Escolar Documentos
Profissional Documentos
Cultura Documentos
Part 1
GENERAL
DESCRIPTION
1.01
1.02
A.
B.
The ASD manufacturer shall supply the ASD and all necessary controls as herein
specified.
C.
The ASD shall be manufactured by a company with at least fifteen (15) years
experience in the production of this type of equipment.
D.
E. The ASD manufacturing facility shall be ISO 9001 and ISO 14001 certified.
F. All printed circuit boards shall be completely tested before being assembled into the
complete ASD. The ASD shall be subjected to a functional test and load test.
G. All printed circuit boards shall be conformal coated for environmental protection.
H. The ASD manufacturer shall have an analysis laboratory to evaluate the failure of any
component including but not limited to an entire phase module.
1.03
IEC / EN 60146
Semiconductor Converters
IEC / EN 60664-1
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IEC / EN 61800-4
IEC / EN 61800-5-1
IEC 62103
IEC 61378-1
EMC Standards
CISPR 22 Cl A
IEC / EN 61000-2-4
IEC / EN 61800-3
Environmental Standards
IEC / EN 60721-3-1
IEC / EN 60721-3-2
IEC / EN 60721-3-3
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American Standards
1.04
IEEE 519
IEEE 958
Guide for Application of AC Adjustable Speed Drives on 240013800 V auxiliary systems in electric power generating stations
IEEE 1566
IEEE C57.12.00
IEEE C57.12.01
IEEE C57.18.10
ICS7.1
QUALIFICATIONS
A.
Acceptable manufacturers:
1. ABB ACS 2000 Ultra Low Harmonic (ULH) drive.
2. ASDs that are manufactured by a third party and/or brand labeled shall not be
acceptable.
1.05
SUBMITTALS
A.
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Part 2
2.01
DESIGN
DESCRIPTION
A.
The ASD shall be state of the art Voltage Source, 5 level topology utilizing High
Voltage insulated gate bipolar transistor (IGBT) technology.
B.
The ASD shall be an Ultra Low Harmonic Adjustable Speed AC Drive that is
designed to comply with standard IEEE 519-1992 when installed into a system that
already is in compliance with the standard without the use of a multi-pulse
transformer or active filter components.
C.
Reliability
D.
1.
The Mean Time Between Failure (MTBF) of the ASD shall be greater than
40000 hours, demonstrated. All components of the ASD shall be considered for
MTBF calculations.
2.
The calculated Availability of the ASD shall be greater than 99.95%. The
Availability shall be calculated based on the expected downtime due to
corrective and preventive maintenance.
3.
The manufacturer shall list any control or power components that require
recommended maintenance or replacement before 40000 hours of operation.
Information must be available in manufacturer's maintenance manual and
available for submittal.
4.
ASDs, using electrolytic capacitors in the power circuit, will not be accepted.
Foil capacitors with estimated life of 100,000 hours or greater shall be used.
5.
All power semiconductors and passive power components in both the rectifier
and inverter part shall be medium voltage rated components rated 3300 V
minimum. Low voltage components are not acceptable in the power circuit.
6.
Motor cable voltage reflections shall not result in any performance restrictions on
motor side for cable distances up to 1000 ft. It shall be assumed the distance is
less than 1000ft unless otherwise specified on Buyers Datasheet.
The ASD shall not induce greater than 2 % torque pulsations in the motor air gap
in the frequency range up to 100hz.
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E.
Efficiency
1. Overall Efficiency of the ASD system shall include the ASD Isolation Transformer
(if required), ASD and all ASD auxiliaries (such as the cooling system), Power
Factor Correction and Harmonic Filters. The Power Control House building
loads shall not be considered in the ASD System efficiency calculations, but shall
be supplied with the bid, so the Owner can evaluate the ownership costs of the
proposed system.
2. The overall drive system efficiency shall be not less than 96 % at full load, full
speed.
2.02
2.03
HARMONICS
A.
The Ultra Low Harmonic construction of the ASD shall not contribute any significant
harmonics to the system. The ASD shall comply with the limits at or below those
listed in Harmonic Control in Electrical Power Systems, IEEE Std. 519-1992. in the
system that already is in compliance with the standard.
B.
All harmonic management devices must be internal to the ASD enclosure and
supplied as a complete solution.
C.
The ASD shall have an active line supply unit which controls the waveform of the
input current and reduces the low order harmonic current drawn from the power
line. Line currents and voltages shall be nearly sinusoidal.
D.
IGBTs shall be used in the rectifier and inverter circuits. The power structure of the
inverter section shall be suitable for use in the rectifier section in order to minimize
the number of unique spare parts required.
E.
The ASDs design shall not compensate for existing harmonic content in the
distribution system.
F.
The total power factor at the ASD input shall be > 0.95, for the load range of 20 to
100%. The ASD manufacturer shall provide a Power Factor Correction Filter if the
ASD does not meet this requirement.
G.
The ASD including Power Factor Correction and/or Harmonic Filter shall never have
a leading power factor and take into account any interaction with other system
components. ASDs with large capacitance to ground on the input of the drive shall
provide special provisions to maintain power factor above 0.96 throughout the entire
speed range.
RATINGS
A.
The ASD shall be rated to operate from 3-phase power at +10/-10% of rated voltage.
The under voltage trip level shall be a minimum 25% under the nominal voltage.
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B.
C.
The ASD shall be rated to operate from input power from 48 Hz to 63 Hz.
D.
Output voltage and current ratings shall match the adjustable frequency operating
requirements of standard IEC and NEMA design A or NEMA design B motors.
E.
The normal duty overload current capacity shall be 110% of rated current for one (1)
minute out of ten (10) minutes.
F.
The heavy duty overload current capacity shall be 150% of rated current for one (1)
minute out of ten (10) minutes.
G.
H.
The ASD shall be protected from vibration with maximum sinusoidal displacement of
0.3 mm (29 Hz) and maximum acceleration of 1 m/s2 (2200 Hz).
CONSTRUCTION
2.04
A.
All models shall provide a complete, ready-to-install solution. Medium voltage input
power cabling entering and exiting the ASD enclosure shall be a 3 in 3 out
configuration. External cabling to an isolation transformer is unacceptable unless
specifically requested.
B.
Construction shall be robust such that all power semiconductors are shipped
completely assembled and installed in the drive cabinet. Separate shipping of power
semiconductor phase modules is not acceptable
C.
The latest, high voltage IGBT power technology shall be used. This technology shall
be used for all power and voltage ranges offered by the manufacturer. The use of
Low Voltage IGBTs or Medium Voltage SGCTs is unacceptable.
D.
The ASD shall offer microprocessor based control logic that is isolated from power
circuitry.
E.
The ASD shall use the same main control board for all ratings.
F.
G.
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required to meet IEEE 519 it shall be factory mounted and wired within the ASD
enclosure.
H.
I.
The phase modules in the cabinet shall be of a modular construction for quick
removal and replacement.
Phase modules shall be of modular construction with bus stab connections to
ensure fast and easy handling.
J.
The ASD enclosure doors with access to power semiconductor parts shall include an
mechanical interlocking system with a safety grounding switch. The enclosure doors
can be opened only if the safety ground switch connects all DC buses to ground, to
ensure all stored ASD and motor energy is discharged. Grounding of any power
circuit via a resistor is not acceptable.
K.
ASD enclosure panels with access to medium voltage parts other than power
semiconductors shall require a tool for entry. All panels shall have appropriate
warnings.
L.
All painted surfaces shall have an ANSI 61 grey exterior finish unless otherwise
specified on Buyers Datasheet. Interior surfaces shall be bright (unpainted)
galvanized steel.
M.
The enclosure must be designed to avoid harmonic and inductive heating and
eliminate radio frequency interference
N.
Cooling fans of air cooled ASDs shall have the option for a redundant fan with
automatic switch-over, if specified in Buyers Datasheet. Periodical cycling between
active and stand-by fans shall be initiated automatically. Loss of redundancy shall
issue an alarm.
O.
ASD noise level shall be less than 85 dB(A) at 1 meter distance for air cooled ASDs.
OPERATOR INTERFACE
2.05
A.
Each ASD shall be equipped with a front mounted operator control panel consisting of
a back lighted alphanumeric display and a keypad with the functions:
1. Run/Stop command
2. Local/Remote command
3. Speed Increase/Decrease command
4. Menu navigation and parameter selection
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B.
All parameter names, fault messages, warnings and other information shall be
displayed.
C.
During normal operation, the speed reference, and run/stop forward/reverse and
local/remote status shall be displayed. At least 2 additional user selectable values
shall be available for display including the following values as a minimum:
1. Motor speed, current and power
2. Output frequency, voltage and torque
3. DC bus voltage
4. Cooling air pressure drop
5. Values of analog input and output signals
6. Status of discrete inputs and outputs.
D.
E.
The keypad shall be used for local control, for setting all parameters, and for stepping
through the displays and menus.
F.
G.
An intelligent start-up assistant shall be provided as standard. The Start-up
routine will guide the user through all necessary adjustments to optimize operation.
PROTECTIVE FEATURES
2.06
A.
The buyer will provide a dedicated circuit breaker or vacuum contactor (hereto called
Input Isolation Device); rated to protect the ASD at specified short-circuit levels. The
Input Isolation Device shall be controlled by the ASD.
B.
The ASD shall have short circuit detection capability at the gate unit level to allow for
short circuit current to be switched off at the semiconductor level within 25 micro
seconds.
C.
At least 40 time tagged fault messages shall be stored in the ASDs fault history.
D.
An Emergency Off pushbutton shall be provided on the ASD door. The Emergency Off
pushbutton will trip the upstream MCB and the motor will coast to stop.
E.
A discrete (binary) input for Process-stop shall be provided. The reaction upon
activation of this input shall be either a ramp or coast to stop, selectable by the user.
F.
An automatic restart function shall attempt to restart the ASD after various internal
fault conditions. An adjustable time-out setting shall be provided. The user shall have
the option of employing this feature or disabling it.
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G.
H.
2.
3.
4.
Stall protection shall be programmable to provide a warning or fault the ASD after
the motor has operated above a programmed torque level for a programmed time
limit.
5.
2.07
A.
Buyer shall provide 380 to 600V auxiliary power. The ASD shall transform auxiliary
power for the control section. Control power to be defined on customer one line
diagram.
B.
Discrete Inputs
1.
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2.
3.
C.
Discrete Outputs
1.
D.
E.
F.
Discrete (binary) inputs shall be designed for 24 VDC. Discrete input functions
shall include Run/Stop, Increase/Decrease, Disable Local (to prevent
unauthorized operation from the local panel) and Remote Reset.
Additional (binary) inputs for transformer monitoring (oil pressure / temperature /
level alarm and trip) shall be available.
Analog Inputs
1.
2.
Analog inputs shall be programmable for either voltage or current, (0-10V, or 020mA). Analog input signals processing functions shall include scaling
adjustments and adjustable filtering. Analog signal functions shall include speed
and torque reference signals.
3.
Analog Outputs
1.
Minimum of two (2) analog outputs configurable for either voltage or current shall
be provided.
2.
RTD Inputs
1. If transformer winding temperature and/or motor winding and bearing temperature
supervision are required, the drive shall provide an option for a minimum of 5
inputs. A Motor Protection Relay shall not be required for adequate protection.
G.
Two (2) outputs and three (3) inputs shall be provided for interfacing to an
upstream disconnect device.
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2.08
SERIAL COMMUNICATIONS
A.
B.
The ASD shall be capable of communicating with other ASDs or controllers via a
serial communications link. A variety of communications interface modules for the
typical overriding control systems shall be available.
1. Interface modules shall be available for a wide selection of protocols including but
not limited to:
a)
b)
c)
d)
Modbus
Ethernet IP
DeviceNet
Profibus
B.
Stop mode selections shall include coast to stop and ramp to stop.
C.
D.
The ASD shall run with a sensorless control algorithm with static speed error of less
than 0.2% and open loop torque step rise time of less than 10 milliseconds.
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E.
The ASD shall be capable of starting into a rotating load (flying start) regardless of
motor direction. It should then accelerate or decelerate to the active reference without
tripping on fault or causing component damage.
F.
The ASD shall provide an automatic current limit feature to control motor currents
during startup and provide a soft start torque profile for the motor-load combination.
Current and torque limit adjustments shall be provided to limit the maximum ASD
output current and the maximum torque produced by the motor.
G.
The ASD shall accept a start/stop command and speed reference from a local ASD
panel, or from a remote panel.
H.
I.
2.10
Five (5) programmable critical frequency lockout ranges shall be provided to prevent
the ASD from operating the load continuously at an unstable speed.
DATALOGGING
A. The ASD shall have optional data logging capability that will monitor and store all
information with respect to system events and system alerts, as well as information about
the ASD.
1.
2.
All events/alerts related to ASD operating data should be stored by the data
logging system for later analysis.
3.
Data logging system should on an event ASD basis monitor ASD operation and
performance.
4.
Data logging system should allow optionally to trend long term operating
performance of the ASD
5.
Data logging system should monitor and register all changes to the ASD
configuration and monitor consequent performance
B. The data logging system should contain supporting information with respect to trouble
shooting, tuning, and VSD set-up parameters
1.
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3.01
The data logging system should be equipped with remote access functionality
enabling remote troubleshooting and performance analysis by Supplier experts
(data transfer, remote collaboration, automated notifications etc.).
1.
EXECUTION
4.01
TESTING
A.
The ASD equipment shall undergo standard routine testing in accordance to applicable
standards.
B.
Each ASD shall be factory load tested. This test shall include a full current test and a
light load test with an induction motor on a dynamometer test stand.
C.
4.02
SPARE PARTS
A.
The ASD manufacturer shall provide a complete list of spare parts for the ASD.
B.
The ASD manufacturer shall provide local support for renewal parts.
C.
As a minimum, the ASD manufacturer shall include these spare parts as a separate line
item on the bid:
4.03
1.
2.
3.
Equipment shall be individually crated and tagged with proper identification of the
assembly to which it belongs.
B.
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C.
4.04
Terminal strips shall be provided for all interconnecting wiring at shipping splits. Each
wire terminal shall be identified with permanent wire markers.
INSTALLATION
A.
4.05
The ASD manufacturer shall provide adequate drawings and instruction material to
facilitate installation of the ASD by qualified electrical and mechanical personnel
employed by others.
START-UP
A.
B.
C.
4.06
The Bidder shall be able to provide commissioning services and basic hands-on
maintenance and operation training on site by an engineer certified by the VFD
Manufacturer.
The Bidder shall provide daily rates for all services.
Microsoft Windows based software shall be provided for ASD commissioning,
parameters setup, fault log viewing, diagnostic analysis, monitoring and control. The
software shall provide real time graphical displays of ASD performance.
PRODUCT SUPPORT
A.
Factory trained application engineering and service personnel that are thoroughly
familiar with the ASD products offered shall be locally available at both the specifying
and installation locations.
B.
4.07
WARRANTY
A.
All equipment furnished under this section shall be warranted by the installing
Contractor and the equipment manufacturer(s) for a minimum period of 12 months
after completion of start-up or 18 months after shipment, whichever occurs first.
B.
With a certified start-up, warranty shall be 24 months from the date of start-up, not to
exceed 30 months from the date of shipment. The warranty shall include all parts,
labor, travel time, and expenses.
C.
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