Escolar Documentos
Profissional Documentos
Cultura Documentos
RIRDC
December 2010
RIRDC Publication No. 10/215
RIRDC Project No. PRJ-000070
In submitting this report, the researcher has agreed to RIRDC publishing this material in its edited form.
RIRDC Contact Details
Rural Industries Research and Development Corporation
Level 2, 15 National Circuit
BARTON ACT 2600
PO Box 4776
KINGSTON ACT 2604
Phone:
Fax:
Email:
Web:
02 6271 4100
02 6271 4199
rirdc@rirdc.gov.au.
http://www.rirdc.gov.au
ii
Foreword
In Australia and many other countries, escalating demands for high quality water resources, arable
land, food and fossil fuels is rapidly growing. With an emerging feed versus fuel debate there is a
pressing need to find options for the use of marginal lands (unsuited for food crops) and wastewaters
or saline ground waters to produce second generation biofuel or biopaper crops.
Arundo donax (A. donax) was selected as a potential crop for use in this area. Research shows it can
produce 45.2 tonnes/hectare/year grown on marginal land using saline winery wastewater for
irrigation. In addition A. donax can produce more lignocellulosic biomass using less land than other
alternative biomass crops currently grown on marginal lands. Laboratory studies demonstrate that A.
donax can produce up to 240 L of bioethanol per oven dry tonne of biomass, with potential of up to
350 L. Weed risk management guidelines have been developed for A. donax in Australia.
This project was funded from the industry revenue which is matched by the funds provided by the
Australian Government.
This report is an addition to RIRDCs diverse range of over 2,000 research publications and it forms
part of our New Rural Industries R&D program, which aims to provide the knowledge for
diversification in Australias rural industries.
Most of RIRDCs publications are available for viewing, free downloading or purchasing online at
www.rirdc.gov.au. Purchases can also be made by phoning 1300 634 313.
Craig Burns
Managing Director
Rural Industries Research and Development Corporation
iii
Acknowledgments
The project team acknowledges the funding provided by the Rural Industries Research and
Development Corporation of Australia and FibreCell Australia Pty Ltd and South Australian Research
and Development Institute for financial support. .
The authors thank Mr Lyndon Palmer and Mrs Teresa Fowles of Waite Analytical Services of the
Plant Science Department, University of Adelaide, Waite Campus for chemical analyses, and the staff
of the Analytical Crop Management Laboratory at Loxton for total nitrogen and organic carbon
analyses.
Thanks go to Mr D. Maschmedt, formerly of Primary Industries and Resources, South Australia for
the soil classifications.
We thank Dr Lin Lin Low of Constellation Wines, Berri Estates, South Australia for storage and
flood irrigation of winery wastewaters to the A. donax crops at Barmera; John Matheson and Paul
Harris (University of Adelaide) for provision of wastewaters and application of the drip irrigations on
the Roseworthy A. donax crops.
Also included in our thanks are Mr Stephen Heading and the dedicated team of casuals who assisted
in the experimental work.
Special thanks to Louise Chvyl for her indispensable, most capable assistance with tabulation of data,
and compilation of this report. We also thank Ms Adrienne Twisk for most capable assistance with
formatting and final revisions of this report.
Please note: Dr Williams retired in December, 2009, and Dr Biswas has moved to a new position
interstate. Please direct all enquiries, in the first instance, to Associate Professor Jim Cox, Principal
Scientist, Water Resources and Irrigated Crops, SARDI, GPO Box 397, Adelaide, South Australia
5001. His email is jim.cox@sa.gov.au.
iv
Contents
Foreword
......................................................................................................................................... iii
Acknowledgments ................................................................................................................................ iv
Executive Summary ............................................................................................................................. xi
Introduction .......................................................................................................................................... 1
Objectives
.......................................................................................................................................... 2
Methodology .......................................................................................................................................... 3
Chapter 1: Dry matter yield, carbon accumulation and biochar from Arundo donax
grown in South Australia ............................................................................................... 4
Chapter 2: Salt tolerance and nutrient dynamics of Arundo donax ............................................... 20
Chapter 3: Weed risk management guidelines for Arundo donax plantations in Australia ........ 42
Chapter 4: Evaluation of Arundo donax for pulp/paper ................................................................. 70
Chapter 5: Pretreatment and fermentation studies for second generation ethanol
production from Arundo donax ................................................................................... 72
Chapter 6: Arundo donax in the upper South East of South Australia ......................................... 82
Implications ........................................................................................................................................ 89
Recommendations ............................................................................................................................... 90
Appendices ........................................................................................................................................ 91
References
...................................................................................................................................... 143
Tables
Table 1.1:
Table 1.2:
Dry matter (DM) biomass yields (t/ha) at Roseworthy at each clearfell for the A. donax old
stand (first clear felled 7/06/2005 after 30 years) .............................................................................. 9
Table 1.3:
Organic carbon (t/ha) sequestered at Roseworthy at each clearfell, from the A. donax old stand
(first clearfelled 7/06/2005). .............................................................................................................. 9
Table 1.4:
Stem height, diameter, number, dry weight and percent dry matter for 5 June 2006 clearfell
harvest at Roseworthy...................................................................................................................... 11
Table 1.5:
Table 1.6:
Table 1.7:
Maximum yield, net energy, fuels/year (mean value from the second to the twelfth year of
growth, Italy). .................................................................................................................................. 18
Table 2.1:
Suction tube soil water ECswe (dS/m), at Barmera, from January 2008 to March 2009a................ 25
Table 2.2:
Suction tube soil water extract nitrate-N (mg/L), at Barmera, from January 2008 to
March 2009a. ................................................................................................................................... 26
Table 2.3:
Table 2.4:
Table 2.5:
Nutrient concentrations for 23 March 2006 harvest for the established planting at Roseworthy ... 33
Table 2.6:
Nutrient uptake for 23 March 2006 harvest for the established planting at Roseworthy ................. 33
Table 2.7:
Table 2.8:
Average macro-nutrient removals for Roseworthy final harvest 2009 (25/06/2009) ....................... 34
Table 2.9:
Average macro-nutrient concentrations in the rhizomes, string and hair roots for 2
annual harvests of A. donax at Barmera........................................................................................... 35
Table 2.10:
Average meso-nutrient concentrations of the rhizomes, string and hair roots of A. donax for
2 annual harvests at Barmera ........................................................................................................... 36
Table 2.11:
Average micro-nutrient concentrations in the rhizomes, string and hair roots of A. donax for
2 annual harvests at Barmera. .......................................................................................................... 37
Table 2.12:
Comparison of soil organic carbon and nutrients at 29 June 2005 and 28 February 2006 at
Roseworthy for the established planting at different soil depths...................................................... 38
Table 2.13:
Soil organic C and macro-nutrients at the final sampling (June 2009) of the A. donax
clearfell treatments at the Roseworthy sites. .................................................................................... 38
Table 2.14:
Comparison of soil average organic C and macro-nutrients at the start (May 2006), middle
(May 2007) and end (June 2009) under A. donax clearfell treatments at the Barmera site ............. 39
Table 2.15:
Soil average organic C and macro-nutrients at the start (May 2006), middle (May 2007) and
end for the control area of the Barmera trial .................................................................................... 40
Table 5.1(a): Inhibitory compounds derived from acid/enzyme hydrolysate (10% w/v) of A. donax. .................. 79
Table 5.1(b): Inhibitory compounds derived from alkali/enzyme hydrolysate (10% w/v) of A. donax. ................ 79
Table 5.2:
Summary of pretreatment and fermentation results for 10% (w/v) A. donax. .................................. 80
Table 6.1:
Table 6.2:
vi
Table 6.3:
Preliminary factory gate oven dry tops $/t to achieve 15% IRR and mature A. donax
plantation yields (t/ha/year of oven dry tops) ............................................................................... 85
Table 6.4:
IRR results for conversion factories using A. donax feedstock sited in the South East of
South Australia (central price estimates shown first in each series). ............................................... 87
Appendix Tables
Table 1.A.1: Soil profile descriptions for A. donax sites at Barmera, South Australia. ....................................91
Table 1.A.2: Roseworthy Monthly Weather Data ........................................................................................92
Table 1.A.3: Loxton Research Centre Monthly Weather Data ......................................................................93
Table 1.B.1: Summary of batch pyrolysis trial results. ......................................................................................... 99
Table 1.B.2: Mass and energy balance. .............................................................................................................. 104
Table 1.B.3: Proximate and ultimate analysis results from ITA for A. donax feedstock .................................... 105
Table 1.B.4: Proximate and ultimate analysis results from ITA for A. donax biochar ....................................... 106
Table 2.A.1: Irrigation water composition (salinity (EC) and nutrients) in holding lagoon, Barmera, prior
to application to Adx ab from June 2006 to July 2007. .................................................................. 107
Table 2.A.2: Irrigation water composition (salinity and nutrients) in holding lagoon, Barmera, at 7
sampling dates from September 2006 to May 2007 a. ................................................................... 108
Table 2.A.3: Irrigation water composition (salinity (EC) and nutrients) in the holding lagoon, Barmera,
prior to application to Adx ab. ........................................................................................................ 109
Table 2.A.4: Irrigation water composition (salinity and nutrients) in holding lagoon, Barmera, at 9
sampling dates from January 2008 to April 2009 a. ....................................................................... 110
Table 2.A.5: Irrigation water composition (nutrients and metals in mg/L) applied in 2006 at Roseworthy. ...... 111
Table 2.A.6: Average meso-nutrient concentrations of A. donax organs at Barmera for 3 annual clearfell
harvests. ......................................................................................................................................... 112
Table 2.A.7: Average meso-nutrient uptake of Adx organs for 3 annual clearfell harvests at Barmera ............. 113
Table 2.A.8: Average micro-nutrient concentrations for 3 annual clearfell harvests at Barmera ....................... 114
Table 2.A.9: Average micro-nutrient removals concentrations for 3 annual clearfell harvests at Barmera. ..... 115
Table 2.A.10: Average meso-nutrient concentrations at Roseworthy for final harvest 2009 ................................ 116
Table 2.A.11: Average meso-nutrient removals at Roseworthy for final harvest 2009 ........................................ 116
Table 2.A.12: Average micro-nutrient concentrations at final Roseworthy harvest 2009. ................................... 117
Table 2.A.13: Average micro-nutrient removals at Roseworthy for final harvest 2009 (25/06/2009).................. 117
Table 4.A.1: Pulping of A. donax ....................................................................................................................... 119
Table 4.A.2: DEpD bleaching of unbleached pulp ............................................................................................. 120
Table 4.A.3: Physical Strength Properties .......................................................................................................... 121
Table 4.B.1: Summary of types of paper ............................................................................................................ 125
Table 4.B.2: Summary of magnesium bisulphate pulping results. ...................................................................... 126
Table 4.B.3: Summary of the woodmeal and pulp analysis ................................................................................ 130
Table 4.B.4: Summary of the wood/non-wood properties .................................................................................. 133
vii
Figures
Figure 1.1:
Figure 1.2:
A. donax, old stand, 361 days after first clear fell, left: Dryland and right: Irrigated
treatments at Roseworthy............................................................................................................ 9
Figure 1.3 a, b:
Dry matter (DM) and organic carbon (C) yields of A. donax top growth, at Roseworthy
old stand, irrigated clearfell (CF) treatment, 2005 to 2009....................................................... 10
Figure 1.4 a, b:
Dry matter and organic carbon yields of A. donax rhizomes, at Roseworthy old stand,
irrigated CF sites, 2005-2009 ................................................................................................... 10
Figure 1.5 a, b:
Dry matter and organic carbon yields of A. donax tops, at Roseworthy old stand,
dryland CF sites, 2005-2009. .................................................................................................... 11
Figure 1.6 a, b:
Dry matter and organic carbon yields A. donax rhizomes, at Roseworthy old stand,
dryland CF sites, 2005-2009. .................................................................................................... 11
Figure 1.7 a, b:
Dry matter and organic carbon yields of A. donax tops, at Roseworthy, new planting,
CF sites, 2006-2009. ................................................................................................................. 12
Figure 1.8 a, b:
Dry matter and organic carbon yields of A. donax rhizomes, at Roseworthy new planting,
CF sites, 2006-2009. ................................................................................................................. 12
Figure 1.9 a, b:
Dry matter and carbon yields of A. donax tops, at Roseworthy, new planting, uncut
sites, 2006-2009........................................................................................................................ 13
Figure 1.10 a, b: Dry matter and carbon yields of A. donax rhizomes, at Roseworthy new planting, uncut
sites, 2006-2009........................................................................................................................ 13
Figure 1.11:
Left: Loveday rootstock of A. donax in marginal soil at Barmera, 5 months after planting,
October, 2006; Right: same A. donax at first clearfell, June 2007 (yield 45.2 t/ha dry tops). .. 15
Figure 1.12 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax tops at Barmera for the
annual clearfell treatments for the Loveday () and Henley Beach rootstocks () over
3 years to 2009. ........................................................................................................................ 16
Figure 1.13 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax rhizomes at Barmera for the
annual clearfell treatments for the Loveday () and Henley Beach rootstocks () over 3
years to 2009. ........................................................................................................................... 16
Figure 1.14 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax tops at Barmera for the
annual uncut treatments for the Loveday () and Henley Beach rootstocks() over 3
years to 2009. ........................................................................................................................... 17
Figure 1.15 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax rhizomes at Barmera for
the annual uncut treatments for the Loveday () and Henley Beach rootstocks () over
3 years to 2009. ........................................................................................................................ 17
Figure 2.1:
ECswe and other variables change with time for first year growth of A. donax at
Barmera, SA for (a) Loveday, and (b) Henley Beach rootstocks. Soil solution ECswe
results are from suction tubes installed at 30, 60 and 90 cm soil depths................................... 23
Figure 2.2:
Changes in salinity of the influent irrigation, ECw and soil water extracts, ECswe in dS/m,
and chloride and nitrate-N concentrations (mg/L) with time for the first year of growth of
A. donax at Barmera, SA for Loveday and Henley Beach rootstocks....................................... 24
Figure 2.3:
Relative yield (RY) of dry tops of A. donax in response to the salinity of the saturatedsoil extract (ECe) ...................................................................................................................... 27
Figure 2.4:
Relative yield (RY) of dry tops of A. donax in response to the saturated- soil extract
(ECe). ..................................................................................................................................... 27
Figure 2.5:
viii
Figure 3.1:
Figure 3.2:
Scoring for Comparative Weed Risk in the riparian and terrestrial land uses. .......................... 51
Figure 3.3:
Figure 3.4:
Scoring for Feasibility of Containment in the riparian and terrestrial land uses. ....................... 56
Figure 3.5:
Weed risk management action matrix and locations of the two land uses assessed for
A. donax.................................................................................................................................... 57
Figure 3.6:
Figure 3.7:
Identical individuals grouped together: the group they are in and number of individuals
in that group.............................................................................................................................. 61
Figure 3.8:
Dendrogram redone with only one representative from each group of identical individuals. ... 62
Figure 3.9:
Map of SA sample locations. The 4 individuals from the second genotype (blue) are
indicated with blue triangles. .................................................................................................... 63
Figure 3.10:
Map of all samples. Individuals from the second genotype (blue) are indicated with blue
triangles. ................................................................................................................................... 64
Figure 5.1:
Figure 5.2:
Sugar extraction from A. donax using 2% H2SO4 at 134oC, 60 min followed by 2% cellulase
and 4% -glucosidase (Novozyme) treatment at 60o C, pH 5.0 and 180 rpm for 22 h. ............ 75
Figure 5.3:
Figure 5.4:
Sugar extraction using 2% H2SO4 at 134o C, 30min followed by 0.2% cellulase and 0.4%
-glucosidase (Novozyme) treatment at 50o C, pH 5.0 and 180 rpm for 22 h. ......................... 76
Figure 5 5:
Figure 5.6:
Figure 5.7:
Figure 5.8:
Figure 5.9:
Figure 1.B.1:
Figure 1.B.2:
Figure 1.B.3:
Figure 1.B.4:
Figure 1.B.5:
Figure 1.B.6:
Figure 4.B.1:
Relationship between total pulp yield and kappa number (100% P. radiata) ...................... 127
Figure 4.B.2:
Comparison of pulp strength properties (100% P. radiata used as control). ........................ 128
Figure 4.B.3:
ix
Figure 4.B.4:
Sample of Adx as received (left) and after cutting with a band saw (right).......................... 132
Figure 4.B.5:
Preparation of bisulphite pulping liquor (left) and analysis of the prepared liquor (right) ... 134
Figure 4.B.6:
Picture of digester (left) and liquor extraction point (right) ................................................. 134
Figure 4.B.7:
Collection of photographs from process steps and testing equipment .................................. 141
Figure 4.B.8:
Executive Summary
What the report is about
In Australia and most countries, increasing demands for high quality water resources, arable land,
food and fossil fuels are greater than the sustainable, economic supply. This report presents research
on the perennial, rhizomatous grass, giant reed (Arundo donax) to assess its use:
1. On marginal lands and wastewaters or saline ground waters, to produce lignocellulosic
feedstocks (together with other biomass crops)
2. For new second generation biofuels and/or pulp/paper industries for Australia.
Who is the report targeted at?
This report is targeted at all sectors of the Australian and overseas biomass, second generation
biofuels and the pulp/paper industries. The report is also intended to inform landcare agencies, policy
makers, rural industries, local, state and federal governments, research funding bodies and
researchers, investment bodies, communities, environment groups, media and the general public.
Background
Australia has large reserves of saline ground water (over 5,000 mg/L of total soluble salts) with 3,434
GL/year of sustainable groundwater unsuitable for drinking or irrigation of traditional crops. In
addition, urban and peri urban sewage wastewater produced annually is 1,824 GL, of which only 156
GL is reused. Saline soils in Australia and South Australia (SA) are estimated to cover 2.6 and 1.4
million ha, respectively. In many situations large areas of saline, marginal soils exist adjacent to the
saline water resources. Research was needed to use such wastewaters to grow salt tolerant, non-food
biofuel crops, such as A. donax, on nearby saline, marginal lands, develop sustainable production
systems and define biomass yields, carbon accumulation and processing qualities of the biomass for
biofuels or pulp/paper. A concern, however, was whether weed risk management guidelines can be
developed for A. donax plantations in Australia. Also, baseline data for industry are required on the
potential yield of biofuels (eg. ethanol) per dry tonne of A. donax biomass and an evaluation of A.
donax for pulp/paper or biochar products and the potential economic returns.
Aims/objectives
Produce baseline data to describe the biomass growth curves, carbon accumulation and nutrient
uptake by the perennial grass, A. donax (giant reed) grown on saline, marginal land and arable
land.
Assess the yield and quality of A. donax biomass feedstocks and their conversion efficiencies to
biofuels or pulp/paper.
Conduct, for the Australian context, a formal weed risk assessment of A. donax and compile weed
risk management guidelines.
Estimate indicative factory gate prices for A. donax, on different classes of land and internal rates
of return for enterprises producing bioenergy and other products or pulp/paper.
Results/key findings
We report for the first time in Australia, growth curves for giant reed (A. donax) for dry matter
biomass yields and carbon accumulation over 3 years when grown on a marginal and an arable soil.
xi
A. donax produced more cellulosic biomass and sequestered more carbon per annum, using less land
and pesticides than any other alternative crop reported in the literature, for warm temperate to sub
tropical environments and for marginal lands under similar water input regimes (either irrigated with
wastewaters or grown dryland with over 450 mm of annual precipitation). A.donax was grown with
no pesticides and minimal energy inputs in South Australia (SA). A. donax produced a high biomass
yield of 45.2 t/ha of dry tops in the first year, when grown on saline, marginal land at Barmera in SA
with winery wastewater. On arable soil in South Australia at Roseworthy Campus (near Gawler), A.
donax produced 45.4, 58.4, 55.6 and 59.3 t/ha/year of dry tops each clearfell year, when irrigated with
reclaimed sewage. The non-irrigated A. donax treatment at Roseworthy produced 12.6 and 12.9 t/ha
of dry tops with 5.3 and 3.8 ML/ha, respectively of precipitation in the period between clearfells. We
suggest A. donax has potential as a biomass crop on dryland, marginal soils in areas which receive
over 450 mm of annual precipitation. If groundwater is available (even moderately saline) within 3
metres of the surface, A. donax roots are likely to access such subsoil waters to enhance yields.
From the results of this project we classed A. donax in the premium group of crops for biomass yields,
and carbon accumulation (high yields of harvested above ground carbon/ha/year). A. donax grown
with wastewater irrigation, sequestered over 20 t/ha/clearfell year of carbon in the plant tops and
maintained a similar amount in dynamic equilibrium in rhizomes (underground stems). If each tonne
of sequestered carbon is valued at A$30, then this can generate A$600/ha for carbon stored in
rhizomes in a dynamic equilibrium. Work undertaken by a commercial company (Pacific Pyrolysis)
found that A. donax is a suitable material for commercial pyrolysis and biochar production and
recommended further larger scale pilot tests be undertaken to obtain baseline data to design an
efficient factory. Our results have shown that A. donax is a highly salt tolerant plant (halophyte) and
can act as an interceptor crop to remove certain potential pollutants such as nitrogen and potassium
from wastewaters and produce high yields under low or high nutrient regimes.
Work with weed ecology experts indicated that A. donax had a negligible weed risk to terrestrial
natural ecosystems (non riparian areas) of Australia, provided ongoing protocols (eg. site selection,
buffer zones, basic crop hygiene and other practices) are put in place to prevent any spread to riparian
areas. Conversely, A. donax was assessed as not suitable to be grown in riparian areas (less than 1 in
50 year flood risk), nor should it be allowed to spread to such areas in Australia.
A. donax has the potential to produce up to 5 times more air dry pulp/ha/year (15.2 t) compared to
Eucalyptus hardwoods (3.1t) when grown in southern Australia and irrigated with similar quantities
of wastewater. A. donax appears suitable for making lower brightness and lower quality grades of
tissues and with further optimisation, using the common kraft pulping process, it appears possible to
make generic photocopier papers from A. donax. The kraft test results indicate that there is an
opportunity to replace some of the imported eucalypt pulp with kraft pulped A. donax, as both are
similar, short fibre pulps.
Laboratory-scale studies with 10% (weight/volume) A. donax have demonstrated that up to 240 L of
ethanol per oven dry tonne of A. donax can be produced with acid/enzyme hydrolysis and 224 L/dry
tonne with alkali/enzyme pre-treatment. Future studies are needed for larger scale research, with
optimised pre-treatment and fermentations, as well as conditioned micro-organisms. These techniques
are likely to result in significant improvements in ethanol yields and productivities from A. donax of
up to a total of 300-350 L/oven dry tonne of biomass (to match the best ethanol yields recorded per
dry tonne, from cellulosic feedstocks to date).
The cost of growing A. donax in the upper South East of SA, in the Meningie Downs area was
assessed (allowing a 15% internal rate of return to the grower). At A$60/oven dry tonne at the factory
gate and 500,000 oven dry tonnes supplied per year to a conversion factory, A. donax shows potential
as a new industry for SA to produce either bioethanol and lignin, or pulp/paper, provided 3 years of
near-market agronomy research and development and upscaling is funded and conducted. Preliminary
estimates indicate an internal rate of return on funds employed of 22% per annum for the bioethanol
xii
and lignin enterprise and 18% per annum for the pulp/paper enterprise, based on central price
estimates. It is expected that the commercial potential of non food, lignocellulosic crop feedstocks
grown on marginal lands for conversion to biofuels will increase in future if the price of fossil fuels
rises significantly, as is expected.
Implications for relevant stakeholders
The implications for industry are most encouraging. Internationally, there is major funding for
developmental research into second generation biofuels, a limited number of new, commercial scale
factories and growing interest in developing new second generation biofuel factories in Australia.
They could provide breakthrough conversion technologies to lower the cost of lignocellulose
conversion to biofuels. Australia has large areas of underutilised, cheap marginal lands and saline
ground waters or low quality wastewaters. Australia has a modern, technologically-driven
agricultural sector that could benefit from development of new regional industries based on non-food
biofuel or pulp/paper crops. A. donax has good potential to be a major lignocellulosic feedstock,
when grown in non riparian zones provided ongoing protocols are put in place to prevent any spread
to riparian zones. A. donax, together with other lignocellulose feedstocks could form the basis of new
biofuel and/or pulp/paper industries for Australia.
Mining and food processing industries can also consider growing salt tolerant A. donax for disposal of
moderately saline wastewaters on marginal lands in non riparian zones (using an integrated biosystem
such as serial biological concentration) and producing lignocellulosic feedstock for biofuels or
pulp/paper.
Rural communities can explore the options for growing A. donax, a non-food, energy crop on
underutilised land and using moderately saline water resources and benefit from job creation from
new industries. Policy makers can use the information provided in this report to make informed
decisions on biofuels and carbon credit policies (including emerging industry incentive schemes) to
benefit Australias communities and industries in future.
Recommendations
This report forms the basis for obtaining baseline data, guidelines for agronomic systems, salt
tolerance, weed risk management and potential biomass yields and carbon accumulation of A. donax
grown for lignocellulosic feedstocks for biofuels or pulp/paper, on marginal or arable lands in dryland
or irrigated biosystems.
The report also provides preliminary estimates of indicative factory gate prices for A. donax, grown
on different classes of land, and internal rates of return for enterprises producing bioenergy and other
products or pulp/paper in SA.
Further work needs to be undertaken on the following:
1. Verify the quality characteristics of A. donax biomass for ethanol or pulp/paper by conducting
larger scale factory tests on the A. donax.
2. Assess overseas technology to convert A. donax biomass to bioethanol (within 16 hour time from
factory gate to ethanol). Develop partnerships to progress options to develop bioethanol factories
in Australia using A. donax and other plant lignocellulosic feedstocks for biofuels.
3. Determine the use of the waste ferment biomass mulch (up to 2,000 tonnes per day) from the
bioethanol factory. This may have potential as a soil amendment in A. donax plantations.
A number of research and development gaps have been identified.
xiii
Further work is needed to validate findings in small scale commercial plantations of A.donax of 5
hectare by 3 industrial biosystems, to upscale and demonstrate production systems developed in
this report. The three proposed production systems are: dryland, roots self irrigated by the
shallow water table and a saline, flood irrigation/drainage biosystem).
Develop pilot commercial systems of whole stem and/or rhizome plantings (based on the findings
of Christou et al. 2000), with modifications to sugar cane planting and harvesting equipment to
handle A. donax for large scale plantations, in non riparian zones of Australia.
Definition of the minimum nutrient and irrigation requirements of A. donax for target biomass
yields for a range of environments. This should include assessment of wastewaters of different
qualities on the survival and productivity of A. donax.
Plant species in Australia posing significant weed risks can be regulated through the various
noxious weed Acts of the States and Territories. These are policy decisions for each government.
As such it is not appropriate for this report to mandate a particular management approach.
Rather, it is a guide for each State or territory to consider in determining their policy on A. donax.
Each State interested in the potential cultivation of A. donax needs to develop a sound weed risk
management policy (in the early stages of industry development).
It is desirable to obtain funds and conduct an international forum on: Potential and barriers to
develop A. donax and other lignocellulosic crops for biofuels or pulp/paper. This would greatly
facilitate the compilation of best practices and technologies to help establish new second
generation biofuels industries.
xiv
Introduction
In Australia and most countries, increasing demands for high quality water resources, arable land,
food and fossil fuels are greater than the sustainable, economic supply.
This report presents research on the perennial, rhizomatous grass, giant reed (A. donax) for use on
marginal lands (unsuited for food crops) with wastewaters or saline ground waters (or non-irrigated in
areas with over 450mm annual precipitation) to produce lignocellulosic feedstocks (together with
other biomass crops) to form the basis of new second generation biofuels and/or pulp/paper industries
for Australia.
The primary advantages of having a lignocellulosic biofuels industry are that the source materials are
relatively cheap, domestically available, may not divert resources from food production, and they can
be used to add value to existing rural industry processes (Warden and Haritos 2008). Globally, there
is a growing need for cost effective, plentiful and low carbon dioxide emission transport fuels for
industry and second generation biofuels could supply a portion of the global need (Warden and
Haritos 2008).
The biomass yields, carbon accumulation and biochar from A. donax are reported in Chapter 1, its salt
tolerance and nutrient dynamics in Chapter 2, and weed risk management guidelines in Chapter 3, all
to develop sustainable production systems. To provide new baseline data for industry, feedstock
quality tests on A. donax are presented for pulp/paper in Chapter 4, for ethanol in Chapter 5 and
potential economic returns in Chapter 6.
Objectives
1.
Overall, this project aims to produce baseline data to describe the biomass growth curves and
nutrient uptake by the perennial grass, A. donax (giant reed) grown on saline, marginal land and
arable land.
2.
Assess and report the yield and quality of A. donax biomass products from different production
systems and their conversion efficiencies to biofuels or fibre. Compare such results for A.
donax with that for other major crop options as reported in the literature, as feedstocks for
biofuels (in Chapters 1, 5 and 6), for bioremediation (in Chapters 2 and 6) or for
fibre/pulp/paper (in Chapters 4 and 6).
3.
Work with weed ecology experts (including Dr John Virtue, Department of Water, Land and
Biodiversity Conservation and Dr Chris Preston, University of Adelaide) to conduct, for the
Australian context, a formal weed risk assessment of A. donax and compile a weed risk
management guidelines report (in Chapter 3).
4.
Assess via research conducted with Professor Peter Rogers (University of New South Wales)
the pre treatment and fermentation for second generation ethanol production from A. donax (in
Chapter 5).
5.
Conduct economic analyses, with Dr Ian Black, Principal Economist, SARDI, to estimate
indicative factory gate prices for production of A. donax, on different classes of land and
internal rates of return for enterprises producing bioenergy and other products or pulp/paper (in
Chapter 6).
Methodology
This report presents research on the potential and obstacles of growing A. donax (giant reed), on
marginal lands and using wastewaters or moderately saline ground waters, to produce lignocellulosic
feedstocks for biofuels and/or pulp/paper production.
The methodologies utilised for each of the components of this project are detailed in the Materials
and Methods sections of respective Chapters, and are summarised as follows:
Plant yield and nutrient content data were used to calculate biomass yields, carbon accumulation
and biochar from A. donax grown on marginal land and on arable soil, with varying irrigation
regimes, (Chapter 1).
Data on salinity (ECswe) and nutrient concentration of soil water, together with crop
evapotranspiration and plant and soil nutrient data were used to determine the salt tolerance and
nutrient dynamics of A. donax (Chapter 2).
Weed ecology experts conducted a weed risk assessment using the South Australian Weed
Management System (Virtue 2008) for future A. donax plantations in Australia (Chapter 3).
Two studies were commissioned to assess the feedstock quality of A. donax for pulp/paper, using
two different methods. Central Pulp and Paper Research Institute, Saharanpur, India, assessed A.
donax using the kraft pulping method and CSIRO Material Science and Engineering utilised the
bisulphite pulping process (Chapter 4 and Appendices 4.A and 4.B respectively).
The results determined in Chapters 1, 2, and 3 are necessary to develop sustainable production
systems for A. donax. The analyses and assessments reported in Chapters 4, 5 and 6 provide basic
information the use of A. donax within the biofuels and pulp/paper industries.
Introduction
More than 50 % of the cropped land in Australia is affected by soil acidity, sodicity and salinity
problems with an estimated annual impact to the agriculture of over A$2,500 million (National Land
and Water Resources Audit, 2002). Sustainable systems to use marginal land and waste waters for
second generation biofuel or pulp/paper crops are urgently needed (Williams et al. 2007). The
introduction of high-yielding, non-food biomass crops to support the change to renewable energy
policy is inevitable. A. donax, commonly known as giant reed, has many relevant potential uses as
feedstock for biofuels, pulp/paper or fodder production (Spafford 1941; Lewandowski et al. 2003;
Paul and Williams 2006; Williams et al. 2006; 2008a). It is a perennial rhizomatous grass that has
been present for over 150 years in Australia (Jessop et al. 2006). Williams et al. (2006; 2008b)
reported A.donax produced exceptionally high biomass yields, of 51 t/ha of total dry matter yield of
tops when harvested 43 weeks after clearfell (of a 30 year old stand) grown on arable land, irrigated
with sewage effluent at Roseworthy, South Australia, and grown with no pesticides. Pathways for
producing biofuels from A. donax are shown in Figure 1.1.
Bio- oil
pressure
Thermal treatment
SALT TOLERANT
GRASSES (eg
Arundo donax ) ,
TREES
Syngas
Organic wastes
Biochar: soil
carbon store / C
credit
Microbes or
catalysts
Consolidated
process (microbes
Or enzymes)
Feedstock development
SUNLIGHT
BIOMASS
(smart breeding, genetic
engineering)
MONOMERS
Biomass deploymerisation
(microbes or enzymes)
FUELS
Biofuel production
(microbes, enzymes or
catalysts)
Algae
Source: modified from The Economist, 2008
Giant reed, to put A. donax in its environmental context, is invasive in riparian systems of many
regions of the world. The lack of fertile seed production limits spread of the reed via various seed
dispersal mechanisms. Where stem and rhizome fragments are broken and dispersed by floodwaters,
the species provides a significant weed threat. Based on the assumption that the appropriate planting
sites are selected (eg. no plantations in riparian zones subject to flooding) and appropriate rigorous
crop hygiene is employed (eg. use of buffer areas, covered transport), A. donax could be grown with a
manageable level of risk (see Chapter 3; also Williams et al. 2006; 2008a; Pollock, Czako and
Marton, unpublished data).
This chapter describes the biomass production and carbon accumulation, pyrolysis and biochar
characters of A. donax grown without pesticides on both arable and on marginal lands and examines
potential roles for A. donax in Australian agriculture.
Initiated
Method
Begin irrigation
Water source
Dripper
spacing
Dryland old
stand
7 June 2005
Clearfelled
every 12-15
months
na
na
na
Irrigated old
stand
7 June 2005
Clearfelled
every 12-15
months
16 January 2006
Sewage effluent
75 * 50 cm#
New planting
cut
15 December
2005
Rhizomes
planted; then
clearfelled
every 12-15
months
20 December
2005
Pond-treated
Dairy
100 * 50
cm#
New planting
uncut
15 December
2005
Rhizomes
planted; then
left uncut
20 December
2005
Pond-treated
Dairy
100 * 50
cm#
na=Not applicable
#
Distance between polypipe lines of drippers then spacing between drippers in the line
The field site for studies on marginal land was a former salt evaporation basin near Barmera, SA (34
14' S, 140 35' E). The soil at the site was loamy sand overlying a sandy clay loam (pedology details
in Appendix Table 1.A.1). The 1:5 soil:water Electrical Conductivity (EC) in the top 90 cm of soil
ranged from 0.62 to 1.53 dS/m (saline soils). A. donax plantings were established by planting
rhizomes from a nearby wild A. donax stand at Loveday, SA (Loveday rootstock) and a second
rootstock from sandhills, approximately 100 metres from seawater at an Adelaide beach, Henley
Beach, (Henley Beach rootstock). Rhizomes of both rootstocks were planted at 2-4 per linear metre in
furrows 1 m apart (Williams et al. 2008b), (approximately 4 t/ha of rhizomes on an oven dry matter
basis). The area was flood irrigated periodically with pond treated winery wastewater. The rates
applied for each period of A. donax regrowth between clearfells are presented in the results section.
Three to four harvests of plant tops and rhizomes were conducted each year to measure dry matter
production and carbon accumulation, nutrient uptake and major salt elements, eg. sodium (Na) and
potassium (K), with portions of both plantings remaining uncut. Plant, soil and water samples were
analysed as per Williams et al. (2004) and APHA (1998). Climate data for both sites are presented in
Appendix Tables 1.A.2 and 1.A.3. A sample of A. donax Loveday rootstock (stems with leaves) was
sent to Pacific Pyrolysis, for batch pyrolysis tests to assess its suitability as a feedstock for
commercial pyrolysis for heat, power and biochar production.
clearfell year for the next 3 years (Table 1.2, Figures 1.2-1.5). For each of these 4 regrowth
periods between clearfells (Table 1.2), irrigation rates applied were 17.9, 20.6, 13.5 and 14.7
ML/ha, respectively (plus precipitation of 5.3, 2.9, 3.8 and 2.3 ML/ha, respectively). The dry
matter yields (Table 1.2) are higher than the range reported by Christou et al. (2001) and
slightly greater than the highest yield sites reported in Angelini et al. (2005) and
Lewandowski et al. (2003) in Europe. Christou et al. (2001) reported that the highest
irrigated treatment (up to 14 ML/ha of irrigation plus approximately 5.6 ML/ha of
precipitation/year) produced the densest stands and the highest yields, every year, of 24 to 30
t of dry matter/ha/year over 8 years of an annual clearfell regime. The ranges of A. donax
yield results between countries are likely to be related to differences in genotypes, climate,
soils, years, age of plantings, crop management and irrigation regimes.
The relative quantity of carbon (C) sequestered in A. donax top growth and rhizomes (t
C/ha/year) was closely related in relative terms to the A. donax top growth total dry matter
yields (t/ha/year), (Tables 1.2, 1.3 and Figures 1.3 and 1.4). This was due to the carbon
content of the plant organs being relatively constant: leaf, stem and rhizome C ranged from
41-47%, 38-47% and 43-49%, respectively on a dry matter basis (Chapter 2). Williams and
Biswas (2009a) reported similar findings for the carbon content of A. donax organs in a series
of pot trials conducted in a greenhouse.
It is important to note that when the stand at Roseworthy, over 30 years old, was first
clearfelled on 7 June 2005, to initiate the annual clearfell regime, 82.1 t/ha of oven dry green
live stems plus 60.3 t/ha of dry dead stems were removed (Table 1.2). Moisture content of
dead stems was less than 15% whereas green, live stems were over 40% moisture at all
harvests. In our current work, after the initial clearfell harvest, for the 4 clearfell years to
2009, green live stems always made up over 95% of the biomass harvested. Therefore, regular
annual clearfell harvest of A. donax irrigated plantations is likely to be an excellent strategy to
reduce fire risk in dry seasons. If plantations of A. donax are left unharvested, significant
quantities of accumulated very dry, dead stems could pose a far greater fire risk compared to
annual clearfelled irrigated plantations. Experience in Texas confirms that significant
amounts of dead stems of A. donax pose a high fire risk in dry seasons (Dr R Pollock, USA,
pers. comm.).
The dryland stand produced a total dry matter yield of A. donax tops of 12.6 t/ha one year
after the first clearfell (Table 1.2). In subsequent clearfell years, the A. donax dryland stand
produced dry matter yields of plant tops of 6.0, 12.9 and 6.7 t/ha, respectively (Table 1.2 and
Figure 1.5). These yields were likely most dependent on precipitation which varied from 2.3
to 5.3 ML/period between clearfells, over the 4 years (Appendix Table 1.A.2). The long-term
mean annual rainfall at Roseworthy is 440 mm. In similar rainfall periods, non-irrigated A.
donax yields of 12.6 and 12.9 t/ha of dry matter tops (Table 1.2) surpassed total yields of 8
t/ha recorded for dense Wimmera ryegrass (Lolium rigidum) stands grown nearby on similar
soils near Clare, SA (Williams and Allden 1976). Furthermore, carbon sequestered by the
dryland A. donax old stand tops, 5.0 and 5.1 t/ha for 3.8 and 5.3 ML of precipitation in the
clearfell periods 1 and 3 (Table 1.3), was far greater than the 2.83 and 2.98 t/ha/year for
Eucalyptus cladocalyx (sugar gum) and Corymbia maculata (spotted gum), respectively, as
reported by Paul et al. (2008) for whole tree biomass (tops plus roots) when mean annual
rainfall was 5.1 ML for regions of southern Australia. Furthermore, for the same clearfell
periods as above, the A. donax dryland stand had 6.2 to 7.5 t/ha of carbon sequestered in
dynamic equilibrium, in rhizomes. Similarly, the harvested above ground carbon, for the
dryland old stand, of 5.0 and 5.1 t/ha, for the clearfell periods 1 and 3, as above, were double
the 2.5 t/ha/year of carbon in switchgrass tops grown on the fertile soils of the Great Plains,
USA, which received the mean annual precipitation of 4.3 to 7.8 ML/ha (Liebig et al. (2008).
It is stressed that when the dryland portion of the 30 year old stand was first clearfelled, 18.6
t/ha of dead dry stems were removed (a potential fire risk) along with the 10.1 t/ha of green,
live stems (Table 1.2). This portion of the 30 year old stand had no previous irrigation. Once
the clearfell regime was imposed, on the dryland old stand, negligible numbers of very dry,
dead stems were harvested, only green live stems with over 40% moisture content.
The stems in the irrigated old stand were higher, greater in girth, more numerous and with
greater dry weight per stem than the stems in the dryland stand but had similar % dry matter
(Table 1.4). Stems produced in the new planting (irrigated), after 6 months were similar in
the above characteristics to those in the non-irrigated treatment of the established stand after 1
year regrowth from clear fell. Christou et al. (2001) recorded that the stems of highly irrigated
plants were significantly longer and thicker than the stems of the non-irrigated plants in most
years.
A rhizome of A. donax is a creeping stem, usually horizontally, at or under the surface of the
soil and differing from a root in having scale leaves, or shoots near its tips, and producing
roots from its under surface (McClure 1993). Rhizomes may also be referred to as rootstocks.
For the old stand, we discovered that once the clearfell regime was imposed, the rhizome dry
matter yields/ha/clearfell period came into dynamic equilibrium. This varied from 46.6-69.3
and 16.5-25.2 t/ha/clearfell, respectively, for the irrigated and dryland old stands, respectively
(Table 1.2, Figures 1.4 and 1.6). We suggest that the water supply to the A. donax plants was
the most likely major determinant of the rhizome yield equilibrium levels achieved in a given
environment and crop clearfell regime.
Organic carbon in rhizomes only ranged from 43-49% (Chapter 2). The rhizomes contained
organic carbon between 20.5-30.5 and 6.2-10.8 t/ha/clearfell period, for the irrigated and
dryland old stands, respectively (Table 1.3 and Figure 1.6). .
(b)
Table 1.2: Dry matter (DM) biomass yields (t/ha) at Roseworthy at each clearfell for the
A. donax old stand (first clear felled 7/06/2005 after 30 years). Standard error of the
mean is shown in parentheses.
Days
Leaf
Green Stem
Tops#
Rhizome
from CF
Irrigated CF 7/06/2005#
0
7.2 (1.4) 82.1#(19.1) 89.3#(31.8) 74.6 (17.2)
Dryland CF 7/06/2005#
0
1.0 (0.2)
10.1 (2.5) 11.1 (4.2) 51.8 (8.4)
Irrigated CF 5/06/2006
356
7.7 (1.1)
37.7 (5.6) 45.4 (6.6) 69.3 (26.3)
Dryland CF 5/06/2006
356
2.3 (0.6)
10.3 (2.6) 12.6 (3.2) 23.3 (4.6)
Irrigated CF 5/06/2007
365
9.7(4.4) 48.7 (18.7) 58.4 (23.1) 46.6 (20.4)
Dryland CF 5/06/2007
365
1.8 (0.3)
4.2 (0.7)
6.0 (1.0) 16.5 (2.7)
Irrigated CF 3/09/2008
456
4.1 (0.2) 51.5 (25.5) 55.6 (25.7) 50.9 (2.2)
Dryland CF 3/09/2008
456
2.2 (0.6)
10.7 (4.3)
12.9 17.4 (3.2)
Irrigated CF 26/06/2009
296
4.6 (1.3) 54.7 (16.4) 59.3 (17.7) 58.8 (6.9)
Dryland CF 26/06/2009
296
2.7 (0.4)
4.0 (0.7)
6.7 (0.5) 25.2 (6.5)
#
At the initial clearfell after over 30 years growth, 7/06/2005, 60.3 t/ha of dead stems were
removed but not included in the green, live tops total yield.
Treatment/ Date
Table 1.3: Organic carbon (t/ha) sequestered at Roseworthy at each clearfell, from the
A. donax old stand (first clearfelled 7/06/2005).
Treatment/ Date
Irrigated CF
Dryland CF
Irrigated CF
Dryland CF
Irrigated CF
Dryland CF
Irrigated CF
Dryland CF
Irrigated CF
Dryland CF
7/06/2005
7/06/2005
5/06/2006
5/06/2006
5/06/2007
5/06/2007
3/09/2008
3/09/2008
26/06/2009
26/06/2009
Days
from CF
0
0
356
356
365
365
456
456
296
296
Leaf
3.5
0.4
3.2
1.1
4.7
0.8
1.9
1.0
2.2
1.2
Green
Stem
38.8 (13.2)
4.5 (2.2)
17.5
3.9
21.9
1.6
23.2
4.1
24.6
1.5
Tops
42.3
4.9
20.7
5.0
26.6
2.4
25.2
5.1
26.8
2.8
Rhizome
35.6 (16.0)
26.7 (4.2)
30.5
6.2
20.5
7.1
22.4
7.5
25.9
10.8
Figure 1.2: A. donax, old stand, 361 days after first clear fell, left: Dryland and right: Irrigated
treatments at Roseworthy.
b)
100
60
80
50
C (t/ha)
DM (t/ha)
a)
60
40
20
40
30
20
10
Figure 1.3 a, b: Dry matter (DM) and organic carbon (C) yields of A. donax top growth, at
Roseworthy old stand, irrigated clearfell (CF) treatment, 2005 to 2009.
b)
80
70
60
50
40
30
20
10
0
C (t/ha)
DM (t/ha)
a)
40
35
30
25
20
15
10
5
0
0
Figure 1.4 a, b: Dry matter and organic carbon yields of A. donax rhizomes, at
Roseworthy old stand, irrigated CF sites, 2005-2009
10
a)
b)
10
C (t/ha)
DM (t/ha)
20
10
Figure 1.5 a, b: Dry matter and organic carbon yields of A. donax tops, at Roseworthy old
stand, dryland CF sites, 2005-2009.
b)
60
30
50
25
40
20
C (t/ha)
DM (t/ha)
a)
30
20
15
10
10
Figure 1.6 a, b: Dry matter and organic carbon yields A. donax rhizomes, at Roseworthy old
stand, dryland CF sites, 2005-2009.
Table 1.4: Stem height, diameter, number, dry weight and percent dry matter for 5 June
2006 clearfell harvest at Roseworthy. Standard error of the mean is shown in
parentheses.
Treatment
Old stand
Dryland
Irrigated
New planting
Irrigated
Height
(cm)
Diameter
(mm)
Number of
stems (per m2)
Dry matter
(%)
224 (41)
422 (38)
16.2 (2.9)
22.0 (2.9)
17.3 (1.6)
22.0 (3.8)
36.9 (5.2)
61.7 (5.5)
43.4 (0.7)
44.1 (1.1)
233 (115)
14.3 (6.4)
26.4 (5.0)
46.1 (10.3)
41.2 (0.2)
11
b)
45
40
35
30
25
20
15
10
5
0
25
20
C (t/ha)
DM (t/ha)
a)
15
10
5
0
0.5
1.5
2.5
3.5
0.5
1.5
2.5
3.5
Figure 1.7 a, b: Dry matter and organic carbon yields of A. donax tops, at Roseworthy, new
planting, CF sites, 2006-2009.
b)
20
35
30
25
20
15
10
5
0
15
C (t/ha)
DM (t/ha)
a)
10
5
0
0.5
1.5
2.5
3.5
0.5
1.5
2.5
3.5
Figure 1.8 a, b: Dry matter and organic carbon yields of A. donax rhizomes, at Roseworthy new
planting, CF sites, 2006-2009.
12
b)
60
30
50
25
40
20
C (t/ha)
DM (t/ha)
a)
30
20
15
10
10
0
0
0.5
1.5
2.5
3.5
0.5
1.5
2.5
3.5
Figure 1.9 a, b: Dry matter and carbon yields of A. donax tops, at Roseworthy, new planting,
uncut sites, 2006-2009.
b)
60
25
50
20
40
C (t/ha)
DM (t/ha)
a)
30
20
15
10
10
0
0
0.5
1.5
2.5
3.5
0.5
1.5
2.5
3.5
Figure 1.10 a, b: Dry matter and carbon yields of A. donax rhizomes, at Roseworthy new
planting, uncut sites, 2006-2009.
Plant and rhizome yield and carbon accumulation by Adx at Barmera (marginal land)
One year after planting at Barmera, the flood irrigated Loveday rootstock of A. donax
produced 45.2 t/ha of total above ground biomass (including 20.6 t/ha of carbon sequestered)
at the first clearfell (Tables 1.5 and 1.6, Figure 1.12). In comparison, the Henley Beach
rootstock produced 29 t/ha of dry tops (including 13.7 t/ha of carbon), (Figure 1.12, Tables
1.5 and 1.6).
13
Carbon sequestration is the uptake and storage of atmospheric carbon in, for example, soils
and vegetation. Photosynthesis by A. donax during the first year was the likely main
mechanism for the large amounts of organic carbon accumulated, namely 20.6 and 12.0 t/ha
in the dry tops and rhizomes, respectively, for the Loveday rootstock (Table 1.6). The
Loveday rootstock at Barmera, under the clearfell regime produced high dry matter yields of
plant tops of 45.2, 35.0 and 28.8 t/ha, respectively, at each clearfell harvest over 3 years
(Table 1.5, Figures 1.11 and 1.12). In comparison, the Henley Beach rootstock produced
yields of dry tops of 29, 12.8, and 10.8 t/ha over the same periods. The differences from year
to year within a rootstock could be due to reduced irrigation rates due to reduced supplies of
wastewaters. For each of these 3 regrowth periods between clearfells, wastewaters applied by
irrigation were, 21, 16.7 and 12.6 ML/ha, respectively, (in addition there was a recorded
precipitation of 2.2, 2.5 and 1.1 ML/ha, respectively). Carbon accumulation by the 2
rootstocks reflected, in relative terms, the differences in dry matter yields (Table 1.6, Figure
1.12). Differences between these two rootstocks were likely due to genetic and/or genotype
by environment interactions. For example, yields of dry rhizomes for the Loveday and
Henley Beach Adx rootstocks were 26.6, 40.8 and 44.9 and 16.3, 10.0 and 8.7 t/ha, over the
three year period (Table 1.5 and Figure 1.13).
These variations in top growth and rhizome yields were likely due to the onset of drought
conditions and restricted irrigation rates in years 2 and 3 (16.7 and 12.6 ML/ha of
wastewaters applied) compared to 21 ML/ha in the first year. The Loveday rootstock
produced higher rhizome yields of dry matter in years 2 and 3, compared to the Henley Beach
rootstock. This correlated with the higher top growth yields of the Loveday rootstock at all
harvests (Tables 1.5, 1.6 and Figures 1.12 and 1.13).
The sections of the A. donax rootstocks left uncut for three years at Barmera, reached top
growth yields of 32.8 to 48.6 for the Loveday rootstock and 6.0 to 29 t/ha for the Henley
Beach rootstocks (Figure 1.14). Each rootstock in the uncut treatment, also reached a
maximum yield for rhizome dry yields and carbon sequestered in top growth and rhizomes
(Figures 1.14 and 1.15). Total yields for A. donax will vary with differences in irrigation
inputs, harvest regimes, climate and management conditions.
Dead, dry stem yields for the Loveday rootstock, at the final harvest at Barmera were 8.4 and
9.8 t/ha, respectively for the uncut and clearfell stands, respectively. This may be due to to
the cumulative effects of the high Biological Oxygen Demand (BOD) of the applied
wastewaters (over 4000 mg/L), having an impact on stem growth and survival (refer to
Chapter 2).
Growth cycle of A. donax in South Australia
Each year for all field experiments reported in this project, new shoots of A. donax emerged
August to September (early spring at the Southern Hemisphere latitude of 350S), the stems
and leaves then grew rapidly to reach maximum growth rates during December and January
(mid summer at these sites), (growth curves in Figures 1.3-1.15). Crop growth rates declined
in autumn (March to May, in the Southern Hemisphere), with nil to very limited growth in the
mid winter months (June, July). In the Northern Hemisphere, at a higher latitude of 430N,
Angelini et al. (2009) reported that in winter time A. donax plants stop their growth because
of low temperatures and regrowth occurs the following spring. However, we found that only
when severe frosts occurred, as observed at the Barmera site in 2008, did plant growth stop
and significant leaf mortality occur.
14
Table 1.5: Dry matter (DM) biomass yields at Barmera CF at each clearfell . Standard
#
error of the mean is shown in parentheses
Adx rootstock
Loveday
Henley Beach
Loveday
Henley Beach
Loveday
Henley Beach
#
Date
16/05/2007
16/05/2007
20/08/2008
20/08/2008
22/04/2009
22/04/2009
Rhizome
26.6 (5.4)
16.3 (7.8)
40.78 (6.8)
10.04 (1.0)
44.9 (10.0)
8.73 (0.1)
Table 1.6: Organic carbon sequestered at Barmera CF at each clearfell . Standard error
#
of the mean is shown in parenthesis .
Date
16/05/2007
16/05/2007
20/08/2008
20/08/2008
22/04/2009
22/04/2009
Days
from CF
365*
365*
462
462
245
245
Leaf
4.1 (0.9)
5.3 (2.4)
0.4 (0.1)
0.2 (0.1)
2.8 (0.3)
1.4 (0.2)
Stem
16.5 (1.4)
8.4 (3.2)
17.6 (7.1)
6.2 (1.0)
9.2 (1.8)
3.4(0.3)
Tops
20.6 (1.4)
13.7 (5.0)
17.8 (7.2)
6.4 (1.0)
11.9 (2.0)
4.8 (0.1)
Rhizome
12.0 (2.5)
7.3 (3.5)
20.4 (4.1)
4.8 (0.6)
19.8 (3.0)
3.8 (0.1)
Figure 1.11: Left: Loveday rootstock of A. donax in marginal soil at Barmera, 5 months after
planting, October, 2006; Right: same A. donax at first clearfell, June 2007 (yield 45.2 t/ha dry
tops).
15
b)
50
25
40
20
C (t/ha)
DM (t/ha)
a)
30
20
15
10
10
0.5
1.5
2.5
Figure 1.12 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax tops at Barmera for
the annual clearfell treatments for the Loveday () and Henley Beach rootstocks () over 3
years to 2009.
b)
50
25
40
20
C (t/ha)
DM (t/ha)
a)
30
20
15
10
10
Figure 1.13 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax rhizomes at
Barmera for the annual clearfell treatments for the Loveday () and Henley Beach rootstocks
() over 3 years to 2009.
16
b)
50
25
40
20
30
15
C (t/ha)
DM (t/ha)
a)
10
20
10
Figure 1.14 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax tops at Barmera for
the annual uncut treatments for the Loveday () and Henley Beach rootstocks() over 3 years
to 2009.
b)
50
25
40
20
30
C (t/ha)
DM (t/ha)
a)
20
10
15
10
5
Figure 1.15 a, b: Dry Matter (DM) and organic carbon (C) yields of A. donax rhizomes at
Barmera for the annual uncut treatments for the Loveday () and Henley Beach rootstocks ()
over 3 years to 2009.
17
Treatment
Yield
(t/ha)
Net Energy
(GJ/ha)
Petrol Equiv.
(t/ha)
Coal Equiv.
(t/ha)
A. donax
37.7
637
14
20
(Adx)
Miscanthus x
28.7
467
10
15
giganteus
(hybrid)
Advantage of
34.8
36.4
40
33.3
Adx (%)
Source: Angelini et al. (2009), Central Italy, 857mm rainfall and water table at 120cm deep during the
driest periods.
To evaluate the performance of A. donax and Miscanthus x giganteus in agricultural production
systems as bioenergy crops, Angelini et al. (2009) calculated the net energy yield (energy output
minus energy inputs/ha) and energy production efficiency (the ratio between energy output and
input/ha). Their results showed that 1 ha of A. donax produced net energy of 637 GJ/ha and could
substitute for 14 t/ha and 20 t/ha of petroleum and coal, respectively (Table 1.7). Such yields
surpassed those from M. giganteus by over 25% per annum (Table 1.7) grown under the same
conditions. They also calculated annual crops require approx. 50% of the total energy produced for
production; whereas A. donax requires only 1.9% and Miscanthus 2.6%/year.
18
Efficient production of pulp/paper or bioenergy from such perennial grasses requires selection of the
most appropriate grass species for the given growing region/climatic/management conditions
(Lewandowski et al. 2003), and selection to meet target yields and quality criteria within the
framework of sustainable, profitable production systems. Since research on perennial rhizomatous
grasses is recent, there are significant gaps in the knowledge base and further work is needed.
Conclusions
Introduction of high yielding, high carbon, non-food biomass crops to support the change to
renewable energy policy is desirable. When compared to data presented in the literature in relation to
other biomass species, A. donax produces more cellulosic biomass and sequesters more carbon per
annum, under SA conditions. It should be noted that the reports in the literature are for biomass
grown under warm temperate to sub tropical temperature on marginal lands with similar water input
regimes (either irrigated with wastewaters or grown dryland with over 450 mm of annual
precipitation).
A. donax produced the high biomass yield of 45.2 t/ha of dry tops in the first year, when grown on
saline, marginal land at Barmera with winery wastewater. On arable soil at Roseworthy, A. donax
produced 45.4, 58.4, 55.6 and 59.3 t/ha/year of dry tops each clearfell year, when irrigated with
reclaimed sewage. The non irrigated, clearfell Adx treatment at Roseworthy produced 12.6 and 12.9
t/ha of dry tops with 5.3 and 3.8 ML of precipitation in the periods between clearfells, respectively.
These biomass yields consisted of 5.0 and 5.1 t/ha of harvested above ground carbon (carbon
sequestered in plant tops), which was double that produced by switchgrass grown on fertile soils of
the Great Plains, USA, with annual precipitation of 4.3 to 7.8 ML (Liebig et al. 2008), and greater
than that of sugar gums grown in southern Australia (Paul et al. 2008). We suggest A. donax has
potential as a biomass crop on dryland, marginal soils in areas which receive over 450 mm (4.5 ML)
of annual precipitation. If groundwater is available within a few metres of the surface, A. donax roots
are likely to access such subsoil waters to enhance yields (Angelini et al. 2009).
From the results of this project we classed A. donax in the premium group of crops for carbon
sequestration (including high yields of harvested above ground carbon per ha per annum) and carbon
credits, when irrigated with wastewaters, as it sequestered over 20 t/ha/year of carbon in plant tops
and maintained a similar amount in dynamic equilibrium in rhizomes (underground stems). If each
tonne of sequestered carbon is valued at A$30, then it will generate some A$600/ha for carbon stored
in rhizomes in a dynamic equilibrium. Furthermore, carbon stored in the true root system of A. donax,
in addition to the rhizomes, needs to be assessed in future.
Preliminary calculations by Paul and Williams (2006) indicated that giant reed has the potential to
produce up to 500 per cent more air dry pulp per ha per year (15.2 t) compared to Eucalytus
hardwoods (3.1 t) when grown in southern Australia. Further research is required to obtain data on the
long term productivity of giant reed (assuming a plantation life of 20-35 years) and to define
irrigation, wastewater quality, nutrient requirements and other best management practices for
sustainable systems.
A. donax produced up to 45.2 t/ha per year of dry tops on the saline, marginal soils at Barmera (with
wastewater irrigation). This grass, a wetland monocot, could form the basis of a new industry
producing biofuels and/or pulp/paper, using saline, marginal soils and moderately saline wastewaters
in southern Australia. Further research is needed to upscale and demonstrate/verify production
systems and methodologies developed in this report, as well as pilot commercial systems of whole
stem and/or rhizome plantings (based on the findings of Christou et al. 2000), and mechanisation of
planting and harvesting equipment to handle A. donax. The three proposed production systems are:
dryland, saline self- irrigation, flood irrigation/drainage biosystem (further descriptions in Chapters 2
and 6).
19
Introduction
Salt in irrigation waters and subsoils is often associated with the elevation over time of the salt
content of the rootzone, which in turn results in reduced crop biomass yields (Lazarova and Bahri
2005). An aim of research reported in this chapter is to define the salt tolerance and nutrient removal
by A. donax and to develop guidelines for the beneficial use of highly saline wastewaters for irrigation
(eg. reuse of some Salt Interception Scheme (SIS) wastewaters) on marginal lands.
Soil salinity refers to the concentration of dissolved salts in the soil solution. The soluble salts in
soils predominantly consist of the cations: sodium (Na), calcium (Ca), magnesium (Mg), potassium
(K) and the anions: chloride (Cl), nitrate (NO3), sulphate and bicarbonate. Soil salinity levels are
usually determined by measuring the electrical conductivity (EC in deci Siemens/metre, dS/m) of a
soil suspension, which estimates the concentration of soluble salts in the soil at a given depth
sampled. High EC values, corresponding to high concentrations of soluble salt in soil, are undesirable
as they reduce normal growth and yield of most plant species and also restrict land use options and
may lead to increased soil erosion.
With increased irrigation efficiency comes the greater risk of increased salt, nutrient and other
chemical accumulation within the crop root zone. Knowledge of soil water composition in the root
zone is crucial for sustainable irrigation, especially when wastewater is used. By using a SARDI soil
water extractor (SoluSAMPLERTM , Biswas 2006) and analysing the extracted solution for salinity
and nutrients, it is possible to monitor whether salt and/or nutrients are accumulating in the root zone
and then to adjust irrigation or fertiliser practices to develop sustainable irrigation and nutrient
systems for Adx crops.
Lewandowski et al. (2003) in their review of grasses grown for biomass in Europe, state that A. donax
is salt tolerant, but provide no evidence for this claim or neither do they discuss the degree of salt
tolerance of the plant. Similar statements were made in the paper on A. donax by the former Director
of Agriculture in South Australia, (Spafford 1941. The first objective of this study was to define the
salt tolerance of A. donax and gain an understanding of nutrient dynamics when A. donax was grown
on saline, marginal land with winery wastewater on a former salt evaporation basin near Barmera, SA
(34O 14 S, 140O 35E). The second aim was to describe the content and uptake of nutrients by A.
donax crops grown under saline and non-saline regimes in order to develop sustainable nutrient
management strategies for the maintenance of economic yields of biomass to provide a stable
feedstock supply.
20
21
Barmera and Roseworthy, respectively) were likely to be high to excessive for A. donax growth
(Tables 2.A.2-2.A.5). A. donax was very tolerant to these high potassium regimes when adequate
irrigation was applied as the plant produced consistent, very high yields of dry matter per hectare per
year under these conditions (Chapter 1). Furthermore, the high K regimes would likely assist the A.
donax plant to maintain internal cation balance and restrict sodium uptake (Flowers et al. 1986;
Williams et al. 2009).
Concentrations of certain other nutrients in the influent irrigation such as: calcium (Ca), magnesium
(Mg), sulphur (S), boron (B), copper (Cu) and zinc (Zn) were such as to likely supply the majority of
the requirements for normal growth of A. donax.
Soil water rootzone salinity and salt tolerance of A. donax
Changes in salinity within the root zone, in the first year, in terms of the Electrical Conductivity of the
soil water extracts (ECswe) within the Loveday and Henley Beach rootstocks plantations of A. donax
at Barmera are presented in Figures 2.1 and 2.2. The A. donax plants produced high dry matter
biomass yields of total tops of 45.2 and 29.0 t/ha, respectively, in the first year when exposed to
similar ranges of salinity (ECswe), (Figures 2.1 and 2.2). Electrical conductivity values of soil water
extracts (ECswe) for the Loveday stand of A. donax were less than 10 dS/m at 60 and 90 cm soil
depths from August, 2006 to the end of December, 2006 (Figure 2.1a). For the Loveday stand, after
January 2007, there was a dramatic increase in ECswe up to levels of 25-50 dS/m by April, 2007,
which then declined with winter rainfall (leaching salt) to levels of 17-30 dS/m by end of June, 2007,
the end of year 1 of this project. The Loveday rootstock was exposed to a similar range of soil water
salinity in the rootzone (3.1 to 47.8 dS/m) as in year 1 in the period from January 2008 to March 2009
(Table 2.1). However, the Henley Beach rootstock was exposed to a lower salinity range (ECswe of
3.2 to 20.6 dS/m) over the latter period (Table 2.1). The importance of periods of precipitation to
reduce salts in the root zone by leaching, either where salts are inadvertently added by the use of
saline irrigation or on saline soils directly is stressed. It is important to note that salinity of the open
ocean water has an EC of approximately 55 dS/m.
Ayers and Westcot (1989) reported crop salinity tolerance ratings. They classed crops which were
exposed to salinity of the soil extract, ECse > 10 dS/m equivalent to soil water extract, ECswe, > 20
dS/m as extremely salt tolerant, as this was extremely high salinity at which first signs of yield loss
may occur in such crops, whereas it was unsuitable for most crops. Date palm (Phoenix dactylifera)
classed as a salt tolerant crop, incurred a 50 % yield reduction when the salinity of the soil, ECse is 18
dS/m, equivalent to salinity of the soil water extract, ECswe of 32 dS/m (Ayers and Westcot 1989;
Lazarova and Bahri 2005). The A. donax Loveday sourced rootstock was exposed to salinities in the
soil water extracts, ECswe, of 18-50 dS/m and 15-48 dS/m from February to June in both 2007 and
2008, respectively, data from suction tubes installed at 30, 60 and 90 cm soil depths (Figures 2.1, 2.2
and Table 2.1).
This period for the flux of high ECswe in the root zone coincided with the time of maximum growth
rate and biomass yields of A. donax (as reported in Chapter 1). Further, the total yield of dry tops of
A. donax, Loveday rootstock, of 45.2 t/ha in the first year was similar to that reported for one year
regrowth from clearfell for a 30 year old stand of A. donax at Roseworthy Campus, SA of 45.4 t/ha
(Williams et al. 2008). These results indicated an extremely high salt tolerance by A. donax, even in
the first year of growth under the conditions of this field study at Barmera, SA.
Changes in concentrations of chloride ions in soil water extracts were similar to those for ECswe;
both indicated high levels of salt in the rootzone at Barmera. There was a marked increase in both
these salinity indicators from January to May, for both 2007 and 2008 (Figure 2.2 and Table 2.1)
associated with the hot summer temperatures and reduced irrigation inputs at times (eg. 5.8 ML/ha of
winery wastewater was applied in this period in 2007).
22
Nitrate levels in soil water should be considered when developing sustainable systems for irrigated
crops (Williams et al. 1999). Concentrations of nitrate-N in the soil water extracts from suction tubes
at 30 and 60 cm deep in the soil (nitrate mainly from the winery wastewater applied, Figure 2.2 and
Table 2.2) were likely to be adequate to high for optimal plant growth at all times in year one
(Williams and Maier 1990; Reuter and Robinson 1997; Williams et al. 1999). However, nitrate-N
concentrations were unlikely to pose an off site pollution threat as soil water extracts from suction
tubes at 90 cm soil depths at Barmera were usually negligible (< 1 mg/L) or low (6 mg/L) during the
last 18 months of this project (Table 2.2).
a)
90
Irrig (mm)
Rain (mm)
ETo (mm)
30cm EC
60cm EC
90cm EC
40
30
80
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
20
10
50
100
7
7
7
7
7
7
7
6
6
6
6
6
8/0 /09/0 /10/0 /11/0 /12/0 /01/0 /02/0 /03/0 /04/0 /05/0 /06/0 /07/0
1
1
1
1
1
1
1
1
1
1
1
1/0
b)
20.0
100
17.5
15.0
12.5
80
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
10.0
7.5
5.0
90
Irrig (mm)
Rain (mm)
ETo (mm)
30cm EC
60cm EC
90cm EC
2.5
0.0
7
7
7
7
7
7
7
6
6
6
6
6
8/0 /09/0 /10/0 /11/0 /12/0 /01/0 /02/0 /03/0 /04/0 /05/0 /06/0 /07/0
1
1
1
1
1
1
1
1
1
1
1
1/0
Figure 2.1: ECswe and other variables change with time for first year growth of A. donax at
Barmera, SA for (a) Loveday, and (b) Henley Beach rootstocks. Soil solution ECswe results are
from suction tubes installed at 30, 60 and 90 cm soil depths.
23
350
300
250
200
150
100
50
1/07/2007
0
0
5000
4000
3000
2000
1000
24
1/04/2007
1/05/2007
1/06/2007
1/07/2007
1/04/2007
1/05/2007
1/06/2007
1/07/2007
1/05/2007
1/06/2007
1/07/2007
1/04/2007
50
1/03/2007
100
1/03/2007
150
1/03/2007
200
1/02/2007
250
1/02/2007
300
1/02/2007
350
1/01/2007
400
1/01/2007
1/12/2006
1000
1/11/2006
2000
1/12/2006
3000
1/11/2006
4000
1/10/2006
5000
1/10/2006
6000
1/01/2007
1/01/2007
1/12/2006
1/11/2006
1/10/2006
1/09/2006
1/08/2006
30cm
1/12/2006
1/07/2007
1/06/2007
1/05/2007
60cm
90cm
1/07/2007
1/06/2007
1/05/2007
1/04/2007
1/03/2007
1/02/2007
Loveday
1/11/2006
1/04/2007
1/03/2007
1/02/2007
60
50
40
30
20
10
0
1/10/2006
1/09/2006
40
1/09/2006
40
1/09/2006
50
1/08/2006
1/01/2007
1/12/2006
60
1/08/2006
50
E.C.(dS/m)
30
1/07/2007
1/06/2007
1/05/2007
1/04/2007
1/03/2007
1/02/2007
1/01/2007
1/12/2006
1/11/2006
Influent Irrigation
1/08/2006
1/07/2007
1/06/2007
1/05/2007
1/04/2007
10
1/11/2006
1/10/2006
90cm
1/06/2007
1/05/2007
1/04/2007
1/03/2007
1/02/2007
10
1/10/2006
1/09/2006
1/08/2006
60cm
1/03/2007
1/02/2007
1/01/2007
1/12/2006
1/11/2006
1/10/2006
20
1/09/2006
E.C.(dS/m)
30cm
1/01/2007
1/12/2006
1/11/2006
1/10/2006
400
1/09/2006
20
1/08/2006
6000
1/08/2006
1/09/2006
1/08/2006
Influent Irrigation
30
Figure 2.2: Changes in salinity of the influent irrigation, ECw and soil water extracts, ECswe in
dS/m, and chloride and nitrate-N concentrations (mg/L) with time for the first year of growth of
A. donax at Barmera, SA for Loveday and Henley Beach rootstocks. ECswe results are from
suction tubes at 30, 60 and 90 cm soil depths.
Table 2.1: Suction tube soil water ECswe (dS/m), at Barmera, from January 2008 to March
a
2009 .
Sampling depth of suction tube
Sampling Date
30cm
60cm
90cm
Loveday Rootstock
15/01/2008
15.8 (5.1)
18.5 (3.4)
nsp
14/03/2008
23.4 (2.4)
20.7 (3.5)
25.6*
07/04/2008
19.5 (2.3)
19.3 (2.5)
25.2*
01/05/2008
47.8 (31.5)
14.6 (4.2)
17.5*
09/07/2008
13.5 (0.3)
12.0 (3.2)
nsp
30/09/2008
10.7 (2.5)
8.2 (3.1)
4.6*
13/03/2009
7.4 (0.4)
7.7 (1.8)
4.0*
23/04/2009
7.0 (2.3)
8.2 (3.0)
3.1*
12*
12*
12*
14/03/2008
10*
12.5 (2.1)
10.9 (0.9)
07/04/2008
10*
7.9 (0.6)
7.1 (0.2)
01/05/2008
18.8 (10.9)
6.8 (0.1)
7.1 (0.2)
09/07/2008
16.9 (6.7)
6.0 (0.9)
5.3 (1.3)
30/09/2008
20.6 (14.5)
7.9 (0.8)
7.9 (2.8)
09/01/2009
12.9 (0.1)
8.6 (1.2)
11.4 (2.0)
13/03/2009
6*
6*
5*
23/04/2009
3*
6.1 (2.6)
3.9 (1.4)
CSIRO, Land and Water, Analytical Services, Waite Precinct, (standard procedures).
nsp = no solution produced
* sample produced from 1 replicate only
25
Table 2.2: Suction tube soil water extract nitrate-N (mg/L), at Barmera, from January 2008 to
a
March 2009 .
Sampling Date
15/01/2008
14/03/2008
7/04/2008
1/05/2008
9/07/2008
30/09/2008
13/03/2009
90cm
nsp
nsp
6.1*
0.9*
nsp
<0.1*
<0.1*
2*
0.4 (0.35)
<0.1 (0.0)
0.3 (0.18)
0.3 (0.19)
<0.1 (0.0)
1.2 (0.8)
5.7*
5.8 (5.7)
Flowers et al. (1986) defined halophytes (salt loving plants) as those plants that can complete their
normal annual life cycle under conditions of over 150 mM rootzone salinity (equivalent to 15 dS/m).
Our results showed that A. donax can be classified as a halophyte due to its tolerance to salinity of up
to 25 dS/m which is equivalent to 250 mM in the soil water solution for prolonged periods (Williams
et al. 2009). This was confirmed by Professor Tim Flowers from the University of Sussex, England
who assessed our data during a site visit (pers. comm. as cited by Williams et al. 2008). To further
assess the salt tolerance of A. donax, the ratios of potassium (K): sodium (Na) in A. donax organs
were calculated. The A. donax Loveday rootstock had K:Na ratios for leaf, stem and rhizomes of
62:1, 15:1, and 8:1 respectively, at the final harvest in year 1 (June 2007). These results indicated that
the A. donax leaves and stems were excluding Na with a preference for K more than the rhizomes
(one possible mechanism of salt tolerance of halophytes, as described by Flowers et al. 1977; 1986).
Williams and Biswas (2009) in a related project were the first to define the upper limits of salt
tolerance of A. donax for saline irrigation (in a series of greenhouse pot trials). They conducted
replicated pot trials using a Loxton loamy sand topsoil and showed that 75% of maximum yield of
oven dry top growth of A. donax was recorded at soil saturated paste extract electrical conductivity
(ECe) of 8.3 dS/m (Figure 2.3) and 50% of maximum yield at 12 dS/m at both clearfells, cut 1 (Figure
2.3) and cut 2 (irrigated with sodium chloride solutions, the standard world method). Irrigation with
Salt Interception Scheme (SIS) water from a Loxton bore (Figure 2.4) produced similar A. donax yield
responses to soil salinity (as in Figure 2.3, where pure sodium chloride was used) at both clearfell
cuts. SIS Loxton bore water was 49,000 EC units, high in sodium, 8,300 mg/L (90% of total cations)
and was diluted with deionised water to achieve the treatment salinity levels (Figure 2.4). Note that
the curves in Figures 2.3 and 2.4 are Excel polynomial fits.
26
125
RY (%)
100
75
50
25
0
0
10
15
20
25
30
35
Figure 2.3: Relative yield (RY) of dry tops of A. donax in response to the salinity of the
saturated- soil extract (ECe). Irrigated with sodium chloride solutions in a pot trial (source:
Williams and Biswas, 2009).
The rate of decline of relative yield over the linear portion of the curve in Figure 2.3, from RY, 75%
to 25%, was 6.4 % for each unit increase in ECe (per unit dS/m or per 1,000 EC units).
125
RY (%)
100
75
50
25
0
0
10
15
20
25
ECe Cut 1
Figure 2.4: Relative yield (RY) of dry tops of A. donax in response to the saturated- soil extract
(ECe). Irrigated with SIS water from a Loxton bore in a pot trial (source: Williams and Biswas
2009).
Guidelines for growing Adx with saline wastewaters and for bioremediation
For closed systems, where salt inputs equals salt outputs, such as the pot trials conducted by Williams
and Biswas (2009) results suggest: (a) A. donax can be grown with an ECe up to 12 dS/m or 12,000
EC units (approximates the upper limits of soil salinity for A. donax in systems (a 50% yield loss is
predicted) with over a 20 % leaching fraction under the conditions of the pot trials. (b) Do not exceed
soil salinities of 25 dS/m (25,000 EC units) or A. donax plants will be killed, in a few weeks, under
the conditions of the above pot trials, with no precipitation for leaching. (c) For sustainable, salt
management systems, water and soil salinity must be monitored and managed so that: salt into the
rootzone is less than salt out of the rootzone. To achieve this, drainage management is critical via
the use of a subsurface drainage system and disposal of the concentrated leachate. Estimated costs of
27
such a drainage system are A$5,000/ha (for laser levelling, 65mm diameter pipes spaced from 10 up
to 50 metres apart (clay versus sandy soils), approximately 1 metre deep and connected to a sump
outlet (drainage for reuse or evaporation or fish farm-Biswas and Williams, 2009).
The Serial Biological Concentration (SBC) biosystem, as shown in Figure 2.5, replicates three stages
of a land filter system (cell) to produce drainage waters having different salinities at the end of each
filtration event due to 33% leaching fraction (after Blackwell et al. 2005). Therefore, by having a
sequence of filter cells, as described by Biswas et al. (2002) and Jayawardane et al. (2001), the SBC
biosystem allows the growth of salt tolerant crops, such as A. donax and at the same time achieves
both a reduction of drainage volumes of wastewaters and maximises the financial returns from the
crops produced (Biswas and Williams 2009). The filter cell uses a system of flood irrigation and
subsurface agricultural drains to process sewage effluent or other wastewaters by stripping out
nutrients, and mitigating pathogens, suspended solids and Biological Oxygen Demand (BOD) using a
combination of volatilisation, oxidation, reduction (ie. denitrification), soil adsorption and plant
uptake processes. This sequential agricultural process is terminated when the drainage water is too
salty to sustain economic crop production. Then the final 3 components of the SBC system in Figure
2.5 can be used. They can consist of production of a range of aquatic species in ponds of varying
salinities, and/or salt gradient solar ponds to produce energy and evaporation basins to produce pure
salts for industrial use and/or stockpiling for disposal. It is estimated that a well planned SBC system
can generate enough electricity through the solar ponds to run all the pumps for irrigation and
drainage required for running that SBC biosystem (Biswas and Williams 2009).
Figure 2.5: Schematic representation of possible layout, flows and concentrations of salt in
SBC biosystem (modified after Blackwell et al. 2000, from Biswas and Williams 2009).
Preliminary results indicated that A. donax was as effective or more compared to the recommended
plant species, such as Phragmites australis (common reed), for the treatment of animal wastewaters in
wetlands, as cited in the review by Cronk (1996), especially in terrestrial natural ecosystems (eg. at
Barmera), where A. donax can be easily contained (Chapter 3).
28
29
Table 2.3: Average carbon and macro-nutrient concentrations (% on a dry matter basis)
of A. donax at Barmera for 3 annual clearfell harvests. Standard error of the mean is
shown in parentheses.
Treatment
Organic C
(%)
N
(%)
P
(%)
K
(%)
Na
(%)
Leaf
16/05/2007
20/08/2008
22/04/2009
Loveday
44.3 (0.33)
51.7 (5.11)
47.0 (0.97)
2.5 (0.07)
2.0 (0.03)
2.8 (0.25)
0.10 (0.004)
0.11 (0.010)
0.13 (0.027)
1.8 (0.1)
1.1 (0.2)
2.1 (0.1)
0.03 (0.01)
0.06 (0.01)
0.22 (0.05)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
46.3 (0.88)
47.0 (3.20)
43.0 (0.87)
2.6 (0.03)
3.4 (0.88)
3.4 (0.24)
0.11(0.017)
0.26 (0.050)
0.19 (0.020)
Stem
1.9 (0.2)
3.6 (0.6)
3.3 (0.4)
0.13 (0.08)
0.07 (0.02)
0.30 (0.09
16/05/2007
20/08/2008
22/04/2009
Loveday
46.0 (0.58)
51.0 (2.56)
39.8 (364.3)
0.8 (0.06)
0.8 (0.06)
1.6 (0.53)
0.03 (0.007)
0.03 (0.002)
0.04 (0.019)
1.4 (0.2)
1.4 (0.2)
1.6 (0.4)
0.06 (0.03)
0.09 (0.02)
0.14 (0.06)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
47.7 (0.33)
49.3 (1.82)
45.2 (0.71)
0.8 (0.09)
0.7 (0.05)
0.8 (0.17)
0.03 (0.007)
0.03 (0.01)
0.12 (0.017)
Rhizome
1.5 (0.2)
1.9(0.3)
3.1 (0.4)
0.12 (0.04)
0.14 (0.01)
0.10 (0.03)
16/05/2007
20/08/2008
Loveday
45.0 (1.0)
49.2 (1.59)
1.3 (0.03)
1.4 (0.08)
0.04 (0.01)
0.03 (0.005)
1.7 (0.1)
1.6 (0.2)
0.21 (0.07)
0.33 (0.05)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
44.0 (1.0)
47.7 (2.39)
40.3 (2.00)
1.4 (0.10)
1.5 (0.12)
1.7 (0.06)
0.05 (0.008)
0.05 (0.01)
0.12 (0.021)
1.8 (0.1)
2.0 (0.2)
1.9 (0.3)
0.19 (0.03)
0.38 (0.03)
0.16 (0.05)
Nutrient uptake of N, P and K in the above ground biomass of A. donax from the Loveday
rootstock was 528, 22 and 664 kg/ha, respectively, during the first year of growth (Table 2.5).
In comparison, A. donax tops on the Henley Beach rootstock removed 448, 19 and 472 kg/ha
of N, P and K, respectively, in the first year after planting (Table 2.4).
Concentrations in plant organs and the removal of other nutrients and metals by A. donax
biomass during the first year of growth at Barmera are shown in Appendix Tables 2.A.6 to
2.A.7. In general the magnitude of these results is similar to the range observed for a range of
grasses and forage crops per unit tonne of dry matter (Reuter and Robinson 1997). However,
because of the far higher biomass yields per unit land area produced by A. donax, compared to
most other crops (Williams et al. 2008), the total removal of nutrients and metals per hectare
is likely to be greater.
30
Treatment
Organic C
(t/ha)
N
(kg/ha)
P
(kg/ha)
Leaf
K
(kg/ha)
Na
(kg/ha)
16/05/2007
20/08/2008
22/04/2009
Loveday
4.1 (0.9)
0.4 (0.1)
2.8 (0.3)
239 (58)
15 (6)
161 (6)
9.7 (2.3)
0.8 (0.4)
7.4 (0.9)
163 (32)
7 (2)
126 (11)
2.3 (0.3)
0.5 (0.2)
12.3 (1.8)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
5.3 (2.3)
0.2 (0.1)
1.2 (1.5)
300 (132)
8 (5)
114 (25)
14.0 (7.3)
0.4 (0.3)
6.3 (1.3)
Stem
223 (108)
6 (3)
112 (26)
8.2 (4.0)
0.1 (0.1)
10.7 (4.7)
16/05/2007
20/08/2008
22/04/2009
Loveday
16.5(1.4)
1.8 (7.1)
9.1 (1.8)
289 (41)
272(88)
170 (26)
12.4 (3.2)
8.6 (2.6)
8.8 (2.4)
501 (94)
396 (74)
336 (65)
23.7 (10.6)
30.4 (15.2)
29.0 (10.4 )
16/05/2007
20/08/2008
22/04/2009
Henley Beach
8.4 (3.2)
6.2 (1.0)
3.4 (0.3)
148 (55)
90 (8)
98 (9)
5.4 (2.1)
3.1 (0.7)
8.4 (0.6)
Tops
250 (81)
228 (23)
229 (13)
15.9 (4.5)
17.5 (2.4)
6.9 (1.8)
16/05/2007
20/08/2008
22/04/2009
Loveday
20.6 (2.9)
18.0 (7.2)
11.9 (2.1)
528(34)
287 (94)
331 (21)
22.1 (1.9)
9.4 (3.0)
16.3 (3.2)
664 (88)
403 (76)
462 (67)
26.1 (6.7)
30.9 (15.5)
41.3 (9.5)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
13.7 (1.9)
6.4 (1.0)
4.9 (0.2)
448 (72)
93 (10)
178 (21)
19.4 (3.9)
3.26 (0.7)
13.2 (1.5)
Rhizome
472 (61)
228 (23)
310 (18)
24.0 (3.2)
17.5 (2.4)
11.2 (2.0)
16/05/2007
20/08/2008
22/04/2009
Loveday
12.0 (2.5)
20.4 (4.1)
19.8 (7.3)
352 (66)
561 (77)
598 (157)
9.6 (0.7)
12.5(2.3)
18.1 (2.9)
436 (64)
628 (53)
619 (120)
49 (8)
141 (35)
126 (26)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
7.2 (3.5)
4.8 (0.6)
3.8 (0.1)
232 (101)
144 (12)
146 (7)
8.2 (3.4)
4.5 (0.8)
10.9 (2.0)
281 (119)
192 (22)
168 (26)
27.2 (10.1)
37.3 (3.5)
13.7 (4.9)
31
(b)
32
Table 2.5: Nutrient concentrations for 23 March 2006 harvest for the established
planting at Roseworthy. Standard error of the mean is shown in parentheses.
Treatment
Organic
C
Na
C1
(%)
(%)
(%)
(%)
(%)
(%)
Leaf
Non-irrigated
41.8 (1.4)
2.8 (0.03)
0.2 (0.01)
2.5 (0.03)
0.01
(0.003)
0.8 (0.1)
Irrigated
41.3 (2.7)
2.9 (0.1)
0.2 (0.01)
2.0 (0.12)
0.01
(0.001)
0.7 (0.1)
Non-irrigated
41.7 (1.5)
1.5 (0.1)
0.1 (0.01)
2.1 (0.16)
0.003
(0.0005)
0.7 (0.05)
Irrigated
44.0 (1.5)
1.2 (0.1)
0.1 (0.01)
1.5 (0.07)
0.01
(0.004)
0.6 (0.01)
Stem
Table 2.6: Nutrient uptake for 23 March 2006 harvest for the established planting at
Roseworthy. Standard error of the mean is shown in parentheses.
Treatment
Organic
C
Na
Cl
(kg/ha)
(kg/ha)
(kg/ha)
(kg/ha)
(kg/ha)
(t/ha)
Leaf
Non-irrigated
1.7 (0.4)
114 (30)
7 (2)
99 (25)
0.5 (0.2)
33 (11)
Irrigated
4.2 (0.1)
298 (9)
15 (1)
208 (2)
0.6 (0.2)
71 (5)
4.8 (1.2)
169 (32)
10 (1)
232 (40)
0.3 (0.04)
86 (23)
18.0 (1.9)
475 (47)
24 (2)
624 (65)
4.0 (1.7)
262 (18)
6.5 (1.6)
282 (62)
17 (4)
331 (66)
0.8 (0.2)
119 (35)
22.2 (1.9)
773 (54)
40 (3)
832 (65)
4.6 (1.5)
333 (13)
Stem
Non-irrigated
Irrigated
Rhizome
Non-irrigated
Irrigated
1
33
Treatment
Leaf
Organic C
Na
(%)
(%)
(%)
(%)
(%)
2.26 (0.03)
0.12 (0.004)
1.64 (0.12)
0.02 (0.001)
3.03 (0.03)
0.20 (0.01)
2.30 (0.16)
0.01 (0.001)
0.76 (0.06)
0.06 (0.01)
1.40 (0.21)
0.01 (0.01)
1.41 (0.11)
0.09 (0.01)
1.68 (0.23)
0.004 (0.001)
1.72 (0.08)
0.10 (0.01)
1.55 (0.13)
0.10 (0.01)
2.23 (0.16)
0.09 (0.01)
1.04 (0.08)
0.02 (0.004)
Irrigated
48.26 (0.88)
Leaf
Dryland
45.68 (1.66)
Stem
Irrigated
45.02 (0.93)
Stem
Dryland
38.14 (5.26)
Rhizome
Irrigated
43.68 (1.52)
Rhizome
Dryland
43.00 (0.20)
Table 2.8: Average macro-nutrient removals for Roseworthy final harvest 2009
(25/06/2009). Standard error of the mean is shown in parentheses.
Treatment
Organic C
(t/ha)
N
(kg/ha)
P
(kg/ha)
K
(kg/ha)
Leaf
1.62 (0.2)
102 (28)
5.7 (1.8)
74 (21)
1.21 (155.3)
81 (12)
5.4 (0.6)
61 (6)
29.28 (6.62)
540 (135)
38.9 (14.8)
945 (298)
1.54 (0.41)
57 (13)
3.6 (0.9)
68 (19)
30.50 (6.0)
657 (169)
45.3 (16.9)
1029 (324)
2.75 (0.4)
138 (13)
9.0 (1.0)
129 (18)
23.00 (4.8)
907 (160)
51.8 (8.3)
809 (124)
10.80 (2.8)
599 (164)
21.3 (1.8)
252 (48)
Leaf
Stem
Stem
Tops
Tops
Rhizome
Rhizome
34
Na
(kg/ha)
Irrigated
0.8 (0.3)
Dryland
0.25 (0.04)
Irrigated
7.3 (2.5)
Dryland
0.13 (0.02)
Irrigated
8.3 (2.2)
Dryland
0.38 (0.06)
Irrigated
53 (12)
Dryland
6.1 (2.6)
Treatment
20/08/2008
22/04/2009
Organic C
(%)
Rhizome
Loveday
49.2 (1.6)
4418 (3.3)
20/08/2008
22/04/2009
Henley Beach
47.7 (2.4)
40.3 (2.0)
N
(%)
P
(%)
K
(%)
Na
(%)
1.4 (0.08)
1.4 (0.19)
0.03 (0.005)
0.04 (0.003)
1.62 (0.20)
1.39 (0.09)
0.33 (0.05)
0.18 (0.30)
1.5 (0.12)
1.7 (0.06)
0.05 (0.01)
0.12 (0.02)
1.96 (0.24)
1.93 (0.27)
0.38 (0.03)
0.16 (0.05)
20/08/2008
22/04/2009
1.09 (0.54)
0.84 (0.24)
0.45 (0.06)
0.21 (0.10)
20/08/2008
22/04/2009
Henley Beach
37.7 (5.5)
49.2 (2.8)
0.04 (0.01)
0.03 (0.005)
0.71 (0.04)
0.47 (0.11)
0.15 (0.04)
0.05 (0.01)
20/08/2008
22/04/2009
0.71 (0.04)
0.46 (0.01)
0.28 (0.04)
0.19 (0.09)
20/08/2008
22/04/2009
Henley Beach
50.1 (5.2)
47*
0.54 (0.12)
0.19 (0.02)
0.15 (0.02)
0.09 (0.01)
0.80 (0.14)
0.66 (0.11)
0.87 (0.04)
0.98 (0.005)
35
0.03 (0.002)
0.04 (0.01)
Table 2.10: Average meso-nutrient concentrations of the rhizomes, string and hair
roots of A. donax for 2 annual harvests at Barmera. Standard error of the mean is
shown in parentheses.
Treatment
20/08/2008
22/04/2009
S
(%)
Rhizome
Loveday
0.30 (0.01)
0.33 (0.03)
Ca
(%)
0.07 (0.01)
0.18 (0.05)
0.10 (0.02)
0.11 (0.01)
0.02 (0.002)
0.06 (0.03)
20/08/2008
22/04/2009
Henley Beach
0.33 (0.01)
0.29 (0.00)
0.08(0.01)
0.22 (0.12)
0.07 (0.004)
0.08 (0.01)
0.03 (0.01)
0.10 (0.05)
20/08/2008
22/04/2009
0.48 (0.07)
0.52 (0.12)
20/08/2008
22/04/2009
Henley Beach
0.23 (0.07)
0.14 (0.03)
0.09 (0.01)
0.10 (0.04)
0.33 (0.03)
0.52 (0.06)
20/08/2008
22/04/2009
0.12 (0.02)
0.20 (0.03)
0.03 (0.07)
0.67 (0.16)
20/08/2008
22/04/2009
Henley Beach
0.17 (0.02)
0.24 (0.02)
0.07 (0.01)
0.15 (0.23)
0.23 (0.03)
0.70 (0.14)
0.32 (0.14)
0.50 (0.44)
0.28 (0.08)
0.91 (0.20)
36
Mg
(%)
Fe
(%)
Table 2.11: Average micro-nutrient concentrations in the rhizomes, string and hair
roots of A. donax for 2 annual harvests at Barmera. Standard error of the mean is
shown in parentheses.
Treatment
/dates
Rhizome
Cu
Zn
Mn
Mo
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
20/08/2008
Loveday
2.8 (0.4)
4.4 (1.1)
6.5 (0.8)
2.8 (0.4)
22/04/2009
9.3 (3.9)
17.4 (6.5)
32.7 (11.7)
11.2 (3.4)
Henley Beach
4.0 (1.1)
5.9 (2.5)
4.6 (1.0)
17.0 (3.6)
4.54 (0.9)
15.40 (2.0)
3.90 (0.5)
4.74 (2.8)
< 0.6
< 0.6
13.2 (0.7)
26.6 (12.0)
28.9 (2.2)
38.6 (3.5)
13.5 (1.7)
16.1 (2.8)
<0.6
<0.6
Henley Beach
12.7 (1.8)
7.57 (2.18)
12.5 (1.0)
18.8 (5.1)
16.5 (2.9)
25.4 (12.4)
11.5 (1.9)
13.7 (2.7)
<0.6
<0.6
8.5 (0.5)
16.9 (1.3)
22.0 (3.3)
43.4 (6.1)
11.3 (1.5)
23.0 (2.5)
<0.6
<0.6
9.7 (1.0)
16.9 (8.1)
13.8 (1.7)
30.5 (14.0)
11.1 (1.6)
14.5 (2.0)
<0.6
<0.6
20/08/2008
22/04/2009
20/08/2008
22/04/2009
20/08/2008
22/04/2009
Henley Beach
12.7 (2.5)
16.9 (0.4 )
< 0.6
< 0.6
37
Table 2.12: Comparison of soil organic carbon and nutrients at 29 June 2005 and 28
February 2006 at Roseworthy for the established planting at different soil depths.
Standard error of the mean is shown in parentheses.
29 June 2005
Treatment
Organic C (%)
Non-irrigated
Irrigated
Total N (%)
Non-irrigated
Irrigated
Nitrate N (mg/kg)
Non-irrigated
Irrigated
Extractable P (mg/kg)
Non-irrigated
Irrigated
Extractable K (mg/kg)
Non-irrigated
Irrigated
Chloride (mg/kg)
Non-irrigated
Irrigated
28 February 2006
Soil depth
60-90 cm
0-30 cm
30-60 cm
60-90 cm
0-30 cm
30-60 cm
0.8
(0.08)
1.0
(.22)
0.5
(0.04)
0.6
(0.09)
0.4
(0.02)
0.5
(0.08)
0.9
(0.3)
1.2
(0.2)
0.06
(0.01)
0.08
(0.02)
0.02 (0.01)
0.04
(0.01)
0.03
(0.01)
0.03
(0.01)
16.5
(4.6)
19.0
(6.1)
11.5
(2.1)
13.0
(5.9)
32.5
(1.9)
49.8
(10.3)
0.4
(0.04)
0.6
(0.03)
0.4
(0.05)
0.5
(0.2)
0.08
(0.01)
0.11
(0.02)
0.04
(0.005)
0.05
(0.01)
0.04
(0.01)
0.04
(0.01)
13.0
(3.1)
16.3
(10.8)
45.3
(3.7)
32.0
(4.9)
21.3
(8.8)
7.3
(1.2)
11.5
(0.5)
5.3
(0.9)
7.5
(0.9)
18.5
(3.2)
4.0
(0.4)
5.3
(1.0)
48.0
(11.1)
62.7
(20.0)
21.3
(3.6)
31.0
(12.5)
21.7
(9.0)
7.7
(1.8)
373
(35)
392
(76)
246
(9)
374
(103)
131
(10)
321
(98)
486
(68)
654
(62)
381
(49)
570
(118)
320
(85)
474
(102)
23
(10)
10
(5)
22
(7)
15
(7)
54
(14)
45
(31)
15
(4)
38
(8)
28
(8)
32
(7)
55
(30)
34
(10)
Table 2.13: Soil organic C and macro-nutrients at the final sampling (June 2009) of the
A. donax clearfell treatments at the Roseworthy sites.
(%)
(%)
NO3-N
NH4-N
(mg/kg)
(mg/kg)
P
K
S
(Colwell) (Colwell)
(mg/kg)
(mg/kg) (mg/kg)
Dryland
0-30
1.04
0.07
22
20
40
494
93
Irrigation
0-30
0.91
0.07
45
285
7.5
38
Table 2.14: Comparison of soil average organic C and macro-nutrients at the start (May
2006), middle (May 2007) and end (June 2009) under A. donax clearfell treatments at the
Barmera site. Standard error of the mean is shown in parentheses.
Sampling
Time
Depth Org C
(cm)
(%)
Total
NO3
NH4
-N
(%)
(Colwell) (Colwell)
(mg/kg) (mg/kg)
(mg/kg)
(mg/kg)
(mg/kg)
Loveday Rootstock
May 2006
23.7
5.0
8.3
399
1176
(8.9)
(2.0)
(0. 7)
(33)
(345)
8.7
3.3
7.3
527
577
(3.8)
(1.9)
(1.5)
(27)
(80)
6.3
1.0
5.3
564
370
(0.88)
(0.0)
(0.88)
(10)
(26)
38.7
1.0
15.7
1847
1375
(11.3)
(0.0)
(3.3)
(481)
(559)
5.0
2.5
7.5
1909
721
(3.0)
(1.5)
(0.5)
(1292)
(200)
0.04
(0.0)
25.0
1.0
8.0
1199
341
(na)
(na)
(2.0)
(485)
(39)
0.75
0.06
54.0
2.0
13.0
1291
1388
30-60
0.32
0.02
11.0
6.0
9.0
1297
1039
60-90
0.25
0.02
5.0
3.0
10.0
2645
331
21.3
8.7
3.7
211
1224
(9.5)
(0.5)
(1.0)
(57)
(380)
6.7
9.0
6.7
243
686
(3.8)
(3.1)
(1.8)
(57)
(219)
4.7
4.3
9.3
317
545
(2.7)
(2.0)
(3.7)
(50)
(100)
25.5
1.0
15.3
2019
995
(11.5)
(0.0)
(0.9)
(312)
(468)
14.7
3.3
26.3
1305
389
(6.2)
(1.9)
(16.3)
(128)
(156)
0-30
0.78
(0.33)
0.06
(0.02)
0.27
(0.04)
0.03
(0.0)
0.22
(0.01)
0.03
(0.0)
0.83
(0.30)
0.07
(0.04)
0.33
(0.05)
0.04
(0.0)
0.29
(0.01)
0-30
30-60
60-90
May 2007
0-30
30-60
60-90
June 2009
0-30
0.58
(0.32)
0.05
(0.03)
0.20
(0.03)
0.02
(0.0)
0.15
(0.02)
0.01
(0.01)
0.58
(0.21)
0.06
(0.02)
0.25
(0.03)
0.03
(0.0)
0.23
(0.0)
0.02
(0.0)
11.5
7.5
13.0
1086
385
(3.5)
(6.5)
(4.0)
(921)
(183)
0-30
0.67
0.03
30.0
9.0
23.0
896
610
30-60
0.24
0.02
5.0
8.0
31.0
848
193
8.0
31.0
1250
243
30-60
60-90
May 2007
0-30
30-60
60-90
June 2009a
60-90
0.21
0.02
3.0
Samples bulked over replicates. na = not available
39
Table 2.15. Soil average organic C and macro-nutrients at the start (May 2006), middle
(May 2007) and end for the control area of the Barmera trial. Standard error of the mean
is shown in parentheses.
Treatment
Depth
(cm)
Org C
(%)
Total
N
NO3
NH4
-N
-N
(Colwell)
(Colwell)
(%)
(mg/kg)
(mg/kg)
(mg/kg)
(mg/kg)
(mg/kg)
Control
May 2006
0.79
(0.15)
0.07
(0.01)
16.7
(6.9)
9.7
6.33
180
(3.8)
(0.3)
(7)
0.23
(0.01)
0.02
5.3
3.0
85
(1.9)
11.3
(3.7)
(0.002)
(0.01)
(26)
0.18
(0.05)
0.01
(0.001)
3.3
8.3
3.7
80
(0.7)
(1.5)
(0.3)
(11)
696
(267)
0-30
0.52
0.06
12.0
7.0
4.0
180
1487
30-60
0.18
0.02
5.0
12.0
2.0
81
657.
60-90
0.13
0.03
4.0
14.0
2.0
69
313
0-30
0.91
0.03
19.0
12.0
5.0
205
1697
30-60
0.25
0.02
5.0
15.0
2.0
92
754
60-90
0.15
0.02
4.0
16.0
2.0
85
546
0-30
30-60
60-90
May 2007
June 2009
1557
(325)
721
(252)
Samples bulked over replicates, therefore standard error does not apply. na = not available
Conclusions
We have shown that A. donax is a highly salt tolerant plant (halophyte). Under the saline field
conditions at Barmera, the Loveday rootstock of A. donax survived and produced very high yields (up
to 45.2 t/ha of dry top growth per year) on marginal land using low quality, saline wastewater without
pesticides. Salinity, in terms of the Electrical Conductivity of the soil water extracts (ECswe) was
over 25 dS/m (approximately 40% of open ocean) at Barmera for several months during summer for
the Loveday rootstock. The ECswe declined to approximately 10 dS/m in winter with leaching by
rainfall. In a closed system, where salt inputs are equal or less than salt outputs, pot trial results
showed that there was a 50% biomass yield penalty at a constant 12 dS/m of the soil saturated paste
extract ECe. The ECe of 12 dS/m is equivalent to approximately an ECswe of 24 dS/m (Maas, 1992).
Ongoing drought in many regions has renewed the interest in alternate uses of saline wastewater
rather than disposal to evaporation basins. The Serial Biological Concentration (SBC) system is an
integrated sustainable biosystem, which offers communities the potential to generate returns from
wastewater flows by growing salt tolerant crops such as Adx rather than discharging wastewaters to
evaporation basins or the ocean.
A. donax removed large amounts of nutrients. The tops of the Loveday rootstock removed N, P, and K
at rates of 528, 22 and 664 kg/ha, respectively (much from applied wastewaters) in the first year of
growth at Barmera. Therefore, A. donax acted as an interceptor crop for water with high nutrient
loads could be effective in to prevent their entry into riparian and groundwater systems. However,
long term field trials in Europe reported that A. donax energy crops can also produce high biomass
yields under low nutrient input regimes (Christou et al. 2001; Lewandowski et al. 2003; Angellini et
40
al. 2005). Furthermore, the Loveday rhizomes at Barmera contained 352, 10 and 436 kg/ha of N, P
and K, respectively, at the end of the first year of growth. On the other hand, A. donax rhizomes
exhibit rhizomatosis, a process whereby a small proportion of rhizomes die each year (usually less
than 10%) and recycle nutrients to the soil and mother plants.
If A. donax is grown with high N wastewater, nitrate concentrations in the soil water solution should
also be monitored and managed (Williams et al. 2007). Further research is needed to define the
minimum nutrient and irrigation requirements of A. donax for target biomass yields for a range of
different environments.
Our work has shown the salt tolerance of A. donax and its potential to be produced under conditions
of high salt and nutrient load wastewaters (eg. sewage or winery wastewaters) and to produce high
biomass in natural terrestrial ecosystems where it can easily be contained (Chapter 3).
41
Introduction
A. donax (giant reed, Poaceae) is a robust, perennial, reed-like grass 3-9 metres tall, growing in manystemmed, cane-like clumps, spreading from horizontal rootstocks below the soil, and often forming
large colonies many metres across. The stems or culms are hollow with bamboo-like nodes, with
leaves arranged alternately on original stems and opposite on young suckers. Stems have a plumelike, terminal inflorescence (DiTomaso and Healy 2007).
A. donax is a controversial plant, native to Asia and southern Europe, it has been introduced around
the world as an erosion control plant to stabilise channel banks, as a windbreak, as an ornamental and
as a source of reeds for musical instruments. It has since become invasive, most prominently in
riparian corridors in California, and is the subject of many, broadscale control programs. The Invasive
Species Specialist Group of the IUCN Species Survival Commission has nominated the giant reed (A.
donax) as one of the 100 of the Worlds Worst Invasive Alien Species (Lowe et al. 2000). In
Australia, A. donax is not currently considered to be a major weed on a national or state scale. It has
been present since the mid 1800s and has been widely planted across the country. However, given its
weed impacts overseas there has been concern about its invasive potential, particularly as it has
shown considerable potential as a biomass crop (eg. Low and Booth 2007). The risk of invasion of
biofuel crops into natural ecosystems, with subsequent effects on biodiversity, is a growing
international concern. Draft International Union for the Conservation of Nature guidelines (IUCN
2009) recommends that risk assessment, benefit:cost analysis, selection of native or low risk species,
risk management of any escapes and certification/accreditation\processes be considered in the
development of biofuel crops. The management of weed risk issues for A. donax has become
increasingly important because recent research has quantified significant benefits of A. donax to
human kind. These include: classing A. donax in the premium crop group for the highest dry matter
yield per hectare per year when grown on marginal lands for livestock fodder or industrial uses
(Williams et al. 2008a), it is salt tolerant (Williams et al 2008b) and produces high quality cellulosic
feedstock with potential for profitable ethanol or pulp/paper production (Williams et al. 2008 a, b).
This chapter analyses the weed risk of A. donax, with a particular focus on seeking any evidence of
sexual reproduction occurring within Australia. The outcome of the analysis indicates that A. donax
could be safely grown in non-riparian or othe flood prones zones with strict management guidelines.
42
Methods
A. donax was assessed using the SAWRMS for its potential to invade two land uses; riparian and
terrestrial natural ecosystems. Riparian includes river, creek and lake systems, including
standing/flowing water, banks and adjacent floodplains. Terrestrial natural ecosystems relate to native
vegetation remnants in the landscape that are distant from water bodies and not subject to flood
events. For both land uses it was assumed that, on average at the regional scale, there were no routine
weed management practices undertaken.
Information to answer questions within the SAWRMS were obtained from a review of literature, and
field and laboratory data generated for this project, weed risk analyses undertaken by other
jurisdictions and personal observations of stands of naturalised A. donax. Data on the national
distribution of the species was obtained from Australias Virtual Herbarium (CHAH 2009).
Modelling potential distribution requires input location data with good geographic precision. Simply
inputting whole country climate datasets into a model ignores potentially large within-country
variation in climate (often linked to altitude). Hence, whilst the native range of A. donax extends
across the Meditteranean, Middle East, Central Asia, Indian subcontinent and South-East Asia, not all
43
countries could be included due to data gaps in the scientific literature sourced. Point and locality data
for the global native and naturalised range of A. donax were obtained for:
These locations were selected in Climatch, a global climate-matching software program (Crombie et
al. 2008), and a Closest standard score algorithm was used for temperature parameters only. Rainfall
parameters were excluded as A. donax is recorded as a predominantly riparian species in its native and
introduced regions (FOC 2006, Sharma et al. 2005, DiTomaso and Healy 2007, Henderson 2001).
Weather stations >1000m altitude were excluded from the analysis.
Results
Comparative weed risk
Figure 3.2 shows the scoring for invasiveness, impacts and potential distribution in the two land uses,
with a combined score for CWR. Information to inform the scoring is presented below. The majority
of the references originate from the USA, where A. donax invasion has been extensively studied.
Invasiveness
Establishment
Riparian zones are particularly vulnerable to invasion by exotic plants such as A. donax due to
recurrent disturbance caused by flooding, transport of propagules in water, and availability of
water for growth (Hood and Naiman 2000).
It is well adapted to the high disturbance dynamics of riparian systems (Bell 1997).
Spread and persistence of giant reed arises from its vigorous production of lateral rhizomes as
well as establishment from layering of stems (Boland 2006). Layering is growth from buds in leaf
axils when stems come into contact with the ground, whether still attached or dislodged from
parent clumps.
In Australia and the USA A. donax is not known to reproduce by seed (see reproduction section
below), so establishment is wholly vegetative.
Tolerates a wide range of soil types, including infertile stream-banks, but responds dramatically to
nutrient enrichment (Dudley and ISSG 2006).
A. donax establishment in riparian habitats is promoted by both vegetative reproduction and
favorable abiotic environmental factors and relatively unaffected by the composition of the native
community. There is a positive response of A. donax to disturbance (bare ground) and high
resource availability (soil moisture) (Quinn and Holt 2008).
A. donax is more likely to establish in field conditions that provide bare ground and ample soil
moisture. These factors were positively related to survival and height when considered across all
sites and years, and individually in at least two of the sites. These conditions would be expected
in the period following seasonal flooding in a riparian area. (Quinn and Holt 2008).
A. donax rhizomes can sprout under a range of moisture regimes from dry to wet, with cool
temperatures increasing success in wet conditions (Boose and Holt 1999).
44
Within a river system the distribution of establishment does not appear to be random. The highest
concentration of colonies occurs closest to the river. Frequency and magnitude of the river flow is
most likely the major contributing factor influencing this pattern of distribution (Rieger and
Kreager 1989).
The standard assumption with the SAWRMS is that there is no broadscale, routine weed
management in natural ecosystems. Hence the default is the maximum score.
Reproduction
A. donax does not produce viable seeds in most areas where it is apparently well-adapted,
although plants have been grown in scattered locations from seed collected in Asia (Perdue 1958).
Johnson et al. (2006) detected five potentially viable ovules (as determined by tetrazolium
staining) out of ~36,666 florets from 244 plumes collected over 31 sites in North America. This
did not confirm viable seed production but did indicate it may be an extremely rare event, with
little ecological significance in the reproduction of A. donax. Johnson et al. (2006) also observed
pollen production to be low and suggested that male sterility could be a factor limiting
fertilisation.
Bhanwra (1988) found that seed set was poor in India due to the failure of meiosis in the majority
of ovules.It is commonly claimed that lack of seed set is due to polyploidy, but no studies have
been located to substantiate this. A. donax has a chromosome number of 2n = 110 (El Bassam
2010).
Genetic analyses of A. donax plant samples from SA and other states has found a very high level
of genetic similarity, indicative of clonal spread as the only reproductive mechanism in Australia
(see section 2 of this report).
Four hundred seeds from each of five locations in SA were found to not have viable embryos of
A. donax (Williams et al. 2008a).
Genetic studies in the USA have shown clonal reproduction only (Khudamrongsawat et al. 2004,
Ahmad et al. 2008, Rana and Holt 2004).
Primary mode of reproduction reported over majority of world distribution is vegetative; however
some populations in Asia have been reported to produce viable seed (DiTomaso and Healy 2007).
New ramets arise from nodes along stems or rhizomes. Although stems may survive for several
years, the rhizome is the primary perennating organ and the source of most new ramets in either
intact stands or flood-deposited litter mats. New plants establish much more frequently from
rhizomes than stems. Much lower likelihood of establishment from detached stem material in the
field than from rhizomes, especially if stems are kept away from constantly moist soil.
(Decruyenaere and Holt 2000).
Dispersal
45
Has historically been widely planted in rural settlements and cities in Australia, but rarely sold in
general nurseries today.
Mechanical damage caused by humans can lead to long distance transport in water to new sites
(Dudley 2000).
Deliberately grown for fencing, thatch, framing, musical instruments and woodwind reeds
(Dudley and ISSG 2006).
Rhizome and stem fragments may occasionally result from the impact of large, intense floods in
the Southern California riparian ecosystems (Jesse 1996). The rhizomes of an A. donax stand can
be undercut by the eroding action of fast-moving floodwaters, then stems and/or rhizome
fragments can break off (Wijte et al. 2005).
A two-year field study in the Tijuana River Valley, California, found that expansion of A. donax
clumps via rhizomes was slow (0.29 m2 yr-1), and new recruits from fragments were rare (4.7 ha-1
yr-1). However, layering was common in the flood zone. When viewed as clump expansion,
layering was 7.4 times faster than the annual expansion via rhizomes. When viewed as
reproduction (i.e. new plants detached from parent plant), layering produced 25 times more new
recruits than fragments. Layering was therefore an important means by which A. donax was
spreading within the flood zone. A new general view of A. donax invasion is presented illustrating
that fragmentation is the means by which A. donax invades a new site in the flood zone, expansion
via rhizomes maintains an A. donax clump, and layering is the means by which A. donax spreads
quickly and episodically within the flood zone. Outside the flood zone, A. donax expands slowly
via rhizomes only and no new recruits arrive from either fragmentation or layering. (Boland 2006)
Can withstand high wind loads without mechanical damage (Speck 2003).
Impacts
Figure 3.2 shows the scoring for impacts in the two land uses. Information to inform the scoring is
presented below.
Density
Once established, A. donax tends to form large, continuous, clonal root masses, sometimes
covering several acres, usually at the expense of native riparian vegetation, which can not
compete (Bell 1997).
A. donax becomes a dominant component of the flora, and was estimated to comprise 68% of the
riparian vegetation in the Santa Ana River in California (Douthit 1994).
Plants near the stream produced taller stems with more leaves per stem than those more distant
from the stream (Spencer et al. 2005).
Increase in density would be extremely slow in terrestrial natural ecosystems, due to the absence
of effective natural dispersal of vegetative fragments by floodwaters. However, some spread by
layering could occur for sites/regions with or during periods of high surface soil moisture.
Competitiveness
A. donax displaces native plants and associated wildlife species because of the massive stands it
forms (Bell 1994, Gaffney and Cushman1998).
A. donax is a high water user and causes substantial light reduction in its understorey, hence
competing strongly with neighbouring native plants (Dudley 2000, Mack 2008).
Within its introduced range, A. donax is an aggressive competitor. A. donax displaces native
riparian vegetation and provides poor habitat for terrestrial insects and wildlife (Dudley and ISSG
2006).
A. donax tolerates a wide range of environmental or human related stresses, including extreme
temperature, drought, floods, damage, diseases, fire and mechanical disturbance (Bautista 1994).
46
In the USA, dense, homogenous stands of A. donax create zones essentially devoid of wildlife and
its presence is viewed as being potentially disastrous for the overall habitat quality of the riparian
system (Rieger and Kreager 1989).
In a USA study, the total number of organisms, total biomass and taxonomic richness of aerial
invertebrates associated with native vegetation was approximately twice that associated with
Arundo-dominated vegetation, while mixed vegetation supported intermediate arthropod levels. A.
donax invasion changes the vegetation structure of riparian zones and in turn, may increasingly
jeopardize its habitat value for birds and other wildlife whose diets are largely composed of
insects found in native riparian vegetation (Herrera and Dudley 2003).
In South Africa, A. donax dominated communities had higher species richness, but reduced
indigenous species diversity and a greater number of alien species co-occurring with it than did
communities dominated by indigenous species (Guthrie 2007).
Like other ruderal species, growth rates in A. donax are extremely rapid. This may allow A. donax
to pre-empt and monopolize space and nutrients on newly exposed floodbanks to the detriment of
small-statured ruderals (Quinn et al. 2007).
Movement
A. donax is an archetypal phalanx-forming species, in which the tightly packed culms spread
laterally and form an impenetrable mass, which can restrict the physical movement of people,
animals and vehicles (Mack 2008).
A. donax slows water flow (Bell 1997).
Fastmoving floodwaters have caused the buildup and fragmentation of A. donax structures in
drainage pipes and behind bridges and flood control structures (Bell 1994).
Health risks
A. donax has been linked to incidents of contact dermatitis when used as reeds for woodwind
instruments (McFadden et al. 1992).
However, Professor L. Marton (Univ. South Carolina, USA, pers. comm.) reported that A. donax
produced no detrimental effects on chicken growth when it was used as bedding for day old
chickens (results of contract trials).
Ecosystem health
47
Potential distribution
The predicted distribution in Australia (Figure 1.1), based on temperature only, may be an
overestimate as it has not been refined according to the presence of creeks, rivers and other permanent
freshwater/estuarine bodies and flood prone areas. However, it shows that A. donax could grow across
Australia, given access to a moist substrate. This reflects its current world distribution, which spans
tropical, arid, mediterranean and temperate climates. Including rainfall parameters (data not shown)
did not substantially decrease its potential range in riparian areas across the Australian continent.
Essentially all climate zones in Australia are suitable for A. donax, provided there is a sufficient
supply of soil moisture. However, potential distribution within terrestrial (non-riparian) areas would
be very low, as natural spread is highly unlikely without flooding events to move reproductive
vegetative fragments.
Further information to inform the scoring is presented below.
In field trials, 56% volumetric water content in sandy soil was the critical soil moisture level
below which development ceased and rhizomes were unable to sprout. This may be a biologically
reasonable estimate of a base threshold in sandy-loam soil typical of the stream banks infested by
A. donax. (Graziani and Steinmaus 2009)
Neither root nor shoot production from A. donax rhizome fragments were affected by
temperatures ranging from 5 to 35oC. Emergence time and shoot height did not differ in shade
treatments ranging from approximately 18% of full sun to 100% full sun (Quinn et al. 2007).
Figure 3.1: Predicted distribution of A. donax in Australia (based on temperature only and not
refined to areas with riparian ecosystems only). Higher scores have greater matches.
48
49
50
Figure 3.2: Scoring for Comparative Weed Risk in the riparian and terrestrial land uses.
51
Feasibility of containment
Figure 3.4 shows the scoring for control costs, current distribution and persistence in the two land
uses, with a combined score for FoC. Information to inform the scoring is presented below.
Control costs
Detectability
A. donax is a very tall grass, with established stands reaching heights of 2-6 m (Jessop et al.
2006). Young, individual plants would reach this height before vegetative spread via
fragmentation is likely.
In southern Australia, A. donax may be confused with Phragmites australis (which has narrower
stems) or bamboos (which have clusters of shorter leaves on side branches along the main stem).
A. donax is perennial and its stems and leaves are present year round.
Accessibility
Riparian zones can be difficult to access due to water bodies, steep terrain, boggy ground, and
dense vegetation. In contrast, A. donax in terrestrial areas is likely to have arisen from plantings
and would be readily accessible (eg. roadsides).
Control techniques
Queensland research recommended cut stump application of 167 mL Glyphosate CT/L water or
foliar spray of 20 mL Glyphosate 360/L water in autumn (Armstrong and Breadon 2005).
Carbohydrates move from leaves to belowground structures in late summer-early autumn in
California, prior to natural leaf senescence. This indicates that phloem-mobile herbicides such as
glyphosate would be most effective applied at this time (Decruyenaere and Holt 2000).
3% or 5% foliar applications with glyphosate (with additional surfactant) were the most effective
and consistent treatments for killing giant reed with a single late-season application (Spencer et
al. 2008).
Because of its reduced efficacy, and due to the labour required, cut stump application is rarely
cheaper than foliar spraying of A. donax, except on very small, isolated patches or individual
plants (Bell 1997).
Landholder cooperation
52
Current distribution
Figure 3.3 shows herbarium records for A. donax lodged within Australian herbaria, as at August
2009. This does not necessarily indicate naturalised populations, as some may be historic plantings.
Distribution is also likely to be much more frequent across Australia, as naturalised stands in riparian
areas (eg. in rivers of the lower Hunter Valley in NSW www.lhccrems.nsw.gov.au) and as plantings.
A. donax has been in cultivation in Australia since at least 1841 (Jessop et al. 2006) and can
commonly be found as small amenity plantings near old urban and rural dwellings.
Figure 3.3: Australian herbaria records for A. donax (Australias Virtual Herbarium
www.anbg.gov.au/avh 20/08/09).
Persistence
Control effectiveness
There was no regrowth from rhizomes in the following spring-summer after an autumn foliar
application with 3% or 5% glyphosate (Spencer et al. 2008).
100% kill rates would be unlikely in dense stands due to the likelihood of missing some stems
when applying foliar herbicide.
Time to reproduction
No viable seed production known to occur in Australia (see above and section 2).
Stem cuttings at different developmental stages revealed very low establishment from unlignified
stem segments in their first growing season (Decruyenaere and Holt 2000).
Plants newly established from rhizome fragments likely to take at least a year before
fragmentation could re-occur in the event of torrential flooding.
53
Longevity of propagules
Rhizomes can remain viable for long periods of time after isolation from the parent plant, even
after up to 60% of fresh weight has been lost (Jesse 1996). However, stems are not nearly as
hardy (Decruyenaere and Holt 2000).
Stem viability is relatively ephemeral (Boose and Holt 1999, Jesse 1996).
Reinvasion
Natural dispersal is essentially by torrential flooding events dislodging stems and rhizomes.
Occasionally grown as, largely historic, amenity plantings. But now rarely offered for sale by
Australian nurseries. A variegated form is grown as a garden ornamental.
54
55
F igure 3.4: S c oring for F eas ibility of C ontainment in the riparian and terres trial land us es .
56
FEASIBILITY OF CONTAINMENT
Negligible
>113
Low
>56
Medium
>31
High
>14
Very High
<14
Negligible
<13
LIMITED ACTION
LIMITED ACTION
LIMITED ACTION
LIMITED ACTION
Low
<39
LIMITED ACTION
LIMITED ACTION
LIMITED ACTION
MONITOR
MONITOR
Medium
<101
MANAGE SITES
MANAGE SITES
MANAGE SITES
PROTECT SITES
CONTAIN SPREAD
High
<192
MANAGE WEED
MANAGE WEED
PROTECT SITES
CONTAIN SPREAD
DESTROY
INFESTATIONS
Very High
>192
MANAGE WEED
PROTECT SITES
& MANAGE WEED
CONTAIN SPREAD
DESTROY
INFESTATIONS
A. donax
MONITOR
terrestrial
ALERT
WEED
RISK
A. donax
ERADICATE
riparian
Figure 3.5: Weed risk management action matrix and locations of the two land uses assessed
for A. donax.
Discussion
A. donax was assessed as a very high weed risk to riparian natural ecosystems at a national scale.
Given its assessed feasibility of containment, the suggested management action from the SAWRMS
was Destroy infestations.
This action aims to significantly reduce the extent of the weed species in the management area, via:
In this regard it is clear that A. donax is not suitable to be grown in riparian areas, nor be allowed to
spread to such areas. Noxious weed authorities should also consider control programs to remove any
existing stands of A. donax in such areas.
Conversely, A. donax was assessed as a negligible weed risk to terrestrial natural ecosystems on a
national scale. Its limited current distribution influenced its feasibility of containment assessment as
very high, with Monitor the suggested management action. This action aims to detect any
57
significant changes in the species weed risk through ongoing monitoring of the spread of the species
and regular review of any perceived changes in weediness.
In this regard there are no significant concerns with growing A. donax in terrestrial areas, provided
ongoing protocols are in place to prevent any spread to riparian areas.
Samples
Sampling focused on South Australia, with 167 samples taken (Figure 3.9). Interstate samples were
also collected (Figure 3.5) as follows: 1 from Kununurra, WA; 1 from the Brisbane Botanical
Gardens; 1 from Townsville and 2 from Sydney.
The results for 10 samples were of poor quality and are not included in the analysis: (T19, T48, BG4,
252, 256, 262, 285, CW10, CW20, Townsville).
Five A. donax samples from the US, kindly provided by Dr. Marie Jasieniuk, UC Davis, were also
included for comparison. These were from California, Colorado, Nevada and Texas.
In addition, 2 Phragmites australis samples (1 from South Australia and 1 from Victoria) were
included as outgroups.
AF L P Method
DNA was extracted from around 2 cm2 of the freshest/youngest leaf material using standard methods.
The DNA was digested with Mse and Pst restriction enzymes. In this reaction the DNA is cut into
fragments at specific sites and then adaptors (tags on the ends used for amplifying from) are ligated to
the ends of the fragments. PCR reactions were conducted with primers corresponding to the
restriction site +1 base (Mse+C and Pst+A) overhang. A second round of PCR was conducted with
primers corresponding to the restriction site + 3 bases for more selection. In this reaction, the Mse
primer incorporated a fluorescent tag so that the amplified fragments can be measured. The primers
used were Pst+ACG and either Mse+CAA+Vic (Green) or Mse+CAT+Fam (blue).
This method produces peak data as shown in Figure 3.6 below. Each peak was called a genetic
marker and the presence or absence of markers in individuals was compared. In total, 340 markers
were compared in this study
58
Results
When the genetic fingerprints of all samples were compared it was found that there were groups of
identical individuals. Not all samples from Australia were identical; however, most showed less than
1% genetic diversity (differences in 3 markers out of 340). The identical samples were grouped
together (Figure 3.1) and one representative from each group used to produce a second, clearer
dendrogram (Figure 3.2). Most of the South Australian samples, the sample from Brisbane and the
sample from Kununurra grouped into a single clade with low genetic divergence.
A second clade consisted of both samples from Sydney and 4 samples from South Australia. Again,
these samples were very similar to each other, but were quite different to the common genotype in
South Australia. The 4 South Australian samples in this clade were from the Adelaide Hills and
Laura (see samples marked with blue triangle in Figure 3). The two distinct genotypes within
Australia are highlighted in green and blue (Figure 3.2).
There was more variation between the US samples. The Colorado sample was most closely related to
the Australian samples than the other American samples. The remaining 4 samples from the US
formed two distinct clusters. The two Phragmites australis samples were genetically very different to
the samples of A. donax and formed their own cluster.
59
Acknowledgements
Thank you to Dr Chris Willams, Dr John Virtue, Stephen Heading, Robin Coles and Peter Boutsalis
for assisting with collection of the Arundo samples, Sarah Morran for technical assistance and RIRDC
for funding this work. Samples were also provided from Adelaide, Brisbane and Sydneys Botanic
Gardens.
60
Figure 3.7: Identical individuals grouped together: the group they are in and number of
individuals in that group.
61
Group1
CP2
Group2
289
T20
T54
MN7
Only 1% genetic diversity within each group (blue and green) but
18% between the groups
AP8
T32
T44
AP3
246
Group3
Group4
CW9
Group5
261
296
Bris
CWA
273
Am1
Am4
Am5
CW7
AP15
Syd1
292
Syd2
300
Am3
Am2
Phrag1
Phrag2
Figure 3.8: Dendrogram redone with only one representative from each group of identical
individuals. Green and Blue squares show two distinct genotypes amongst samples tested.
62
Figure 3.9: Map of SA sample locations. The 4 individuals from the second genotype (blue) are
indicated with blue triangles.
63
Figure 3.10: Map of all samples. Individuals from the second genotype (blue) are indicated with
blue triangles.
64
Given its substantial weed risk to riparian areas in the landscape, A. donax plantations should be
located well away from such areas and managed to minimise the inadvertent dispersal of vegetative
material during its establishment, growth, harvest and transport. However, its lack of seed production
makes its containment much more manageable than other invasive commercial species, such as tall
wheatgrass, buffel grass, radiata pine and olives. It is also an opportune time to establish containment
procedures at the initial development of an A. donax industry.
Risk management of other potentially invasive commercial plants
There has been increasing deliberations about how to address conflicts of interest between benefits
of invasive commercial plant species versus their costs as weeds of natural ecosystems (Bennett and
Virtue 2004, Grice et al. 2008). However, formally-adopted protocols to manage the spread from
plantings of invasive commercial plants are rare. Such protocols are more likely to be successful for
species of high economic value that are highly visible in the landscape, have a relatively slow rate of
spread and are readily controllable (Bennett and Virtue 2004). Protocols which have a statutory basis
in law are also more likely to be followed. Six relevant, existing risk management frameworks are
summarised below:
New Olive Orchards in South Australia
Feral olives (Olea europaea) are a major environmental weed in South Australia. The problem
originated from seed spreading from abandoned plantings in the late 1800s and early 1900s. Concerns
about increased invasion as a consequence of renewed interest in olive production in the mid 1990s
led to a statewide olive risk management policy by the Animal and Plant Control Commission
(APCC) (Virtue et al. 2008)). A risk assessment system for new olive orchards was developed as a
simple MS-Excel spreadsheet to assist local governments in determining whether to approve a
proposal (APCC 1999). Under the SA Development Act 1993, if land was not already being used for
horticulture then establishing an olive orchard was a change of land use that required approval from
local government authorities. Risk to native vegetation was assessed using two criteria: i) the
likelihood of olive spread; and ii) the consequences of spread. The likelihood criterion was split into
two sub-criteria: a) non-management factors; and b) management factors. Non-management factors
ranked the probability of spread of feral olives based on rainfall, surrounding land use and the
incidence of soil waterlogging. Management factors considered steps the orchardist planned to follow
to minimise dispersal of fruit. These related to bird and fox control, fruit maturity and size at harvest,
visibility of fallen fruit, and a buffer zone (20-50 m) around the orchard in which olive seedlings are
removed. The consequences criterion had factors considering the distance to significant native
vegetation, the presence and control of feral olives in the surrounding landscape, and the presence of
existing orchards. A new orchard would not greatly increase the weed risk if there were already many
feral olives that were not being controlled and/or if existing orchards were in the area.
The outcome of the risk assessment guided local government planning decisions on a new olive
orchard. For example, the olive risk management policy recommended that very high risk orchard
proposals should not be approved, whereas high risk orchards should only be approved with
compulsory management conditions to limit spread.
Local governments could not be enforced by the APCC to adopt the olive risk management policy and
hence there was varying uptake across South Australia (Virtue et al. 2008). Without ongoing
promotion, awareness of the policy and willingness to enforce prescribed management conditions has
diminished amongst planners. Feral olives are also widespread in South Australia and control is
expensive and rarely enforced, so the policy alone would not substantially reduce spread of feral
olives. The policy would have had a much greater chance of success if olives were a new industry for
South Australia when it was implemented.
65
66
guidance on how to limit seed production and spread. A buffer zone is required where seed
production is to be prevented, of 20m width in Class B areas and 40 m when adjoining properties in
Class A (ie. eradication) zones. Harvest, movement and planting of seed is illegal throughout the
Northern Territory.
Distichlis spicata in South Australia
Distichlis spicata is a salt-tolerant grass native to the USA, which has been investigated by NyPa
Australia Pty Ltd for their potential use in saline agriculture and as amenity plantings using saline
irrigation water (www.nypa.com.au). The species is single sex, perennial, rhizomatous with a C4
photosynthetic pathway. A weed risk assessment indicated the potential for the species to spread
vegetatively into wetlands and saltmarsh areas in South Australia, but spread would be slow as all
lines being investigated were male sex only, so no seed production would occur. In recognition of the
potential for economic and environmental benefits, the Animal and Plant Control Commission
(APCC) determined to declare female and mixed sex lines of D. spicata for movement and sale. For
the two lines being investigated (NyPa Forage and NyPa Turf), APCC requested that control trials be
undertaken by NyPa so that vegetative spread of D. spicata could be contained. A national herbicide
permit for the species was subsequently obtained by NyPa.
a weed species management costs (that would be borne by individuals, industries, government
agencies and the wider community);
benefits from limiting unwanted spread of a plant species (economic, environmental and social
impacts avoided);
feasibility of containment;
benefits from commercial use of a plant species; and
industry-led versus government-mandated management.
As such it is not appropriate for this document to mandate a particular management approach to be
consistently implemented for A. donax across Australia. Rather, the following is a guide for each
State/Territory to consider in determining their policy on A. donax.
Weed Risk Management Guidelines
Preventative measures
1.
Declaration of A. donax
A. donax poses a high weed risk to riparian ecosystems across a wide range of climate zones
in Australia, with potential for substantial impacts on biodiversity, access, fire regime, water
use and infrastructure. Its current, naturalised distribution is small compared to many existing
declared plants, although historical windbreak, soil stabilisation and ornamental plantings can
be commonly found in urban and rural areas.
Declarations for control, movement and sale under the provisions of the various State and
Territory noxious weed acts would give a legislative basis to regulating the cultivation and
containment of A. donax. Permits giving exemptions could then be provided for commercial
plantings of A. donax, provided they met certain conditions (see below).
67
Noxious weed agencies would need to consider their response to existing wild and cultivated
stands of A. donax in their jurisdiction. It would be inconsistent to regulate future plantings
due to weed risk yet not require control of existing stands. However, depending on contents of
noxious weed Acts, there may be scope to target requirements for control to certain areas in
the landscape, particularly those infestations currently within or adjacent to riparian areas.
For example, Athel pine (Tamarix aphylla) has been declared for control within 100m of
watercourses in certain parts of South Australia.
Cost of control for declared plants is normally borne by the landholder who has the weed on
their property. Under existing noxious weed acts a new A. donax industry would not have a
legal responsibility for control of existing stands not present on their land.
2.
3.
4.
5.
68
Control of any escapees should be through physical removal, including all rhizome material.
With annual monitoring, large infestations required herbicidal treatment (with glyphosate)
would be unlikely to occur. Annual surveys should be undertaken (covering the same sites as
in the initial survey) to detect any escapes of A. donax. If found, these should be mapped and
promptly treated by physical removal or use herbicidal treatment.
The cost of surveys and any required control could be met by an industry levy. For example,
Williams et al. (2008b) calculated that a weed risk monitoring levy of 50 cents/oven dry tonne
of A. donax collected at the factory gate would have insignificant effects on contracted
grower returns. As a further measure, a bond could be required in the event that a plantation
was abandoned, to cover the costs of removal.
6.
69
FibreCell Australia Pty Ltd, 187 Jeffcott St, North Adelaide, SA 5006
SARDI, GPO Box 397 Adelaide, SA 5001
3
Sugar Research and Innovation, Queensland University of Technology Gardens Point Campus,
Centre for Tropical Crops and Biocommodities, H block, level 3, 2 George St, Brisbane, Queensland,
Australia 4000.
2
Introduction
Many methods are used around the world to pulp, bleach and convert fibre/biomass feedstocks
including A. donax to different types of paper. Over 30 papers have been published using A. donax as
raw feedstock for pulp/paper making (Byrd 2000; Shalatov et al. 2001; Shatalov and Quilho 2001;
Lewis and Jackson 2002; Shatalov and Pereira 2002; Shatalov and Pereira 2004; Shatalov and Pereira
2005; Paul and Williams 2006; Shatalov and Pereira 2006; Shatalov et al. 2006; Coelho et al 2007).
Two methods were chosen to examine the pulp/paper making options using A. donax stems as
feedstocks. The objectives of the pulp studies in this project were: (a) to assess the commonly used,
worldwide practice of kraft pulping to extract pulp from A. donax and impacts on paper quality, and
(b) to establish the impact of replacing part of the fibre input at the Millicent pulp/tissue and sanitary
products Mill with A. donax using the Mills existing bisulphite pulping process (also known as the
Magnifite process).
Discussion
The objectives of our pulp studies were: (a) to assess the commonly used, worldwide practice of kraft
pulping to produce pulp from A. donax and the impacts on paper quality, and (b) to establish the
impact of replacing part of the fibre input at the Millicent pulp/tissue and sanitary products Mill with
A. donax using the Mills existing bisulphite pulping process (also known as the Magnifite process).
Two pulping studies of A. donax were conducted. The initial study assessed the suitability of
Millicent Mills existing bisulfite pulping process for pulping A. donax. In the initial study, it was
found that the pulp could not be bleached to a level where it was suitably white for hygiene
products, such as toilet paper and facial tissue. Residual dirt could also be observed in the pulp,
which also reduces the attractive appearance of tissue paper. Consequently, a second study was
performed by the Central Pulp and Paper Research Institute, Saharanpur, India. They were contracted
to conduct the kraft pulping of A. donax stem and bleaching of A. donax using an environmentally
benign chlorine free (ECF) bleaching. They were able to achieve a substantial improvement in pulp
brightness using the kraft process rather than the sulphite process as evaluated in the contract to
CSIRO Material Science and Engineering (see Appendices 4.A and 4.B, for complete reports).
On the positive side, using the kraft process the brightness of A. donax pulp increased from c. 62 to 86
without seeking any optimisation of the pulping conditions. This means that it is possible to produce a
bright sheet of paper, which is an important property for hygiene products, such as tissue. The
70
strength properties of paper produced from the pulp are also important. The tear strength of A. donax
pulp (8.9 mN/m2g) was higher than conventional eucalypt (6 mN/m2g 1 which is a more natural
substitute for A. donax given its short fibre length) and compared to the pine produced at the Millicent
Mill (8.3 mN/m2g, Appendix 4.B). Tests by Shatalov et al. (2001) reveal that the A. donax fibre
length is generally around 1mm in length making it comparable to eucalyptus pulp in that regard.
On the negative side, using the kraft process without any optimisation of process conditions, the pulp
yield remained low at 37% and the tensile strength was fairly low in the Australian context in
comparison to where the work was performed (i.e. India). However, low tensile strength is not as
detrimental for tissue products as for photocopier papers and it is likely to improve the softness
properties of the tissue/toilet paper. The dirt content was not assessed in the second study.
Agricultural fibre such as A. donax experiences similar but fewer adverse issues with regard to
drainage and dirt than sugarcane bagasse and wheat straw which are used successfully for 5-10% of
global paper production. Industrially, agricultural fibre undergoes additional treatment prior to
pulping in order to overcome these issues. Using the kraft process, A. donax appears suitable for
lower quality generic grades of tissues for both facial tissues and toilet paper. It appears it will also be
possible to make generic photocopier papers from A. donax.
Further major research work as detailed below is needed to develop methods to make premium grades
of paper from A. donax. Printing and writing papers make up about 20% of Australias annual
production of paper, whereas tissue and towelling makes up about 7% of the total.
However, using the bisulphite process (only c. 2% of world pulping processes use this) as used at the
Millicent Mill, the use of A. donax in tissue and sanitary products may have to be restricted to levels
well below 20% of the current Pinus radiata fibre feedstock used. Future work should explore the
potential to use A. donax to replace part of the imported Eucalyptus hardwood feedstock used in paper
making. The short fibre length of A. donax pulp makes its properties more suitable for substituting for
a eucalypt pulp than for a pine pulp. The kraft process offers a better option for technically sound
pulp but the economics and environmental impacts for construction of a new kraft mill would need to
be investigated.
Conclusion:
Arundo donax is a good source of fibrous raw material for making quality paper. The chemical
demand in cooking and bleachability of pulp is satisfactory. The prospects for producing pulp and
paper from A. donax are fair, using the kraft process.
Appendix 4.A: Kraft pulp report, Central Pulp and Paper Research Institute, India
Appendix 4.B: Bisulphite pulp report, Peter de Morton, N Vanderhoek and Michael Wedding,
CSIRO Material Science and Engineering, Clayton, Victoria
71
Summary
Laboratory- scale studies with 10% (w/v) A. donax have demonstrated that up to 240 L ethanol/dry
tonne of A. donax can be produced with acid/enzyme hydrolysis and 224 L/dry tonne with
alkali/enzyme pre-treatment. The presence of inhibitory compounds was identified in both
hydrolysates with the acid/enzyme process showing higher concentrations of the more toxic aromatic
compounds (furfural, levulinic acid). However, although acetate concentrations were relatively high
(4.8 g/L) following acid /enzyme pre-treatment, the concentrations of other inhibitory compounds in
A. donax (eg formate, levulinic acid, furfural) were lower than in wheat straw, bagasse and sorghum
straw (Rogers, unpublished results).Our results, although preliminary, show A. donax to be in the
premium group for biomass feedstock quality and yield for ethanol production (with wheat and
sorghum straw and bagasse). Future studies need to be funded for larger scale R&D, with optimised
pre-treatment and fermentations, as well as micro-organisms conditioned to various inhibitors, these
techniques are likely to result in significant improvements in ethanol yields and productivities from A.
donax of up to 300-350 L/oven dry tonne of biomass.
Introduction
In the present evaluation, A. donax was evaluated as a potential cellulosic raw material for the
production of fuel ethanol. Laboratoryscale pretreatment and fermentation studies have been carried
out, the latter using a recombinant strain of Zymomonas mobilis which can convert both glucose and
xylose to ethanol.
(Novozyme: NS50010) designed to release glucose. The Novozyme cellulase 50013 contained 700
EGU (endo-glucanase units)/ g of total cellulase; -glucosidase activity of Novozyme 50010 was 250
CbU (cellobiase units)/ g. The enzyme hydrolyses were carried out at 50o C and 60o C with shaking at
180 rpm for 22 h. Recovery of sugars (%) was calculated from total sugars in the final acid/enzyme
hydrolysate compared to the total sugars from the initial hemicellulose and cellulose in the dry weight
samples.
73
Fermentation conditions
Fermentations were carried out in 100 ml Erlenmeyer flasks with working volumes of 50 ml. The
batch cultures were performed at 30o C and initial pH 5.0 without shaking as agitation was provided
by gas release during fermentation. Samples were taken at various times to determine biomass,
glucose, xylose and ethanol concentrations.
Analytical procedures
Acid/enzyme hydrolysate samples were analysed for glucose, xylose, arabinose and degradation
products including acetate, furfural, hydroxymethylfuraldehyde (HMF), levulinic acid, and formate by
HPLC using an Aminex column HPX-87H (300x 7.8) (Bio-Rad, Richmond, CA) equipped with a
refractive index detector and a computer interfaced electronic integrator using the refractive detector.
Separations were performed at 50o C and eluted at 0.6 ml/ min using 5 mM H2SO4. Growth was
measured turbidometrically at 660 nm (1 cm light path). Dry cell mass was determined by conversion
of optical density values at 660 nm to dry cell weight using dry cell weight conversion constant value
for ZM4(pZB5)
(OD660nm 0.05= 15 mg per liter, Kim et al., 2000). Fermentation samples were analysed for glucose,
xylose and ethanol concentrations by HPLC using a refractive detector under the conditions described
above. Standards containing analytical grade components were used periodically to confirm
calibration accuracy.
Results
Both acid/enzyme and alkali/enzyme pretreatment strategies have been followed to extract
fermentable sugars using 10% (w/v) A. donax. This biomass concentration was selected as higher
concentrations resulted in a semi-solid state making sugar recovery studies difficult under laboratory
scale conditions (shake flasks). Higher biomass concentrations have been reported in commercial
systems using countercurrent reactors with screw feeding of solids. However, such systems have been
designed for large-scale acid/alkali hydrolyses and were not available in the present evaluation.
Acid/enzyme hydrolysis
The results of acid hydrolysis at 121o C for 30 min followed by addition of enzymes (2% cellulase and
4% -glucosidase) at 60o C, pH 5.0 are shown in Figure 1. Following acid hydrolysis, 24 g/l xylose, 2
g/l arabinose and 2 g/l glucose were released. Subsequent enzyme hydrolysis resulted in an increase in
the glucose concentration to 8 g/l. The effect of an increase in the temperature/time of acid hydrolysis
to 134o C/60 min, followed by the addition of the same enzyme concentrations is shown in Figure 2.
Similar xylose and arabinose concentrations were achieved, but the glucose concentration was
increased to 18 g/l. In both cases the glucose released from 10% (w/v) Sigmacell (pure cellulose) was
approximately 30 g/l indicating only partial cellulose hydrolysis under these conditions.
74
Figure 5.1: Sugar extraction using 2% H2SO4 at 121 C, 30 min followed by 2% cellulase and 4%
o
glucosidase (Novozyme) treatment at 60 C, pH 5.0 and 180 rpm for 22 h.
Sigmacell was used as a control to determine the effectiveness of the enzyme hydrolysis.
Note: The sample taken at 0 h is an acid hydrolysate prior to adjustment of pH for enzyme hydrolysis.
Figure 5.2: Sugar extraction from A. donax using 2% H2SO4 at 134 C, 60 min followed by 2%
o
cellulase and 4% -glucosidase (Novozyme) treatment at 60 C, pH 5.0 and 180 rpm for 22 h.
Sigmacell was used as a control to determine the effectiveness of the enzyme hydrolysis.
Note: The sample taken at 0 h is an acid hydrolysate prior to adjustment of pH for enzyme hydrolysis.
The effect of reducing the enzyme hydrolysis temperature from 60o C to 50o C, while maintaining all
other conditions constant, is shown in Figure 3. As expected, similar xylose and arabinose
concentrations were achieved. However, for 10% w/v biomass, the glucose concentration after 22 h
was increased from 18 g/l to 25 g /l. An increase in the glucose release from Sigmacell (10% w/v) was
also evident with concentration increasing from approximately 30 g /l to greater than 45 g/l (see
Figure 5.3). Interestingly a further evaluation study at 15% (w/v) substrate loading of A. donax under
the same conditions showed that glucose and xylose concentrations each of 32 g/l could be achieved
(see also Figure 5.3).
75
As enzyme costs are a major component in the cost of converting biomass such as A. donax to
ethanol, a further evaluation was carried out with a 10 fold reduction in added enzymes, viz. 0.2 %
cellulose and 0.4 % -glucosidase at 50o C. As shown in Fig 4, this resulted in a decreased release of
glucose (11 g/l), paralleled by a decreased release of glucose from Sigmacell (17 g /l). This indicates
that enzyme concentrations greater than 0.2% cellulose and 0.4% -glucosidase are necessary to
achieve higher glucose release.
Figure 5.3: Sugar extraction of A. donax using 2% H2SO4 at 134o C, 60 min followed by 2 %
cellulase and 4 % -glucosidase (Novozyme) treatment at 50o C, pH 5.0 and 180 rpm for 22 h.
Sigmacell (pure cellulose) was used as a control to determine the effectiveness of the enzyme
hydrolysis.
Note: The sample taken at 0 h is the acid hydrolysate prior to adjustment of pH for enzyme
hydrolysis.
Figure 5.4: Sugar extraction using 2% H2SO4 at 134 C, 30min followed by 0.2% cellulase and
o
0.4% -glucosidase (Novozyme) treatment at 50 C, pH 5.0 and 180 rpm for 22 h.
Sigmacell (pure cellulose) was used as a control to determine the effectiveness of the enzyme
hydrolysis
Note: The sample taken at 0 h is an acid hydrolysate prior to adjustment of pH for enzyme hydrolysis.
76
Alkali/enzyme hydrolysis
To determine whether or not an alkali/enzyme pretreatment might be better than the acid/enzyme
pretreatment conditions reported above (see Figure 5.3), an experiment was carried out under similar
environmental conditions with addition of 2% NaOH. In this latter case, 2% xylanase was also added
to facilitate release of xylose. This was not released under alkali conditions as the addition of 2%
NaOH acts to solubilise the lignin rather than release the xylose from the hemicelluloses (as is the
case for acid hydrolysis). These results are shown in Figure 5 with a final glucose concentration of 23
g/l and xylose of 12 g/l. By comparison with acid /enzyme hydrolysis results shown in Figure 3, the
glucose concentration was similar although the xylose concentration was 45% less with alkali/enzyme
hydrolysis.
Figure 5 5: Sugar extraction of 10 % (w/v) A. donax using 2% NaOH at 134 C, 60 min followed
o
by 2 % cellulase, 2% xylanase and 4 % -glucosidase (Novozyme) treatment at 50 C, pH 5.0 and
180 rpm for 22 h.
Sigmacell (pure cellulose) and xylan (xylose-based sugar) were used as controls to determine the
effectiveness of the enzyme hydrolysis.
Note: The sample taken at 0 h is an alkali hydrolysate prior to adjustment of pH for enzyme
hydrolysis
Fermentation results
Fermentation data using a recombinant strain of Zymomonas mobilis ZM4 (pZB5), capable of using
both glucose and xylose, are shown in Figure 6 and 7. The fermentation profiles with the acid/enzyme
hydrolysate from 10% (w/v) loading are shown in Figure 6 and it is evident while the glucose was
fully utilized after 48 h, that appreciable xylose still remained at this time. A final ethanol
concentration of 17 g/l was achieved after 72h. By comparison, the fermentation profiles for the
alkali/enzyme hydrolysate showed a more rapid uptake of glucose (fully utilized after 24 h), a greater
uptake of xylose and a final ethanol concentration of 19 g/l after 30 h (see Figure 7).
77
Figure 5.6: Fermentation profile of ZM4 (pZB5) using A. donax acid/enzyme hydrolysate derived
o
from 10% (w/v) substrate loading using 2% H2SO4 at 134 C for 60 min followed enzyme
o
hydrolysis at 50 C for 22 h using 2% cellulase and 4% -glucosidase.
Figure 5.7: Fermentation profile of ZM4 (pZB5) using A. donax alkali/enzyme hydrolysate
o
derived from 10% (w/v) substrate loading using 2% NaOH at 134 C for 60 min followed enzyme
o
hydrolysis at 50 C, pH 5.0 for 22 h using 2% xylanase, 2% cellulase and 4% -glucosidase.
78
Table 5.1(a): Inhibitory compounds derived from acid/enzyme hydrolysate (10% w/v) of A.
donax.
Inhibitory compounds
Concentration (g/l)
Acetic acid
4.8
Formate
0.5
Levulinic acid
0.3
HMF
0.04
Fufural
0.7
Table 5.1(b): Inhibitory compounds derived from alkali/enzyme hydrolysate (10% w/v) of A.
donax.
Inhibitory compounds
Concentration (g/l)
Acetic acid
6.0
Formate
6.7
Levulinic acid
NDa
HMF
ND
Fufural
ND
79
scales of 100-200 million L/annum of ethanol. Dupont Danisco for example announced in May 2008
that US$140M be invested in a factory to produce ethanol from corn stover and/or sugar cane bagasse
using recombinant strains of the bacterium Zymomonas mobilis. In Europe, the Dutch company
Nedalco announced in 2008 that a plant capable of producing 200 million L/annum of ethanol would
be established using wheat bran as raw material and a recombinant strain of yeast for the
fermentation. In Australia, Government funding of A$14m has been allocated to a Biofuels SubProgram within the National Collaborative Research Infrastructure Strategy (NCRIS) for 2006-2011,
and more recently A$15m has been awarded to a number of companies for 2nd Generation biofuels
(eg. ethanol from biomass, biodiesel from algae). Current ethanol production costs from cellulosic
biomass depend critically on raw material and pretreatment costs (particularly enzyme costs), as well
as operational scale. In addition it is estimated that CO2 emissions will be reduced by 60-80%
compared to those of non-renewable fuels. Since fossil oil is expected to increase in price, over
US$80/barrel, economics for biomass to ethanol is likely to become more profitable. Our preliminary
estimates indicate an Internal rate of return for an A. donax to Ethanol factory in SA , with ethanol at
50 cents/L at the factory gate, to be 17% (moderately attractive to investors, see Chapter 9, RIRDC
report). Further details on the bioethanol process development and future R&D strategies are provided
by Olssen et al. (2007) and the recent ATSE report (2008).
The results are summarized in the following Table 5.2. The ethanol yields expressed as L/dry tonne of
A. donax and show values of 240 L/dry tonne for the acid /enzyme process and 224 L/dry tonne for
the alkali/enzyme process for the laboratory scale evaluations. Based on the theoretical yields
reported for other biomass sources (Galbe and Zacchi 2007), and assuming that 80% yields for sugar
and ethanol production could be reached using controlled and optimized processing conditions, it is
considered that final ethanol yields of 300-350 L/dry tonne could be achieved with A. donax
hydrolysates. Our studies indicated that A. donax be classed in the premium group of biomass
feedstocks for quality and yield of ethanol (with wheat and sorghum straw and bagasse) and superior
to Eucalyptus species, pine (Pinus radiata) and oil mallee. Further research studies on a larger scale
(10-15 L capacity) under controlled fermentation conditions are needed to confirm these increased
yield projections and achieve higher ethanol concentrations from A. donax feedstock.
Table 5.2: Summary of pretreatment and fermentation results for 10% (w/v) A. donax.
Acid/enzyme
Alkali/enzyme
66
50
0.39
0.48
76
94
0.4
0.8
Ethanol (L/tonne)
240
224
80
Possible process diagrams for A. donax are shown in Figures 5.8 and 5.9.
nd
Figure 5.8: Schematic diagram of 2 generation ethanol production process using acid/enzyme
hydrolysis used in this study.
nd
81
Summary
The cost of growing A. donax in the upper South East of South Australia, in the Meningie Downs area
was assessed. The concept was of a large complex of plantations on rented land managed by a
growing company in contract to a conversion factory. Three types of production systems were
envisaged: dryland, conventionally irrigated and naturally irrigated through the plants roots
reaching the moderately saline water table. With nutrients commercially supplied, the average factory
gate price of the three systems was $65/oven dry t of A. donax. If a substantial part of the plants
nutrient requirements were returned from the processing factory after A. donax conversion at no cost
to the growing company, the average price was calculated to be $53/oven dry t.
At A$60/ dry t at the factory gate and 500,000 oven dry tonnes supplied per year to a conversion
factory, Adx shows potential to offer South Australia a new industry to produce either bioethanol and
lignin, or pulp/paper, provided 3 years of near-market agronomy research and development and
upscaling is funded and conducted. Preliminary estimates indicate an internal rate of return on funds
employed of 22 % p.a. for the ethanol and lignin enterprise and 18% p.a. for the pulp/paper enterprise,
based on central price estimates. Electricity generation plus biochar production using A. donax as
feedstock at a cost of $60/oven dry t and a slow pyrolysis process does not appear to represent a
sound private enterprise investment, based on the preliminary analyses.
It is expected that the commercial potential of non food, cellulosic crop feedstocks grown on marginal
lands for conversion to biofuels will increase in future if the price of fossil fuels rises significantly
and if the crops can attract carbon credits.
Introduction
The profitability of growing A. donax and converting it to usable products is of paramount importance
in determining whether or not this possible new industry has a future.
A general requirement that this non-food production not compete with food production was noted.
A further assumed requirement was that an industry based on A. donax production requires
reasonable continuity of supply of the raw material.
These requirements were met through economic analysis of an industry based in the Meningie Downs
area, following land analysis and advice from D. Maschmedt and colleagues (SA Dept Water Land
and Biodiversity Conservation). This area is under-laid with a moderately saline water table which is
unsuitable for producing high value irrigation crops, but suitable for A. donax production, and has a
relatively high annual rainfall (450 to 500 mm). The land currently carries sheep and cattle at low
density.
Analyses proceeded in 2 stages:
A preliminary analysis leading to indicative factory gate prices for production of A. donax on
different classes of land/production systems: dryland, naturally irrigated and conventionally
flood irrigated (see (1), below), with a key requirement that the operators of the production
systems required a minimum internal rate of return (IRR) of 15%.
82
Indicative internal rates of return were calculated for enterprises producing bioenergy and other
products or paper pulp using best estimates of capital and running costs, and output prices.
Throughout the world, subsoil drainage systems are a requirement for sustainable irrigation using saline water
applied to the surface or in the root zone.
83
Existing planting machinery for sugar cane and/or other crops must be modified, tested and
commissioned for A. donax. Existing forage harvesting equipment needs to be evaluated to select
the most appropriate options.
Costs are full costs, i.e. inclusive of administration, machinery depreciation and infrastructure
overheads.
The 450 to 500 mm average annual rainfall in the area, falling predominantly in the April-October
period, is likely to be sufficient to flush accumulated salts in the soil profile of non-irrigated
systems at a rate that will maintain the A. donax in a satisfactory physiological condition to
achieve the target dryland yield/hectare.
A 35 year life of the stands is assumed, with an accumulated 1 % p.a. reduction in production
from year 26 to year 35.
The A. donax production company requires a 15% p.a. internal rate of return (IRR) on funds in
use to be viable.
Item
Cost
Comments
Land rent
150
Planting (dryland)
400
Planting (irrigated)
600
Soil amelioration
500
100
Yr 1 only
15
3.75
7000
Yr 1 only
Irrigation power
200
300
Harvesting
50
0.20
200
Yr 1 only
100
84
Table 6.2: Preliminary industrial A. donax growing system costs/ha: summary ($)
System
Yr 1
At maturity
1450
750
1450
525
1650
1050
1650
750
9150
1700
9150
1250
Table 6.3: Preliminary factory gate oven dry tops $/t to achieve 15% IRR and mature A. donax
plantation yields (t/ha/year of oven dry tops)
System
Price
Mature Yield
67
15
52
15
49
30
37
30
80
40
70
40
Comments
Free nutrient return from the factory could be a false economy. The factory enterprise should consider
a charge for these nutrients to assist with its own cash flow. Likewise dried yeast or bacteria
represents a high value protein source for intensive animal industries, which may be prepared to pay
for this by-product.
Clearly, the most economic way to grow the crop is where it is possible for the crop roots to extract
water from the shallow saline water table. However, at this point the success of this strategy is highly
uncertain - future R&D would be required to validate this assumption.
If production was equally divided between the three production system types, and with nutrients fully
costed, the factory average gate price of oven dried A. donax would be about A$65/tonne. If factory
nutrients were returned to the growing company free of charge the average price was $53/oven dry
tonne.
While the irrigation enterprise is an expensive operation, its consideration may be worthwhile on the
basis of ensuring a reasonable continuity of supply of feedstock in dry seasons.
85
The possible future addition of carbon credits at A$30/t carbon in the rhizomes 2 adds an extra 1% to
the assumed internal rate of return of 15% p.a. required by the A. donax production company.
B. Indicative internal rates of return for enterprises producing bioenergy and other
products or paper pulp
These indicative internal rates of return are based on a complex of A. donax plantations of total area
of 20,000 ha within 50 -100 km of a proposed factory which would produce 0.5 M t dry top
growth/year (1 M t fresh weight), at an average factory gate price of $60 per tonne dry weight.
Electricity and biochar generation
An example of the use of a large scale A. donax plantation is to produce electricity with or without
biochar (depending on profitability of the relative end products). 0.5 M t dry top growth/year will
produce 65 MW/hr, plus biochar (Downie 2009).
Based on Best Energies Australia NSW costs and returns for an electricity and biochar generation
slow pyrolysis factory, preliminary internal rate of return (IRR) calculations, ex SARDI, suggest an
IRR on funds employed of 8% p.a. at $100/MWh and $120/t of biochar. This IRR is a preliminary,
mid best estimate figure only. The factory capital costs are estimated to be $200M, amortised over 20
years.
Clearly, at the prices and assumptions used electricity plus biochar generation does not constitute at
attractive investment proposition using an IRR of 15% p.a. as a minimum, acceptable benchmark for
private enterprise investment. However, the economics of electricity generation may improve if other
combustion processes are used and/or the price of electricity significantly increases.
Bioethanol and lignin production
0.5 M t dry top growth/year will produce a minimum estimated 1.5 M litres of ethanol plus 50,000 t of
lignin per annum (source estimates).
Based on costings from a firm interested in growing A. donax for ethanol and lignin production
(modified for local conditions), costs and returns for an ethanol and lignin factory, preliminary
internal rate of return calculations, ex SARDI, suggest an internal rate of return (IRR) on funds
employed of 22% p.a. at 60 c/L of bioethanol and lignin at A$50/t. This IRR is a preliminary, mid
best estimate figure only. The bioethanol factory capital costs are estimated to be $275M, amortised
over 20 years.
This preliminary analysis meets the minimum IRR benchmark requirement (15% p.a.). Current
indications are that in the medium-long term petrol prices will increase at a rate greater than the
consumer price index (The Economist, 2009), further indicating a sound investment. Also the yield of
ethanol from each dry tonne of biomass is continuing to increase as improved technology becomes
available (The Economist, 2008).
Assumptions: Carbon payments only apply until the roots and rhizomes (root-like underground storage organs)
reach dynamic equilibrium at the end of year 3. Further credits may apply if R&D shows significant long-term
carbon storage in the roots. To date only rhizomes have been assessed.
86
Product
Product price
Capital cost
IRR
($)
($ M)
(%)
100/KWhr, 120/t
200
120/KWhr, 120/t
200
14
80/KWhr, 120/t
200
0.6/L, 50/t
275
22
0.8/L, 50/t
275
33
0.4/L, 50/t
275
275 &
100/KWhr, 120/t
160
Paper pulp
1100/t
550
18
Paper pulp
1400/t
550
28
Paper pulp
800/t
550
21
A large complex of A. donax plantations, managed by a growing company with a conversion factory
situated in the upper South-East of SA shows potential to offer South Australia a new industry to
produce both bioethanol and lignin or paper pulp, provided 3 years of near market agronomy R&D
and upscaling is funded and conducted. Preliminary estimates indicate an internal rate of return on
87
funds employed of 22 % p.a. for the former and 18% p.a. for the latter, based on central price
estimates.
Electricity generation plus biochar production using a slow pyrolysis process does not appear to
represent a sound private enterprise investment, based on the preliminary analyses. However, the
economics of electricity generation from A. donax feedstocks may improve if other combustion
processes are used. For example, electricity generation using a fast pyrolysis process that does not
produce biochar as a co product is a more efficient conversion process for electricity generation alone
(R. Tonkin, pers. comm.).
It is expected that the commercial potential of non food, cellulosic crop feedstocks grown on marginal
lands for conversion to biofuels will increase in future if the price of fossil fuels rises significantly, as
is expected (The Economist 2009).
Disclaimer
Please note that the estimates and price predictions are based on preliminary estimates and require
further corroboration with data from existing and future information sources including future R&D
and private enterprise biomass conversion companies. We suggest that the central estimates could be
on average within a range +/- 30 % of the figures shown.
88
Implications
The cost of growing A. donax in the Upper South East of South Australia, in the Meningie Downs
area was assessed. Three types of production system were envisaged: dryland, conventionally flood
irrigated and a naturally irrigated through the plants roots reaching the shallow, moderately saline
water table. At the average factory gate price of A$60/oven dry tonne estimated (this allows for a
15% internal rate of return to the growing company) and 500,000 oven dry tonnes supplied per year to
a conversion factory, A. donax shows potential to offer South Australia a new industry to produce
either bioethanol and lignin, or pulp/paper, provided 3 years of near market agronomy research and
development and upscaling is funded and conducted. Preliminary estimates indicate an internal rate
of return on funds employed of 22% per annum for the ethanol and lignin enterprise and 18% per
annum for the pulp/paper enterprise, based on central price estimates.
It is expected that the commercial potential of non-food, lignocellulosic crop feedstocks grown on
marginal lands for conversion to biofuels will increase in future if the price of fossil fuels rises
significantly, as is expected (The Economist 2009), and if the crops can attract carbon credits.
The implications for industry in Australia are encouraging. Australia has large areas of underutilised,
cheap marginal lands and saline ground waters or low quality wastewaters. Australia has a modern,
technologically-driven agricultural sector that could benefit from development of new regional
industries based on non-food biofuel or pulp/paper crops and carbon credits. A. donax has potential to
be a good lignocellulosic feedstock, when grown in non riparian zones provided ongoing protocols are
put in place to prevent any spread to riparian zones. A. donax, together with other lignocellulose
feedstocks could form the basis of new biofuel and/or pulp/paper industries for Australia.
Mining and food processing industries can also consider growing salt tolerant A. donax for disposal of
moderately saline wastewaters on marginal lands in non riparian zones (using an integrated biosystem
such as serial biological concentration) and producing lignocellulosic feedstock for biofuels or
pulp/paper.
Rural communities can explore the options for growing A. donax, a non-food, energy crop on
underutilised land and using moderately saline water resources and benefit from job creation from
new industries.
89
Recommendations
It is recommended that this report be used to assess baseline data on the agronomic systems, salt
tolerance, weed risk management and potential biomass yields and carbon sequestration of A. donax
grown for lignocellulosic feedstocks for biofuels or pulp/paper (on marginal or arable lands in dryland
or irrigated biosystems).
The report also provides preliminary estimates of indicative factory gate prices for A.donax, on
different classes of land and internal rates of return for enterprises producing bioenergy and other
products or pulp/paper in South Australia.
A number of research and development gaps have been identified.
Further work is needed to validate findings in small scale commercial plantations of A.donax of 5
hectare by 3 industrial biosystems, to upscale and demonstrate production systems developed in
this report. The three proposed production systems are: dryland, roots self irrigated by the
shallow water table and a saline, flood irrigation/drainage biosystem).
Develop pilot commercial systems of whole stem and/or rhizome plantings (based on the findings
of Christou et al. 2000), with modifications to sugar cane planting and harvesting equipment to
handle A. donax for large scale plantations, in non riparian zones of Australia.
Definition of the minimum nutrient and irrigation requirements of A. donax for target biomass
yields for a range of environments. This should include assessment of wastewaters of different
qualities on the survival and productivity of A. donax.
Plant species in Australia posing significant weed risks can be regulated through the various
noxious weed Acts of the States and Territories. These are policy decisions for each government.
As such it is not appropriate for this report to mandate a particular management approach.
Rather, it is a guide for each State or territory to consider in determining their policy on A. donax.
Each State interested in the potential cultivation of A. donax needs to develop a sound weed risk
management policy (in the early stages of industry development).
It is desirable to obtain funds and conduct an International forum on: Potential and barriers to
develop A. donax and other lignocellulosic crops for biofuels or pulp/paper. This would greatly
facilitate the compilation of best practices and technologies to help establish new second
generation biofuels industries.
90
Appendices
Appendix 1.A: Soil descriptions and meteorogical data
The Henley Beach and Control profiles have brown calcareous sandy loam surfaces, which are almost
certainly unnatural, as they are significantly lighter in colour than the second layer (i.e. original
surface), and in the case of the Control profile, are underlain by acidic sand. They are described, but
ignored for classification purposes. The surface of the Loveday profile also appears unnatural,
principally on account of its colour, which is more typical of deep subsoil sands in the region. It is
however included in the classification, as the second layer is definitely not a buried surface soil.
Profiles are classified according to the Australian Soil Classification (ASC) (Isbell, 2002), pH
estimated from Inoculo Field pH test kit.
Table 1.A.1: Soil profile descriptions for A. donax sites at Barmera, South Australia.
Site
Loveday
Rootstock
planting
Depth (cm)
0-20
20-60
60-70
70-85
Description / Classification
Soft yellowish brown (10YR5/4) single grain loamy sand, pH = 5
Friable red (2.5YR4/6) massive light sandy clay loam, pH = 8
Firm red (2.5YR4/6) massive very highly calcareous sandy light clay, pH=8.5
Firm yellowish red (5YR5/8) massive very highly calcareous sandy light clay
with 20-50% calcareous nodules (2- 60 mm), pH=8.5
Sodic, Supracalcic, Red Kandosol; medium, non-gravelly, sandy / clayey, moderate
Sodic assumes ESP>6 in the lower profile. Moderate assumes calcrete at 85 cm.
Henley
0-20
Friable brown (10YR5/3) massive highly calcareous light sandy loam, pH =
Beach
8.5
Friable dark brown (7.5YR3/3) massive highly calcareous heavy sandy loam,
Rootstock 20-40
pH=9
planting
40-70
Friable yellowish red (5YR4/6) massive highly calcareous sandy clay loam,
pH=9
70-80
Friable yellowish red (5YR5/6) massive very highly calcareous sandy clay
loam with 20-30% calcareous nodules (2-20 mm), pH=9.5
Ceteric, Petrocalcic, Supracalcic Calcarosol; very thick, non-gravelly, loamy / clay loamy,
moderate
Ceteric assumes ESP<15 in all layers. Petrocalcic and moderate assume calcrete at 80
cm.
Control
0-29
Soft brown (10YR5/3) single grain moderately calcareous light sandy loam,
pH = 8.5
Area,
29-53
Loose dark greyish brown (10YR4/2) single grain light loamy sand, pH = 6.5
virgin
53-103
Loose pale brown (10YR6/3) single grain light loamy sand, pH = 5
land
103-120
Soft strong brown (7.5YR5/8) single grain loam sand, pH = 6
Basic, Regolithic, Brown-Orthic Tenosol; medium, non-gravelly, sandy / sandy, deep
If calcrete occurs at 120 cm, Regolithic becomes Petrocalcic
91
92
Jun
Jul
Aug
Sep
17.7
15.9
17.6
18.3
7.6
6.3
6.3
6.3
101.2
31.2
60.8
53.6
54
37.2
62
78
5.4
5.2
6.8
6.8
15.8
15.1
18.8
22.4
2006
3.4
5
4
5.6
16.6
34.2
9.4
23.2
36
40.3
62
108
5.7
8.7
5
7.6
14.4
15.4
18.4
21.7
2007
4.4
5.3
5
6.4
35.4
23.4
35.8
15
30
43.4
68.2
114
5.2
8.4
8.6
5
17.2
14.6
14.6
20.6
2008
7
5.7
3.9
5.4
17.8
49.6
73.4
25.8
46.5
49.6
96
45
5.2
4.9
5.6
9
16.3
19.8
15.3
17.9
2009
7.5
6.4
6.3
6.3
50.4
59
44.6
5
36
43.4
58.9
87
4.6
5.5
6.5
5.6
Source: Peter Clement, SA Office of the
Bureau of Meteorology
Max. Temp. = Mean maximum air temperature (oC) (from Roseworthy weather station)
Min. Temp. = Mean minimum air temperature (oC) ( "
"
"
" )
Precip. = Total monthly precipitation (mm)
( "
"
"
" )
Evap. = Total monthly evaporation (mm) (from Rosedale weather station)
Sunshine = Total monthly hours of bright sunshine (hours) (from Nuriootpa weather station)
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Jan
29.8
13.2
26.2
226.3
10.1
34.1
17.3
23.8
291.4
9.6
30.7
16.4
40.2
238.7
10
32.4
13.9
0.4
291.4
11.7
33.1
14.2
0.6
306.9
12.3
Feb
27.9
12.5
14
182
9.8
29
12.5
45
187.6
10.1
34.1
16.4
1.8
238
11.2
28.9
13.2
0
223.3
9.7
32.9
15.9
0
257.6
10.7
Mar
27
10.4
9.4
167.4
9.3
29.7
13.4
10
201.5
9.4
28
13.8
36
186
8.1
34.3
16.7
8.6
244.9
9.7
27.8
12.6
9
170.5
8.1
Apr
27
11.8
15.2
165
8.9
21
10
39.4
90
6
25.1
12.2
80.8
120
8.1
23.1
9.5
29.6
123
7.3
23.6
10.6
48.2
126
7.8
May
21.9
7.5
2.8
74.4
6.8
17.4
6.5
35
49.6
4.7
20.8
10.3
19.4
62
6
20.3
8.7
47.6
65.1
7.1
18.7
8.5
25.2
55.8
5
Oct
22
8.9
111.2
127.1
8
26.2
6.2
0.4
189.1
10.2
25.3
7.6
6.8
170.5
8.6
25.2
7.5
7.4
167.4
8.8
Nov
26.6
9.6
53.6
162
9.1
28.4
10.5
3.2
222
10.2
29.8
10.6
17.6
219
10.6
26
10.8
13
198
9.1
Dec
30.3
13.4
41.6
232.5
10.4
31.1
13.5
25.4
269.7
10.5
31.7
13.3
18.4
260.4
10.2
26.4
12.5
51
210.8
8.6
Annual
23.5
9.5
520.8
1567.9
8.1
24.1
9
265.6
1747.2
8.1
24.6
10.1
330.6
1750.2
8.3
23.6
9.6
324.2
1761
8.1
Year
2005
93
Mar
Apr
May
Jun
Jul
Aug
Sep
27.5
27
21.2
17.1
16.1
18.8
19.8
10.6
9.6
5.7
6
4.2
4.9
7.4
9.4
10.4
0.6
69
23.2
18.6
40.8
195.3
162
89.9
57
49.6
108.5
114
8
7.6
10
9.7
5.8
6.2
8.1
21.5
17.4
19.1
29.9
15.5
15.6
23
2006
1.1
12.7
7.5
5.1
4.1
3.1
6.1
9.4
7.4
36.4
41.4
3
29.4
5.2
232.5
114
71.3
51
62
99.2
174
10.3
7.7
6.5
6.7
6.1
9
9.6
21.4
19.9
28.2
25.6
14.8
16.2
22.7
2007
13.5
9.6
8.6
2.9
3.1
3.8
6.2
2.5
6.8
28.8
34.6
50.1
27
2.6
217
138
86.8
51
65.1
117.8
171
8.6
8.7
7.6
6.2
6.5
9.6
9.6
31.8
23.4
20.2
17.3
15.5
15.8
22.2
2008
12.3
7.1
5.7
5.6
3.9
4.2
5.2
9
34
27.2
5.8
0.4
20.2
26.8
248
129
68.2
54
65.1
74.4
153
10.1
8.1
7.7
5.4
6.1
6.7
8.9
28.6
23.9
19.5
16.8
16.6
20.3
21.8
2009
12.3
8.1
7.8
5.1
5.1
6
7.9
1.5
24.4
4.6
21
25.4
15.6
38.8
201.5
129
74.4
45
62
111.6
156
8.5
9
6.6
5.6
5.8
7
8.4
Source: Peter Clement, SA Office of the Bureau of Meteorology
Max. Temp. = Mean maximum air temperature (oC)
Min. Temp. = Mean minimum air temperature (oC)
Precip. = Total monthly precipitation (mm)
Evap. = Total monthly evaporation (mm)
Sunshine = Total monthly hours of bright sunshine (hours)
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Max. Temp.
Min. Temp.
Precip.
Evap.
Sunshine
Jan
31
14.5
43.8
291.4
9.9
35
18.4
6.4
347.2
9.8
31.6
16.3
59.6
297.6
9.4
33.3
15.9
11.6
328.6
10.2
34.5
13.9
0.2
337.9
12.3
Feb
28.9
12.9
10.2
221.2
9.8
30.4
13.8
7.6
257.6
10.7
34.2
16
3.8
268.8
10.7
29.5
13.5
1.2
263.9
10.3
33.1
14.9
0
288.4
11.6
Oct
23.4
10
71.6
164.3
8.3
25.9
6.7
0.2
238.7
10.7
25.5
8.1
12.2
223.2
9.3
26.6
8.8
4.6
210.8
9.3
Nov
27.6
11.7
24.4
237
9.9
29.1
11
10.6
261
9.7
30.4
13
35.4
246
9.8
26.6
11.6
26.9
228
8.8
Dec
31.4
13.4
11.6
306.9
10.2
30.3
12
8.8
306.9
10.3
31.2
13.8
14.1
291.4
9.7
28.1
12.7
31.6
263.5
9.2
Ann
24.2
9.2
333.6
1997.1
8.6
24.4
8.5
165.8
2215.4
8.9
25.1
9.6
277.5
2173.7
8.8
24.2
8.9
199.3
2086.5
8.4
Prepared for
SARDI
Prepared by:
Approved by:
Adriana Downie
Issue Date:
23 October 2009
94
Executive Summary
A sample of A. donax supplied to BEST Energies was pyrolysed in an 18L batch pyrolyser. Samples
of the feedstock and biochar product then underwent proximate and ultimate analysis via a third party
laboratory to determine the fundamental suitability of A. donax as feedstock for commercial pyrolysis
applications. From the results it was found:
Provided the A. donax underwent suitable preparation (comminution) it should not pose any
handling problems.
The A. donax gave a biochar yield of 30.7% by mass on a dry basis, when pyrolysed at 550C
with steam activation.
This low biochar yield is associated with the high volatile content (74.9%) of the feed
material.
The high volatile content results in a high production of syngas and thus energy.
The proximate and ultimate analysis results showed that the product biochar has a high
percentage of fixed carbon and is likely to be stable and provide long term carbon
sequestration.
The stable, high carbon biochar produced is likely to be a valuable soil amendment product
and also contains potassium, iron, nitrogen, calcium and other compounds with nutrient value.
An energy balance showed that 52% of the energy in the feedstock will be transferred to the
syngas, with each dry tonne of A. donax producing 9.76GJ of syngas energy.
From the results it was concluded, that A. donax is a suitable material for commercial pyrolysis, and it
is recommended that further pilot scale testing be undertaken to allow more detailed information to be
gathered for design of a full scale plant.
95
Introduction
SARDI (South Australian Research and Development Institute) has engaged BEST Energies
Australias Pty Ltd (BEST) to undertake a small scale batch pyrolysis trial on a sample of A. donax
(giant reed) to assess the suitability of this material as a feedstock for pyrolysis.
The methodology used for the batch pyrolysis trial was as follows:
Assessing the A. donax sample for the fundamental suitability as feedstock for the BEST
Energies Slow Pyrolysis Process.
Pyrolysing the sample provided in an 18L batch pyrolyser the produce biochar and syngas.
Analysis of the A. donax sample and biochar product via a third party laboratory to determine
the chemical suitability as a pyrolysis feedstock and the mass and energy balance across the
process.
Calculating basic process data to determine expected energy and biochar yields.
Providing a small sample of the product biochar for product development purposes.
A brief report (in electronic form) detailing the results of the above.
Feedstock Suitability
The A. donax sample provided to BEST energies was extremely dry, with a low moisture content of
7%, making it a good candidate for thermal conversion technologies. The moisture content was
determined by mass difference during drying at 110C.
Biomass moisture contents below 10% are unusual, and the sample may have been pre-dried before
supply to BEST. Provided the moisture content of the feedstock is below approximately 20%, there is
enough heat available from operation of the pyrolysis process to completely dry the incoming biomass
without additional input of energy, which increases the net energy yield from the pyrolysis process.
In terms of material handling, the A. donax sample consisted of large fibrous pieces that would be
difficult to convey using standard materials handing equipment such as screw conveyors. To make the
material more suitable, comminuting would be necessary. For fibrous materials a cutting action is
required in order to prevent the formation of fibrous clumps that are difficult to convey.
96
97
600
Temperature (C)
500
400
300
200
100
0
7:04
7:14
7:24
7:34
7:44
7:54
8:04
8:14
8:24
8:34
8:44
8:54
9:04
9:14
9:24
9:34
9:44
Time
Kiln Average
Kiln Bottom
Kiln Front
Steam to Kiln
Syngas Exit
98
Sample Handling
Pyrolysis Results
Date:
9th September
Biochar Activated:
Steam
Test temperature:
550c
Oven Dried:
Yes
Product:
A. donax
2300
Moisture Content:
7.0%
707
Residence Time:
40 minutes
Biochar Yield:
30.7%
Heating Rate:
Feed Method:
Cold
Stirring Rate:
Constant @ 6hz
Biochar Analysis
Samples of both A. donax, and the resulting biochar were sent to Bureau Veritas International Trade
Australia Pty Ltd for proximate, ultimate and ash constituent analysis. Proximate analysis determines
the content of, moisture, ash, volatile matter, fixed carbon, and also the calorific value (heating value)
of sample. Ultimate analysis determines the basic elemental composition. The ash constituent analysis
determines common elemental composition of the ash fraction remaining after combustion. The
complete report from Bureau Veritas International Trade Australia (ITA) can be found in Tables 1.B.3
and 1.B.4 at the end of this appendix.
Proximate Analysis
Figure 1.B.3 shows the result of proximate analysis expressed as a dry basis percentage of the
feedstock or biochar. Figure 1.B.4 shows the gross calorific value of the feedstock and biochar
expressed on a dry basis.
The proximate analysis results can be used to evaluate the energy balance during the pyrolysis
process. During pyrolysis at 550 C, approximately 80-95% of volatile matter is removed from the
feed, leaving behind a biochar composed mainly of fixed carbon and ash. The ash is primarily
composed of the inorganic components in the original feedstock.
99
Feedstocks with a higher volatile fraction produce more syngas during the pyrolysis process and a
lower yield of biochar. Feedstocks with higher ash content, and/or lower volatile content, tend to
produce less syngas and a higher biochar yield. Feedstocks with very high ash contents are more
energy intensive to pyrolise due to the need to heat up the inert ash.
The proximate analysis results show A. donax has a high volatile content (75%), and relatively high
ash content (4.8%). For comparison, woods can have ash contents less than 1%. The high volatile
content corresponds to the good production of syngas observed during the pyrolysis trials. This will
mean that pyrolysis of A. donax will produce a large quantity of quality syngas for energy production,
but a lower biochar yield.
Removal of the volatile fraction in the feedstock increases the concentration of the ash and fixed
carbon remaining in the biochar. This has the effect of greatly increasing the calorific value (energy
content) of the biochar over the original feedstock, due to the volatile fraction having a lower energy
content. If energy production is a priority over biochar production, in the BEST Energies pyrolysis
system the biochar produced can be gasified in a secondary reactor to remove some or all of the
remaining fixed carbon, to leave behind a very high ash biochar with a low energy value, while
producing additional syngas for energy production. The biochar produced from A. donax contains a
high percentage of fixed carbon (73.6%), indicating that it would be suitable for gasification if
additional energy was required.
Proximate Analysis
80%
70%
60%
50%
Ash (at 575)
Volatile Matter
Fixed Carbon
40%
30%
20%
10%
0%
Feedstock
Char
100
30
25
MJ/kg
20
15
10
0
Feedstock
Char
Ultimate Analysis
The ultimate analysis gives an indication of both the carbon balance and the nature of the organic
compounds constituting the material. The results of the ultimate analysis are shown in, Figure 1.B.5
and are expressed as a dry basis percentage of the feedstock or biochar. The results show that there
has been a large reduction in the ratios of hydrogen and oxygen to carbon, which is an important
indicator as to the increasing aromatic nature and stability of the biochar in soil. Biochar stability is
important to ensure long term carbon sequestration. The results also show that some of the nitrogen in
the original feedstock is concentrated into the biochar, which will give additional benefits if the
biochar is used as a soil amendment.
101
Ultimate Analysis
90%
80%
70%
60%
50%
Feedstock
Char
40%
30%
20%
10%
0%
Carbon
Hydrogen
Nitrogen
Sulfur
Oxygen
Ash Constituents
The ash constituent analysis provides a good indication of the inorganic components of the feedstock.
Figure 1.B.6 shows the results of the ash constituent analysis for the ash derived from the A. donax
material. The results are expressed as a percentage of the mass of ash within the A. donax. With the
exception of sulphur which is volatile, during pyrolysis the constituents of the ash in the feedstock are
retained in the biochar ash in the same proportions. Due to the greater amount ash in the biochar, the
constituents will be in greater concentration than in the feedstock.
Several of the inorganic compounds found are of significant nutrient value. Inorganics such as
phosphorous, potassium, calcium, soluble silicon, and iron have agricultural value. The ash from the
A. donax contains high concentration of several of these minerals.
102
Si
lic
on
Al
as
um
Si
in
O
iu
2
m
as
Al
2O
Iro
3
n
as
Fe
C
2O
al
ci
3
um
M
as
ag
C
ne
aO
si
um
as
So
M
gO
di
um
as
Po
N
a2
ta
ss
O
iu
m
as
Ti
K2
ta
O
ni
um
M
an
as
ga
Ti
ne
O
se
2
as
Ph
M
os
n3
ph
O
or
4
us
as
P2
O
Su
5
lfu
ra
s
St
SO
ro
nt
3
iu
m
as
Sr
Ba
O
riu
m
as
Ba
O
Zi
nc
Va
as
na
Zn
di
O
um
as
V2
O
5
0%
103
Feed
18.69
1.00
18,690
Char
29.10
0.307
8,934
9,756 MJ
52.2% of feedstock energy
104
Table 1.B.3: Proximate and ultimate analysis results from ITA for A. donax feedstock
M57647
+50
(g)
(ad)
101.4
(db)
(daf)
Proximate Analysis
Air dried moisture
Ash
(at 575 )
Volatile matter
Fixed carbon
Gross calorific value
**
(%)
7.0
(%)
4.5
4.8
(%)
69.7
74.9
(%)
18.8
20.3
(MJ/kg)
17.38
18.69
19.64
(kcal/kg)
4152
4464
4690
**Note: Due to the matrix of the sample we were unable to get the result within repeatability and have reported
the average of 4 results.
Ultimate Analysis
Carbon
(%)
44.2
47.5
49.9
Hydrogen
(%)
5.40
5.81
6.10
Nitrogen
(%)
0.66
0.71
0.75
Total Sulfur
(%)
0.10
0.11
(%)
38.1
41.0
(ar) = as received basis, (ad) = air dried basis, (db) = dry basis
Ash Constituent
Analysis
(%db)
Silicon
as
SiO2
52.2
Aluminium
as
AL2O3
3.2
Iron
as
Fe2O3
7.4
Calcium
as
CaO
1.9
Magnesium
as
MgO
2.2
Sodium
as
Na2O
0.10
Potassium
as
K2O
26.0
Titanium
as
ToO2
0.07
Manganese
as
Mn3O4
0.14
Phosphorus
as
P2O5
1.3
Sulfur
as
SO3
4.3
Strontium
as
SrO
0.04
Barium
as
BaO
<0.01
Zinc
as
ZnO
0.05
Vanadium
as
V2O5
0.01
105
Table 1.B.4: Proximate and ultimate analysis results from ITA for A. donax biochar
SARDI CHAR
CCI Sample Number
Topsize Received
M58456
(mm)
(g)
12
Mass Received
(ad)
Analysis Basis
(db)
(daf)
Proximate Analysis
(%)
6.0
(%)
10.7
11.4
Volatile Matter
(%)
14.1
15
Fixed Carbon
(%)
69.2
73.6
(MJ/kg)
27.35
29.10
32.83
(kcal/kg
6523
6950
7842
(at 575 C)
**Note: Due to the matrix of the sample we were unable to get the result within repeatability and
have reported the average of 3 results (no sample left)
Ultimate Analysis
Carbon
(%)
72.1
76.7
86.6
Hydrogen
(%)
2.45
2.61
2.94
Nitrogen
(%)
1.13
1.20
1.36
Total Sulfur
(%)
0.28
0.30
(%)
7.3
7.8
(ar) = as received basis, (ad) = air dried basis, (db) = dry basis
106
Ammonia
Sulphate
COD c
EC
mg N/L
mg/L
mg/L
S/cm
dS/m
mg N/L
6/6/06
<1.0
<0.5
780
1800
1.8
<0.5
8.5
6/7/06
na
na
na
3200
3.2
<0.5
8.7
8/8/06
4.3
2.8
330
3100
3.1
<0.5
na
5/9/06
4.8
4.7
340
2800
2.8
<0.5
8.7
5/10/06
5.6
8.4
350
3000
3.0
<0.5
8.8
16/10/06
na
na
na
2500
2.5
na
na
7/11/06
<1.0
6.4
580
3000
3.0
<0.5
9.6
5/12/06
na
na
na
4800
4.8
na
9.3
9/1/07
4.4
10.0
850
7000
7.0
<0.5
9.4
6/2/07
11.0
15.0
2200
9500
9.5
<0.5
9.6
6/3/07
12.0
28.0
3500
18500
18.5
<0.5
9.9
30/4/07
5.3
12.0
1200
7400
7.4
<0.5
9.6
5/6/07
4.1
3.9
930
4780
4.8
<0.5
9.4
3/7/07
1.2
<0.5
680
3810
3.8
<0.5
9.5
Date
Sample
Taken
EC Nitrate+Nitrite
COD is chemical oxygen demand (oxygen required to oxidise all compounds in water).
107
pH
Table 2.A.2: Irrigation water composition (salinity and nutrients) in holding lagoon, Barmera, at
a
7 sampling dates from September 2006 to May 2007 .
Measure
Sampling date
19/9/06 16/10/06b
21/12/06
30/1/07
26/2/07
18/4/07
7/5/07
8.69
9.10
9.49
9.36
9.69
9.92
9.48
na
2.5
5.8
9.3
8.5
18.7
7.0
<0.1
na
<0.1
<0.1
<0.1
<0.1
<0.1
Cl- (mg/L)
137
na
247
442
681
925
317
Ca (mg/L)
14
34
K (mg/L)
709
821
1290
2352
3790
5530
1750
Mg (mg/L)
112
17
26
38
43
32
18
Na (mg/L)
251
314
483
870
1350
1890
615
10
29
23
75
17
Al (mg/L)
<0.5
0.5
<0.5
<0.5
<0.5
<0.5
<0.5
B (mg/L)
0.91
1.10
1.78
2.86
4.47
5.04
1.92
Cu (mg/L)
<0.2
<0.2
<0.2
<0.2
<0.2
<0.2
<0.2
Fe (mg/L)
<0.5
<0.05
<0.5
<0.5
<0.5
<0.5
<0.5
Mn (mg/L)
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
P (mg/L)
8.77
14.0
14.55
23.11
13.58
18.07
15.57
Si (mg/L)
3.17
5.50
10.12
11.50
27.09
10.89
9.01
Sr (mg/L)
<1
0.4
<1
<1
<1
0.7
<1
Zn (mg/L)
<0.2
<0.2
<0.2
<0.2
<0.2
0.07
<0.2
pH
ECw (dS/m)
NO3 N
S (mg/L)
CSIRO, Land and Water, Analytical Services, Waite Precinct, (standard procedures).
NPOC value was 61.3 mg/L and Total N was 23.7 mg/L.
108
Table 2.A.3: Irrigation water composition (salinity (EC) and nutrients) in the holding lagoon,
ab
Barmera, prior to application to Adx .
Date of
sampling
COD
BOD
EC
mg/L
mg/L
mg/L
mg/L
dS/m
pH
9.5
3.5
3470
640
0.5
na
7/08/2007
9.6
3.2
3190
700
<0.5
na
4/09/2007
9.4
4.0
3990
480
0.6
na
3/10/2007
9.8
4.8
4750
700
2.3
na
6/11/2007
9.8
5.7
5680
810
1.5
na
4/12/2007
4200
1.4
4.6
190
5800
9.9
7/01/2008
8000
1.3
8.5
11000
12.0
200
21/01/2008
9400
1.5
4.1
10.2
916
4700
4/02/2008
14000
2.1
3.7
19.4
620
11000
19/02/2008
3.7
12000
2.5
26.5
800
14000
3/03/2008
3.7
9000
2.2
38.5
710
19000
17/03/2008
4.1
11000
2.8
24.2
910
11000
1/04/2008
4.7
12000
3.1
20.8
1200
11000
15/04/2008
4.6
7000
2.5
19.5
770
13000
28/04/2008
9000
3.4
4.8
26.3
140
14000
5/05/2008
4900
2.5
6.4
16.5
730
6200
12/05/2008
100
2.4
8.4
2.2
520
330
3/06/2008
5300
1.2
6.7
3.0
200
1300
7/07/2008
6000
1.8
4.8
16.2
390
5100
4/08/2008
2700
1.7
6.3
6.7
310
2700
1/09/2008
1.6
5.5
2700
14.1
290
4500
7/10/2008
1.5
5.0
4400
17.3
270
4700
3/11/2008
na
6.8
2400
250
5.5
3600
1/12/2008
1.3
4.9
1900
12.7
180
5/01/2009
1.4
4.7
3800
11.0
210
4800
19/01/2009
2.2
4.0
11000
24.1
600
3/02/2009
1.9
4.2
20.2
780
9400
17/02/2009
2.3
4.8
11000
28.7
690
3/03/2009
2.6
4.8
9000
30.3
740
17/03/2009
4.6
2.5
8800
24.7
720
31/03/2009
4.6
2.2
4400
25.5
780
7/04/2009
4.5
2.2
10000
26.2
620
21/04/2009
BOD is Biological Oxygen Demand
COD is Chemical Oxygen Demand
a
AMDEL standard analytical procedures, data from Constellation Wines Australia (Dr L.
Low)
b
180 mg/L Chloride at 5/12/06 and 150 mg/L TOC at 6/7/06.
AMDEL standard analytical procedures, data from Constellation Wines Australia (Dr L. Low)
109
Table 2.A.4: Irrigation water composition (salinity and nutrients) in holding lagoon, Barmera, at
a
9 sampling dates from January 2008 to April 2009 .
Chemical
Sampling date
2008
24/01
2009
14/03
pH
2/04
29/04
4/07
6/01
11/03
23/04
23/4
4.22
5.44
4.16
4.3
4.7
4.6
4.6
ECw (dS/m)
14.51
2.75
2.49
4.45
2.39
1.65
1.46
4.09
1.98
NO3 N
<0.1
<0.1
<0.1
0.1
<0.1
<0.1
<0.1
<0.1
0.2
Cl- (mg/L)
na
na
na
na
na
na
na
na
Ca (mg/L)
11
46
35
60
32
30
21
48
49
K (mg/L)
3840
436
553
665
486
153
229
183
203
Mg (mg/L)
34
17
18
33
14
18
11
979
13
Na (mg/L)
1406
144
111
155
222
184
65
64
64
S (mg/L)
20
8.8
13
18
14
13
36
11
Al (mg/L)
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
B (mg/L)
<1
<1
<1
<1
<1
<1
1.6
<1
Cu (mg/L)
<0.5
<0.5
0.19
0.20
<0.5
<0.5
<0.5
<0.5
<0.5
Fe (mg/L)
<1
<1
<1
<1
<1
<1
<1
1.3
<1
Mn (mg/L)
<0.5
0.7
<0.5
<0.5
<0.5
<0.5
<0.5
1.23
<0.5
P (mg/L)
33
21
19
9.6
14
17
10
32
6.2
Si (mg/L)
18
2.4
2.4
2.4
1.5
4.6
2.3
18
3.4
Sr (mg/L)
5.5
5.6
2.5
3.2
4.1
1.8
2.3
4.5
2.9
Zn (mg/L)
<0.5
3.3
1.12
<0.5
<0.5
0.76
0.53
4.49
<0.5
CSIRO, Land and Water, Analytical Services, Waite Precinct, (standard procedures).
NPOC value was 61.3 mg/L and Total N was 23.7 mg/L.
na = not available
110
Table 2.A.5: Irrigation water composition (nutrients and metals in mg/L) applied in 2006 at
Roseworthy.
Nutrient/
Established planting
New planting
Metal1
February
June
February
June
NH4-N
1.7
0.1
7.2
0.2
NO3-N
<0.02
0.1
<0.02
13
Total N
16
21
0.6
1.1
3.9
13.0
122
16
109
Na
169
183
132
141
Ca
27
24
45
59
Mg
16
21
26
28
Cl
271
241
312
226
0.4
0.4
0.3
0.3
111
Table 2.A.6: Average meso-nutrient concentrations of A. donax organs at Barmera for 3 annual
clearfell harvests. Standard error of the mean is shown in parentheses.
Treatment
Ca
Mg
Fe
(%)
(%)
(%)
(%)
16/05/2007
20/08/2008
22/04/2009
0.48 (0.07)
0.31 (0.03)
0.77 (0.11)
16/05/2007
20/08/2008
22/04/2009
0.46 (0.07)
0.33 (0.02)
0.69 (0.04)
16/05/2007
20/08/2008
22/04/2009
0.10 (0.02)
0.08 (0.001)
0.14 (0.03)
16/05/2007
20/08/2008
22/04/2009
0.10 (0.02)
0.10 (0.01)
0.25 (0.04)
16/05/2007
20/08/2008
22/04/2009
0.29 (0.04)
0.29 (0.01)
0.33 (0.03)
16/05/2007
20/08/2008
22/04/2009
0.21 (0.003)
0.33 (0.01)
0.29 (0.01)
Leaf
Loveday
0.49 (0.11)
0.19 (0.02)
0.41 (0.06)
0.14 (0.01)
0.78 (0.24)
0.29 (0.05)
Henley Beach
0.41 (0.12)
0.17 (0.06)
0.13 (0.02)
0.11 (0.01)
0.98 (0.13)
0.25 (0.01)
Stem
Loveday
0.027 (0.008)
0.040 (0.004)
0.044 (0.007)
0.041 (0.008)
0.096 (0.026)
0.075 (0.017)
Henley Beach
0.027 (0.008)
0.040 (0.004)
0.044 (0.010)
0.029 (0.002)
0.146 (0.010)
0.089 (0.003)
Rhizome
Loveday
0.068 (0.015)
0.087 (0.005)
0.072 (0.010)
0.097 (0.017)
0.178 (0.054)
0.114 (0.010)
Henley Beach
0.046 (0.010)
0.061 (0.003)
0.079 (0.007)
0.066 (0.004)
0.219 (0.122)
0.084 (0.007)
112
0.016 (0.003)
0.013 (0.001)
0.026 (0.002)
0.013 (0.001)
0.013 (0.003)
0.021 (0.001)
0.003 (0.0002)
0.002 (0.001)
0.007 (0.001)
0.003 (0.0003
0.003 (0.001)
0.005 (0.0003)
0.023 (0.003)
0.017 (0.002)
0.059 (0.027)
0.025 (0.005)
0.029 (0.009)
0.103 (0.051)
Table 2.A.7: Average meso-nutrient uptake of Adx organs for 3 annual clearfell harvests at
Barmera. Standard error of the mean is shown in parentheses.
Treatment
S
(kg/ha)
Leaf
Loveday
16/05/2007
47 (15)
20/08/2008
2 (1)
22/04/2009
45 (7)
16/05/2007
20/08/2008
22/04/2009
50 (21)
1 (1)
23 (5)
16/05/2007
20/08/2008
22/04/2009
35 (4)
27 (10)
30 (1)
16/05/2007
20/08/2008
22/04/2009
22 (9)
13 (2)
19 (2)
16/05/2007
20/08/2008
22/04/2009
82 (7)
29 (11)
76 (7)
16/05/2007
20/08/2008
22/04/2009
72 (12)
13 (2)
36 (1)
16/05/2007
20/08/2008
22/04/2009
80 (25)
119 (18)
151 (42)
16/05/2007
20/08/2008
22/04/2009
35 (17)
33 (3)
25 (0.3)
Ca
(kg/ha)
Mg
(kg/ha)
50 (18)
18.8 (5.2)
3 (1)
1.0 (0.4)
44 (10)
16.9 (2.9)
Henley Beach
43 (21)
20.7 (10.2)
0.5 (0.4)
0.3 (0.2)
31 (2)
8.3 (1.4)
Stem
Loveday
9 (2)
14.1 (1.1)
18 (9)
16.9 (9.4)
20 (3)
15.7 (2.0)
Henley Beach
7 (3)
10.5 (6.2)
5 (1)
3.6 (0.7)
11 (2)
6.6 (0.5)
Tops
Loveday
60 (12)
32.9 (2.6)
20 (11)
17.9 (9.8)
63 (12)
32.6 (4.9)
Henley Beach
50 (13)
31.2 (5.8)
5 (1)
3.6 (0.7)
13.9 (0.1)
42 (3)
Rhizomes
Loveday
20 (8)
23.6 (6.2)
31 (8)
42.5 (14.3)
75 (18)
53.2 (16.6)
Henley Beach
7 (3)
10.3 (5.3)
8 (0.3)
6.6 (0.7)
19 (10)
7.3 (0.5)
113
Fe
(kg/ha)
1.33 (0.20)
0.10 (0.04)
1.56 (0.18)
1.52 (0.70)
0.03 (0.03)
0.66 (0.07)
0.93 (0.01)
0.91 (0.62)
1.68 (0.67)
1.12 (0.50)
0.32 (0.08)
0.36 (0.02)
2.25 (0.10)
1.01 (0.70)
3.24 (0.75)
2.65 (0.40)
0.32 (0.10)
0.95 (0.01)
6.06 (1.4)
6.60 (0.93)
22.12 (6.05)
3.59 (1.70)
2.77 (0.83)
8.94 (4.34)
Table 2.A.8: Average micro-nutrient concentrations for 3 annual clearfell harvests at Barmera.
Standard error of the mean is shown in parentheses.
Treatment
Cu
mg/kg
Zn
mg/kg
Leaf
Mn
Mo
mg/kg
mg/kg
mg/kg
16/05/2007
Loveday
4.7 (0.3)
9.2 (1.9)
244 (58)
21.5 (3.2)
<0.8 (na)
20/08/2008
22/04/2009
3.4 (0.1)
6.0 (0.7)
15.6 (1.1)
17.5 (3.9)
104 (19)
213 (78)
16.2(2.0)
82.0 (17.1)
<0.6 (0.04)
1.06 (0.3)
8.5 (1.2)
24.9 (3.7)
191(87)
33 (7)
21.6 (5.1)
7.7 (0.7)
0.86 (0.1)
<1.0 (0.3)
15.3 (0.3)
96 (10)
68.2 (1.9)
1.6 (0.1)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
5.4 (1.6)
7.8 (1.2)
7.1 (0.2)
Stem
16/05/2007
Loveday
1.9 (0.1)
2.8 (1.5)
26 (11)
1.3 (90.1)
<0.6 (na)
20/08/2008
22/04/2009
1.6 (0.1)
4.1 (1.2)
3.3 (0.2)
12.1 (4.2)
10 (1)
109 (38)
1.9 (0.1)
25.6 (12.7)
16/05/2007
Henley Beach
2.66 (1.2)
2.3 (0.8)
28 (10)
1.72 (0.2)
<0.6 (na)
20/08/2008
1.67 (0.25)
2.1 (0.4)
6 (1)
2.4 (0.3)
22/04/2009
2.39 (0.66)
6.7 (2.4)
23 (6)
2.6 (0.5)
Rhizome
Loveday
3.00(0.02)
3.4(0.8)
13.66(1.9)
2.5(0.1)
22/04/2009
2.78(0.44)
9.28(3.89)
4.36(1.11)
17.41(6.49)
6.53(0.82)
32.73 11.69)
2.8(0.4)
11.2(3.4)
16/05/2007
20/08/2008
Henley Beach
3.14(0.2)
3.98(1.12)
5.13(1.2)
4.62(1.01)
11.77(2.6)
4.54(0.85)
3.46(0.2)
3.90(0.46)
22/04/2009
5.91(2.51)
16.99(3.58)
15.40(1.99)
4.74(2.82)
16/05/2007
20/08/2008
114
<0.6(na)
< 0.6(0)
< 0.6(0)
<0.6(na)
< 0.6(0)
< 0.6(0)
Table 2.A.9: Average micro-nutrient removals concentrations for 3 annual clearfell harvests at
Barmera. Standard error of the mean is shown in parentheses.
Treatment
Cu
(g/ha)
Zn
(g/ha)
Mn
(g/ha)
B
(g/ha)
Mo
(g/ha)
Leaf
Loveday
16/05/2007
44.8 (11.5)
20/08/2008
2.5 (1.1)
34.9 (1.8)
22/04/2009
91 (32)
11 (4)
100 (14)
2.4 (0.9)
77 (31)
1186 (320)
212 (68)
14 (7)
487 (116)
8
0.5 (0.2)
6.3 (1.8)
92 (45)
4 (3)
50 (6)
2.0 (1.3)
8.0 (6.4)
309 (27)
217 (95)
2. (2)
225 (30)
9.6 (4.2)
0.2 (0.1)
5.1 (0.5)
92 (38)
106 (34)
254 (58)
0.9 (0.2)
346 (111)
2147 (479)
45 (5)
66 (26)
4762 (195)
2
20.6 (7.8)
13.7 (2.8)
28 (10)
31 (6)
19 (3)
11
7.5 (1.1)
4.5 (0.4)
16/05/2007
20/08/2008
22/04/2009
Henley Beach
60.4 (29.4)
1.3 (0.8)
23.7 (4.2)
Stem
Loveday
16/05/2007
67.1 (4.2)
20/08/2008
56.3 (23.8)
22/04/2009
87.9 (16.7)
Henley Beach
58.8 (42.1)
20.3 (2.6)
17.2 (3.5)
Tops
Loveday
16/05/2007
111.9 (7.4)
20/08/2008
58.8 (24.8)
22/04/2009 122.8 (15.5)
31 (6)
24 (3)
49 (15)
0.5 (0.3)
69.8 (14.7)
184 (61)
182 (22)
118 (38)
353 (64)
3.3 (0.5)
422 (142)
3334 (744)
Henley Beach
16/05/2007 119.4 (23.0)
20/08/2008
20.4 (2.7)
22/04/2009
33.7 (3.7)
123 (25)
25 (3)
81 (12)
Rhizome
Loveday
16/05/2007
79.7 (16.1)
20/08/2008 116.1 (28.8)
16/05/2007
20/08/2008
22/04/2009
22/04/2009
360.5 (86.1)
Henley Beach
16/05/2007
53.0 (27.9)
20/08/2008
38.0 (10.2)
22/04/2009
51.9 (22.6)
257 (48)
80 (33)
964 (219)
30
21.0 (7.9)
20.0 (2.6)
2.5 (0.7)
70 (14)
506 (83)
246 (60)
31 (6)
214 (17)
20
7.6 (1.1)
9.4 (0.3)
98 (43)
174 (50)
0.4 (0.1)
275.1 (74.8)
67 (15)
117 (28)
16
24.5 (4.1)
689 (141)
134.7 (19.1)
27 (6)
27.0 (6.0)
68 (23)
0.21 (0.1)
46 (11)
44.0 (7.1)
149 (33) 1321.7 (292.8)
53 (23)
38 (5)
5 (1)
10
6.0 (0.6)
5.2 (0.1)
115
Table 2.A.10: Average meso-nutrient concentrations at Roseworthy for final harvest 2009.
Standard errors of means are shown in parentheses.
Treatment
25/06/2009
25/06/2009
25/06/2009
25/06/2009
25/06/2009
25/06/2009
Ca
Mg
Fe
(%)
Leaf
Irrigated
0.56 (0.04)
Dryland
0.32 (0.01)
Stem
Irrigated
0.13 (0.01)
Dryland
0.12 (0.02)
Rhizome
Irrigated
0.40 (0.02)
Dryland
0.50 (0.08)
(%)
(%)
(%)
0.71 (0.09)
0.29 (0.04)
0.01 (0.0004)
0.56 (0.04)
0.19 (0.01)
0.01 (0.004)
0.06 (0.003)
0.08 (0.01)
0.003 (0.001)
0.14 (0.03)
0.09 (0.02)
0.01 (0.004)
0.08 (0.01)
0.11 (0.005)
0.01 (0.001)
0.12 (0.01)
0.15 (0.03)
0.01 (0.001)
Table 2.A.11: Average meso-nutrient removals at Roseworthy for final harvest 2009. Standard
errors of means are shown in parentheses.
Treatment
S
kg/ha)
Ca
(kg/ha)
Mg
(kg/ha)
Fe
(kg/ha)
31 (6)
12 (2)
0.54 (0.14)
15 (3)
5 (1)
0.24 (0.03)
39 (9)
53 (15)
2.04 (0.71)
5 (1)
3 (1)
0.39 (0.17)
66 (16)
2.66 (0.83)
Leaf
25/06/2009
25/06/2009
Irrigated
24 (6)
Dryland
9 (2)
Stem
25/06/2009
25/06/2009
Irrigated
81 (15)
Dryland
5 (1)
Tops
25/06/2009
25/06/2009
25/06/2009
25/06/2009
Irrigated
108 (22)
Dryland
13 (2)
Irrigated
210 (34)
Dryland
135 (57)
72 (15)
21 (3)
8 (1)
Rhizome
0.62 (0.14)
41 (6)
57 (9)
3.47 (0.66)
32 (10)
42 (18)
1.68 (0.71)
116
Treatment
Cu
Zn
Mn
Mo
(mg/kg)
(mg/kg)
(mg/kg)
(mg/kg)
(mg/kg)
90.0 (20.3)
27.8 (7.5)
< 0.6
31.2 (2.8)
Stem
8.8 (0.4)
< 0.6
10.4 (1.3)
1.7 (0.2)
< 0.6
1.5 (0.1)
< 0.6
Leaf
25/06/2009
25/06/2009
25/06/2009
25/06/2009
25/06/2009
25/06/2009
Irrigated
3.5 (0.2)
Dryland
4.1 (0.3)
Irrigated
1.7 (0.2)
Dryland
2.3 (0.1)
Irrigated
2.8 (0.1)
Dryland
2.0 (0.1)
19.7 (2.5)
15.7 (0.3)
5.8 (0.8)
5.8 (0.6)
6.4 (0.3)
Rhizome
13.9 (0.5)
5.9 (0.9)
2.4 (0.4)
< 0.6
7.8 (0.1)
4.1 (0.4)
1.6 (0.2)
< 0.6
Table 2.A.13: Average micro-nutrient removals at Roseworthy for final harvest 2009
(25/06/2009). Standard errors of means are shown in parentheses.
Treatment
/dates
Irrigated
25/06/2009
Dryland
25/06/2009
Irrigated
25/06/2009
Dryland
25/06/2009
Cu
(g/ha)
17 (6)
11 (1)
112 (35)
9 (2)
Irrigated
25/06/2009
131 (43)
Dryland
25/06/2009
20 (1)
Irrigated
25/06/2009
Dryland
25/06/2009
Zn
(g/ha)
Leaf
Mn
(g/ha)
B
(g/ha)
Mo
(g/ha)
359 (56)
105 (17)
2.7 (0.8)
84(17)
23 (4)
1.6 (0.3)
612 (25)
103 (6)
39.6 (10.2)
26 (5)
6 (1)
2.4 (0.4)
1018 (42)
218(16)
42.7 (11.1)
66 (7)
110 (13)
Rhizome
29 (3)
4.0 (0.3)
98 (41)
42 (6)
Stem
405 (182)
24 (6)
Tops
519 (236)
145 (20)
722 (91)
309 (72)
129 (33)
31.5 (4.7)
51 (14)
197 (50)
107 (36)
41 (13)
15.1 (3.9)
117
Introduction
A project entitled Pulping and ECF Bleaching Of A. donax (Giant reed) had the objective,
using a sample provided by SARDI, from the Roseworthy, SA, field trial site, of producing
unbleached pulp of A. donax by the kraft process maintaining a kappa number around 20, followed by
Elemental chlorine free (ECF) bleaching of unbleached pulp by the DEpD sequence.
Work plan
Raw Material preparation
Pulping of Reed to around 20 kappa number
Unbleached pulp characterization for yield, rejects, kappa number, brightness and viscosity.
DEpD bleaching of unbleached pulp
Bleached pulp analysis for brightness and viscosity.
Physical strength properties evaluation of bleached and unbleached pulp without beating.
Experimental
Raw material Preparation:
Raw material received from the sponsor was in stick form of around 25-30 inch length. The sample
was manually chopped to length of 1-2 inch size and kept in polythene bags in order to retain uniform
moisture content. Moisture content was determined by the standard TAPPI Method.
Pulping:
Pulping experiments were carried out using different cooking chemical doses following the kraft
process. Experiments were performed in a series digester consisting of six bombs of 2.5-liter capacity,
rotating in an electrically heated polyethylene glycol bath. At the end of the cooking, the bombs were
removed and quenched in the water tank to depressurize .The cooked mass from each bomb was taken
for washing. Washing was carried out with hot water till the cooked mass was free from spent liquor.
After thorough washing, the unscreened pulp yield was determined and the pulp was screened in a
laboratory using a Serla screen with a 0.25 mm. slot width mesh. The Kappa number of the screened
pulp was determined as per the Tappi standard procedure T-236-OS-76.
Bleaching:
Unbleached pulp was bleached by the ECF( DEpD) bleaching sequence. The following bleaching
conditions were maintained.
118
Bleaching Conditions:
Parameters
D Stage
Ep Stage
D1/D2 Stage
Consistency ,%
45
60
180
50
70
80
pH
2-2.5
10.5-11.0
3-4
Parameters
Raw material taken (g)
Bath ratio
Cooking Chemical applied as Na2O (%)
Time to temp. 172 oC (min)
Time At temp 172oC (min)
Cooking Chemical applied as Na2O (%)
Unscreened yield (%)
Reject (%)
Kappa number
Brightness (% ISO)
Viscosity (cc/g)
Black liquor Analysis
pH
RAA (g/l as NaOH)
14
120
90
14
42.6
3.2
51
16
120
90
16
40.1
0.60
30.6
18
120
90
18
37.12
0.42
22.0
23.30
929.8
10.0
1.5
10.5
1.76
11
2.00
The reed has high chemical demand as given in the table above. With 14% chemical as Na2O the
kappa number obtained was 51 while yield was 42.6%. A Kappa number of 22 was obtained by using
18% of chemical as Na2O, with an unscreened pulp yield 37.12%. The viscosity of this pulp is 929.8
cc/g.
119
Parameters
Results
Kappa number
22.0
Brightness (%iso)
23.30
Viscosity (cc/g)
929.8
DEpD Stage
D1 Stage
Dioxide added as avl Chlorine (%)
6.6
pH
2.5
Consistency (%)
Temp. (oC)
50
Time (min)
60
Ep Stage
Alkali added (% NaOH)
3.0
Consistency (%)
10
Time (min)
60
Temp. (o C)
50
74.81
802.9
D2 Stage
Dioxide added as D (%)
pH
3.5
Consistency (%)
10
Temp. ) C)
80
Time, min
180
Brightness (%ISO)
86.5
Viscosity (cc/g)
791.4
4.5/95.5
The brightness obtained in tree stage bleaching was 86.5 maintaining viscosity 791.4. Bleaching
response of reed pulp is good with substantial intrinsic fibre strength.
120
Parameters
Freeness, (csf)
ml
Burst index
Tear index
Tensile (N.m/g)
(Kpa.m2/g)
(mN.m2/g)
Unbleached Pulp
635
1.80
8.90
31.0
Bleached Pulp
520
1.60
8.0
25.0
Physical strength properties indicate that A. donax (reed) has substantial strength without refining,
which can be further enhanced after refining pulp to standard freeness.
121
Executive Summary
Exploratory laboratory tests have been undertaken to determine the feasibility of replacing part of the
fibre furnish at Tantanoola/Millicent with A. donax in tissue and other sanitary products1. It has been
found that P. radiata could be pulped to 30 kappa number using magnesium bisulphite pulping (also
known as the Magnifite process). Replacement of the fibre furnish with 20% Adx whilst maintaining
processing conditions constant, resulted in a pulp of lower yield (51.3% compared with 54.0%) and
kappa number (27.5 compared with 31.2), poorer in strengths (5-15%), duller in appearance (54.4
compared with 62.2 ISO brightness) and higher in dirt content. Based on this assessment, the use of
Adx in tissue and sanitary products may have to be restricted to levels well below 20%.
Background
SARDI and FibreCell have embarked on a project to assess Adx as a potential source of fibres for
pulp and paper manufacture. In August 2008, Mr David Paul, FibreCell approached CSIRO Material
Science and Engineering (CMSE) to assist them in evaluating Adx available from a low salt site at
Roseworthy, SA. Subsequently, agreement was reached1 for CMSE to undertake laboratory pulping
studies with the major objective to determine the suitability of Adx as a part fibre replacement in
122
magnesium bisulphite pulping2. The work is being undertaken as part of a RIRDC funded project
titled Commercial potential of giant reed for pulp/paper and biofuel production.
Over the past decade, there has been renewed interest in Adx as a potential fibre source, and its
response to different pulping processes is well documented (see references in this chapter). The
reasons for this are several-fold and varied; its high biomass yield, early maturity and annual harvest.
The work reported in this study is very much preliminary in nature. A number of process steps, of
which pulping is but one, must be successfully encountered before any new fibre source can be
considered for pulp and paper manufacture. Failure to pass any of these hurdles would seriously limit
Adx as a potential fibre source.
Objectives
The objectives of the study were:
To establish the impact of replacing part of the fibre input at Millicent/Tantanoola with Adx in
magnesium bisulphite pulping.
To evaluate the potential of using P.radiata/Adx pulp in tissue and sanitary products
Outputs/Deliverables
The work undertaken has provided an initial analysis of the impact of replacing part of the fibre
furnish at KCC with Adx. There would appear to be some difficulties in using up to 20% Adx in the
fibre furnish with the pulp being of lower yield and quality, both in strength and visual appearance.
This option was chosen after consideration of the site of the Adx and location of the nearest
commercial pulping facility
123
Preamble
There are two basic operations which need to be considered in assessing the value of any fibre source
such as Adx. The first is pulping which involves the separation of fibres present in wood (or nonwoods) into a form suitable for papermaking and the second encompasses the various steps of forming
the fibres into a sheet of paper or paperboard. In addition to the above, knowledge of the most likely
end-product application is desirable as it allows a decision to be made on the properties which should
be measured from the wide range of tests that are available.
Conventional pulping may be classified into three main types. In mechanical pulping, separation of
the fibres is achieved largely through mechanical attrition. Thermomechanical pulping (TMP),
refined mechanical pulping (RMP) and pressurised ground wood refining (PGR) are examples of
mechanical pulping. Pulps produced in this manner are high in yield (usually above 90% weight
percent) but low in strengths. Such pulps are commonly used in newsprint manufacture.
At the other extreme is chemical pulping where dissolution of the fibres is achieved by chemical
means. Kraft pulping, where the active chemical reagents are sodium hydroxide and sodium sulphide,
soda pulping in which caustic soda alone is used as the cooking agent, and sulfite or bisulphite
pulping where solubilisation of the lignin is attained by sulfonation are examples of chemical pulping.
Chemical pulps exhibit high strengths but yield is normally below 50 percent. Pulps formed in this
manner find widespread application in packaging grades, printing and writing papers, and tissue and
sanitary products. Sulfite pulps contain a higher proportion of cellulose and are used for viscose and
tissue manufacture.
Semi-chemical pulps are prepared by subjecting the fibrous material to milder chemical treatment
which is insufficient to liberate the fibres. Mechanical action on the softened material is then used to
free the fibres. Neutral sulfite semi-chemical (NSSC) pulping, which involves the use of sodium
sulfite in combination with sodium carbonate, is the best known of the semi-chemical processes, the
pulps from which are primarily used in corrugating mediums and flutings. Not surprisingly, semichemical pulps are intermediate in yield (ca. 70 percent) and strengths are between chemical and
mechanical pulps.
The pulps described above are all commodity trade items which may be sold on the market either
unbleached or bleached. In bleaching, the pulp is whitened by treatment with reagents that
specifically attack lignin such as dithionite, oxygen, hydrogen peroxide and chlorine containing
chemicals. Bleached pulps are more expensive to produce and usually command a higher price. They
are used in a wide range of products where optical properties such as brightness, light scattering
coefficient and dirt count are important.
Papermaking machines effectively comprise three sections; a wet end where the sheet is formed, a
press section where excess water is pressed from the sheet, and a drier section where residual water is
removed by passing the sheet over heated cylinders. The machine may operate at speeds of up to
2000 m/min (equivalent to 120 km/hr), so drainage is an important criterion. All paper and board
machines require the fibre furnish to drain rapidly to maximise production speed. A slow draining
pulp is less attractive economically than a faster draining pulp of equivalent strength.
In practice, the classification of pulps produced by different treatment methods into product classes
can be less clear-cut than indicated above. Thus for example, some chemical pulp may be used in
newsprint manufacture to aid runnability on the paper machine. Likewise, linerboards and
cartonboards are composed normally of a number of pulp layers where the outside layer is virgin
chemical pulp and the inner plies are composed of semi-chemical pulp or recovered fibre. It is also
common to blend long fibre softwood with short fibre hardwood in many applications in order to
conserve resources, optimise key mechanical properties and increase economic returns.
124
As mentioned above, chemical pulps are used commonly in a variety of applications eg. packaging
grades, tissue and sanitary products, and printing and writing grades, each of which require
performance criteria which differ from one application to another. A summary of the different papers,
the major grades within, their functional requirements and annual production is given in Table 4.B.1.
Properties of importance for tissue and sanitary papers are softness, absorbency, cleanliness and wet
tensile strength. The standard strength properties (dry tensile, burst and tear) are not as important
because adequate levels are usually achieved with the type of pulps used in tissue and sanitary product
papers.
Table 4.B.1: Summary of types of paper
Paper category
Functional
requirements
Newsprint
Water absorbency,
softness, wet
strength, cleanliness,
optical
Boxboard (linerboard Compressional
and corrugating
strength, tearing
medium),
strength, abrasion
cartonboard, bag and resistance, printing
sack papers
performance
Newsprint, directory Moderate printing
papers
performance,
moderate whiteness,
short lifespan
Copy paper,
High quality printing
uncoated woodfree
performance, high
printing paper,
whiteness or colour
coated woodfree
uniformity and
printing paper,
stability, surface
lightweight coated
smoothness,
paper
dimensional stability
TOTALS
Annual Australian
production and
[Imports] tonnes
2007 (Appita4)
214,000 [56,000]
1,839,000 [256,000]
410,000 [328,000]
591,000 [949,000]
3,054,000
[1,589,000]
In a study as broad and limited as the present investigation it is simply not possible to carry out
handsheet testing for all properties of possible interest and yet complete the work within a reasonable
time frame and cost. In such cases, it is common practice to split the study into smaller investigations,
corresponding to important go/no-go decision points. Such an approach has been chosen in this
investigation with an initial emphasis on pulping, the first key step in the assessment of any new fibre
resource. To achieve the objective, two sets of handsheets have been prepared from bisulphite
pulping of P. radiata in the absence and presence of Adx, and some selected properties compared.
4
Source: Appitas Guide to the Australian and New Zealand pulp and paper industry, pg 5 (2007).
125
Bisulphite Pulping
The results of the magnesium bisulphite pulping experiments of P. radiata chips in the presence and
absence Adx are given in Table 4.B.2, while relevant comments on the properties of interest follow in
the subsequent sections.
Table 4.B.2: Summary of magnesium bisulphate pulping results.
Pulping
Cook
Cooking details
Pine
Arundo donax
Liquor to wood ratio
Magnesium bisulphite
Final temperature
Time to temperature
Total cooking time
Residual bisulphite
Final pH
Pulp yield
Screen rejects
Total yield
Pulp yield plus 2/3 screenings
Kappa number
Strength properties
Freeness
Grammage (conditioned)
Density
Tear Index
Tensile Index
Stretch
Work Index
Ext. Stiffness Index
Burst Index
Air Resistance
Optical Properties
Opacity (ISO)
ISO brightness
Colour L*
Colour a*
Colour b*
g OD
g OD
%
oC
min
min
g/l
%
%
%
%
csf
g/m2
kg/m3
mNm2/g
Nm/g
%
mJ/g
kNm/g
kPam2/g
s/100ml
600
0
4:1
17.1
165
180
249
6.6
3.5
51.0
10.5
61.5
58.0
63.1
600
0
5.5:1
21.0
165
180
280
7.3
nd
51.9
5.6
57.5
55.6
48.0
600
0
5.5:1
25.0
165
180
286
12.2
nd
53.7
3.7
57.4
56.1
43.5
600
0
5.5:1
27.0
165
180
295
8.1
3.4
52.3
2.5
54.8
54.0
31.2
480
120
5.5:1
27.0
165
180
298
8.9
3.4
49.3
3.1
52.4
51.3
27.5
650
67.9
732
8.3
72.8
2.1
992
8.3
4.3
8.3
650
68.1
723
8.6
63.4
2.0
848
7.9
3.5
9.0
60.9
88.6
- 0.9
11.3
76.5
62.2
89.0
-0.8
11.1
83.7
54.4
85.5
-0.2
11.9
%
56.8
86.9
-0.3
12.5
60.6
88.4
- 0.8
11.3
L*, a* and b*are colour coordinates that discriminate samples on a white (100L*)/black (0L*), red
(+a*)/green (-a*) and yellow (+b*)/blue(-b*) scale respectively 6 The difference is difficult to capture
via digital photographs.
126
It was possible to achieve the aimed kappa number (305 units) but this required chemical loading
(27% on OD fibre) considerably higher than anticipated, based on information available to the
authors. The reason for this is unclear, but may be related to the use of tap water for dilution rather
than deoxygenated water. However in the context of the present study, this is not regarded as critical.
All the other key parameters such as total cooking time, final pH and residual bisulphite were within
the expected range. It is normal practice in bisulphite pulping to aim for a residual chemical of
between 5-10g/l. Extending the cook beyond this level can result in burning of the pulp. There was
no evidence of this having occurred in the pulping work reported here.
Cooks 1 to 3 were sighter tests in that pulps with kappa number higher than desired were obtained.
Pulp close to the aimed kappa number was achieved with cooks 4 and 5. Thus in the laboratory, it is
possible to obtain a pulp from 100% P. radiata chips at 54.8% total yield and 31.2 kappa number
using 27% magnesium bisulphite on OD wood. Replacing 20% of the fibre source with Adx resulted
in a reduction in yield of 2.4 units to 52.4% and a lowering in kappa number by 3.7 units to 27.5.
20
25
30
35
40
45
50
55
60
65
70
Kappa number
Yield Expon. (Yield)
Figure 4.B.1: Relationship between total pulp yield and kappa number (100% P. radiata)
The relationship between total pulp yield and kappa number for 100% P. radiata is shown in Figure 1
for the data presented in Table 4.B.2. Based on this narrow yield range and a limited number of cooks,
it would appear that a 1 percent reduction in pulp yield corresponds to a lowering in kappa number of
5 units. Thus for the mixed furnish (cook 5) and the total yield obtained (52.4%), a pulp at 20 2
kappa number might have been expected which is considerably lower than that determined. There are
several possible reasons for this:
Adx contains more water or acid soluble materials than P. radiata
The lignin in the Adx is more highly polymerised to that in P. radiata
The delignification process slows down as pulp yield decreases
Adding the Adx as short sticks inhibits liquor penetration when compared with P. radiata chips
None of the above factors are regarded as potential show-stoppers; however any further work of this
nature should investigate the impact of Adx size distribution on pulping behaviour.
127
Strength Properties
Figure 4.B.2 displays graphically the pulp strength data listed in Table 4.B.2. Due care needs to be
taken when interpreting this data as it represents results from single cooks only. Nevertheless, it
would appear that the replacement of 20% of the fibre furnish with Adx reduces pulp strengths by 5 to
15%. Equally worrisome is the higher value obtained for air resistance with P. radiata/Adx sheets as
this could reflect the presence of non-fibrous elements that are known to inhibit pulp drainage on
paper machines. The measurement of pulp drainage time should be carried out as part of any future
study. Whether a lowering in pulp quality at the level indicated above is a major concern is an issue
that would need to be discussed with KCC technical staff. In some respects, the reduction in pulp
properties obtained in this study is not surprising as biometric characteristics (1) of Adx implies it has
a fibre length closer to typical eucalypts but is considerably coarser. Such fibres would be expected
to pack less tightly in a paper sheet, lowering both bonding strength and density i.e. the results
summarised in Table 4.B.2 are consistent with this theory.
Optical Properties
Property
Figure 4.B.2: Comparison of pulp strength properties (100% P. radiata used as control).
The visual and measured appearance of handsheets made from 100% P. radiata or 80:20 P.
radiata/Adx mix are different as reflected in the inspection handsheets shown in Appendix 4.B.iii.
The presence of Adx fibres gives rise to a sheet that is duller (lower brightness and lightness [L*]5),
more opaque (higher opacity) and contains more debris6.
The variation in colour coordinates for the two different set of pulps is due, at least in part, to
differences in the chemical composition of the raw materials as shown in Figure 4.B.3 which displays
P. radiata and Adx as flour. The P. radiata wood meal is creamy in colour compared with the Adx
which has a greenish yellow tinge. It is apparent that not all the coloured materials present in the
Adx are removed during the magnesium bisulphite pulping process.
128
Elemental Analysis
Table 4.B.3 summarises the results from the elemental analysis of P. radiata and Adx. In addition to
the measurement of sodium and chloride content, data on hot water extractives, ash content and
dichloromethane (DCM) solubles are also given as these tests are simple to do and highly informative.
With the exception of DCM solubles, all tests are done on woodmeal, the form needed to do the
elemental analysis.
The Adx is characterised by having similar ash content and DCM solubles, but a level of hot water
extractives four times higher than found in P. radiata. This would explain the lower yield obtained
when co-pulping Adx and P. radiata. The ash content of Adx is characterised by a low calcium level,
but high silicon and chloride content when compared with P. radiata. The higher chloride content in
Adx was confirmed by two methods; Mohrs titration (quantitative) and EDS (qualitative) and could
have implications on tendency for plant equipment to corrode.
129
Unit
P. radiata
Adx
Method
2.8
11.4
Ash content
3.1
3.4
Dichloromethane solubles
1.1
1.2
Parameter
Ash composition
By EDS7 (quantitative)
Sodium
3.5
2.9
Magnesium
24.2
16.0
Silicon
2.9
19.1
Phosphorus
5.1
4.5
Sulphur
4.3
7.1
Chloride
<0.1
12.5
Potassium
32.4
32.5
Calcium
28.1
4.5
Sodium
ppm
0.4
0.5
By AA8
Chloride
ppm
4.5
17.5
Mohrs titration
Elemental
130
References
Abrantes, S, Amaral, ME, Costa, AP, Shatalov, A and Duarte, AP 2007, - Evaluation of giant reed as
a raw-material for paper production. Appita Journal, vol.60, no.5 pp.410-415.
Byrd, MV 2000, The pulping, bleaching and papermaking characteristics of reed (A. donax)
compared with mixed southern hardwoods, Proceedings, 2000 Fourth International Nonwood Fibre
Pulping and Papermaking Conference, Jinan, vol.1, pp.122 129.
Caparros, S et al 2006, A. donax L. Valorisation under hydrothermal and pulp processing, Industrial
Engineering Chemical Research, vol.45, p.2940.
Coelho, D et al 2007, Chemical characterization of the lipophilic fraction of giant reed (A. donax)
fibres used for pulp and paper manufacturing, Industrial Crops and Products vol.26, p.229.
Shatalov, A 2002, Ethanol-enhanced alkaline pulping of A. donax L. reed: Influence of solvent on
pulp yield and quality, Holzforschung vol.56, no.5, p.507.
Shatalov, A, and Pereira, H 2004, A. donax L. reed: New perspectives for pulping and bleaching 3,
Ethanol-reinforced alkaline pulping. Tappi Journal, vol.3, no.2, p.27.
Shatalov, A, and Pereira, H 2005, Kinetics of organosolv delignification of the fibre crop A. donax
L., Industrial Crops and Products vol.21, p.203.
Shatalov, A, Quilho, T, and Pereira, H 2001, A. donax L. reed: New perspectives for pulping and
bleaching 2, Organosolv delignification. Tappi Journal, vol.84, no.11, p.1.
131
Acknowledgements
The authors wish to thank Dr Chris Williams, SARDI, Mr David Paul, FibreCell and Mr Stephen Say,
(Kimberley Clark Company, KCC) for their contribution to the project in supplying information and
samples on request.
Figure 4.B.4: Sample of Adx as received (left) and after cutting with a band saw (right)
132
Sawmill chips were a sample arranged by KCC and was received in wet form. The wood/nonwood
characteristics are given in Table 4.
Table 4.B.4: Summary of the wood/non-wood properties
Basic Density
(kg/m3)
499
390
Unit
P. radiata
Adx
Method
2.8
11.4
3.1
3.4
1.1
1.2
3.5
2.9
24.2
16.0
133
Figure 4.B.5: Preparation of bisulphite pulping liquor (left) and analysis of the prepared liquor
(right)
Pulping
Pulping was carried out in a 7.5 litre stationary digester (refer Figure 6). All cooks were carried out
with the same rise to temperature, but the time at temperature varied. Typical cooking conditions
were as follows:
Charge: 600 g OD chips; liquor to wood ratio 5.5:1; 3 h to temperature plus 1.5-2.0 h at temperature10;
Cooking chemical as shown in Table 4.B.2.
Figure 4.B.6: Picture of digester (left) and liquor extraction point (right)
10
When the residual bisulphite in the spent liquor dropped below 10 g/litre
The cooked chips were washed twice with tap water (approximately 4-5 litres) in the digester for 3-5
minutes each. The pulps were disintegrated with a propeller agitator (10 min, 2% consistency,
1425 rpm) and passed through a Packer screen with 0.25 mm slots. During screening, the filtrate was
recycled until all fines were retained. The pulp was thickened in a centrifuge with fines retention and
the yield (screened and total) and kappa number determined. Residual bisulphite and pH were
measured on the spent liquor.
134
Residual bisulphite
To an aliquot of spent liquor (5mL) was added DI water (100mL), iodine (1M; 5mL), sulphuric acid
(4N; 5mL). The total mixture was titrated with a potassium iodate solution (0.0132M) to a blue end
point. The residual bisulphite (g/L) was determined as the titre (mL) multiplied by 0.73925.
Testing
All handsheet testing was performed according to the Australian (Appita) standard method AS/NZS
1301.208s:1997 Physical testing of pulp handsheet and individual test standards referenced therein.
135
136
Digester: A pressure vessel used to chemically treat chips and other cellulosic material such as straw,
bagasse, rags etc., under elevated temperature and pressure in order to separate the fibres from each
other.
Dimensional Stability: A sheet characteristic indicative of its ability to maintain original machine
and cross-machine dimension with time, and under variable moisture and relative humidity
conditions.
Drainage time: The amount of time it takes for water to drain away from a stock slurry and form a
mat on a standard size screen under specified conditions in a laboratory test procedure.
Drier Section: Used interchangeably in paper mills with dryer, referring to paper machine equipment
used to dry paper by evaporation of moisture by the use of steam.
Edgewise Compression Strength: The ability of corrugated paperboard to withstand crushing
pressure in the direction of the fluting.
End Product: Finished and converted paperboard made into items ready to be utilised by the user.
Extractives: Woody plant components which are not part of the cell wall structural elements and can
be removed with neutral solvents such as ether, alcohol and water.
Fibre: An elongated, tapering, thick-walled cellular unit which is the structural component of woody
plants. They are separated from each other during the pulping operation in a pulp mill and
reassembled into the form of a sheet during the papermaking process in the paper mill.
Flute: One of the triangular shaped configurations formed by an undulation of the inner corrugated
liner in corrugated-type paperboard similar to and sometimes known as corrugation.
Freeness: The ability of a pulp and water mixture to release or retain water on drainage. The ease or
lack of ease with which the mixture or slurry will drain is sometimes referred to as slowness or
wetness.
Furnish: The materials in a pulp stock mixture such as the various pulps, dyes, additives and other
chemicals blended together in the stock preparation area of the paper mill and fed to the wet end of
the paper machine to make the paper or paperboard. Commonly called stock.
Handsheet: A single sheet of paper, made in the laboratory, used in testing and examining the
properties of pulp and paper. Sometimes referred to as test sheet.
Hardwood: Pulpwood from broad-leaved dicotyledonous deciduous trees.
Kappa Number: A value obtained by a laboratory test procedure for indirectly indicating the lignin
content, relative hardness or bleachability of higher lignin content pulps.
Kraft Process: Means strength in German and is the common name for the sulphate chemical
pulping process.
Lignin: A brown-coloured organic substance which acts as an interfibre bond in woody tissues. It is
chemically separated during the cooking process and is removed along with other organic material
during subsequent washing and bleaching stages.
137
Linerboard: A type of kraft paperboard, generally unbleached, used to line or face corrugated core
board (on both sides) to form shipping boxes and various types of containers. Some linerboard may
contain recycled fibre from small amounts to 100 percent.
Liquor-to-Wood Ratio: The relationship between the total liquid added to a pulp digester, plus the
moisture in the wood, and the bone-dry wood fed or loaded to the digester.
Mechanical Pulp: Pulp produced by reducing pulpwood logs and chips into their fibre components
by the use of mechanical energy via grinding stones, refiners etc.
Newsprint: A grade of paper containing a high percentage of groundwood pulp made especially for
the use of printing of newspapers.
Nonwood Pulp: Papermaking pulps such as bagasse, bamboo, esparto, straws, cotton etc., not made
from pulpwood trees but from other fibrous plants.
Optical Properties: Those properties of pulp, paper and paperboard that are associated with light
absorption and light-scattering.
Oven Dry (OD): Moisture-free conditions of pulp and paper and other materials used in the pulp and
paper industry.
Packaging Paper: All grades of paper made especially for use in wrapping and making up packages
for bundling and shipping purposes.
Paperboard: A thick, heavy weight, rigid, single or multi-ply type of paper. Thickness and material
vary depending on end use. It is used for wrappings, packaging, boxes, cartons, containers,
advertising, merchandising displays, building construction etc. Also known simply as board.
Press Section: That part of the paper machine located between the wet end section where water is
removed by passing the wet web between rolls and felts while applying a combination of pressure and
vacuum.
Pulping Processes: Processes for converting fibrous raw material into pulp. They are usually
classified by either the nature or degree of the chemical and/or mechanical treatments used in the
pulping action.
Quality: A reference to the goodness of paper and paperboard which is the sum of those properties
and physical characteristics of importance to the user.
Runnability: An indication of how well pulp stock furnish to the paper machine forms a sheet on the
wire and passes through drying and finishing operations.
Screenings: Rejected materials such as knots, shives and large particles from the screening operations
of pulp suspensions in a pulp mill.
Semichemical Pulp: A two-step pulping process which uses a mild liquor for partial softening of the
chips followed by final separation of fibres by mechanical means.
Softwood: Wood obtained from evergreen, cone-bearing species of trees such as pines, spruces,
hemlocks etc., which are characterised by having needles.
138
Smoothness: The surface property of a paper sheet related to its degree of uniform evenness or
flatness. It is sometimes measured by the rate of air between two or more sheets or between one sheet
and a smooth standard surface.
Spent Liquor: Used cooking liquor in a chemical pulp mill which is separated from the pulp after the
cooking process.
Sulphite Process: An acid manufacturing process in which chips are reduced to their component
parts by cooking in a pressurised vessel using a liquor composed of calcium, sodium, magnesium or
ammonia salts of sulphurous acid.
Tear Strength: The resistance of a paper sheet to tearing. It is usually measured by the force required
to tear a strip under standardised conditions.
Tensile Strength: The resistant property of a sheet to pull or stress produced by tension. It is
expressed as force per unit width of a sample tested to the point of rupture.
Thermomechanical Pulp (TMP): A wood-pulping process in which chips are pre-steamed before an
initial refining treatment under elevated temperature and pressure, with subsequent refining treatment
at atmospheric pressure.
Tissue Paper: Thin, low weight, gauze-like types of paper made from virgin and/or reclaimed pulp
used to manufacture such items as sanitary products, wrapping material, protective packing paper etc.
Unbeaten Pulp: Pulp fibre that has not undergone any type of mechanical treatment with particular
reference to beaters.
Unbleached Pulp: Pulp that has not been treated in a bleaching process and can be used as in inferior
grades of paper or paperboard.
Wet End: The section of the head end of a paper machine which includes the headbox, wire and wet
press section where the sheet is formed from the stock furnish and most of the water is removed
before entering the press section.
Yield: The ratio of the total amount of raw material entering a pulp and papermaking operation to the
equivalent product output usually expressed as a percentage.
139
140
141
142
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Commercial Potential of Giant Reed for Pulp, Paper and Biofuel Production
by Dr Chris Williams and Dr Tapas Biswas
Publication No. 10/215
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