

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.50

PDVSA 20.50
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

80

Specify output pressure setting

81

Specify whether filter and/or output pressure gauge is required.

83

Specify pressure of hydrostatic test. Normally per ANSI B16.3780 or API


6A83.

3350 psig

84

Specify leakage class per ANSI/FCI 70276.

Class IV

85 & 86
NOTES

Extra lines for additional test requirements not covered in lines 83 and 84.

70 psig
20 psig
Yes
NO

Hydro for 30 minutes


Helium leak test
Stroking time test
Dead band test

PDVSA
ITEM N

SELFACTUATED TEMPERATURE REGULATORS


OFF

QUANTITY

SHEET

PROJECT REFERENCE
N

SPECIFICATION REFERENCES
I.S.A S 75.01
PDVSAK304
o
1 Tag N
NonFlashing

By

OF
REVISED

DATE

Service
Flashing

Erosive

Corrosive

With solids

Liquid

Gas

Steam

Service conditions
Units
2 Flow rate
Inlet pressure
Outlet pressure
Temperature
Specific gravity or molecular WT
Viscosity
Compressibility factor
Specific heat ratio
Critical pressure
For flashing services only
C.V.
Noise level
Required ANSI/FCI Leakage
Max. Diff. pressure valve should withstand
SCH
IN
Pipe line 13 SizeInches
16 Type
BODY
17 Size
ANSI Class
19 Mfr & Model
20 Body/Bonnet Matl
Yes
No
Matl.
21 Liner
22 End Conn. In
Out
24 Flg Face Finish
No
25 End Ext. Yes
Matl.

Maximum

Normal

Minimum

Process
Data

TRIM

26
27
28
29
30

Flow Direction
Bonnet
Lub & Iso Valve
Packing Material
Packing Type

32
33

Type

34

Characteristic

35

Seats 1

36

Rated Cv

37

Plug/Ball/Disk Matl.

38

Seat Material

NOTES

No

Rated Travel

Size

Soft seat

MFR.

Yes

Balanced

Unbal

FL

Yes

39

Cage/Guide Material

40

Stem Material

No

XT

cP
z
K
PSIA
C.V.
dB
Class
OUT
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Pc
% Flash
Calculated
Calculated
Four
SCH

Gas C.V.

Five

Vapour pressure
Liquid C.V
Selected
Selected
Six (Bubble Tight)

INSULATION

Fill: SAMA Class

ACTUATOR/PILOT

Bullb Type
Bulb Material
Extension Length
Insertion Length
Bulb Connection
Capilllary Material
Armor
Capillary Length
Well Material
Well Connection
U Dimension T Dim
Adjustable Range
ACCESORIES
Integral Thermometer

31
32
33

Matl.

Model No
1. All items shall be corrosion resistant to marine atmosphere

S20.52

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.52

PDVSA 20.52
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

SELFACTUATED TEMPERATURE REGULATORS


1. Identification of item by tag number.
2. Process area or function.
3. Stream description and/or pipe size or vessel number with which valve is used..
4. Function heating or cooling.
5. Specify nominal size of body and trim in inches.
6. Single port (SP); 2. Double port (DP); 3. Threeway.
7. Specify screwed or flange rating and facing.
8. Specify material of body such as bronze, carbon steel, cast iron, etc.
9. Specify material of trim such as bronze, 316 stainless steel, etc.
10. State Characteristic:
L

Linear

LV
EP
EPT
EPB
Q

=
=
=
=

Linear V Port B = Blending


Equal Percentage
Equal Percentage Turned
Equal Percentage Balanced
=
Quick operating

Or use your own code and identify in notes.


11. Specify seat material such as 316 stainless steel, Buna N, etc.
12. Specify open or close.
13. Filled thermal system instruments are classified as follows:
Class IA:
Class IB:
Class IIA:
Class IIB:
Class IIC:
Class IID:
Class IIIA:

Liquid filled, uniform scale, fully compensated.


Liquid filled, uniform scale, case compensated only.
Vapor pressure, increasing scale, with measured temp. above
case and tubing temp.
Vapor pressure, increasing scale, with measured temp. below
case and tubing temp.
Vapor pressure, increasing scale, with measured temp. above
and below case and tubing temp.
Vapor pressure, increasing scale, above, at, and below case and
tubing temp.
Gas filled, uniform scale, fully compensated.

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.52

PDVSA 20.52
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

Class IIIB:
Gas filled, uniform scale, case compensated only.
Class VA:
Mercury filled, uniform scale, fully compensated.
Class VB:
Mercury filled, uniform scale, case compensated only.
14. State whether plain, averaging, sanitary bulb.
15. Give material and type of bulb and extension; such as 316 SS.
16. Write in length of extension, adj for adjustable or rgd for rigid.
17. The bulb insertion length should be given if no well data are shown.
18. Specify size of jam nut or union connector; or part number.
19. Specify material of capillary tubing.
20. Specify material of armor (Bronze, 316 SS, etc.) or write None.
21. Specify length in feet.
22. Specify well material such as bronze, 304 stainless steel, 316 stainless steel,
monel, etc.
23. Specify process connection size and type, such as 3/4 in. NPT, 1 1/2 in. 150 lb
RF, etc.
24. Specify U dimension from face of thread to tip of well. Specify T (lagging
extension) dimension in inches.
25. Note adjustable range available from the manufacturer.
26. Specify range, or write in None.
27. State liquid, steam, gas units gpm, lb/h/ft3/min. etc.
28. Name of fluid and state whether vapor or liquid if not apparent.
29. State maximum quantity required by process and corresponding Cv.
30. State operating quantity required by process and corresponding Cv.
31. The manufacturer shall fill in the valve Cv and FL (Liquid Pressure) Recovery
Factor without reducers or other accesories.
32. Operating inlet pressure and pressure differential with units (psia, psig, inches
H2O or Hg). Note at this point that one might consider how minimum conditions
will fit the sizing.
33. Maximum inlet pressure if different from normal.
34. State the maximum pressure drop in shutoff position to determine proper
actuator size. This is actual difference in inlet and outlet pressure stated in psi,
inches of H2O or Hg, etc.
35. State F or C.
36. State operating specific gravity and molecular weight.

ENGINEERING SPECIFICATION

PDVSA

INSTRUCTIONS TO FILL FORM 20.52

PDVSA 20.52
REVISION

DATE

AUG.94

Page
Men Principal

Indice manual

Indice volumen

Indice norma

37. State operating viscosity and its unit. State flash at valve outlet, i.e., of max flow
that will be flashed to vapor because of the valve pressure drop.
38. In the case of vapor, state superheat and in the cases of liquids, state the solids,
if present.
39. Note vapor pressure of fluid as well as the critical pressure.
40. Give manufacturers predicted sound level dBA.
41. Complete when available.

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