Perkins

CONTENTS
Perkins Build Lists
Page 3
Short Engines, Long Engines & Cylinder Blocks
Page 4 & 5
Cylinder Head
Page 6 & 7
Cylinder Head
Page 8 & 9
Cylinder Head
Page 10 & 11
Crankshaft
Page 12
Crankshaft
Page 13
Crankshaft
Page 14
Balancer
Page 15
Pistons, Rings & Liners
Page 16
Pistons, Rings & Liners
Page 17
Pistons, Rings
Page 18
Pistons, Rings
Page 19
Pistons, Rings
Page 20
Piston Dimensions
Page 21
Cylinder Liners
Page 22
Cylinder Liner Dimensions
Page 23
Fuel Lift Pumps

Heater Plugs
Page 24
Oil Pumps
Page 26
Water Pumps & Thermostats
Page 26 & 27
PERKINS BUILD LIST
SHORT ENGINES, LONG

ENGINES & BLOCKS
1
EM5962
EM5988
SHORT ENGINE TURBO

PHASER TURBO 1004.4T
Industrial Applications
fitted with piston U5LL0038
SHORT ENGINE 4.236

Industrial Appliocation
SHORT ENGINE 4.236

Agricultural Applications
EM5998
EM1275
BLOCK 4.236
BLOCK 4.236
Industrial applications
BLOCK 4.248
EM5869
EM6571
COMPLETE ENGINE
Phaser 1004.4T
Industrial Application Generators
With Injection Equipment, Inline Fuel Pump
Turbo Charger, Alternator, Flywheel
BLOCK PHASER 1004

Industrial Applications
EM5868
EM5997
AB39792
ZZ50226
ZZ50306
EM5873
COMPLETE ENGINE
PHASER 1006.6 TURBO
Tractor Applications
LD39301
SHORT ENGINES, LONG

ENGINES & BLOCKS
CYLINDER HEAD PARTS

1
EM158
ZZ80048
EM2730
0780006
EM1796
EM4160
31415261
EM3678
0780007
EM4797
EM1668
ZZ80089
ZZ90011
EM890
33221327
EM6021
ZZ80033
10
0230001
13
16
0095250
13
15
EM854
ZZ80082
12
EM6381
EM114
EM4798
0860012
14
ZZ90010
EM551
31134151
CYLINDER HEAD PARTS

PRODUCT
1.
CYLINDER HEAD
2.
INLET VALVE
3.144
3.152
D3.152
EM158 b
ZZ80048
EM310
31431261
EM158 b
ZZ80048
EM310
31431261
EM114 c
ZZ80082
EM331
31431681
EM311
31431281
3.
EXHAUST VALVE
4.
INLET GUIDE
5.
EXHAUST GUIDE
6.
OUTER VALVE
SPRING
INNER VALVE
SPRING
7.
8.
VALVE COTTER
9.
VALVE STEM OIL

SEAL
10. TAPPET
EM329
3142A081
3.27
4.108
4.203
D4.203
ZZ80146
EM558
0910060
EM1796 a
ZZ80089
EM310
31431261
EM6021 a
ZZ80033
EM6030
3142A091
EM559
0910061
EM315
0910002
EM329
3142A081
EM6374
U3316A013
EM6374
U3316A013
EM459
3316A031
EM459
3316A031
EM459
3316A031
EM6029
3142H042
EM315
0910002
EM315
0910002
EM459
3316A031
EM459
3316A031
EM2730
0780006
EM459
3316A031
EM459
3316A031
EM2730
0780006
EM316
31431591
EM459
3316A031
EM459
3316A031
EM2730
0780006
EM4797
0230001
EM4797
0230001
EM4797
0230001
EM4797
0230001
EM459
3316A031
EM459
3316A031
EM2730
0780006
EM4160
0780007
EM4797
0230001
EM4798
0860012
EM4798
0860012
EM4798
0860012
31434152
EM4798
0860012
EM4798
0860012
EM6381
31415261
EM3678
ZZ90011
EM551
31134151
EM854
0095250
EM1668
33221327
EM6381
31415261
EM3678
ZZ90011
EM551
31134151
EM854
0095250
EM1668
33221327
EM6381
31415261
EM890
ZZ90010
EM551
31134151
EM854
0095250
EM1668
33221327
31415214
EM3678
ZZ90011
EM551
31134151
EM854
0095250
EM1668
33221327
31415214
EM890
ZZ90010
EM551
31134151
EM854
0095250
EM1668
33221327
0780144
11. PUSH ROD

12. CAMSHAFT
13. CONNECTING
ROD
14. SMALL END BUSH
15. ROD BOLT
16. ROD NUT
33261727
EM2730
0780006
EM4797
0230001
31434306
VALVE TYPE
a.
b.
c.
EM331
31431681
31415222
ZZ90005
31134146
0095314
EM310
INLET
39.00
114.30
7.90
45
EM331
INLET
39.00
114.30
7.90
35
EM311
INLET
39.00
114.30
7.90
45
EM558
INLET
35.90
116.80
7.90
45
EM315
EXHAUST
33.40
114.30
7.90
45
EM329
EXHAUST
33.40
114.30
7.90
35
EM316
EXHAUST
33.40
114.30
7.90
45
EM559
EXHAUST
30.30
117.00
7.90
45
Bare Cylinder Head.

Assembly Cylinder Head.
Assembly Cylinder Head, Bare Head also available EM114B.
CYLINDER HEAD PARTS

1
EM1197
ZZ80072
EM1742
31744131
31434307
EM717
33817117
EM1210
31415292
31415363
EM1193
EM1164
ZZ800252
ZZ90009
EM1915
EM749
12
12
EM4867
31415321
EM1163
EM5208
31745121
31434163
31415325
14
ZZ90013
16
32762145
EM1743
10
13
15
31134131
EM1203
13
14
EM2560
EM5979
12
12
EM5207
ZZ80077
11
EM2012
EM3550
33221328
EM550
31134123
CYLINDER HEAD PARTS

4.236
T4.236
4.248
4.2482
PHASER
1004-4
PHASER
1004-4T
CYLINDER HEAD
EM1197 a
ZZ80072
EM3550 a
ZZ80077
EM1197 a
ZZ80089
EM1197 a
ZZ80089
EM5979 a
ZZ80252
EM5979 a
ZZ80252
INLET VALVE
EM547
31431315
EM312
31431641
EM3271
3142H002
EM547
31431315
EM312
31431641
EM547
31431315
EM312
31431641
EM3092
3142L051
EM5356
3142L081
EM4140
3142L072
EM5356
3142L081
3.
EXHAUST VALVE
EM327
3142A052
EM259
31431881
EM327
3142A052
EM259
31431881
EM327
3142A052
EM259
31431881
EM327
3142A052
EM259
31431881
4.
INLET GUIDE
EM562
3343F041
EM562
3343F041
EM562
3343F041
EM562
3343F041
EM557
3142A051
EM5355
3142D051
EM5899
3142D031
EM562
3343F041
EM5357
3313A012
EM557
3142A051
EM5355
3142D051
EM5956
3142D041
EM562
3343F041
EM5357
3313A012
5.
EXHAUST GUIDE
EM563
3343J021
EM563
3343J021
EM563
3343J021
EM563
3343J021
EM563
3343J021
EM5358
3318A705
EM563
3343J021
EM5358
3318A705
6.
OUTER VALVE
SPRING
EM1743
31745121
EM1743
31745121
EM1743
31745121
EM1743
31745121
31745122
INNER VALVE
SPRING
EM1742
31744131
EM1742
31744131
EM1742
31744131
EM1742
31744131
31744133
PRODUCT
1.
2.
7.
8.
VALVE STEM OIL

SEAL
EM717
33817117
EM717
33817117
EM717
33817117
EM717
33817117
EM717
33817117
EM5788 b
2418M507
EM5790 c
2418M505
9.
VALVE COTTER
EM1915
33173108
EM1915
33173108
EM1915
33173108
EM1915
33173108
EM1915
33173108
EM1915
33173108
EM749
31434163
EM749
31434163
EM749
31434163
EM749
31434163
EM749
31434163
EM749
31434163
EM2012
31434307
EM1210
31415292
EM2012
31434307
EM1210
31415292
EM2012
31434307
EM5207
31415363
EM4867
ZZ90013
EM2560
31134131
EM1164
32762145
EM1163
33221328
EM2012
31434307
EM1210 d
31415292
EM5208 e
31415325
EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328
EM2012
31434307
EM5207
31415363
EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328
EM2012
31434307
EM1203 b
31415321
EM5208 c
31415325
EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328
EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328
EM4867
ZZ90013
EM2560
31134131
EM1164
32762145
EM1163
33221328
10. TAPPET
11. PUSH ROD
12. CAMSHAFT
13. CONNECTING
ROD
14. SMALL END BUSH
15. ROD BOLT
16. ROD NUT
VALVE
TYPE
VALVE
TYPE
EM3092
INLET
45
122.9
9.5
45
EM312
EM313
EM314
INLET
INLET
INLET
44.3
44.2
44.2
122.6
122.8
122.8
9.5
9.5 +0.003
9.5 +0.015
45
45
45
EM259
EM305
EM324
EM326
EXHAUST
EXHAUST
EXHAUST
EXHAUST
36.7
36.7
36.7
36.7
123.32
123.32
123.32
123.32
9.47
9.47 +0.003
9.47 +0.015
9.47 +0.030
45
45
45
45
EM3271
EM4140
INLET
INLET
44.2
45.1
122.8
123
9.5
9.5
35
30
EM318
EM327
EXHAUST
EXHAUST
36.6
36.6
123.2
123.2
9.5 +0.003
9.5
45
45
EM5356
INLET
43.05
123
30
EM547
INLET
44.2
122.8
9.5
45
EM5956
INLET
43.05
123
45
a.
b.
c.
Assembly Cylinder Head

Inlet Seal AR, AS Build Lists
Exhaust Seal AR, AS Build Lists
EM5355 EXHAUST
EM557
EXHAUST
EM5899 EXHAUST
EM717
33817117
41
123
30
37.4
123.3
9.5
45
41
123
45
CYLINDER HEAD PARTS

1
EM
EM6573
EM717
33817117
12
EM4235
ZZ80067
EM1743
31416304
EM1193
33173108
EM749
EM1164
31745121
ZZ90009
EM4867
16
32762145
EM1163
10
EM1742
31744131
11
3142U031
13
15
31134131
10
13
14
EM2560
EM1915
EM2012
31415363
14
ZZ90013
EM550
31134123
CYLINDER HEAD PARTS

6.354
6.354.4
T6.354.4
PHASER
6.60
PHASER
T6.60
ZZ80066
EM6573
ZZ80067
ZZ80024
ZZ80225
ZZ80228
EM547
31431315
EM547
31431315
EM3092
3142L051
EM4140
3142L072
EM3093
3142L071
PRODUCT
1.
CYLINDER HEAD
2.
INLET VALVE
EM547
31431315
3.
EXHAUST VALVE
EM327
3142A052
EM557
3142A051
EM557
3142A051
EM557
3142A051
EM557
3142A051
4.
INLET GUIDE
EM562
3343F041
3343F031
3343F031
EM562
3343F041
EM562
3343F041
5.
EXHAUST GUIDE
EM563
3343J021
3343J002
3343J002
EM563
3343J021
EM563
3343J021
6.
OUTER VALVE
SPRING
EM1743
31745121
31745122
EM1743
31745121
31745122
31745122
7.
INNER VALVE
SPRING
EM1742
31744131
31744133
EM1742
31744131
31744133
31744133
8.
VALVE STEM OIL

SEAL
EM717
33817117
EM717
33817117
EM717
33817117
EM717
33817117
EM717
33817117
9.
VALVE COTTER
EM1915
33173108
EM1915
33173108
EM1915
33173108
3142W004
EM1915
33173108
10. TAPPET
EM749
3142U031
EM749
3142U031
EM749
3142U031
EM749
3142U031
EM749
3142U031
11. PUSH ROD
EM2012
31415363
EM2012
31434307
EM2012
31434307
EM2012
31434307
EM2012
31434307
31416205
EM4235
31416304
31416207
31416307
31416307
13. CONNECTING
ROD
EM1193
ZZ90009
EM1193
ZZ90009
EM4867
ZZ90013
EM1193
ZZ90009
EM4867
ZZ90013
14. SMALL END BUSH
EM550
31134123
EM550
31134123
EM2560
31134131
EM550
31134123
EM2560
31134131
15. ROD BOLT
EM1164
32762145
EM1164
32762145
EM1164
32762145
EM1164
32762145
EM1164
32762145
16. ROD NUT
EM1163
33221328
EM1163
33221328
EM1163
33221328
EM1163
33221328
EM1163
33221328
12. CAMSHAFT
VALVE TYPE
EM547
INLET
44.2
122.8
9.5
45
EM3092
INLET
45
122.9
9.5
45
EM4140
INLET
45.1
123
9.5
30
EM3093
INLET
45.1
123
9.5
45
EM327
EXHAUST
36.6
123.2
9.5
45
EM557
EXHAUST
37.4
123.3
9.5
45
11
CRANKSHAFT & PARTS

PRODUCT
3.152
D3.152
3.144
4.203
D4.203
4.108
EM330
ZZ90180
EM340
ZZ90120
EM4666
ZZ90155
EM6598
ZZ90109
EM339 d
ZZ90121
EM2585 e
ZZ90111
MAIN BEARING SET
EM4165 a
68084
EM4165 a
68084
EM3349 c
84992
EM5234 a
68082
3.
ROD BEARING SET
EM3022 a
85036
EM3022 a
85036
EM4325 c
85037
EM4309 a
85035
4.
THRUST WASHER
EMW2091 b
EMW2091 b
5.
FRONT OIL SEAL
EM728
2415344
EM728
2415344
EM1110
2418F475
EM450 x2
36883119
EM1110
2418F475
EM451 x2
36883107
EM450 x2
36883119
EM1110
2418F475
31163494
31163494
31171245
0410228
1.
CRANKSHAFT
2.
6.
REAR OIL SEAL
7.
CRANK GEAR
EM728
2415344
ZZ90180
EM330
Key Nose Rope Seal
ZZ90078
EM340
Key Nose Lip Seal
ZZ90155
EM4666
Spline Nose Lip Seal
ZZ90121
EM339
Key Nose Rope Seal
ZZ90111
EM2585
EM4165
68084
Main Bearing Set
EM3349
84992
Main Bearing Set
EM5234
68082
Main Bearing Set
EM3022
85036
Rod Bearing Set
EM4325
85037
Rod Bearing Set
EM4309
85035
Rod Bearing Set
EMW2091
Thrust Washer Set
EM728
2415344
Front Oil Seal
EM1110
2418F475
Rear Oil Seal
EM450
Rope Seal
a.
b.
c.
d.
e.
Available up to 0.060 undersize.

Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010
Up to serial U76356 Rope Seal.
From serial U76357 Lip Seal.
12
36883119
CRANKSHAFT & PARTS

4.236, T4.236
4.248, 4.248.2
PRODUCT
4.212
6.354
6.354.4
EM2466 c
ZZ90077
EM2774 d
ZZ90076
EM856 c
ZZ90090
EM855 d
ZZ90089
EM859 c
ZZ90086
T6.354.4
1.
CRANKSHAFT
EM1252 c
ZZ90081
EM860 c
ZZ90082
EM1250 d
ZZ90093
2.
MAIN BEARING SET
EM5212 a
81558
EM5212 a
81558
EM7377 a
68079
EM7377 a
68079
3.
ROD BEARING SET
EM4438 a
85042
EM4438 a
85042
EM6341 a
85043
EM6341 a
85043
4.
THRUST WASHER
EMW2157 b
EMW2157 b
EMW2157 b
EMW2157 b
5.
FRONT OIL SEAL
EM1111
2418F436
EM1111
2418F436
EM1111
2418F436
EM1111
2418F436
6.
REAR OIL SEAL
EM1110 c
2418F475
EM1207 d
36883107
EM1110 c
2418F475
EM1207 d
36883107
EM1110 c
2418F475
EM1207 d
36883107
EM1110 c
2418F475
7.
CRANK GEAR
31171681
31171681
31171211
31171211
EM1252
ZZ90081
Lightweight Crankshaft
EM860
ZZ90082
Heavyweight Crankshaft
EM1250
ZZ90093
EM2466
ZZ90077
EM856
ZZ90090
EM859
ZZ90086
key Nose Lip Seal
EM5212
81558
Main Bearing Set
EM7377
68079
Main Bearing Set
EM4438
85042
Rod Bearing Set
EM6341
85043
Rod Bearing Set
EMW2157
Thrust Washer Set
EM1111
2418F436
Front Oil Seal
EM1110
2418F475
Rear Oil Seal
EM1207
Rope Seal
a.
b.
c.
d.
13
36883107

Set contains 31137211 x 2 + 31137221 x 2,
Lip Seal Crankshaft.
Rope Seal Crankshaft.
CRANKSHAFT & PARTS

PRODUCT
1.
CRANKSHAFT
2.
MAIN BEARING SET
PHASER
1004-4
PHASER
1004-4T
PHASER
6.60
PHASER
T6.60
EM1252
ZZ90082
EM860
ZZ90081
EM5212 a
81558
EM1252
ZZ90082
EM860
ZZ90081
EM5212 a
81558
EM3287
ZZ90141
EM3287
ZZ90141
EM7377 a
68079
EM7377 a
68079
EM4438 a
85042
EM4878 c
U5ME0013
EM6341 a
85043
EM6392 c
U5ME0014
EM6341 a
85043
EM6392 c
U5ME0014
3.
ROD BEARING SET
EM4438 a
85042
EM4878 c
U5ME0013
4.
THRUST WASHER
EMW2157 b
EMW2157 b
EMW2157 b
EMW2157 b
5.
FRONT OIL SEAL
EM1111
2418F436
EM1111
2418F436
EM1111
2418F436
EM1111
2418F436
REAR OIL SEAL
EM1110
2418F475
EM6327
2418F701
EM1110
2418F475
EM6327
2418F701
EM1110
2418F475
EM6327
2418F701
EM1110
2418F475
EM6327
2418F701
STARTER RING GEAR
EM899
31162121
EM899
31162121
EM899
31162121
EM899
31162121
6.
7.
ZZ90082
EM1252
Lightweight Crankshaft
ZZ90081
EM860
ZZ90141
EM3287
Key nose Lip Seal
81558
EM5212
Main Bearing Set
68079
EM7377
Main Bearing Set
EM4438
85042
Rod Bearing Set
EM6341
85043
Rod Bearing Set
EMW2157
Thrust Washer Set
EM1111
2418F436
Front Oil Seal
EM1110
2418F475
Rear Oil Seal
EM6327
2418F701
Rear Seal & Housing
EM899
31162121
Starter Ring Gear
a.
b.
c.
d.

Set contains 31137211 x 2 + 31137221 x 2,
Rope Seal Crankshaft.
14
BALANCER & PARTS

1.
BALANCER
2.
SHAFT
3.
SHAFT
4.
GEAR
5.
GEAR
D4.203, 4.212
4.236, 4.248
Before Serial
U956620
EM1191
41733082
EM088
32731127
EM087
31171276
EM380
31165461
EM379
31165531
4.212, 4.236
4.248
After Serial
U956621
PHASER 1004-4
EM1191A
4111K051
ENGINE
1.
41733082
Balancer Unit 4 Bolt Fixing

2
EM1191A
EM1213
2557181
EM1281
31164582
4111K051
Balancer Unit 6 Bolt Fixing

3
32731127
EM1214
EM1214
2557182
8.
GEAR
1.
EM1191
EM088
6.
7.
BEARING BEARING
EM087
31171276
EM380
2557182
EM1213
31165461
2557181
EM1281
15
31164582
EM379
31165531
PISTONS, RINGS & LINERS

3.144
3.152
3.27
3.152.4
EM740
55274
41158063
TYPE
PISTON
RINGS
Flat Top, 5 Ring, Plain, 31.75mm Pin
1.
EM740
55274
EM3160G
41158063
Graphite Coated, 4 Ring, 31.75mm Pin

with Bowl
2.
EM2302
U5LP0034
EM612
41158065
1.
EM245
81512
EMF610
41158057
EM611
41158058
Tin Plated, 3 Ring, 31.75mm Pin Spiked

Bowl marked 3135F241
3.
EM5820
U5LH0006
EM4914
4181A035
Plain, 4 Ring, 31.75mm Pin, Bowl
4.
EM280
89214
EM612
41158065
Tin Plated, 3 Ring, Top Ring Insert,

31.75mm Pin,
5.
EM2301
U5LP0017
EM4455
41158144
EM2302
U5LP0034
EM5820
EM3160G
DESCRIPTION
T3.152.4
U5LH0006
EM612
41158065
EM280
89214
EM4914
4181A035
EM612
EM2301
U5LP0017
41158065
EM4455
41158144
DESCRIPTION
LINER
OE REF
Flanged Liner, Press Fit, Cast, Pre-Finished
EM2467/P
0530017
Flanged Liner, Slip Fit, Cast, Unfinished
EM2466/P
0530002
Plain Liner, Press Fit, Cast, Unfinished
EM3899
31358356
Liner, Slip Fit, Chrome, Pre-Finished
EM1224
31358308
3.144
3.152
3.152.4
T3.152.4
903.27
Flanged Liner, Press Fit, Cast, Unfinished
EM1259
31358323
+0.010 (+0.25mm) Oversize of EM1259
EM1225/010
31358384
EM1259030P
EM1259100P
Flanged Liner, Slip Fit, Cast, Pre-Finished
EM1225
31358345
EM5166
31358356
EM5821
3135P001
16
PISTONS, RINGS & LINERS

4.108
4.192
4.203
TYPE
PISTON
RINGS
1.
EM4820
31351382
EM4027
41158087
Flat Top, 5 Ring, Crome Top Ring,

31.75mm Pin
2.
EM740
55274
EM3160G
41158063
3.
EM245
81512
EMF610
41158057
Plain, 5 Ring, Spiked Bowl
4.
EM1253
68332
EMF610
41158057
Plain, 4 Ring, with Bowl, 31.75mm Pin
5.
EM280
89214
EM612
41158065
Plain, 4 Ring, Squish Lip Bowl
6.
EM5756
68801
EM5893
41158007
D4.203
Flat Top, 5 Ring, Duaflex 4th Ring
EM4820
31351382
EM740
55274
4.108
68801
EM245
EM5756
DESCRIPTION
D4.203.2
81512
EM4027
41158087
EM1253
68332
EMF610
41158057
EM612
EM280
89214
41158065
EM5893
41158007
DESCRIPTION
LINER
OE REF
EM569P
31358117
EM2466P
0530002
EM2467/P
0530017
31358323
4.192
4.203
D4.203
D4.203.2
EM1259
EM1259030P
EM1259100P
EM1225
17
31358345
PISTONS & RINGS

4.212
TYPE
PISTON
RINGS
1.
EM246
89206
EM609
41158045
Plain, 4 Ring, flat bowl 35mm Pin

From Engine Number UA187117L
2.
EM1254
86721
EM615
41158044
Plain, 5 Ring, flat Bowl 35mm Pin

Overall Height 121.11mm
3.
EM255 a
68301
EM613
41158041
Plain, 5 Ring, flat Bowl 35mm Pin

Overall Height 120.65mm
4.
EM1255
82878
EM613
41158041
Graphite Coated Skirt, 3 Ring, Top Ring

Insert, Flat Bowl, 35mm Pin
5.
EM5187
U5LP0011
EM616
41158017
Plain, 5 Ring, Flat Bowl, 35mm Pin,

Compression Height 70.34mm
6.
EM2300
U5LP0035
EM613
41158041
Plated, 5 Ring, Top Ring Insert, Spiked

Bowl, 35mm Pin
7.
EM722
86745
EM847
41158032
Plain, 4 Ring, Bowl with Spike, 36.5mm

Pin.
8.
EM1274
68810
EM4030
41158118

Insert, Controlled Expansion, 38mm Pin
9.
EM3146 b
U5LP0006
EM3273
4181A022

Insert, Controlled Expansion, 38mm Pin
10.
EM2299 c
U5LP0022
EM3273
4181A022
4.236
T4.236
4.318
Plain, 3 Ring, Flat bowl, 35mm Pin

Up to Engine Number UA187116
EM246
41158045
EM1254
86721
EM609
41158045
EM615
U5LP0035
EM722
41158044
a.
b.
c.
41158041
EM847
68301
EM613
86745
EM1274
41158041
EM4030
Also available as Piston assembly EM255A

Chamfered Bowl, Interchangable with EM2299 in engine sets only.
Interchangable with EM3146 in engine sets only.
82878
EM613
68810
EM3146
41158041
18
EM3273
U5LP0011
EM616
41158017
10
U5LP0006
41158118
EM5187
41158032
EM1255
EM613
EM255
EM2300
DESCRIPTION
4.318.2
EM2299
U5LP0022
10
4181A022
EM3273
4181A022
PISTONS & RINGS

4.248
4.248.2
TYPE
PISTON
RINGS
1.
EM1256
89207
EM608
4181A009
2.
EM660
U5LP0009
EM618
41158022
Annodised Crown, 3 Ring, Squish Lip

Bowl, 35mm Pin
3.
EM3116
68814
EM618
41158022

Insert, Controlled Expansion, Spiked
Bowl, 35mm Pin
4.
EM565
U5LP0014
EM616
41158017
Plated, 5 Ring, Top Ring Insert, Spiked

Bowl, 35mm Pin
5.
EM722
86745
EM847
41158032
Plain, 5 Ring, Monometal, Flat Bowl,

35mm Pin
6.
EM564
86740
EM613
41158041
7.
EM1508
86726
EM3397
41158031
8.
EM2297
U5LP0021
EM616
41158017
9.
EM566
68803
EM852
41158005
6.354
6.354.4
EM1256
89207
EM608
4181A009
U5LP0009
EM618
86740
EM1508
41158022
EM3397
68814
EM618
86726
EM2297
41158022
EM616
U5LP0014
EM616
U5LP0021
EM566
41158017
68803
41158017
19
EM852
EM722
86745
41158031
EM565
41158041
EM3116
EM613
EM660
Plain, 4 Ring, Monometal, Spiked Bowl,

35mm Pin
Bowl, 35mm Pin
Graphite Coated skirt, 3 Ring, Top Ring
Bowl, 35mm Pin
3
EM564
DESCRIPTION
T6.354
41158005
EM847
41158032
PISTONS & RINGS

PHASER PHASER PHASER PHASER
1004-40 T1004-40
6-60
T6-60
DESCRIPTION
Graphite Coated Skirt, 3 Ring, Top
Ring Insert, Controlled Expansion,
Quadram Bowl
PISTON
RINGS
1.
EM3232 a
U5LL0015
EMF2468
4181A019

Insert, Quadram Bowl
2.
EM3253
U5LL0014
EM2750
4181A026
Graphite Coated skirt, 3 Ring, Controlled

Expansion, Top Ring Insert, Quadram
Bowl, 38mm Pin
3.
EM2303
U5LL0013
EMF2469
4181A021
DESCRIPTION
TYPE
PISTON
RINGS
AJ to AQ and YG to YK Build Lists.

Graphite Coated Skirt, 3 Ring, Top
Ring Insert, Fast Ram Bowl, 40mm Pin
4.
EM6018
U5LP0057
EMF5190
4181A033
PHASER PHASER PHASER PHASER PHASER

4-401
T4-401 1004-42
6-601
T6-601
TYPE
AR & AS Build Lists, 103mm Bore, do

not have cylinder liners fitted.
5.
Graphite Coated Skirt, 3 Ring, 2 Valve

Reliefs, Fast Ram Bowl, 40mm Pin.
EM5818
EM4913
U5LP0058
U4181A045
EM5818/020 EM4913/020
U5LP0058B U4181A046
EM5818/040 EM4913/040
U5LP0058D U4181A047
EM3232 U5LL0015
EM3253 U5LL0039
EM2303 U5LL0013
EM6018 U5LP0057
EM5818 U5LP0058
EMF2468 4181A019
EM2750 4181A026
EMF5190 4181A033
EM4913 U4181A045
EMF2469 4181A021
4 Cylinder Engine Build Lists AJ, AK, AL, AM, AP, AQ, AR, AS
6 Cylinder Engine Build Lists YG, YH, YJ, YK
These engines have height graded connecting rods which is achieved by
machining the connecting rod small end bush off centre, the amount
machined off centre gives the different length grades.
Partially finished small end bush EM2560 (3112E011) is available.
a.
Also available as Piston assembly EM6595 - U5PR0016.
20
PISTON DIMENSIONS
PART NUMBER
TYPE
EM1253
EM1254
EM1255
E
A
A
91.490
98.470
98.470
61.770
76.530
69.920
-18.170
-19.040
-20.150
109.370
127.280
120.650
55.23
59.640
61.100
31.750
35.00
35.00
EM1256
EM1274
EM1508
EM2297
A
B
F
F
101.050
114.310
98.470
98.48
69.920
70.530
69.550
69.89
-20.560
-24.280
-19.030
-23.83
120.690
124.690
120.410
120.55
66.040
66.120
54.150
35.00
36.500
38.100
35.00
EM2299
EM2300
EM2301
EM2302
E
A
E
E
98.470
98.470
91.490
91.490
70.270
70.340
61.765
-19.950
-20.360
-18.82
108.170
120.50
109.46
60.850
61.100
59.70
38.090
35.00
31.750
31.750
EM2303
EM2384
EM245
EM246
C
H
D
E
100.00
107.950
91.490
98.48
70.050
68.179
56.920
76.49
-20.140
-19.36
65.06
-19.60
108.060
114.203
107.700
116.00
38.000
44.450
31.750
35.00
EM255
EM2680
EM280
EM3116
A
C
A
G
98.470
100.00
91.490
101.054
70.340
-20.70
121.110
61.100
61.630
70.25
-18.970
-24.22
109.250
121.15
59.820
39.90
EM3146
EM3232
EM3253
EM4820
E
C
C
D
98.48
100.00
100.00
79.38
70.70
70.020
70.020
50.10
-20.00
-19.61
-20.140
108.17
108.00
108.000
105.17
61.00
65.34
38.00
35.00
38.00
27.00
EM5187
EM564
EM565
EM566
E
F
F
F
98.480
98.480
98.480
98.470
70.10
69.920
69.770
69.750
-20.27
-25.320
-25.450
-18.670
120.80
120.730
120.840
107.850
60.97
53.980
54.150
35.00
35.00
35.00
38.00
EM5756
91.490
61.580
30.00
31.75
103.00
70.00
-21.93
-8.13
-22.05
109.26
EM5818
108.22
52.14
40.00
EM6018
100.00
70.34
108.16
52.73
40.00
EM660
101.054
70.280
121.00
61.36
35.00
EM722
EM740
F
D
98.476
88.90
70.09
57.10
120.52
107.90
53.92
35.00
31.75
54.00
35.00
35.00
31.750
35.00
EM5820
-7.57
-21.79
-21.10
-25.24
MEASUREMENT KEY
PISTON TYPES
A
C
B
D
F
E
21
CYLINDER LINERS
4.248
4.318
LINER
OE REF
EM1260
31358393
EM1226/010
31358398
EM1226P
31358394
Flanged, Press Fit, Cast, Unfinished with

1.040mm Flame Ring
EM1267
31358349
Flanged , Slip Fit, Cast, Pre-Finished, with

1.040mm Flame Ring
EM1266
31358341
Plain , Press Fit, Cast, Unfinished
EM1261
31358324
EM1261/010
31358331
6.354 Phaser
DESCRIPTION
4.212
4.236
Flanged , Press Fit, Cast, Unfinished with

0.890mm Flame Ring
Flanged , Slip Fit, Cast, Pre-Finished, with

0.890mm Flame Ring
Flanged , Slip Fit, Cast, Pre-Finished

without Flame Ring
EM1012
3135X032
Flanged , Press Fit, Cast, Unfinished

without Flame Ring
EM1265
3135X031
Plain, Press Fit, Cast, Unfinished
EM1227
31358343

with Flame ring
EM1257
31358352

with Flame Ring
EM1262
31358346

without Flame Ring
EM365
3135X033

without Flame Ring
EM366
3135X034
Flanged, Press Fit, Cast,Unfinished

without Flame Ring
EM1263
31358533
Flanged, Slip Fit, Cast, Pre-Finished

without Flame Ring
EM1258
31358534

without Flame Ring
EM7030
3135X041

without Flame Ring
EM7014
3135X042
EM7014/010
3135X045
Flanged, Press Fit, Cast, Unfinished

with Flame ring
EM7017
3135X063

with Flame ring
EM4864
3135X062
22
LINER DIMENSIONS
PART NUMBER
MACHINED
TYPE
BORE
EM1012
98.476
104.200 226.440 107.370
3.810
EM1224
91.491
93.680
215.900
96.770
1.140
EM1225
91.491
93.660
216.030
96.720
3.810
EM1226
98.476
103.190 227.280 106.450
3.860
0.890
EM1227
SF
101.054
103.260 223.900
EM1257
101.054
104.200 227.280 107.440
3.860
0.840
EM1258
114.313
117.880 230.780 121.130
2.720
EM1259
SF
91.491
EM1260
SF
98.476
103.240 227.280 106.230
3.860
0.890
EM1261
SF
98.476
103.276
EM1262
SF
101.054
104.250 227.280 107.440
3.860
0.760
EM1263
SF
114.313
117.930 230.780 121.130
2.720
EM1265
SF
98.476
104.246
107.390
3.90
EM1266
98.476
103.190 227.280 106.450
3.710
1.040
EM1267
SF
98.476
103.240 227.280 106.430
3.710
1.040
EM2466
SF
88.925
93.751
215.90
94.381
4.90
EM2467
88.925
93.751
215.90
94.381
4.90
EM365
SF
101.054
EM366
101.054
104.10
225.00
107.26
3.90
EM3899
SF
88.925
93.78
215.90
EM4864
100.00
107.40
3.880
EM569
SF
79.375
82.630
EM5821
SF
97.142
215.773
229.24
226.50
104.210 226.450
0.26
165.100
EM7014
100.00
104.230 226.440 107.440
3.860
EM7017
SF
100.00
104.230
107.440
3.870
EM7030
SF
100.00
104.220 226.450 107.328
3.870
227.00
1.12
LINER TYPES
It is crutial when fitting replacement pre-finished cylinder liners having a thin wall section (F), that certain procedures are adhered to. A thin wall liner will tend to project the shape of its housing into the cylinder bore itself. Therefore, the internal surface of the cylinder liner will transpose imperfections such as distorted or unclean
parent bores. Naturally, piston rings cannot bed or effect a perfect seal on distorted and or out of round cylinder bores and the likely outcome of such a
situation will be a lack of performance and heavy oil consumption. In addition, foreign matter left in the parent bores may lead to localised overheating and further liner
distortion, also possible piston scuffing and seizure can occur.
23
FUEL LIFT PUMPS

TYPE
3.144
1.
3.152
903.27
4.108
4.203
4.203.2
4.236
4.248
4.318
6.354
1000
EM6422
2.
3.
4.
5.
6.
7.
8.
9.
10
11.
12.
13.
14.
EM6422
EM1299
EM895
2641A054
13
EM4567
EM1299
2641408
EM325
2641A063
EM752
ULPR0011
EM897
2641A058
EM1297
2641A065
EM895
2641A054
EM751
2641333
EM328
2641A073
EM629
ULPK0011
EM750
2641A064
EM896
2641A056
EM4567
ULPK0001
EM638
ULPK0002
EM751
EM638
2641408
EM325
26410009
2641333
14
ULPK0001
PUMP
EM328
EM752
ULPR0011
EM897
10
2641A073
EM629
2641A058
EM1297
11
ULPK0011
2641A065
12
EM750
2641A064
EM896
2641A056
3.152
4.236
6.354
1000
DESCRIPTION
HEATER
PLUG
12 Volt, Screw Terminal
EM872
12 Volt, Lucar Terminal EM1563
ULPK0002
EM872
24
2666103
EM1563
2666108
OIL PUMPS
DESCRIPTION
PUMP
OE REF
Fitted with Machined Hardened Gear.
EMOP126
41314078
41314187
Direct and Indirect injection engines.
EMOP148
41314164
41314087
Naturally aspirated engines

not fitted with balancers.
EMOP149
41314182
41314054
Turbo Charged engines

EMOP131
4132F012
41314184
Engines fitted with balancers.
EMOP151
4132F041
4132F021
6.
4 Cylinder naturally aspirated engines

EMOP152
4132F051
4132F046
7.
4 Cylinder Turbo Charged engines

EMOP156
4132F056
4132F052
8.
6 Cylinder Turbo Charged engines.
EMOP153
4132F057
4132F044
9.
6 Cylinder naturally aspirated engines.
EMOP139
4132F043
4132F022
TYPE
3.152
1.
4.203
2.
4.236
4.248
6.354 Phaser
3.
4.
5.
10.
Used with 6.354.4 engines.
EM1156
4132F015
4132F048
11.
Used with 6.354.3 engines.
EM1155
4132F016
4132F047
12.
Used with 6.354 & 6.354.1 engines
EMOP150
41314067
41314062
13.
Used with 6.354 engines
EMOP147
41314131
41314053
EMOP126
41314078
EMOP152
4132F051
11
EM1155
4132F016
EMOP148
41314164
EMOP149
EMOP156 4132F056
EMOP153
12
13
EMOP150 41314067
EMOP147
41314182
EMOP131
4132F012
4132F057
41314131
25
EMOP139
EMOP151
4132F041
10
4132F043
EM1156
4132F015
WATER PUMPS
THERMOSTATS
4.203
4.236
DESCRIPTION
PUMP
OE REF
EMWP611
U5MW0023
EMWP613
U5MW0023
Belt Driven pump with Pulley
EMWP700
U5MW0054
3.152
1.
Belt Driven pump with elbow inlet
2.
Belt Driven pump with elbow inlet with

Pulley
3.
4.108
4.248
4.248.2
TYPE
4.
Belt Driven pump
EMWP991
U5MW0088
5.
Belt Driven pump
EMWP609
U5MW0089
6.
Belt Driven pump, with bypass slot, bearing

housing diameter 60mm without pulley
EMWP607
U5MW0104
7.
Belt Driven pump, with bypass slot, bearing

housing diameter 60mm with pulley
EMWP608
U5MW0104
8.
Belt Driven pump, bearing housing diameteer

60 mm, with Pulley
EM4590
4131A018
U5MW0106
DESCRIPTION
PUMP
OE REF
Belt Driven water pump, heavy duty bearing

housing 73mm
EMWP616
U5MW0108
Gear Driven Water Pump
EMWP625
U5MW0157
EMWP624
U5MW0159
EMWP216
U5MW0160
TYPE
9.
PHASER PHASER PHASER

4 CYL
4 CYL
6 CYL
6.354.4 T6354.4
10.
11.
12.
13.
Belt Drive Water Pump, 60mm bearing housing EMWP606
U5MW0111
14.
Belt Drive Water Pump, 73mm bearing housing EMWP2995
U5MW0129
15.
Belt Drive Water Pump, 73mm bearing housing

with twin thermostat housing.
EMWP699
U5MW0133
Gear Driven Water Pump (AK & YH Build Lists) EMWP628
U5MW0192
16.
4.236
TYPE
3.152
4.108
4.203
1.
2.
3.
6.354
PHASER
DESCRIPTION
THERMOSTAT
OE REF
54mm Diameter, 820C
EM997
2485666
70mm Diameter, 780C
EM1055
2485668
54mm Diameter, 820C
EM4290
2485613
26
WATER PUMPS
THERMOSTATS
1
EMWP611
U5MW0023
EMWP609
U5MW0089
U5MW0108
U5MW0111
EM997
EMWP700
EMWP607
2485666
EMWP625
U5MW0104
EMWP608
U5MW0054
U5MW0157
EMWP624
15
EMWP2995 U5MW0129
EMWP699
2485668
EM4290
27
EMWP991
U5MW0088
U5MW0104
11
14
EM1055
10
13
EMWP606
41312487
EMWP616
EMWP613
EM4590
U5MW0106
12
U5MW0159
EMWP216
U5MW0160
16
U5MW0133
2485613
EMWP628
U5MW0192
HEAD GASKETS
ENGINE
NOTES
P3
PART N
IMAGE
EM5797
3.152
Services indirect injection engines
EM1236
36812142
D3.152
Services direct injection engines
EM1237
3681E027
EM3315
36812129
4.108
4.203
Services indirect injection engines
EM1990
36812113
D4.203
Services direct injection engines
EM1238
36812126
4.212, 4.236, G4.236, 4.248 4.248.2,

T4.236, 4.41
Services engines before 1986 with

flame ring liner.
EM543
3681E021
4.236, 4.248, 4.248.2, C4.236, T4.236
Services engines after 1986 with non

flame ring liner. Improved tappet
chamber sealing
EM2877
3681E014
EM2881
36812348
4.318, 4318.2
4.40, T4.40, C4.40, 1004, T1004
Services 4 cylinder
1000 Series engines
EM4024
3681E037
10
4.421 (AR), N4.421 (AS)
Services 4 cylinder New 1000 Series

engines with 103mm Bore
EM5853
3681E042
11
6.354.1
Services 6.354.1 engines
EM3317
36812547
12
6.354, H6.354, T6.354, HT6.354, T6.354.3
Services 6.354 engines
EM2648
36812546
13
T6.354.4, 6.354.4, C6.354.4, HT6.354.4
Services 6.354.4 engines
EM2888
3681H202
14
6.60, T6.60, C6.60, CC6.60, T6.60CC

6.601, T6.601, CCW6.601
Services 6 cylinder
1000 Series
EM4025
3681H208
15
EM5797
EM1236
EM1238
36812126
11
EM5853
EM543
36812142
EM3317
3681E027
3681E021
12
3681E042
EM1237
EM2877
EM2648
36812129
3681E014
13
36812547
EM3315
EM2881
36812348
14
36812546
28
EM2888
EM1990
36812113
10
EM4024
3681E037
15
3681H202
EM4025
3681H208
TOP GASKET SETS

ENGINE
BUILD LISTS
HEAD SET
o
PART N
P3
HEAD GASKET
o
PART N
VALVE COVER
GASKET
IMAGE
PART No
EM5795
3.152
CD
EM1228
U5LT0012
EM1236
36812136
EM2634
0490491
D3.152
CE, CJ, CM
EM1229
U5LT1138
EM1237
3681E027
EM2898
36811115
PHASER
1004
AA, AB
EM3263
U5LT0178
EM4024
3681E037
EM5451
3681A032
PHASER
1004
AA, AB, AD, AE,AG,AH
EM5878
U5LT0215
EM4024
3681E037
EM5451
3681A032
PHASER
4.401
AK, AP, AQ
EM5864
U5LT1202
EM4024
3681E037
EM5784
3681A049
PHASER
4.421
AR, AS
EM5877
U5LT0317
EM5784
3681A049
4.108
ED
EM3264
U5LT0085
EM3315
36812134
EM6566
36811129
4.203
JD
D4.203
JE
D4.203
JE
EM3795
U5LT0509
EM1230
82907
EM5761
U5LT0041
EM1990
36812113
EM1238
3681E023
EM1238
3681E023
EM2646
36811112
EM2646
36811112
4.236, 4.248
LA, LD, LF
EM1245
U5LT1014
EM4558
3681E021
EM5626
3681A027
12
4.236, 4.248
LD, LF
EM3153
U5LT0176
EM2877
3681E036
EM5626
3681A027
13
G4.236
LE
EM3811
U5LT0058
EM2877
3681E036
EM5626
3681A027
14
T4.236
LJ
EM2876
U5LT0046
EM2877
3681E034
EM5626
3681A027
15
EM5795
EM1228
EM5864
U5LT1202
11
EM5761
EM5877
U5LT0012
EM1245
U5LT1138
U5LT0317
12
U5LT0102
EM1229
EM3263
EM3264
U5LT0085
EM3795
U5LT0178
U5LT0052
29
EM3811
11
EM5878
U5LT0215
10
U5LT0509
14
EM3153
10
13
U5LT1014
EM1230
89207
15
U5LT0058
EM2876
U5LT0046
TOP GASKET SETS

ENGINE
BUILD LISTS
HEAD SET
o
PART N
HEAD GASKET
o
PART N
VALVE COVER
GASKET
IMAGE
PART No
T4.236
LJ
EM4805
U5LT1006
4.318
4.318.2
NC, ND
EM2879
U5LT0520
4.192
EM2874
69035
P4
EM5799
EM5859
U5LT0523
4.107
4.99
6.354.2
TJ, TK
EM5240
U5LT0028
6.354
TC
EM1246
U5LT0021
T6.354
TE, TF
EM3359
U5LT0025
6.354.1,
T6.354.1
6.354.1
6.372
6.354.4
T6.354.4
TG, TH
TG, TR
TU, TW
EM3316
U5LT0026
EM3984
U5LT0024
EM2887
U5LT0017
10
11
6.354.4
T6.354.4
TU, TW
EM2895
U5LT0018
12
6.354.4
T6.354.4
TU, TW
EM2891
U5LT0033
13
6.354.4
T6.354.4
TU, TW
EM2893
U5LT0034
14
6.354.4
T6.354.4
TU, TW
EM3322
U5LT0051
15
EM4805
U5LT1006
EM
EM
EM
EM
10
EM
EM
EM
EM
EM
11
12
13
14
15
EM
EM
EM
EM
EM
30

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Perkins

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CONTENTS

Perkins Build Lists

Short Engines, Long Engines & Cylinder Blocks

Pistons, Rings & Liners

Pistons, Rings & Liners

Cylinder Liner Dimensions

Fuel Lift Pumps

Water Pumps & Thermostats

PERKINS BUILD LIST

SHORT ENGINES, LONG

SHORT ENGINE TURBO

SHORT ENGINE 4.236

SHORT ENGINE 4.236

BLOCK PHASER 1004

SHORT ENGINES, LONG

CYLINDER HEAD PARTS

CYLINDER HEAD PARTS

VALVE STEM OIL

11. PUSH ROD

Bare Cylinder Head.

CYLINDER HEAD PARTS

CYLINDER HEAD PARTS

VALVE STEM OIL

Assembly Cylinder Head

CYLINDER HEAD PARTS

CYLINDER HEAD PARTS

VALVE STEM OIL

11. PUSH ROD

14. SMALL END BUSH

15. ROD BOLT

16. ROD NUT

CRANKSHAFT & PARTS

MAIN BEARING SET

ROD BEARING SET

FRONT OIL SEAL

REAR OIL SEAL

Available up to 0.060 undersize.

CRANKSHAFT & PARTS

MAIN BEARING SET

ROD BEARING SET

FRONT OIL SEAL

REAR OIL SEAL

Available up to 0.060 undersize.

CRANKSHAFT & PARTS

MAIN BEARING SET

ROD BEARING SET

FRONT OIL SEAL

REAR OIL SEAL

STARTER RING GEAR

Available up to 0.060 undersize.

BALANCER & PARTS

Balancer Unit 4 Bolt Fixing

Balancer Unit 6 Bolt Fixing

PISTONS, RINGS & LINERS

Flat Top, 5 Ring, Plain, 31.75mm Pin

Graphite Coated, 4 Ring, 31.75mm Pin

Flat Top, 5 Ring, Plain, 31.75mm Pin

Tin Plated, 3 Ring, 31.75mm Pin Spiked

Plain, 4 Ring, 31.75mm Pin, Bowl

Tin Plated, 3 Ring, Top Ring Insert,

Flanged Liner, Press Fit, Cast, Pre-Finished

Flanged Liner, Slip Fit, Cast, Unfinished

Plain Liner, Press Fit, Cast, Unfinished

Liner, Slip Fit, Chrome, Pre-Finished