Section 4 06 WWTP

TKW Consulting Engineers, Inc.
Client: FDOT
Project: I-75 Reststop in Collier County
System: WWTP
Project No:
Prepared By: Patrick J. Day, P.E.
Date:
March 2012
Design Flow
Existing TMADF
Addional from North
Subtotal
30% increase
Subtotal
Public Service Building
6 staff
85 GPD/staff
Total
Total Design Flow
Peak Hour Flow (For Lift Station)

Normal hours of flow production
Total Suspended Solids

Single Sample Monthly Grab
Water and Wastewater Flow.xls
18,700
6,233
24,933
7,480
32,413
510
32,923
32,923
gal./day
gal./day
gal./day
gal./day
gal./day
0.035 MGD
0.050 MGD
Current Permitted Flow

Proposed Permitted Flow
Design Effluent Parameters

BOD Carbonaceous 5
Annual Average
Monthly Average
Weekly Average
Single Sample
=
=
=
=
=
=
=
5,487.2 gal./hour
91.45 gpal./minute
Monthly Grab
Max
Max
Max
Max
20
30
45
60
mg/l
mg/l
mg/l
mg/l
10.00 mg/l
Max
Design flow and constituents: Page 1 of 3
5/8/2012

Client: FDOT
System: WWTP
Coliform, Fecal
Annual Average
Monthly Geometric Mean
Single Sample
Project No:
Date:
March 2012
Max
Max
Max
200 #/100mL
200 #/100mL
800 #/100mL
Single Sample
Single Sample
Min
Max
6 s.u.
8.5 s.u.
Chlorine, Total Residual

Single Sample
Min
0.5 mg/l
Max
12 mg/l
14.5 mg/l
pH
Nitrogen, Nitrate, Total

Single Sample
Current Montly average
Design Influent Parameters
BOD Carbonaceous 5
Annual Average
Monthly Max
150 mg/l
270 mg/l

Annual Average
Monthly Max
120 mg/l
202 mg/l
Nitrogen, Nitrate, Total

Annual Average
Monthly Max
40 mg/l
60 mg/l
5/8/2012

Client: FDOT
System: WWTP
Project No:
Date:
March 2012
Existing WWTP
each
Equalization
Aeration
Clarifier
Sludge holding
CCC
#
9000
9334
3726
9000
750
2
6
2
1
2
18000
56004
7452
9000
1500
gallons
gallons
gallons
gallons
gallons
2
6
2
1
2
18000
56004
7452
9000
1500
gallons
gallons
gallons
gallons
gallons
Proposed WWTP
each
Equalization
Aeration/Anoxic
Clarifier
Sludge holding
CCC
#
9000
9334
3726
9000
750
To Be Salvaged
2 surge pumps;
2 lift station pumps;
2 drain field pumps; and
1 chlorine pump and effluent flow meter
5/8/2012

Client: FDOT
System: Input and Output
Project No:
Date:
May 2012
Wastewater Influent Characteristics

Influent flow
Annual average day flow
Maximum day flow
Peak hour flow rate
Design flow rate
Equalized flow rate
AADF
MDF
PHF
Q
QEQL
=
=
=
=
=
33,000
50,000
120,000
50,000
Raw wastewater constituent concentrations

Total 5-Day Biochemical Oxygen Demand
Average
Maximum
Total Kjeldahl Nitrogen
Design period average TKN
Peak TKN
Process Design.xls
gal./day x 10-6
-6
gal./day x 10
-6
gal./day x 10
-6
gal./day x 10
Q
=
=
=
=
=
0.03300
0.05000
0.12000
0.05000
0.05000
mgd
mgd
mgd
mgd
mgd
BOD
TSS
TKN
io: page 1 of 34
=
=
=
150 mg/L
200 mg/L
150 mg/L
=
=
40 mg/L
60 mg/L
5/8/2012

Client: FDOT
Project No:
Date:
May 2012
Aeration/Nitrification
Mixed liquor solids
Ratio of mixed liquor volatile solids (MLVSS) to mixed liquor total solids (MLSS)
Design mixed liquor suspended solids concentration
MLSS
=
Design mixed liquor volatile suspended solids concentration
MLVSS/MLSS
3,000 - 4,000
MLSS x MLVSS/MLSS
=
=
=
Design aeration basin volume

Capacity per tank based on manufacturer's data
Number of tanks
Gallons
Cubic feet
9,334 gallons
4 each
37,336 gal.
Solids retention time

Design solids retention time in aeration
Calcuated solids retention time in aeration
Calcuated solids retention time in aeration and clarification
=
=
37,336 gallons
4,991 cu.ft.
7 - 20
=
=
=
20.00 days
23.82 days
26.07 days
4 - 18
17.92 hours
7.48 gal./cu.ft.
SRT
Detention time in aeration

Design
Process Design.xls
0.76
3,000 mg/L
2,276 mg/L
io: page 2 of 34
5/8/2012

Client: FDOT
Project No:
Date:
May 2012
Denitrification
Internal recycle ratio
Calculated
Design
Design anoxic basin volume
Number of tanks
Anoxic basin capacity
Gallons
Cubic feet
=
=
9,334 gallons
2 each
9,334 gal.
18,668 gal.
Detention time in anoxic tank

Calculated
Design
Yield based on VSS
BOD oxidation
Nitrification
Denitrification
2
7.48 gal./cu.ft.
=
=
18,668 gallons
2,496 cu.ft.
1-6
=
=
4.88 hours
4.88 hours
0.200
0.030
0.060
=
=
=
Ne
Effluent nitrogen concentration
Process Design.xls
1.55
1.55
io: page 3 of 34
0.098 lbs VSS/lb BOD

0.042 lbs VSS/lb NH3
0.037 lbs VSS/lb NOx
4.6 mg/L
5/8/2012

Client: FDOT
Project No:
Date:
May 2012
Biosolids Processing
Design aerobic digester volume
Number of tanks
Aerobic digester capacity
Gallons
Cubic feet
9,334 gallons
1 each
9,334 gal.
9,334 gal.
Solids retention time in aerobic digestion

Design temperature (C) x sludge age (days)
Design biosolids reduction
1
7.48 gal./cu.ft.
=
=
9,334 gallons
1,248 cu.ft.
SRT
45.22 days
TC,min x SRT
814 degree-days
zb
45%
Equalization
Design equalization basin volume
Number of tanks
Equalization basin capacity
Gallons
Cubic feet
Process Design.xls
9,000 gallons
2 each
9,000 gal.
18,000 gal.
io: page 4 of 34
2
7.48 gal./cu.ft.
=
=
18,000 gallons
2,406 cu.ft.
5/8/2012

Client: FDOT
Project No:
Date:
May 2012
Blowers
Design disolved Oxygen concentration in aeration basin
Cmin
2.00 mg/L
SOTE
=
=
=
=
21%
0.55
0.95
0.90
=
=
=
=
21%
0.55
0.95
0.90
=
=
79 cu.ft./min.
140 cu.ft./min.
Aeration device design parameters

BOD oxidation and nitrification
Clean water transfer efficiency
Aeration device correction factor
Salinity-suface tension correction factor
Diffuse fouling factor (F)
Aerobic digestion
Clean water transfer efficiency
=
=
=
0.4 - 0.8
0.95 - 0.98
0.85 - 1.00
SOTE
=
=
=
0.4 - 0.8
0.95 - 0.98
0.85 - 1.00
Aeration blower capacity

Air required for aeration
Calculated air required for BOD oxidation and nitrification
Calculated air required for mixing
Design blower capacity
67 cu.ft./min.
Equaliztion and digestion blower capacity

Air required for aerobic digestion
Calculated air required for digestion
Calculated air required for mixing
=
=
18 cu.ft./min.
42 cu.ft./min.
Air required for equalization tank mixing
54 cu.ft./min.
Process Design.xls
io: page 5 of 34
5/8/2012

Client: FDOT
Project No:
Date:
May 2012
Minimum blower capacity

Aerobic digestion
Equalization tank
Total
=
=
=
Design blower capacity
42 cu.ft./min.
54 cu.ft./min.
96 cu.ft./min.
52 cu.ft./min.
Clarifiers
Waste activated sludge flow rate
Calculated WAS flow rate
Design WAS capacity
WAS
Waste solids
Return activated sludge
=
=
0.65 gal/min.
0.40 gal/min.
35 lbs/day
RAS
Sludge return ratio

Calcuated RAS ratio
Design RAS ratio
=
=
Flow rate
Calculated RAS flow rate
Design RAS capacity
=
=
50 gal/min.
60 gal/min.
50 square feet
Calculated minimum area of each clarifer
Process Design.xls
1.45
1.45
io: page 6 of 34
5/8/2012

Client: FDOT
Project No:
Date:
May 2012
Design clarifier size based on manufacturer's data

Design clarifier length
Total length
Length
Design clarifier width
Design clarifier area
16.25 feet
8.33 feet
Number of clarifiers
Total number of clarifiers
Number of clarifiers in service
Total clarifier area
17.00 feet
16.25 feet
8.33 feet
135 square feet
=
=
x
271 square feet
Clarifier hydraulic loading rate

Maximum allowable clarifier loading rate
Design maximum clarifier loading rate (class 3 reliability)
Clarifier loading rate at design flow (both in operation)
=
=
=
1,000 gal./sq.ft.-day
641 gal./sq.ft.-day
321 gal./sq.ft.-day
Clarifier solids loading

Maximum solids loading (class 3 reliability)
Solids loading at design flow (both in operation)
=
=
1.64 lbs/sq.ft.-hr
0.82 lbs/sq.ft.-hr
Process Design.xls
135 sq.ft.
2 each
1 each
io: page 7 of 34
5/8/2012

Client: FDOT
System: Data
Project No:
Prepared By:
Date:
0
Patrick J. Day, P.E.
May 2012
Definitions
Biochemical (or Biological) Oxygen Demand (BOD)
BOD is the quantity of oxygen used when organic matter in wastewater undergoes decomposition by microorganisms.
Chemical Oxygen Demand (COD)
COD is the quantity of oxygen used in both biological and non-biological oxidation of materials in wastewater.
COD is composed of the following fractions:
Readily biodegradeable COD
(soluable)
Biodegradeable COD
Slowly biodegradeable COD
(particulate)
Total COD
Nonbiodegradeable COD
(soluable)
Nonbiodegradable COD
Nonbiodegradeable COD
(particulate)
Solids Retention Time (SRT)
SRT is the ratio of the biomass inventory to the biomass lost and removed
Substrate
Substrate is the term used to denote the organic matter or nutrients that are converted during biological treatment or that may be limiting
in biological treatment.
Process Design.xls
data: page 8 of 34
5/8/2012

Client: FDOT
System: Data
Project No:
Prepared By:
Date:
0
May 2012
Assumptions
First-order reaction rate constant
0.35
Ratio of influent volatile suspended solids (VSS) to influent total suspended solids (TSS)
VSS/TSS
87.5%
Ratio of non-biodegradeable volatile suspended solids (nbVSS) to volatile suspended solids (VSS)
nbVSS/VSS
33%
NOx/TKN
0.80
RAS nitrate concentration
Ne
Aeration basin mixed-liquor temperature

Celsius
Kelvin
Fahrenheit
Rankine
TC
TK
TF
TR
=
=
=
=
=
24.00
297.15
75.20
534.87
C
K
F
R
Design Minimum
Celsius
Kelvin
Fahrenheit
Rankine
TC,min
TK,min
TF,min
TR,min
=
=
=
=
18.00
291.15
64.40
524.07
C
K
F
R
Design maximum
Celsius
Kelvin
Fahrenheit
Rankine
TC,max
TK,max
TF,max
TR,max
=
=
=
=
30.00
303.15
86.00
545.67
C
K
F
R
Ratio of nitrified NH4-N (NOx ) to total Kjeldahl nitrogen (TKN)
0.12 - 0.46
8.0 mg/L
Aerobic digester sludge temperature
Process Design.xls
data: page 9 of 34
5/8/2012

Client: FDOT
System: Data
Project No:
Prepared By:
Date:
0
May 2012
Calculated Design Wastewater Characteristics

Total or ultimate carbonaceous biochemical oxygen demand
UBOD
Time
5 days
BODt
UBOD(1 - e -kt )
=
182 mg/L
1.21
UBOD/BOD
1.21
(bCOD/BOD) x BOD
182 mg/L
Volatile suspended solids

VSS
=
VSS
(VSS/TSS) x TSS
131 mg/L
nbVSS
(nbVSS/VSS) x VSS
44 mg/L
UBOD
BODt (1 - e -kt )
Biodegradeable chemical oxygen demand
bCOD
UBOD/BOD
Assume non-biochemical oxygen is very low or equal to zero.
Therefore, bCOD/BOD
=
bCOD
Nonbiodegradeable volatile suspended solids

nbVSS
=
Process Design.xls
data: page 10 of 34
5/8/2012

Client: FDOT
System: Nitrification
Project No:
0
Date:
May 2012
Suspended Growth System Criteria

Activated-sludge kinetic coefficients for heterotrophic bacteria at 20C
Maximum specific bacterial growth rate
Half-velocity constant, sustrate concentration at one-half the
maximum specific sustrate utilization rate
True yield coefficient
Endogenous decay coefficient
Fraction of biomass that remains as cell debris
(temperature activity coefficient) Values

m
3.0 - 13.2
Ks
Y
kd
fd
=
=
=
=
5.0 - 40.0
0.30 - 0.50
0.06 - 0.20
0.08 - 0.20
=
=
=
=
20.00
0.40
0.12
0.15
=
=
1.03 - 1.08
1.03 - 1.08
=
=
1.07 (unitless)
1.040 (unitless)
kd
6.00 lbs/lb-day
mg/L
lbs/lb-day
lbs/lb
(unitless)
Maximum specific bacterial growth rate at system temperature

m at TC
=
m at TC
m x (T-20)
7.86 lbs VSS/lb VSS-day
Endogenous decay coefficient at system temperature

kd at TC
=
kd at TC
kd x (T-20)
0.14 lbs VSS/lb VSS-day
Activated-sludge nitrification kinetic coefficients at 20C

true yield coefficient
endogenous decay coefficient
(temperature activity coefficient) Values
kdn
Yn
kdn
=
=
0.10 - 0.15
0.05 - 0.15
=
=
0.12 lbs VSS/lb NH4-N

0.08 lbs/lb-day
1.03 - 1.08
1.04 (unitless)
0.09 lbs VSS/ lb VSS-day
Endogenous decay coefficient (Kdn) at given temperature

Kdn at TC
=
Process Design.xls
Kdn at TC
(T-20 )
Kdn x
nitrification: page 11 of 34
5/8/2012

Client: FDOT
Project No:
0
Date:
May 2012
Growth-limiting Substrate
Concentration of growth-limiting substrate solution
S
=
S
{Ks x [1 + (kd x SRT)]} {[SRT x (n - kd )] - 1}
NOx
(NOx/TKN) x TKN
NOx x (Q x 106 x 8.3454 x 10-6]
=
=
32 mg/L
13 lbs/day
Estimated Volatile solids production rate for heterotrophic biomass, cell debris, and
PX,VSS
nitrifying bacteria biomass
Heterotropic biomass
=
(Q x 106) x Y x (bCOD - S) [1 + (kd x SRT)]
Cell Debris
= [fd x kd x (Q x 106) x Y x (bCOD - S) x SRT] [1 + (kd x SRT)]
Nitrifying bacteria biomass
=
(Q x 106) x Yn x (NOx) [1 + (Kdn x SRT)]
=
PX,VSS
=
=
=
=
8
3
1
12
lbs/day
lbs/day
lbs/day
lbs VSS/day
=
=
=
=
=
17
(13)
(1)
2
4.6
lbs/day
lbs/day
lbs/day
lbs/day
mg/L
0.50 mg/L
Estimated Volatile Solids Production

Concentration of NH4-N in the influent flow that is nitrified
NOx
=
=
Effluent Nitrogen
Nitrogen in influent
NOx
Nitrogen in cell tissue
Nitrogen in effluent
Process Design.xls
TKN x (Q x 106 x 8.3454 x 10-6]

=
=
0.12 x PX,VSS
6
-6
Ne (Q x 10 x 8.3454 x 10 ]
5/8/2012

Client: FDOT
Project No:
0
Date:
May 2012
Calculated Solids Production

Volatile solids production rate
PX,VSS
6
=
(Q x 10 ) x Y x (bCOD - S) [1 + (kd x SRT)]
6
Cell Debris
= [fd x kd x (Q x 10 ) x Y x (bCOD - S) x SRT] [1 + (kd x SRT)]
=
(Q x 106) x Yn x (NOx) [1 + (Kdn x SRT)]
Subtotal for heterotropic biomass, cell debris, and nitrifying bacteria biomass
6
-6
[(Q x 10 ) x nbVSS x 8.3454 x 10
Non-biodegradeable volatile solids =
PX,VSS
=
=
=
=
=
=
=
8
3
0
12
18
30
lbs/day
lbs/day
lbs/day
lbs/day
lbs/day
lbs/day
Total solid production rate

PX,TSS
=
volatile heterothropic biomass (VSS/TSS)
Cell Debris
=
volatile cell debris (VSS/TSS)
=
nitrifying bacterial biomass production (VSS/TSS)
Subtotal for heterotropic biomass, cell debris, and nitrifying bacteria biomass
6
-6
[(Q x 10 ) x nbVSS x 8.3454 x 10
Non-biodegradeable volatile solids =
6
-6
(Q x 10 ) x [(TSS-VSS) x 8.3454 x 10 ]
Influent inert TSS
=
PX,TSS
=
=
=
=
=
=
=
9
4
0
13
18
8
39
lbs/day
lbs/day
lbs/day
lbs/day
lbs/day
lbs/day
lbs/day
Mass of TSS and VSS in Aeration Basin

Volatile solids in aeration basin
=
(XVSS )(V)
(XVSS )(V)
PX,VSS x SRT
595 lbs
Total solids in aeration basin

=
(XTSS )(V)
(XTSS )(V)
PX,TSS x SRT
785 lbs
Process Design.xls
5/8/2012

Client: FDOT
Project No:
0
Date:
May 2012
Aeration Basin Volume and Detention Time

Calculated aeration basin volume
Vgal
=
=
Vcu.ft.
V
(XTSS )(V) (MLSS x 8.3454x10 )
gal. 7.48052
-6
=
=
31,343 gal
4,190 cu.ft.
=
=
37,336 gal
4,991 cu.ft.
17.92 hours
-6
Vgal x MLSS x 8.3454 x 10
-6
SBVgal. x XR x 8.3454 x 10
=
=
935 lbs
88 lbs
1,023 lbs
solids in aeration (QW XW + QE XE )
23.82 days
biomass inventory (Q W XW + QE XE )
26.07 days
Fraction of volatile suspended solids

Fraction VSS
=
Fraction VSS
(XVSS )(V) (XTSS )(V)
Mixed liquor volatile suspended solids

MLVSS
=
MLVSS
Fraction VSS x MLSS
Design aeration basin volume

Vgal
Vcu.ft.
Detention time in aeration based on design basin volume
6
[Vgal (Q x 10 )] x 24 hr./day
Design Solids Retention Time

Biomass inventory
Solids in aeration
=
Solids in clarifiers
=
Total biomass inventory
SRT in aeration
SRT
SRT
Mixed Liquor Volatile Suspended Solids
Process Design.xls
0.76
2,276 mg/L
5/8/2012

Client: FDOT
Project No:
0
Date:
May 2012
Food-to-Microorganism Ratio and Volumetric BOD Loading

Food-to-Microorganism Ratio
F/M
=
F/M
[(Q x 10 ) x BOD] (MLVSS x Vgal)
0.0883 lbs/lb-day
6
-6
(Q x 10 ) x (BOD x 8.3454 x 10 )] Vcu.ft.
0.0125 lbs/cu.ft.-day
(Q x 106) x BOD x (8.3454 x 10-6)
58 lbs/day
Yield based on VSS =
BOD Removed (XVSS )(V)
Volumetric BOD loading
Yield Based on VSS

BOD oxidation
BOD removed
0.098 lbs BOD/lb VSS
Nitrification
Nitrogen oxidized to nitrate
(Q x 106) x NH3 x 8.3454
Yield based on VSS
[(Q x 10 ) x NH3] (XVSS )(V)
Process Design.xls
25 lbs/day
0.042 lbs NOx /lb VSS
5/8/2012

Client: FDOT
System: Denitrification
Project No:
0
Date:
May 2012
Denitrification Parameters
Temperature coefficient for specific denitrification rate
Internal Recirculation Ratio
1.026
1.55
IR
Calculated IR
Design IR
(NOx Ne ) - 1.0 - R
1.55
Nitrate Feed to Anoxic Tank

Flow rate to anoxic tank
Qnox
NOx feed to anoxic tank
NOx,nox
Qnox
(IR + R) x Q
0.15 mgd
NOx,nox
Qnox x Ne
10.02 lbs/day
Xb
[(Q x SRT) V] x [(Y x bCOD) {[1 + (kd x SRT)]}
533 mg/L
Calculated Anoxic Tank Volume

Active biomass concentration
Xb
Specific denitrification rate
SDNR
SNDR at 20C
SNDR20
0.20 lbs/lb-day
SNDR at Tc
SNDR20 x (T-20)
0.22 lbs/lb-day
Vnox
(SNDR x Xb )
Anoxic Tank Volume

Vnox
Process Design.xls
NOx,nox
denitrification: page 16 of 34
10,163 gallons
5/8/2012

Client: FDOT
System: Denitrification
Project No:
0
Date:
May 2012
DTnox
Detention Time in Anoxic Tank

Calculated DTnox
(Vnox x 24 hr./day) Q
4.88 hour
18,668 gallons
2,496 cu.ft.
8.96 hours
Vnox
Anoxic Tank Volume

Vnox in gallons
Vnox in cubic feet
=
=
Vnox, cu.ft.
=
=
Design DTnox
(Vnox,gal x 24 hr./day) Q
VSSnox
x 8.3454 X 10-6
Vnox,gal
Yield Based on VSS

Volatile solids in anoxic tank
VSSnox
Nitrate
6
(Q x 10 ) x NOx
Yield based on VSS
[(Q x 10 ) x NOx ] VSSnox
Process Design.xls
Vnox x XVSS
denitrification: page 17 of 34
359.26 lbs
13 lbs/day
0.037 lbs NOx /lb VSS
5/8/2012

Client: FDOT
System: Aerobic Digestion
Project No:
0
Date:
May 2012
Biosolids Processing Criteria

Minimum biosolids reduction
zb
38%
TC,min x SRT
416 degree-days
Specific weight of water
8.3454 lbs/gal.
Wastesolids
Msl
35 lbs/day
TC,min
18.00 C
Waste sludge concentration in digester
Psl
2%
Waste sludge specific gravity
Ssl
1.02
Minimum temperature (C) x sludge age (days) based on Z b
Design Data
Assumptions
Minimum sludge temperature in digester
Digester Volume
Digester volume required to achieve 38% volatile solids reduction
Solids retention time
SRTVSR
(TC,min x SRT) TC,min
Volume of sudge per day
Vsl
Msl (Psl x Ssl x w )
Process Design.xls
aerobic digestion: page 18 of 34
23.11 days
206 gallons/day
5/8/2012

Client: FDOT
Project No:
0
Date:
May 2012
Minimum Digester Volume

Volume required to achieve 38% volatile solids reduction
=
Additional volume required for supernating per 10 States Standards 85.31
Total minium volume
Vgal
Gallons
=
Vcu.ft.
=
Cubic feet
=
SRTVSR x Vsl
SRTVSR x Vsl x 0.25
=
=
4,770 gallons
1,193 gallons
Vgal 7.48
=
=
5,963 gallons
797 cubic feet
SRTPSRP
48 days
SRTPSRP x Vsl
SRTPSRP x Vsl x 0.25
=
=
9,908 gallons
2,477 gallons
SRTPSRP x Vsl
Vgal 7.48
=
=
12,385 gallons
1,656 cubic feet
Vgal
Vcu.ft.
9,334 gallons
1,248 cubic feet
Vgal Vsi
45.22 days
TC,min x SRT
814 degree-days
zb
45%
Digester volume required to significantly reduce pathogens (PSRP)

Solids retention time for TC,min
Disgester volume to significantly reduce pathogens

Calculated volume required to significatly reduce pathogens
Additional volume required for supernating per 10 States Standards 85.31
Total digester volume required to significantly reduce pathogens
Vgal
Gallons
=
Vcu.ft.
Cubic feet
=
Design digester volume based on volatile solids reduction

Design volume
Gallons
Cubic feet
Design solids retention time
=
=
=
Design temperature (C) x sludge age (days)
SRT
Design biosolids reduction
Process Design.xls
5/8/2012

Client: FDOT
Project No:
0
Date:
May 2012
Biosolids Reduction Based on 45% Volatile Solids Reduction and Maximum Digester Temperature
Temperature at conditions of maximum solids production
Temperature (C) x sludge age (days) based on Zb
TC,max
30.00 C
TC x SRT
1,357 degree-days
zb
Fraction VSS x Msl x Zb
=
=
Biosolids reduction
Solids reduced
Process Design.xls
VSSred
50%
13.33 lbs/day
5/8/2012

Client: FDOT
Project: Input and Output
System: Equaliztion
Project No:
0
Date:
May 2012
Equalization Tank Volume

Minimum equalization tank volume
Percent of maximum day flow
Minimum volume
Design equalization tank volume
Gallons
Cubic feet
25%
12,500 gallons
Veq, gal
Veq, cu.ft.
=
=
10,000 gallons
2,406 cu.ft.
6
[Veq (Q x 10 )] x 24 hr./day
MDF x %min x 10
Veq
=
=
Detention Time in Equaliztion at Design Flow

Detention time
Process Design.xls
equalization: page 21 of 34
4.8 hours
5/8/2012

Client: FDOT
System: Aeration
Project No:
0
Date:
May 2012
System Physical Characteristics

Site elevation
zb
10 feet
Gas and Vapor Criteria

Air temperature
Standard air temperature
Fahrenheit
Rankine
Ts
Actual air temperature

Fahrenheit
Rankine
Ta
=
=
68 F
528 R
=
=
100 F
560 R
DAir
Universal gas constant (US customary units)
53.3 ft lbs/lb-air R
Atmospheric pressure
Standard pressure
Atmospheric pressure - barometer
Actual pressure
P
Pb
Pa
=
=
=
14.7 psia
14.7 psia
14.7 psia
RHs
RHa
=
=
36%
95%
Density of air at standard conditions
Relative Humidity
Standard relative humidity
Actual relative humidity
Process Design.xls
aeration: page 22 of 34
0.075 lbs/cu.ft.
5/8/2012

Client: FDOT
System: Aeration
Project No:
0
Date:
May 2012
Saturated vapor pressure of water

Saturated vapor pressure of water at standard temperature
Saturated vapor pressure of water at actual temperature
PVs
PVa
=
=
O2,Air
0.232 lbs/lb
C20
C24
=
=
9.08 mg/L
8.42 mg/L
1.2 x [(QEQL x 106) x BOD x (8.3454 x 10-6)]

4.6 x [(QEQL x 106) x NOx x (8.3454 x 10-6)]
-6
- 2.86 x [(QEQL x 106) x (NOx - Ne) x (8.3454 x 10 )]
R0
=
=
=
=
100
61
(29)
133
SOTE
=
=
=
=
=
21.0%
0.55
0.95
1.024
0.90
C24 C20
0.93
exp{-[z b ( R x TR )]}
1.00
Pounds of oxygen per pound of air

Disolved oxygen concentration
Dissolved oxygen concentration in water with 0 ppt salinity at 20C
Dissolved oxygen concentration in water with 0 ppt salinity at T C
0.3390 psi
0.9492 psi
Air Required for BOD Oxidation and Nitrification

Oxygen required for BOD
Oxygen required for Nitrogen
Denitrification credit
Total Oxygen Demand
Aeration device
Clean water oxygen transfer efficiency
Temperature correct factor
=
=
=
=
0.4 - 0.8
0.95 - 0.98
1.015 - 1.04
0.85 - 1.00
Ratio of oxygen soluability

=
Ratio of atmospheric pressure

=
Process Design.xls
lbs/day
lbs/day
lbs/day
lbs/day
5/8/2012

Client: FDOT
System: Aeration
Actual oxygen transfer efficiency

AOTE
=
Project No:
0
Date:
May 2012
AOTE
] x {[( x x x C20 ) - Cmin ] C20 }
R0 (DAir x O2,Air x AOTE)

cu.ft./day 1,440 min/day
=
=
Ratio of actual air required to air required at standard conditions

ACFM/SCFM
{[P - (RHs x PVs)] [Pb - (RHa x Pva)]} x (Ta Ts ) x (Pb Pa )
ACFM/SCFM
=
Actual air required

ACFM
79 cu.ft./min.
25 cfm/1000 cu.ft.
Air required at standard conditions

Cubic feet per day
Cubic feet per minute
[ x F x SOTE x
(T-20 )
0.075
101,335 cu.ft./day
70 cu.ft./min.
Actual air required
ACFM
(ACFM/SCFM) x SCFM
1.12
Air required for mixing in aeration

Aeration rate for mixing
30 x (Vcu.ft. 1,000)
125 cu.ft./min.
(ACFM/SCFM) x SCFM
140 cu.ft./min.
Air required for standard conditions =

Actual air required
Process Design.xls
5/8/2012

Client: FDOT
System: Aeration
Project No:
0
Date:
May 2012
Air Required for Aerobic Digestion

2.3 x VSSred
SOTE
=
=
=
=
=
21.0%
0.55
0.95
1.024
0.90
C24 C20
0.93
exp{-[z b ( R x TR )]}
1.00
AOTE
] x {[( x x x C20 ) - Cmin ] C20 }
0.075
R0 (DAir x O2,Air x AOTE)

cu.ft./day 1,440 min/day
=
=
Ratio of actual air required to air required at standard conditions

ACFM/SCFM
{[P - (RHs x PVs)] [Pb - (RHa x Pva)]} x (Ta Ts ) x (Pb Pa )
ACFM/SCFM
=
Actual air required

ACFM
Oxygen demand for aerobic digestion

Aerobic digester aeration device
Clean water oxygen transfer efficiency
Temperature correct factor
=
=
=
=
0.4 - 0.8
0.95 - 0.98
1.015 - 1.04
0.85 - 1.00
Ratio of oxygen soluability

=
Ratio of atmospheric pressure

=
Actual oxygen transfer efficiency

AOTE
=
Air required at standard conditions
Cubic feet per day
Cubic feet per minute
31 lbs/day
[ x F x SOTE x
(T-20 )
23,373 cu.ft./day
16 cu.ft./min.
Actual air required for aerobic digestion
Process Design.xls
ACFM
(ACFM/SCFM) x SCFM
1.12
18 cu.ft./min.
5/8/2012

Client: FDOT
System: Aeration
Project No:
0
Date:
May 2012
Air required for mixing in aeration

Air required for standard conditions
Actual air required
30 cfm/1000 cu.ft.
40 x (Vcu.ft. 1,000)
37 cu.ft./min.
(ACFM/SCFM) x SCFM
42 cu.ft./min.
20 cfm/1000 cu.ft.
30 x (Vcu.ft. 1,000)
48 cu.ft./min.
(ACFM/SCFM) x SCFM
54 cu.ft./min.
=
=
Air Required for Equalization

Air required for mixing in equalization
Air required for standard conditions
Actual air required
Process Design.xls
=
=
5/8/2012

Client: FDOT
System: Clarifiers
Project No:
0
Date:
May 2012
Mass Balance
Mass balance equation
(Q + QR )X = QR XR + QW XR + QE XE
Where:
Q =
QR =
X =
XR =
QW =
QE =
XE =
influent flow rate

return activated sludge flow rate (RAS)
mixed liquor suspended solids (MLSS)
return activated sludge suspended solids
waste activated sludge flow rate (WAS)
effluent flow rate
effluent solids concentration
Criteria and assumptions

Return activated sludge suspended solids
XR
5,000 mg/L
Effluent solids concentration
XE
10 mg/L
Effluent flow rate
Waste activated sludge flow rate

Average WAS flow rate
Process Design.xls
Q - QW
WAS
=
PX,TSS (XR x 8.3454)

WAS x 1,000,000 1,440 min./day
clarifiers: page 27 of 34
=
=
0.0009 mgd
0.65 gal./min.
5/8/2012

Client: FDOT
System: Clarifiers
Project No:
0
Date:
May 2012
QE
Q - QW
Effluent solids
QE x XE x 8.3454
4.1 lbs/day
Waste solids
PX,TSS - QE XE
35.1 lbs/day
Effluent flow rate

QE
QW XR
Return activated sludge flow rate
RAS
(Q + QR )X = QR XR + QW XR + QE XE
(Q + QR )X - QR XR = QW XR + QE XE
QX + QR X - QR XR = QW XR + QE XE
QX + QR (X - XR ) = QW XR + QE XE
QR (X - XR ) = QW XR + QE XE - QX
QR
(QW XR + QE XE - QX) (X - XR )
RAS
QR x 1,000,000 1,440 min./day
QR Q
Sludge return ratio
Process Design.xls
0.04906 mgd
0.073 mgd
50 gal./min.
1.45
5/8/2012

Client: FDOT
System: Clarifiers
Project No:
0
Date:
May 2012
Clarifier Size
Maximum Clarifier loading r=
SLRMax
Minimum total clarifier area

AT,Min
=
AT,Min
x 10 ) SLRMax
50 sq.ft.
CT
2 each
CREL
CT - 1
1 each
A,Min
CREL
50 sq.ft.
(QEQL
1,000 gal./sq.ft.-day
Number of clarifiers
Total number of clarifiers
Number of clarifiers in service
CR
=
Clarifier Size
Minimum area of each clarifer
AMin
AT,Min
Design clarifier area

ADSN
L x W
78 sq.ft.
Area of clarifiers in service
A x CREL
78 sq.ft.
Actual clarifier area
A x CT
156 sq.ft.
Process Design.xls
5/8/2012

Client: FDOT
System: Clarifiers
Project No:
0
Date:
May 2012
Clarifier Loading
Clarifier loading rate
Design maximum clarifier loading rate
Clarifier loading rate at design flow
(QREL x 106) (A x CREL )
641 gal./sq.ft.-day
(Q x 106) (A x CT )
321 gal./sq.ft.-day
Clarifier Solids loading

Maximum clarifier solids loading
[(QREL + QR ) x MLSS x 8.3454] [(A x CREL ) x 24]
1.64 lbs/sq.ft.-hr
Solids loading at design flow
[(Q + QR ) x MLSS x 8.3454] [(A x CT ) x 24]
0.82 lbs/sq.ft.-hr
SBV
141.36 cu.ft.
=
=
283 cu.ft.
2,115 gal.
Clarifier Solids Inventory

Sludge blanket volume per clarifier
Total sludge blanket volume
SBVtot, cu.ft.
=
SBVtot, gal.
=
Process Design.xls
SBVtot
SBV x 2
SBVcu.ft. x 7.48 gal./cu.ft.
5/8/2012

Client: FDOT
Project: Input and Output
System: Volatile Solids Reduction Data
Temperature (C) x
Sludge Age (days)
0.00
10.43
22.53
34.91
46.84
58.99
71.93
85.33
98.53
112.10
126.75
144.42
162.96
184.51
207.98
234.49
264.87
304.29
352.61
415.39
495.34
605.16
758.51
945.21
1,168.95
1,392.84
1,616.72
Process Design.xls
Project No:
0
Date:
May 2012
Volatile Solids
Reduction %
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00
38.00
40.00
42.00
44.00
46.00
48.00
50.00
52.00
vol solids red data: page 31 of 34
5/8/2012
VOLATILE SOLIDS REDUCTION

60
Volatile Solids Reduction (%)
50
...,--
40
/"
30
20
10
I
I
----
------
-~
-----
1/
0
0
200
400
600
800
1,000
1,200
Temperature (C) x Sludge Age (days)
1,400
1,600
1,800

Client: FDOT
System: PSRP for Aerobic Digestion Data
Project No:
0
Date:
May 2012
Temperature
(C)
Detention
(days)
15
20
Process Design.xls
60
40
psrp data: page 33 of 34
5/8/2012
PSRP FOR AEROBIC DIGESTION

70
60
r-..
.....~
Detention Time (days)
50
.....
r"""o
""""
.....
"""" r- ......
..... ......
i'
40
30
..... ..... .
. .
.. . .
.. . .
. . ..
. .
. .. . .
. ..
...
20
. .
10
0
15
16
17
18
19
20
Temperature (C)
21
22
23
24
25

Section 4 06 WWTP

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Section 4 06 WWTP

Enviado por

Direitos autorais:

Formatos disponíveis

TKW Consulting Engineers, Inc.

Peak Hour Flow (For Lift Station)

Total Suspended Solids

Water and Wastewater Flow.xls

Current Permitted Flow

Design Effluent Parameters

Design flow and constituents: Page 1 of 3

TKW Consulting Engineers, Inc.

Chlorine, Total Residual

Nitrogen, Nitrate, Total

Total Suspended Solids

Nitrogen, Nitrate, Total

Water and Wastewater Flow.xls

Design flow and constituents: Page 2 of 3

TKW Consulting Engineers, Inc.

Water and Wastewater Flow.xls

Design flow and constituents: Page 3 of 3

TKW Consulting Engineers, Inc.

Wastewater Influent Characteristics

Raw wastewater constituent concentrations

TKW Consulting Engineers, Inc.

Design aeration basin volume

Solids retention time

Detention time in aeration

TKW Consulting Engineers, Inc.

Detention time in anoxic tank

Effluent nitrogen concentration

0.098 lbs VSS/lb BOD

TKW Consulting Engineers, Inc.

Solids retention time in aerobic digestion

TKW Consulting Engineers, Inc.

Aeration device design parameters

Aeration blower capacity

Equaliztion and digestion blower capacity

Air required for equalization tank mixing

TKW Consulting Engineers, Inc.

Minimum blower capacity

Design blower capacity

Sludge return ratio

Calculated minimum area of each clarifer

TKW Consulting Engineers, Inc.

Design clarifier size based on manufacturer's data

Design clarifier width

Design clarifier area

135 square feet

271 square feet

Clarifier hydraulic loading rate

Clarifier solids loading

TKW Consulting Engineers, Inc.

TKW Consulting Engineers, Inc.

RAS nitrate concentration

Aeration basin mixed-liquor temperature

Ratio of nitrified NH4-N (NOx ) to total Kjeldahl nitrogen (TKN)

Aerobic digester sludge temperature

TKW Consulting Engineers, Inc.

Calculated Design Wastewater Characteristics

Volatile suspended solids

Biodegradeable chemical oxygen demand

Nonbiodegradeable volatile suspended solids

TKW Consulting Engineers, Inc.

Suspended Growth System Criteria

(temperature activity coefficient) Values

Maximum specific bacterial growth rate at system temperature

7.86 lbs VSS/lb VSS-day