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Catalog No.

C13103

Air Cylinders

Bore Sizes from 32 250 mm

HP Series

HP Series
Air Cylinders

Introduction
Non-lube Operation

Introduction

DADCOs HP Series Air Cylinders meet or exceed most


worldwide standards. These products comply with the
North American Automotive Metric Standards (NAAMS),
the International Standards Organization (ISO 15552),
and the German Automotive Standards (Verband
Deutscher Maschinen - und Anlagenbau e.V. -- VDMA
24-562).
DADCOs air cylinders are quite versatile and, because
of a wide array of options, can be supplied to conform to
most individual metric cylinder customers requirements.
The HP Series provides force from .27 kN to 49 kN
(64 lb. to 9100 lb.). For more precise force information,
see cylinder pages 4-23.

DADCO HP Cylinders are manufactured to exacting


standards and are prelubed at assembly with a high
quality, non-dissipating, pneumatic cylinder lubricant to
eliminate the need for further lubricants during operation.
Special low friction materials are employed to reduce heat
and wear. Each cylinder is fully tested to give long, troublefree operation. When properly applied, field tests have
demonstrated that HP Series Air Cylinders often operate
for years without requiring service. If the product ever fails
to perform to expectation, contact your DADCO service
representative for assistance.

Non-Rotating Option

DADCOs HP.N Non-Rotating Air Cylinders have all the


features of DADCOs standard air cylinders, while the
stainless steel square rod prevents rotation. DADCO
offers the HP.N model in bore sizes from 32 mm to 100
mm with a variety of stroke lengths to meet customer
requirements.

HP.N.80.100.P.1.TO

Two Post Lifters

Mount Options

DADCO HP Series Air Cylinders feature steel bolt-on


mounts which fully conform to NAAMS, ISO, and VDMA
standards, and are available for each bore size, ranging
from 32 - 250 mm.
Mounts can be easily attached or removed in the field
to accommodate different needs, such as changing the
mount style or rotating the port location, without altering
other features of the cylinder.

DADCO offers two post direct lifters utilizing the


HP Series. These lifters deliver smooth, consistent, nonlube lifting. They are available in a variety of bore sizes
and stroke lengths to accommodate different applications.
For more information refer to Two Post Direct Lifter pages
30-31.

Fittings

DADCO now offers BSPP fittings. A variety of push-in


fitting are available for 32 mm-125 mm bore cylinders.
BSPP and NPT adapters are available for all bore sizes.
For more detailed fitting information see page 26.

Position Sensing Capability

The HP Series Air Cylinders can be prepped to


accommodate most popular types of sensors. A variety
of switches can be installed upon customer specification,
including magnetic reed switches and proximity switches,
see page 29 for more information.
2

Delivery

DADCOs modern 11,600 m main production facility


as well as satellite facilities, provide worldwide support.
Products are available both directly and through a
network of distributors.

CAD Templates On-line


DADCOs entire product line is available on-line in solid
models and 2D CAD formats. For more information,
visit our website, www.dadco.net, or contact DADCO.

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

Features

Adjustable Cushioning
Every HP Series Cylinder
is equipped with adjustable
cushion control at each end
as standard.

Corrosion Resistant Tube


Non-corrosive, high strength, clear
anodized aluminum tubing is supplied
as standard on the DADCO HP
Cylinder. Chrome plated steel tubing
is optionally available.

Precision Cast Heads


DADCOs HP Series
Cylinder heads are precision
die cast and contain several
built-in features.

Tie Rod Nuts


DADCOs long, multi-purpose tie rod nuts
feature a full length internal thread below
the allen key slot. One end secures the
tie rods while the other end accepts bolts
for attaching mounts to the cylinder. In
addition, the large flange diameter of
the tie rod nuts provides an excellent
mounting surface.

Multiple Port Capability


The HP series has BSPP ports as
standard, NPT ports are optional. The
HP Series Air Cylinders can also be
ordered with multiple ports.

Rod Seal and Wiper Ring


The HP Cylinders highly
effective rod seal/wiper ring
combination retains lubricant,
seals air pressure, and wipes the
rod free of contaminants.

Piston Rod Construction


All standard piston rods
are produced from alloy
steel with a smooth finish
and hard chrome plating to
resist wear and optionally
available in stainless steel.
Non-rotating piston rods
are stainless steel.

Long Life Piston Seals


High quality block vee piston
seals are used on all bore sizes
for superior performance.

Dampening and Tube Seal


The inner face of each head
is covered by a polyurethane
bumper which counters impact
wear, prevents spalling, and
reduces noise from piston-tohead contact. The bumpers
also act to retain the cushion
seals and provide a positive
tube-to-head seal, superior to
o-rings, which can cut or pinch.

Durable Piston
DADCOs three piece
piston is constructed
out of non-corrosive,
high strength, anodized
aluminum with plastic
cushion spears.

Built-in Lubrication System


Rod bushing provides
continual lubrication and
minimizes bearing, seal and
rod wear.

Rolled Threads
All piston rod end threads
through M27 are rolled to
ensure maximum durability.
A female rod end model
and special rod end stud
(ISO 12.9) optionally can
be provided.

Cushion Seals
A floating cushion seal engages each cushion
spear as it enters the head, thereby completely
sealing off the main exhaust orifice. The trapped
air is metered past the cushion regulating screw,
providing a highly repeatable deceleration effect.
The cushion seal also operates in place of a
cushion ball check so that, even at low pressure,
it opens to allow full air flow through the main
orifice to facilitate immediate, unrestricted piston
movement.

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

32 Air Cylinder
33

33

13
4

17

M6

12
Port

30

30

M10 x 1.25

10
20

16
22

26

32.5
48

HP.Z = Standard Model

Rod Options
M8 x 1.25

M8 x 1.25

10

12

15

15
26

26

Stainless steel square rod with female thread prevents rotation.


DADCO offers rod end studs to convert the female thread to
the standard male rod end, See page 27.

Piston rod with a female thread. DADCO offers rod


end studs to convert the female thread to the standard
male rod end, See page 27.

25
50
80
100
125
160
200
250

L
(mm)
119
144
174
194
219
254
294
344

Contact DADCO for special stroke lengths.

HP.32 Force Chart

Force Charts
0.50
0.45
0.40
0.35
0.30
PUSH
PULL

0.25
0.20

3.5

4.5

5.5

PUSH Force:

0.80
PULL Force:
0.70

PUSH
PULL
40

50

60

70

80

90

PRESSURE (psi)

P(bar) = HP.40
F(kN) 0.080 F(kN) = P(bar) x 0.080
P(psi) = F(lb.) 1.25
F(lb.) = P(psi)180
x 1.25
P(bar) = F(kN) 0.069 F(kN) = P(bar) x 0.069
P(psi) = F(lb.) 1.07
F(lb.) = P(psi)160
x 1.07

NOTE:
HP.40 Force Chart
A cylinders theoretical force
should be 50-100% greater
than the force required.

140
120

0.50

HP. Z. 32. 100. G. 1. TO

Series0.40
Rod Option
Z = Standard Model, N = Non-Rotating Model,0.30 3
W = Female Rod End Model

PUSH
PULL
3.5

4.5

5.5

When not specified, default is HP.Z

Bore
Stroke Length1.20

100

Mount80Option (TO-T8)
TO = Basic Mount.

60
specified
6When not40
50 default
60 is TO.70Mount80ordered
90

with cylinder will be attached at the factory.

Port Location (1-4)


300 = 1.
Standard

HP.50 Force Chart

When not
275 specified, default is 1. Refer to page 32
for information
on proper orientation.
250

225
734.207.1100 0.90
800.DADCO.USA fax 734.207.2222 www.dadco.net
0.80
0.70
0.60

PUSH
PULL

Mount Only Example: 32T1


HP.50

Port Style1.10
G = 1/8 BSPP, P = 1/8 NPT1.00

120
110
100
90
80
70
60
50
40

PRESSURE (bar)

0.60

Ordering Example:

FORCE (lb.)

HP._.32.25
HP._.32.50
HP._.32.80
HP._.32.100
HP._.32.125
HP._.32.160
HP._.32.200
HP._.32.250

Stroke

FORCE (kN)

Part No.

10

HP.N = Non-Rotating Model

HP.W = Female Rod End Model

200
175
150

HP Series
Air Cylinders

32 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 32T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 32T2
NFPA Style MF1
T12 / 32T12
10

144 + Stroke

Part No. A
T2
80
T12
115

32
16

B
64
100

30
A
5
7

T3 Rectangular Flange
Rear Mounted
Part No. 32T2
NFPA Style MF2
T13 / 32T12

Part No. A
T3
80
T13
115

B
64
100

32.5

45

T4 Adjustable Trunnion
Part No. 32T4
NFPA Style MT4
16

32A4S
Pivot Bracket

50

12

(sold separately)

5
124 + Stroke

32

32

32
32.5
46

24

142 + Stroke

32

50
A

12

60

32.5

30

10

32.5

130 + Stroke

45

T5 Female Clevis
Part No. 32T5
NFPA Style MP2
45
26

32A4T
Trunnion Base

73 +
Stroke / 2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 32T6
Style MSB

32A5C
Clevis Pin

142 + Stroke

(sold separately)

10

25.4
32
32.5
45

32

R 9.5

12

22

32A5B Pivot Bracket


(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 32T 7
NFPA Style MP4

8
7
68 + Stroke
107 + Stroke

18

5
86

T8 Clevis Bracket
Part No. 32T8
NFPA Style GA
34
3
142 + Stroke

26

32.5
64

R 9.5

32A8P
Clevis Pin

(sold separately)

3.3

10

5
32
14

10
32.5
45

32.5
45

R 10

12

22

May be used with


adjoining T5 Female Clevis.

32A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

12
22

R 17
142 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

HP Series
Air Cylinders

40 Air Cylinder
36

36

6.5

14.5
4

19

M6

16
Port

35

35

M12 x 1.25

13
20

17
L

38

24

30

55

HP.Z = Standard Model

Rod Options
M10 x 1.25

M10 x 1.25

13

16

HP.32 Force Chart

0.50

18

0.45
0.40

30

0.35

HP.W = Female Rod End Model

Piston rod with a female thread. DADCO 0.30


offers rod
0.25standard
end studs to convert the female thread to the
male rod end, See page 27. 0.20
3

25
50
80
100
125
160
200
250

L
(mm)
130
155
185
205
230
265
305
355

Contact DADCO for special stroke lengths.

Ordering Example:

4.5

Force Chart

HP.40

160

0.70
0.60
0.50
PUSH
PULL

0.40
0.30

3.5

4.5

5.5

PUSH Force:

1.20Force:
PULL
1.10

120
100

1.00
0.90
0.80
0.70
Series0.60
Rod Option0.50
Non-Rotating Model,0.40

HP. Z. 40. 100. G. 1.

3.5

4.5

Bore
Stroke Length

60

40

60

70

80

90

PRESSURE (psi)
NOTE:
HP.50 Force Chart theoretical force
A cylinders
should be 50-100% greater
than the force required.

250
225
200
TO
175
150
Mount
Option (TO-T8)
PUSH
PUSH
125
PULL
Mount.
PULL TO = Basic
100 specified default is TO. Mount ordered
When not
40
50
60
70
80
90
5.5
6

Mount Only Example: 40T1


Port Location (1-4)
Standard
= 1.
450

HP.63

HP.63 Force Chart

When not specified, default is 1. Refer to page 32


400
for information
on proper orientation.

Port Style
G = 1/4 BSPP, P = 1/4 NPT1.75

350
734.207.1100 1.55
800.DADCO.USA fax 734.207.2222 www.dadco.net

1.15

50

with cylinder will be attached at the factory.

1.95

1.35

PUSH
PULL

80

P(bar) = F(kN) 0.126 F(kN) = P(bar) x 0.126


HP.50
P(psi) = F(lb.) 1.95
F(lb.) = P(psi) x 1.95
P(bar) = F(kN) 0.106 F(kN) = P(bar)300x 0.106
P(psi) = F(lb.) 1.64
F(lb.) = P(psi)275
x 1.64

When not specified, default is HP.Z

140

PRESSURE (bar)

Z = Standard Model, N =
W = Female Rod End Model

HP.40 Force Chart

180

0.80

FORCE (lb.)

HP._.40.25
HP._.40.50
HP._.40.80
HP._.40.100
HP._.40.125
HP._.40.160
HP._.40.200
HP._.40.250

Stroke

FORCE (kN)

Part No.

3.5

120
110
18
100
90
30
12
80
HP.N 70
= Non-Rotating Model
Stainless steel square
rotation.
60 rod with female thread preventsPUSH
PUSH
DADCO
offers rod 50
end studs to convert the female thread
to
PULL
PULL
the standard
male
rod
end,
See
page
27.
40
5
5.5
6
40
50
60
70
80
90

300
250

HP Series
Air Cylinders

40 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 40T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 40T2
NFPA Style MF1
T12 / 40T12

Part No. A
B
T2
90 72
T12
125 105
36

10

163 + Stroke

20

35
A
5
9

T3 Rectangular Flange
Rear Mounted
Part No. 40T2
NFPA Style MF2
T13 / 40T12

Part No. A
B
T3
90 72
T13
125 105

139 + Stroke

38

55

T4 Adjustable Trunnion
Part No. 40T4
NFPA Style MT4
25

40A4S
Pivot Bracket

63

16

(sold separately)

36

36

36
38
52

10

28

161 + Stroke

36

60
A

16

88

38

35

10

38

145 + Stroke

55

T5 Female Clevis
Part No. 40T5
NFPA Style MP2
52
28

82.5 +
Stroke / 2

40A4TA
Trunnion Base

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 40T6
Style MSB

40A5C
Clevis Pin

160 + Stroke

(sold separately)

12

32
36
38
55

36

R 13

15
25

40A5B Pivot Bracket


(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 40T 7
NFPA Style MP4

9
15
81 + Stroke
123 + Stroke

17

5
96

T8 Clevis Bracket
Part No. 40T8
NFPA Style GA
40
4
160 + Stroke

28

38
72

R 13

40A8P
Clevis Pin

(sold separately)

4.3

12

4.5

5
36
16

12
38
55

38
55

R 13

15

25

May be used with


adjoining T5 Female Clevis.

40A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

15
25

R 20
160 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

HP Series
Air Cylinders

50 Air Cylinder
36

36

14
4

24

M8

20
Port

40

40

16
19

0.45

HP.Z = Standard Model

0.35
0.30

M12 x 1.25

16

20

M12
x 1.25
PUSH

0.25
0.20

PULL

3.5

4.5

5.5

3
46.5

120
32
110
100
90
80
70
60
50
40
40

37

0.40

Rod Options

M16 x 1.5

HP.32 Force Chart

29

0.50

67

PUSH
PULL
50

60

HP.40

160
140

0.60

25
50
80
100
125
160
200
250
320
400

Contact DADCO for special stroke lengths.

4.5

Force Chart

HP.50

1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40

FORCE (kN)

HP._.50.25
HP._.50.50
HP._.50.80
HP._.50.100
HP._.50.125
HP._.50.160
HP._.50.200
HP._.50.250
HP._.50.320
HP._.50.400

PUSH
PULL
3

3.5

4.5

5.5

1.35
1.15

Series
Rod Option0.95
Z = Standard Model, N = Non-Rotating Model,0.75 3
W = Female Rod End Model

P(bar) = F(kN)
0.196 F(kN) = P(bar) x 0.196
HP.63
P(psi) = F(lb.) 3.04
F(lb.) = P(psi) x 3.04
P(bar) = F(kN) 0.165 F(kN) = P(bar)450x 0.165
P(psi) = F(lb.) 2.56
F(lb.) = P(psi)400
x 2.56

G = 1/4

PUSH
PULL
50

60

70

80

90

NOTE:
HP.63 Force Chart theoretical force
A cylinders
should be 50-100% greater
than the force required.

350

HP. Z. 50. 100. G. 1. TO


PUSH
PULL
3.5

4.5

When not specified, default is HP.Z

Bore
Stroke Length

HP.50 Force Chart

PRESSURE (psi)

1.55

Ordering Example:

300
275
250
225
200
175
150
125
100
40

PRESSURE (bar)
PUSH Force:

1.95Force:
PULL

1.75

Model

PUSHsteel square rod with female thread prevents PUSH


Stainless
rotation.
80
PULL offers rod end
PULLto
DADCO
studs to convert the female thread
60 male rod end, See page 27.
the
5
5.5
6 standard
40
50
60
70
80
90

FORCE (lb.)

HP.W = Female Rod End Model

L
(mm)
131
156
186
206
231
266
306
356
426
506

16

HP.N 100
= Non-Rotating

Piston rod with a female thread. DADCO 0.40


offers rod
end studs to convert the female thread to the standard
male rod end, See page 27. 0.30 3
3.5

Stroke

21

37120

0.50

Part No.

90

HP.40 Force Chart

0.70

37

80

180

0.80

21

70

5.5

300
250

Mount Option (TO-T8)


200
TO = Basic Mount.

PUSH
PULL

150 specified default is TO. Mount ordered


50
60
70
80
90
6When not40

with cylinder will be attached at the factory.

Mount Only Example: 50T1


HP.80

Port Location (1-4)


Standard = 1.

HP.80 Force Chart

750 specified, default is 1. Refer to page 32


When not
Port Style3.25
3.00
for
information
on proper orientation.
BSPP, P = 1/4 NPT
650
2.75
734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net
2.50
550

2.25
450
2.00

HP Series
Air Cylinders

50 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 50T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 50T2
NFPA Style MF1
T12 / 50T12

Part No. A
B
T2
110 90
T12
140 120
45

12

175 + Stroke

25

40
A
6.4
9

T3 Rectangular Flange
Rear Mounted
Part No. 50T2
NFPA Style MF2
T13 / 50T12

Part No. A
B
T3
110 90
T13
140 120

46.5

70

T4 Adjustable Trunnion
Part No. 50T4
NFPA Style MT4
19

40A4S
Pivot Bracket

16

75

(sold separately)

6.5

6.5
147 + Stroke

45

45

45
46.5
65

12.5

32

170 + Stroke

45

68
A

16

88

46.5

40

12

46.5

155 + Stroke

70

T5 Female Clevis
Part No. 50T5
NFPA Style MP2
170 + Stroke

(sold separately)

32

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 50T6
Style MSB

50A5C
Clevis Pin

60

90 +
Stroke / 2

40A4TB
Trunnion Base

6.5

12

32
45
46.5
70

45

R 13

15

50A5B Pivot Bracket

27

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 50T 7
NFPA Style MP4

11
9
74 + Stroke
127 + Stroke

21

5
115

T8 Clevis Bracket
Part No. 50T8
NFPA Style GA
45
4
170 + Stroke

32

46.5
90

R 13

50A8P
Clevis Pin

(sold separately)

4.3

16

6.5

6.5
45
21

12
46.5
70

46.5
70

R 15

15

27

May be used with


adjoining T5 Female Clevis.

50A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

15
27

R 22
170 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

HP Series
Air Cylinders

63 Air Cylinder
43

43

19
4

HP.32 Force Chart

24

0.50
0.45
0.40
0.35

Port

45

0.30
PUSH
PULL

0.25
0.20

3.5

4.5

5.5

20

HP.Z = Standard Model

4.5

81

5.5

PUSH
PULL

80
60

40

50

60

HP.50

1.20
1.10
1.00
21
0.90
37
0.80
0.70
HP.W = Female Rod End Model
0.60
Piston rod with a female thread. DADCO offers
rod
0.50standard
end studs to convert the female thread to the
male rod end, See page 27. 0.40
3
3.5

25
50
80
100
125
160
200
250
320
400
500

L
(mm)
146
171
201
221
246
281
321
371
441
521
621

Contact DADCO for special stroke lengths.

Ordering Example:

4.5

Force Chart

HP.63

450

1.75

400

1.55
1.35
1.15

PUSH
PULL

0.95
3

3.5

4.5

2.75
2.50
2.25
Series2.00
Rod Option1.75
Non-Rotating Model,1.50
1.25

Z = Standard Model, N =
W = Female Rod End Model

5.5

P(bar) = F(kN) 0.312


P(psi) = F(lb.)
4.83
HP.80
P(bar) = F(kN) 0.280
P(psi) = F(lb.) 4.34

HP.63 Force Chart

300
250
PUSH
PULL

200
150

40

50

60

70

80

90

PRESSURE (psi)
F(kN) = P(bar) x 0.312
F(lb.) = P(psi) x 4.83
F(kN) = P(bar)
750x 0.280
F(lb.) = P(psi) x 4.34

NOTE:
A HP.80
cylinders
Force Chart theoretical force
should be 50-100% greater
than the force required.

650
550

HP. Z. 63. 100. G. 1. TO


PUSH
PULL
3

3.5

4.5

5.5

When not specified, default is HP.Z

450

Mount Option (TO-T8)


350
TO = Basic
Mount.

PUSH
PULL

When 250
not specified default is TO. Mount ordered
be attached
at the
6with cylinder
40 will 50
60
70 factory.
80
90

Mount Only Example: 63T1

Bore
Stroke Length

Port Location (1-4)


Standard = 1.

When not specified, default is 1. Refer to page 32


for information on proper orientation.

Port Style
G = 3/8 BSPP, P = 3/8 NPT

10

90

350

PRESSURE (bar)
PUSH Force:

PULL
Force:
3.25

3.00

80

HP.50 Force Chart

1.95

0.75

70

300
275
250
21
225
37200
16
175
HP.N = Non-Rotating Model
150 rod with female thread preventsPUSH
Stainless
rotation.
PUSHsteel square
PULL to
DADCO
end studs to convert the female thread
PULL offers rod 125
100 male rod end, See page 27.
the standard
40
50
60
70
80
90
5
5.5
6

FORCE (lb.)

HP._.63.25
HP._.63.50
HP._.63.80
HP._.63.100
HP._.63.125
HP._.63.160
HP._.63.200
HP._.63.250
HP._.63.320
HP._.63.400
HP._.63.500

Stroke

FORCE (kN)

Part No.

90

100

PULL

3.5

80

120

PUSH
M12
x 1.25
3

70

56.5

140

0.40
0.30

60

32

0.50

16

50

160

37

0.60

M12 x 1.25

40

PUSH 2
PULL

45

180

0.70

Rod Options

HP.40 Force Chart

29

0.80

M8

M16 x 1.5

16

HP.40

19

8120
110
20 100
90
80
70
60
50
40

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

63 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 63T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 63T2
NFPA Style MF1
T12 / 63T12

Part No. A
B
T2
120 100
T12
155 135
50

12

190 + Stroke

25

45
A
6.4
9

T3 Rectangular Flange
Rear Mounted
Part No. 63T2
NFPA Style MF2
T13 / 63T12

Part No. A
B
T3
120 100
T13
155 135

56.5

80

T4 Adjustable Trunnion
Part No. 63T4
NFPA Style MT4
25.5

63A4S
Pivot Bracket

90

20

(sold separately)

6.5

6.5
162 + Stroke

50

50

50
56.5
75

12.5

32

185 + Stroke

50

82
A

20

108

56.5

45

12

56.5

170 + Stroke

80

T5 Female Clevis
Part No. 63T5
NFPA Style MP2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

190 + Stroke

(sold separately)

40

97.5 +
Stroke / 2

T6 Inverted Foot Mount


Part No. 63T6
Style MSB

63A5C
Clevis Pin

70

63A4TA
Trunnion Base

6.5

16

32
50
56.5
80

50

R 16

20

63A5B Pivot Bracket

32

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 63T 7
NFPA Style MP4

11
9
89 + Stroke
142 + Stroke

21

5
130

T8 Clevis Bracket
Part No. 63T8
NFPA Style GA
51
4
190 + Stroke

40

56.5
100

R 16

63A8P
Clevis Pin

(sold separately)

4.3

16

6.5

6.5
50
21

16
56.5
80

56.5
80

R 16

20

32

May be used with


adjoining T5 Female Clevis.

63A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

20
32

R 25
190 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

11

70
60
50
40

0.30
0.25

HP Series
Air Cylinders

0.20

80 Air Cylinder

42

16
4

PUSH
PULL
3

3.5

5.5

25

3.5

4.5

5.5

HP.50

1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40

22
L

Rod Options
M16 x 1.5

21

32

4.5

5.5

45

40

50

300
275
40
250
225
200
175
150
125
100
40

HP.Z = Standard Model

PUSH
PULL

60

M20 x 1.5

21
46

3.5

120

60

35

1.5
6

450

1.75

400

1.55

350

1.15

97

PUSH
PULL
50

60

25
50
80
100
125
160
200
250
320
400
500

L
(mm)
153
178
208
228
253
288
328
378
448
528
628

Contact DADCO for special stroke lengths.

4.5

PUSH

HP.80 Force Chart

750
650

PUSH
PULL
3

3.5

4.5

5.5

PUSH Force:

PULL Force:

550
450
PUSH
PULL

350
250
40

50

60

70

80

90

PRESSURE (psi)

P(bar) = F(kN) 0.503 F(kN) = P(bar) x 0.503


P(psi) = F(lb.) 7.79
F(lb.) = P(psi) x 7.79
P(bar) = F(kN) 0.454 F(kN) = P(bar) x 0.454
P(psi) = F(lb.) 7.03
F(lb.) = P(psi) x 7.03

NOTE:
A cylinders theoretical force
should be 50-100% greater
than the force required.

HP. Z. 80. 100. G. 1. TO

Series
Rod Option
Z = Standard Model, N = Non-Rotating Model,
W = Female Rod End Model

Mount Option (TO-T8)


TO = Basic Mount.

When not specified default is TO. Mount ordered


with cylinder will be attached at the factory.

When not specified, default is HP.Z

Mount Only Example: 80T1

Bore
Stroke Length

Port Location (1-4)


Standard = 1.

When not specified, default is 1. Refer to page 32


for information on proper orientation.

Port Style
G = 3/8 BSPP, P = 3/8 NPT

12

20

Force Chart

PRESSURE (bar)

Ordering Example:

90

28

HP.N = Non-Rotating Model

PUSH

80

200 rod with female thread prevents rotation.


Stainless
PULL steel square
PULL
DADCO offers rod150
end studs to convert the female thread to
40
50
60
70
80
90
5
5.5
6
the
standard male rod end, See page 27.

HP.80

3.25
3.00
2.75
2.50
2.25
2.00
1.75
1.50
1.25

70

250

FORCE (lb.)

HP._.80.25
HP._.80.50
HP._.80.80
HP._.80.100
HP._.80.125
HP._.80.160
HP._.80.200
HP._.80.250
HP._.80.320
HP._.80.400
HP._.80.500

Stroke

FORCE (kN)

Part No.

300

HP.W = Female Rod End Model

90

72

46

Piston rod with a female thread. DADCO0.95


offers rod
end studs to convert the female thread to the
0.75 standard
3
3.5
male rod end, See page 27.

80

HP.63 Force Chart

1.95

1.35

46

70

HP.50 Force Chart

HP.63

28

90

140

80

PUSH
PULL
M16 x

80

30

100

PUSH
PULL

0.40

70

M10

10160

0.50

0.30

60

180

0.60

45

50

HP.40 Force Chart

10

0.70

Port

40

HP.40

42

0.80

4.5

PUSH
PULL

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

80 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 80T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 80T2
NFPA Style MF1
T12 / 80T12

Part No. A
B
T2
150 126
T12
180 155
63

16

215 + Stroke

30

12

45
A
6.4
12

T3 Rectangular Flange
Rear Mounted
Part No. 80T2
NFPA Style MF2
T13 / 80T12

Part No. A
B
T3
150 126
T13
180 155

72

102

T4 Adjustable Trunnion
Part No. 80T4
NFPA Style MT4
63A4S
Pivot Bracket

20

(sold separately)

9
178 + Stroke

25

63

12

63

63
72
95

20

41

210 + Stroke

63

110

99
A

20

108

72

45

16

72

190 + Stroke

102

T5 Female Clevis
Part No. 80T5
NFPA Style MP2
90

110 +
Stroke / 2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 80T6
Style MSB

80A5C
Clevis Pin

210 + Stroke

(sold separately)

50

63A4TB
Trunnion Base

9.5

16

44.5
63
72
102

63

R 16

20
36

80A5B Pivot Bracket


(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 80T 7
NFPA Style MP4

12
16
84 + Stroke
152 + Stroke

6.4
165

T8 Clevis Bracket
Part No. 80T8
NFPA Style GA
65
4
210 + Stroke

50

72
126

28.3

R 16

80A8P
Clevis Pin

(sold separately)

4.3

20

9.5

9.5
63
25

16
72
102

72
102

R 21

20

36

May be used with


adjoining T5 Female Clevis.

80A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

20
36

R 30
210 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

13

HP Series
Air Cylinders

100 Air Cylinder


47

47

18
4

10

30

M10

10

32
Port

55

55

114

HP.Z = Standard Model

M20 x 1.5

M16 x 1.5

21

32

35

28

51

51

HP.N = Non-Rotating Model

HP.W = Female Rod End Model

Contact DADCO for special stroke lengths.

Force Charts
HP.100

5.00

1100

4.50

1000

4.00
3.50
3.00

PUSH
PULL

2.50
3

3.5

4.5

5.5

90

PUSH Force:

PULL Force:
8.00

P(bar) = F(kN) 0.785


P(psi) = F(lb.)
12.17
HP.125
P(bar) = F(kN) 0.705
P(psi) = F(lb.) 10.93

700
600

PUSH
PULL

400

40

F(kN) = P(bar) x 0.785


F(lb.) = P(psi) x 12.17
F(kN) = P(bar) x 0.705
F(lb.) = P(psi)1800
x 10.93

Port Style
12.50
G = 1/2 BSPP, P = 1/2 NPT

9.50

80

90

NOTE:
A cylinders theoretical force
HP.125 Force Chart
should be 50-100% greater
than the force required.

PUSH
PULL
3.5

4.5

5.5

1200

Mount1000
Option (TO-T8)
TO = Basic
Mount.
800

Mount Only Example: 100T1

Port Location (1-4)


Standard = 1. HP.160 Force Chart

HP.160

PUSH

When not specified default is TO. Mount PULL


ordered
600
6with cylinder
40 will be
50 attached
60 at the
70 factory.
80
90

When not specified, default is 1. Refer to page 32


for information
on proper orientation.
2900

2700
734.207.1100 11.50
800.DADCO.USA fax 734.207.2222 www.dadco.net
10.50

70

1400

HP. Z. 100. 100. G. 1. TO

When not specified, default is HP.Z

60

PRESSURE (psi)

6.00

Series5.00
Rod Option4.00
Z = Standard Model, N = Non-Rotating Model,
W = Female Rod End Model3.00 3

50

1600

Bore
Stroke Length

14

800

PRESSURE (bar)

Ordering Example:

80

900

500

2.00

7.00

PUSH
PULL

FORCE (lb.)

25
50
80
100
125
160
200
250
320
400
500

L
(mm)
163
188
218
238
263
298
338
388
458
538
638

FORCE (kN)

HP._.100.25
HP._.100.50
HP._.100.80
HP._.100.100
HP._.100.125
HP._.100.160
HP._.100.200
90 HP._.100.250
HP._.100.320
HP._.100.400
HP._.100.500

Stroke

20

Stainless steel square rod with female thread prevents rotation.


DADCO offers rod end studs to convert the female thread to
the standard male rod end, See page 27.

Piston rod with a female thread. DADCO offers rod


end studs to convert the female thread to the standard
male rod end, See page 27.

Part No.

89

40

51

Rod Options

80

35
L

PUSH
PULL

M20 x 1.5

21
21

2500
2300
2100

HP Series
Air Cylinders

100 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 100T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 100T2
NFPA Style MF1
T12 / 100T12

Part No. A
B
T2
180 150
T12
210 185
75

16

230 + Stroke

35

14

55
A
6.4
14

T3 Rectangular Flange
Rear Mounted
Part No. 100T2
NFPA Style MF2
T13 / 100T12

Part No. A
B
T3
180 150
T13
210 185

89

127

T4 Adjustable Trunnion
Part No. 100T4
NFPA Style MT4
35

100A4S
Pivot Bracket

25

(sold separately)

9
193 + Stroke

75

14

71

75
89
115

22.5

41

220 + Stroke

63

132

120
A

25

144

89

55

16

89

205 + Stroke

127

T5 Female Clevis
Part No. 100T5
NFPA Style MP2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

230 + Stroke

(sold separately)

60

120 +
Stroke / 2

T6 Inverted Foot Mount


Part No. 100T6
Style MSB

100A5C
Clevis Pin

110

100A4TA
Trunnion Base

9.5

20

51
71
89
114

71

R 21

25

100A5B Pivot Bracket

41

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 100T 7
NFPA Style MP4

14
22.5
94 + Stroke
167 + Stroke

6.4
187

T8 Clevis Bracket
Part No. 100T8
NFPA Style GA
75
4
230 + Stroke

60

89
150

28.3

R 21

100A8P
Clevis Pin

(sold separately)

6.3

20

9.5

9.5
71
25

20
89
114

89
114

R 21

25

41

May be used with


adjoining T5 Female Clevis.

100A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

25
41

R 32
230 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

15

HP Series
Air Cylinders
28
6

125 Air Cylinder


55

55

14
6

41
M12

13.5

40
Port

60

60

M27 x 2

27
25.5

45
L

110

54

65

140

HP.Z = Standard Model

Rod Options
M20 x 1.5

27

40

HP.100

5.00

1100

4.50

1000
900

45

4.00
3.50

800

65

700

3.00

HP.W = Female Rod End Model


PUSH

PUSH
PULL
80

90

Part No.

Stroke

HP._.125.25
HP._.125.50
HP._.125.80
HP._.125.100
HP._.125.125
HP._.125.160
HP._.125.200
HP._.125.250
HP._.125.320
HP._.125.400
HP._.125.500

25
50
80
100
125
160
200
250
320
400
500

L
(mm)
185
210
240
260
285
320
360
410
480
560
660

Contact DADCO for special stroke lengths.

8.00

1800

7.00

1600

6.00
5.00
PUSH
PULL

4.00
3.00

3.5

4.5

11.50

5.5

PUSH
PULL
80

9.50
8.50

HP. Z. 125. 100. G.

When not specified, default is HP.Z5.50 3

3.5

4.5

90

HP.125 Force Chart

1200
1000
PUSH
PULL

800
600

40

50

60

70

80

90

PRESSURE (psi)

Port Location (1-4) HP.200 Force Chart


Standard
4500 = 1.

HP.200

19.00

When not specified, default is 1. Refer to page 32


4000
for information on proper orientation.

Port Style
17.00
G = 1/2 BSPP, P = 1/2 NPT

3500

734.207.1100 15.00
800.DADCO.USA fax 734.207.2222 www.dadco.net
13.00

80

Mount Only Example: 125T1

Bore
Stroke Length

70

2700
2500
2300
2100
1. TO
1900
Mount
Option (TO-T8)
1700
PUSH
PUSH
TO = 1500
Basic Mount.
PULL
When 1300
not specified default is TO. MountPULL
ordered
1100
5.5
40 will be
50 attached
60 at the
70 factory.
80
90
6 with cylinder

Series
7.50
Rod Option
6.50
90 Z = Standard Model, W = Female Rod End Model

16

60

NOTE:
P(bar) = F(kN) 1.227 F(kN) = P(bar) x 1.227
HP.160 Force Chart
A cylinders theoretical force
P(psi) =HP.160
F(lb.) 19.02 F(lb.) = P(psi) x 19.02
should be 50-100% greater
P(bar) = F(kN) 1.102 F(kN) = P(bar) x 1.102
2900
than the force required.
P(psi) = F(lb.) 17.07 F(lb.) = P(psi) x 17.07

10.50

Ordering Example:

50

1400

PRESSURE (bar)
PUSH Force:

PULL Force:
12.50

PUSH
PULL

Force Chart

HP.125

FORCE (lb.)

90

FORCE (kN)

80

600

2.50rod with a female thread. DADCO


500
PULL
Piston
offers rod
end studs
2.00 to convert the female thread to the standard 400
40
3 male
3.5 rod 4end, See
4.5 page
5 27. 5.5
6

PUSH
PULL

3000
2500

HP Series
Air Cylinders

125 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 125T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 125T2
NFPA Style MF1
T12 / 125T12
20

270 + Stroke

Part No. A
B
C
T2
210 180 16
T12
235 210 14
90
45

60
A
8
16
250 + Stroke

90
110
140

18.5

45

T3 Rectangular Flange
Rear Mounted
Part No. 125T2
NFPA Style MF2
T13 / 125T12

Part No. A
B
C
T3
210 180 16
T13
235 210 14

10.5
231 + Stroke

110

T4 Adjustable Trunnion
Part No. 125T4
NFPA Style MT4
35

100A4S
Pivot Bracket

25

(sold separately)

10.5

140

90

89 90

160

148
A

25

144

110

60

20

110

245 + Stroke

140

T5 Female Clevis
Part No. 125T5
NFPA Style MP2
130
70

100A4TB
Trunnion Base

145 +
Stroke / 2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 125T6
Style MSB

125A5C
Clevis Pin

275 + Stroke

(sold separately)

10

25

63.5
90
110
140

90

R 25

30

125A5B Pivot Bracket

50

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 125T 7
NFPA Style MP4

18
16
110 + Stroke
200 + Stroke

33

8
224

T8 Clevis Bracket
Part No. 125T8
NFPA Style GA
97
6
275 + Stroke

69

110
180

R 25

125A8P
Clevis Pin

(sold separately)

6.3

30

10

10
90
37

25
110
140

110
140

R 29

30

50

May be used with


adjoining T5 Female Clevis.

125A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

30
50

R 42
275 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

17

HP Series
Air Cylinders
33
6

160 Air Cylinders


63

63

16

55

M16

18

40
Port

65

65

HP.100

5.00

24

1100
M36

36

4.50

55

72

80

3.50

80

Rod Options

800

180

700

3.00
PUSH
PULL

3
140

900

4.00

x2

1000

HP.Z = Standard ModelPUSH

2.50

600

PULL

M27 x2.00
2 3

3.5

40

90

4.5

365

PUSH
PULL

500

5.5

400

40

50

60

1800

7.00

1600

PUSH
PULL

80

HP._.160.25
HP._.160.50
HP._.160.80
HP._.160.100
HP._.160.125
90 HP._.160.160
HP._.160.200
HP._.160.250
HP._.160.320
HP._.160.400
HP._.160.500

Stroke
25
50
80
100
125
160
200
250
320
400
500

L
(mm)
205
230
260
280
305
340
380
430
500
580
680

80

Ordering Example:

Force Chart

HP.160

12.50
11.50
10.50
9.50
8.50
7.50

PUSH
PULL

6.50
5.50

3.5

4.5

5.5

PUSH Force:
19.00

PULL
17.00Force:

P(bar) = F(kN) 2.011


P(psi) = F(lb.) 31.16
P(bar) = F(kN) 1.885
P(psi) = F(lb.) 29.22

15.00

F(kN) = P(bar) x 2.011


4500
F(lb.) = P(psi) x 31.16
4000
F(kN) = P(bar)
x 1.885
F(lb.) = P(psi)3500
x 29.22

PULL

3.5

4.5

5.5

When not specified, default is HP.Z

Bore

80

90

HP.160 Force Chart

PUSH
PULL
50

60

70

80

90

HP.200 Force Chart

NOTE:
A cylinders theoretical force
should be 50-100% greater
than the force required.

2500

PUSH
PULL

2000

Mount Option (TO-T8)


1500
40 Mount.
50
60
6 TO = Basic

70

80

90

When not specified default is TO. Mount ordered


with cylinder will be attached at the factory.

Port Location (1-4)


7000 = 1.
Standard

HP.250 Force Chart

6500

When 6000
not specified, default is 1. Refer to page 32
for information
on proper orientation.
5500

28.00
Port Style
26.00
G = 3/4 BSPP, P = 3/4 NPT

PUSH

70

Mount Only Example: 160T1


HP.250

Stroke Length30.00

24.00
22.00
20.00
18.00

60

3000

HP. Z. 160. 100. G. 1. PUSH


TO

Series
9.00
Rod
Option
90
3
Z = Standard Model, W = Female Rod End Model

50

PRESSURE (psi)

13.00
11.00

18

2900
2700
2500
2300
2100
1900
1700
1500
1300
1100
40

PRESSURE (bar)
HP.200

PUSH
PULL

800

FORCE (lb.)

90

Contact DADCO for special stroke lengths.

PUSH
PULL

1000

Piston rod with a female thread. DADCOPULL


offers rod
3.00 to convert the female thread to the standard 600
end studs
3
3.5
4
4.5
5
5.5
6
40
male rod end, See page 27.

Part No.

PUSH
PULL

1200

80

HP.W
= Female Rod End Model
PUSH
4.00

FORCE (kN)

80

90

1400

45

5.00

80

HP.125 Force Chart

HP.125

8.00

6.00

70

5000
734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

PUSH

4500
4000
3500

PUSH

HP Series
Air Cylinders

160 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 160T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 160T2
NFPA Style MF1
T12 / 160T12
20

320 + Stroke

Part No. A B
T2
270 230
T12
280 250

115
60

18

65
A
10
18
300 + Stroke

115
140
171.5

16

60

T3 Rectangular Flange
Rear Mounted
Part No. 160T2
NFPA Style MF2
T13 / 160T12

Part No. A B
T3
270 230
T13
280 250

140

178

T4 Adjustable Trunnion
Part No. 160T4
NFPA Style MT4
44

160A4S
Pivot Bracket

32

200

(sold separately)

9.5

9.5
266 + Stroke

115

18

89 115

203
A

32

188

140

65

140

20

280 + Stroke

178

T5 Female Clevis
Part No. 160T5
NFPA Style MP2
170
90

160A4TA
Trunnion Base

170 +
Stroke / 2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 160T6
Style MSB

160A5C
Clevis Pin

315 + Stroke

(sold separately)

8.5

30

89
115
140
178

115

R 29

35

160A5B Pivot Bracket

55

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 160T 7
NFPA Style MP4

24.5
18
118 + Stroke
229 + Stroke

39

8
280

T8 Clevis Bracket
Part No. 160T8
NFPA Style GA
121
6
315 + Stroke

89

140
230

R 29

160A8P
Clevis Pin

(sold separately)

6.3

35

10

8.5
115
43

30
140
178

140
178

R 35

35

55

May be used with


adjoining T5 Female Clevis.

160A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

35
55

R 46
315 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

19

HP Series
Air Cylinders
33
6

200 Air Cylinder


HP.100

63

63

16

5.00
4.50

181000 M16

4.00

40

3.50

PUSH
PULL
80

4.5

5.5

400

75
40

PUSH
PULL 2

50

60

70

80

90

HP.Z = Standard Model

1200
1000

M27 x4.00
2
3.00

220

1400

5.00

90

175

72

1600

95

6.00

HP.125 Force Chart3

1800

7.00

Rod Options

M36 x 2

36

HP.125

65

8.00

80

3.5

500

90

24

PUSH
PULL

800
600

PUSH
PULL

2.50
2.00

900
700

3.00

Port

75

55

1100

36

40
3

3.5

4.5

PUSH
PULL

5.5

PUSH
PULL

800
600

40

50

60

70

80

90

HP.160 Force Chart

HP.160

2900
2700
2500
10.50 95
2300
9.50
2100
HP.W = Female Rod End Model
1900
8.50
Piston rod with a female thread. DADCO offers rod
1700
7.50
end studs to convert the female thread toPUSH
the standard 1500
6.50
male rod end, See page 27.PULL
1300
1100
5.50
3.5
4.5
5
5.5
40
4
6
3
12.50

45

11.50

90

Part No.

PUSH
PULL
80

Stroke

HP._.200.25
HP._.200.50
HP._.200.80
HP._.200.100
HP._.200.125
HP._.200.160
90 HP._.200.200
HP._.200.250
HP._.200.320
HP._.200.400
HP._.200.500

25
50
80
100
125
160
200
250
320
400
500

L
(mm)
205
230
260
280
305
340
380
430
500
580
680

Contact DADCO for special stroke lengths.

4500

17.00

4000

15.00
13.00

80

Z = Standard
90

3.5

4.5

PUSH Force:

PULL Force:
30.00

5.5

4.5

80

90

HP.200 Force Chart

2500

PUSH
PULL

2000
1500
40

50

60

70

80

90

PRESSURE (psi)
NOTE:
A cylinders
HP.250 Force Charttheoretical force
should be 50-100% greater
than the force required.

Mount Only Example: 200T1

Bore

Port Location (1-4)


Standard = 1.

Stroke Length

When not specified, default is 1. Refer to page 32


for information on proper orientation.

Port Style
G = 3/4 BSPP, P = 3/4 NPT

20

70

6000
5500
5000
1. TO
4500
Mount4000
Option (TO-T8)
PUSH
PUSH
3500
TO
=
Basic
Mount.
PULL
PULL
3000
When not specified default is TO. Mount ordered
2500
40 will be
50 attached
60 at the
70 factory.
80
90
5.5
6 with cylinder

200. 100. G.

60

3000

P(bar) = F(kN) 3.142 F(kN) = P(bar) x 3.142


P(psi) = HP.250
F(lb.) 48.69 F(lb.) = P(psi) x 48.69
P(bar) = F(kN) 3.016 F(kN) = P(bar) x 3.016
7000
P(psi) = F(lb.) 46.75 F(lb.) = P(psi)6500
x 46.75

28.00
26.00
24.00
22.00HP. Z.
Series20.00
Rod Option18.00
Model, W = Female Rod End Model16.00
When not specified, default is HP.Z14.00 3
3.5

50

3500

PRESSURE (bar)

Ordering Example:
PUSH
PULL

PUSH
PULL

11.00
9.00

PUSH
PULL

Force Chart

HP.200

19.00

FORCE (lb.)

80

FORCE (kN)

PUSH
PULL

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

200 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 200T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 200T2
NFPA Style MF1
T12 / 200T12

Part No. A
B
T2
310 270
T12
335 300
135
70

25

345 + Stroke

22

75
A
13
22
320 + Stroke

135
175
210

32

70

T3 Rectangular Flange
Rear Mounted
Part No. 200T2
NFPA Style MF2
T13 / 200T12

Part No. A
B
T3
310 270
T13
335 300

12.5
281 + Stroke

175

T4 Adjustable Trunnion
Part No. 200T4
NFPA Style MT4
44

160A4S
Pivot Bracket

32

250

(sold separately)

12.5

229

135

22

102 135

260
A

32

188

175

75

25

175

300 + Stroke

229

T5 Female Clevis
Part No. 200T5
NFPA Style MP2
170
90

160A4TB
Trunnion Base

185 +
Stroke / 2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 200T6
Style MSB

160A5C
Clevis Pin

335 + Stroke

(sold separately)

11

30

89
135
175
229

135

R 29

35

200A5B Pivot Bracket

60

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 200T 7
NFPA Style MP4

22
28
83 + Stroke
227 + Stroke

61

13
350

T8 Clevis Bracket
Part No. 200T8
NFPA Style GA
122
6
335 + Stroke

90

175
290

R 29

160A8P
Clevis Pin

(sold separately)

6.3

35

14

11
135
43

30
175
229

175
229

R 29

35

60

May be used with


adjoining T5 Female Clevis.

200A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

35
60

R 49
335 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

21

3.00
PUSH
PULL
80

HP Series
Air Cylinders

90

33
10

600

PUSH
PULL

2.50
2.00
3

3.5

4.5

5.5

63

40

50

60

20

HP.125

70

80

HP.125 Force Chart

1800

10

8.00

400

250 Air Cylinders

63

PUSH
PULL

500

M20

21

1600

7.00

50

6.00

90

65

1400
1200

PUSH
PULL
80

5.00

Port

90

1000
PUSH
PULL

4.00
3.00

90

3.5

24

4.5

5.5

75

600

10.50

PUSH
PULL
80

HP.Z = Standard Model

9.50

Rod Options

8.50

M36 x 7.50
2
90

5.50

46

50

6.50
3

3.5

4.5

PUSH
PULL
5

5.5

50

2900
84
2700
2500
2300
2100
1900
1700
1500
1300
1100
40

105

11.50

40

PUSH
2
PULL
60

PUSH
PULL
80

HP._.250.25
HP._.250.50
HP._.250.80
HP._.250.100
HP._.250.125
HP._.250.160
HP._.250.200
90
HP._.250.250
HP._.250.320
HP._.250.400
HP._.250.500

Stroke
25
50
80
100
125
160
200
250
320
400
500

L
(mm)
225
250
280
300
325
360
400
450
520
600
700

Contact DADCO for special stroke lengths.

50

60

80

90

3.5

4.5

PUSH
PULL
50

60

Force Chart

PRESSURE (bar)

5.5

7000
6500
6000
5500
5000
4500
4000
3500
3000
2500
40

P(bar) = F(kN) 4.909 F(kN) = P(bar) x 4.909


P(psi) = F(lb.) 76.09 F(lb.) = P(psi) x 76.09
P(bar) = F(kN) 4.712 F(kN) = P(bar) x 4.712
P(psi) = F(lb.) 73.04 F(lb.) = P(psi) x 73.04

70

80

90

HP.250 Force Chart

PUSH
PULL
50

60

70

PRESSURE (psi)

80

90

NOTE:
A cylinders theoretical force
should be 50-100% greater
than the force required.

HP. Z. 250. 100. G. 1. TO

Series
Rod Option
Z = Standard Model, W = Female Rod End Model

Mount Option (TO-T8)


TO = Basic Mount.

When not specified default is TO. Mount ordered


with cylinder will be attached at the factory.

When not specified, default is HP.Z

Mount Only Example: 250T1

Bore

Port Location (1-4)


Standard = 1.

Stroke Length

When not specified, default is 1. Refer to page 32


for information on proper orientation.

Port Style
G = 1.0 BSPP, P = 1.0 NPT

22

70

2500

PUSH
PULL

PUSH Force:

PULL Force:

Ordering Example:

275

3000

HP.250

30.00
28.00
26.00
24.00
22.00
20.00
18.00
16.00
14.00

3500

105

FORCE (lb.)

Part No.

220

4000

58

Piston
rod with a female thread. DADCOPUSH
offers rod
11.00
2000
end studs to convert the female thread to PULL
the standard
1500
9.00 male rod end, See page 27.
40
3
3.5
4
4.5
5
5.5
6

90

HP.200 Force Chart

13.00
HP.W
= Female Rod End Model

FORCE (kN)

80

90

4500

17.00

PUSH
PULL

80

PUSH
PULL

HP.200

19.00

15.00

70

HP.160 Force Chart

12.50

M42 x 2

46

HP.160

90

800

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

250 Mounts
Conforms to NAAMS,
and meets or exceeds
VDMA Requirements.

T1 Foot Mount
Part No. 250T1
NFPA Style MS1

T2 Rectangular Flange
Front Mounted
Part No. 250T2
NFPA Style MF1
T12 / 250 T12

Part No. A B
T2
380 330
T12
395 355
165

25

380 + Stroke

80

26

90
A
19
26
350 + Stroke

165
220
255

27

75

T3 Rectangular Flange
Rear Mounted
Part No. 250T2
NFPA Style MF2
T13 / 250T12

Part No. A B
T3
380 330
T13
395 355

10.5
315 + Stroke

220

T4 Adjustable Trunnion
Part No. 250T4
NFPA Style MT4
44

250A4S
Pivot Bracket

40

(sold separately)

10.5

280

165

26

153 165

320

290
A

40

233

220

90

25

220

330 + Stroke

280

T5 Female Clevis
Part No. 250T5
NFPA Style MP2
200
110

250A4T
Trunnion Base

205 +
Stroke / 2

See page 25 for information on


adjoining Trunnion Base and Pivot Bracket.

(sold separately)

T6 Inverted Foot Mount


Part No. 250T6
Style MSB

250A5C
Clevis Pin

375 + Stroke

(sold separately)

11

40

152.5
165
220
279

165

R 40

45

250A5B Pivot Bracket

70

(sold separately)

See page 24 for information on


adjoining Rigid Bearing Pivot
Bracket and Clevis Pin.

T 7 Male Clevis
Part No. 250T 7
NFPA Style MP4

26
58
150 + Stroke
280 + Stroke

44

19
420

T8 Clevis Bracket
Part No. 250T8
NFPA Style GA
125
8
375 + Stroke

110

220
350

R 40

250A8P
Clevis Pin

(sold separately)

8.3

40

11

11
165
49

40
220
279

220
279

R 40

45

70

May be used with


adjoining T5 Female Clevis.

250A8B
Pivot Bracket

(sold separately)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

45
70

R 55
375 + Stroke

See page 24 for information on adjoining


Swivel Bearing Pivot Bracket and Clevis Pin.

23

HP Series
Air Cylinders

Mount Accessories

T9 Foot Mount
F

E
D

Part
Bore A
No.

32T9
40T9
50T9
63T9
80T9
100T9
125T9
160T9
200T9
250T9

4
B + Stroke

H J
13
25

M
N

A + Stroke

32
40
50
63
80
100
125
160
200
250

133
148
156
171
187
202
238
273
288
318

16
20
20
30
40
50
70
80
80
140

9
9
11
11
11
11
11
13.5
13.5
13.5

6.6
9
9
9
11
13.5
13.5
17.5
22
26

32
36
45
50
63
75
90
115
135
165

42
46
55
60
73
81
100
125
145
175

40
40
50
50
70
70
80
90
100
120

32
36
45
50
63
71
90
115
135
165

24
28
32
32
41
41
45
60
70
75

32.5
38
46.5
56.5
72
89
110
140
175
220

46
52
65
75
95
115
140
171.5
210
255

8
10
10.5
12.5
22.5
22.5
18.5
29
32
36.5

5
6.4
6.4
6.4
9.5
9.5
13
16
16
19

A8B Pivot Bracket with Swivel Bearing


(for use with the T8 Clevis Bracket)

A5B Pivot Bracket with Rigid Bearing


(for use with the T5 Female Clevis)

EN

EM
I3

K1

I5

I5

S5 CA

d2

H6

K2

CN

CK

S5 CA

G1

ER

EU

G1

R1

d2

131
146
151
166
182
192
218
253
263
288

K1
K2

G2
G3

G2

H7

G3

Note: Optional A5BF and A8BF versions available to comply with Ford Standards. Contact DADCO for more information.

Bore CA d2 G1 G2 G3 K1 K2 I5
32
40
50
63
80
100
125
160
200
250

32
36
45
50
63
71
90
115
135
165

11 21 18 31 38 51
11 24 22 35 41 54
15 33 30 44 50 65
15 37 35 50 52 67
18 47 40 59 66 86
18 55 50 70 76 95
20 70 60 89 94 124
20 97 88 124 118 152
26 105 90 124 122 152
33 128 110 159 150 197

S5

Part No. CK EM H6 I3

1.5 6.6
1.5 6.6
1.5 9
1.5 9
2.5 11
2.5 11
2.5 14
3
14
3
18
4
22

32A5B
40A5B
50A5B
63A5B
80A5B
100A5B
125A5B
160A5B
200A5B
250A5B

10
12
12
16
16
20
25
30
30
40

26
28
32
40
50
60
70
90
90
110

8
10
12
12
14
15
20
25
30
35

8
11
14
14
16
16
25
25
25
32

R1
10
11
13
15
15
19
23
32
32
40

A8P Clevis Pin (for use


with the T8 Clevis Bracket)

A5C Clevis Pin


(for use with the T5
Female Clevis & T 7
Male Clevis)

d4

EK

Part No. CN EN ER EU H7
32A8B
40A8B
50A8B
63A8B
80A8B
100A8B
125A8B
160A8B
200A8B
250A8B

10
12
16
16
20
20
30
35
35
40

14
16
21
21
25
25
37
43
43
49

14 9.5 10
16 11 10
21 14 12
22 14 12
27 16 14
27 16 15
38 25 20
43 25 25
44 25 30
51 32 35

A1M Mounting Screws


d2
S

L2

EK

L4

L2

24

Part No.

Bore

EK

EL

L2

32A5C
40A5C
50A5C
63A5C
80A5C
100A5C
125A5C
160A5C
250A5C

32
40
50
63
80
100
125
160/200
250

10
12
12
16
16
20
25
30
40

48
55
63
73
93
113
135
175
205

4.5
5
5
5
5
5
7
7
7

L1
L3

L2

EL

Part No. Bore


32A8P
32
40A8P
40
50A8P
50
63A8P
63
80A8P
80
100A8P
100
125A8P
125
160A8P 160/200
250A8P
250

d4 EK L1 L2 L3 L4
3
4
4
4
4
4
6
6
8

10 32.5 4.5 42
12 38 5 48
16 43 5 53
16 49 5 59
20 63 5 73
20 73 5 83
30 94 7 108
35 119 7 133
40 121 7 135

14
16
20
20
24
24
36
41
48

Part No. Bore

32A1M
32/40 M6
50A1M
50/63 M8
80A1M 80/100 M10
125A1M
125 M12
160A1M 160/200 M16
250A1M
250 M20

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

d2 K L
10
13
16
18
24
30

4
5
6
7
9
11

18 4
20 5
20 7
25 8
30 12
30 14

HP Series
Air Cylinders

Trunnion Base & Brackets


DADCO offers a prefabricated base and sideposts that accept standard pivot
brackets used to secure a trunnion mounted cylinder. The A4T Trunnion
Base will accept either the Single Height Pivot Bracket (A4S) or the Dual
Height Pivot Bracket (A4D), both shown below. The Dual Height Pivot
Bracket is reversible. When mounted in the low position, the pivot centerline
coincides with the single height pivot bracket. When mounted in the high
position, the pivot centerline is doubled.

Trunnion Base
A4T

J
R

M
THD.

Single Height Pivot Bracket (A4S)


attached to Trunnion Base (A4T).

L
G
F

K
B

Part No. Bore

32A4T

32

90

91

20

20

25

12

50

71

M6 x 1

32

40A4TA

40

121 110

20

22

50

12

60

87

12

M8 x 1.25

36

60

87

40A4TB

50

110 121

20

22

50

12

12

M8 x 1.25

36

63A4TA

63

160 140

25

24

63

14 4.5 70 116 14

M10 x 1.5

42

63A4TB

80

140 160

25

24

63

14 4.5 70 116 14

M10 x 1.5

42

100A4TA

100

228 200

30

35

89

14 4.5 90 164 18 M12 x 1.75 50

100A4TB

125

200 228

30

35

89

14 4.5 90 164 18 M12 x 1.75 50

160A4TA

160

332 282

38

37 120 20

100 241 18

M16 x 2

60

160A4TB

200

282 332

38

37 120 20

100 241 18

M16 x 2

60

250A4TA

250

381 434

38

52 160 20

150 330 22

M20 x 2.5

90

Single Height Pivot Bracket


A4S
2x
F

Screw

Note: Mounting screws included with pivot bracket.


d

Bore

Screw Size

32A4S

32

32

46

15 12

15

M6 x 35

40A4S

40/50

36

55

18 16

18

M8 x 40

63/80

63A4S

42

65

20 20

20

100/125 50

75

25 25

25 3.5

M12 x 55

160A4S

160/200 60

92

36 32

30

M16 x 70

250A4S

140 51 40

35

M20 x 80

2x
Screw

Part No.

100A4S

Dual Height Pivot Bracket


A4D
H

A
B

250

90

M10 x 45

Note: Mounting screws included with pivot bracket.


d

Part No.

Bore

Screw Size

32A4D

32

32

46

15 12

15

M6 x 50

40A4D

40/50

36

55

18 16

18

M8 x 60

63/80

63A4D

2xH

C
D
(max)

42

65

20 20

20

100A4D

100/125 50

75

25 25

25 3.5

160A4D

160/200 60

92

36 32

30

M16 x 100

140 51 40

35

M20 x 120

250A4D

250

90

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

M10 x 65
M12 x 80

25

HP Series
Air Cylinders

Fittings
Run Tee Port Adapter

Straight Port Adapter

L
A

Part No.
Bore
FT.10.G02.T08
32
FT.10.G04.T10 40/50
FT.10.G06.T12 63/80
FT.10.G08.T14 100/125

A
G 1/8
G 1/4
G 3/8
G 1/2

D
8
10
12
14

L
21.4
26.4
26.7
25.4

Part No.
Bore
FT.50.G02.T08
32
FT.50.G04.T10 40/50
FT.50.G06.T12 63/80
FT.50.G08.T14 100/125

A
G 1/8
G 1/4
G 3/8
G 1/2

D
8
10
12
14

K
22
28
30
34

L
M
46
24
58
30
63
33
72.5 38.5

Branch Tee Port Adapter

Elbow Port Adapter


A

D
D
L

Part No.
Bore
FT.20.G02.T08
32
FT.20.G04.T10 40/50
FT.20.G06.T12 63/80
FT.20.G08.T14 100/125

A
G 1/8
G 1/4
G 3/8
G 1/2

D
8
10
12
14

K
22
28
30
34

L
24
30
33
38.5

BSPP NPT Port Adapter

Part No.
Bore
FT.40.G02.T08
32
FT.40.G04.T10 40/50
FT.40.G06.T12 63/80
FT.40.G08.T14 100/125

D
8
10
12
14

K
24
30
33
38.5

Union Tee
L

A
G 1/8
G 1/4
G 3/8
G 1/2

D
K

Part No.
Bore
A
FR.10.G02.N02
32
G 1/8
FR.10.G04.N04 40/50 G 1/4
FR.10.G06.N06 63/80 G 3/8
FR.10.G08.N08 100/125 G 1/2
FR.10.G12.N12 160/200 G 3/4
FR.10.G16.N16
250
G 1.0
26

B
1/8 NPT
1/4 NPT
3/8 NPT
1/2 NPT
3/4 NPT
1.0 NPT

L
25
33
34
44
45
55

Part No.
FT.40.T08
FT.40.T10
FT.40.T12
FT.40.T14

Bore
32
40/50
63/80
100/125

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

D
8
10
12
14

K
22
28
30
34

L
44
56
60
68

L
44
56
60
68

HP Series
Air Cylinders

Rod End Studs & Accessories


Rod End Studs
U

DADCO offers rod end studs (ISO 12.9) to convert the


female thread back to a standard male rod end. See
ordering example below.
In addition to the standard rod ends, special metric and
inch threads are available. Contact DADCO for more
information.

KK THD.

Stud
Bore
Part No.
32RES
32
40RES
40
50RES
50/63
80RES
80
100RES
100*
125RES
125
160RES 160/200
250RES
250

HP.WY.50.100 P. 1. TO
Mount Option

Part Number

Includes Series, Rod End Style,


Bore and Stroke Length

Port Location

Rod End Stud Designation


WY = Female Rod End (HP.W) model
with ISO 12.9 Stud Installed.
NY = Non-Rotating (HP.N) model with
ISO 12.9 Stud Installed.

Port Style

KK

M10 x 1.25
M12 x 1.25
M16 x 1.5
M20 x 1.5
M20 x 1.5
M27 x 2
M36 x 2
M42 x 2

22
24
32
40
40
54
72
84

M8 x 1.25
M10 x 1.25
M12 x 1.25
M16 x 1.5
M20 x 1.5
M20 x 1.5
M27 x 2
M36 x 2

34
39
50
64
70
95
113
138

*For the HP.N.100 model order Stud Part No. 80RES.

Jam Nuts
A2J
M

Part No. Bore


KK
32A2J
32
M10 x 1.25
40A2J
40
M12 x 1.25
50A2J
50/63
M16 x 1.5
80A2J
80/100
M20 x 1.5
125A2J
125
M27 x 2
160A2J 160/200
M36 x 2
250A2J
250
M42 x 2

KK
THD.

Coupling Nut and Plate


A2K

ER

J (TYP)

M
17
19
24
30
41
55
65

N
5
6
8
10
13.5
18
21

C
A TAP
HN

J (TYP)
F

CN

FN

A
EN

A2P
Set
Plate
Nut
Part No. Part No. Part No.

Bore

D ER

GN

A Tap

BN

DN

A2N

BN CN DN EN FN GN HN

32A2K

32A2P

32A2N

32

25 11 M10 38 14

50

80

30 15 11.5 M10 x 1.25 35 30 25 30 16 10 24

40A2K

32A2P

40A2N

40

25 11 M10 38 14

50

80

30 15 11.5 M12 x 1.25 35 30 25 30 16 10 24

50A2K

50A2P

50A2N

50/63

32 15 M12 50 20

55 100 35 20 12.5 M16 x 1.5

47 42 37 40 19 14 36

80A2K

50A2P

80A2N

80/100

32 15 M12 50 20

55 100 35 20 12.5 M20 x 1.5

47 42 37 40 19 14 36

125

40 20 M16 60 25

65 120 45 24

M27 x 2

57 52 47 50 24 19 46

160A2K 125A2P 160A2N 160/200 40 20 M16 60 25

65 120 45 24

16

M36 x 2

57 52 47 50 24 19 46

45 20 M20 80 33 100 150 64 19

18

M42 x 2

76 64 59 76 50 19 60

125A2K 125A2P 125A2N


250A2K 250A2P 250A2N

250

16

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

27

HP Series
Air Cylinders

Alternate Rod Ends & Accessories

Clevis
A2C

KK
THD.

CK

CM

CL
O CL

A
WR

LE

CE

ER

NOTE: Photo above depicts the


product as it was at the time this
catalog was printed. Slight product
changes may occur during the life
of this catalog without prior notice,
but products supplied will remain
functionally interchangeable.

B
CE CK CL CM ER
(max)

Part No.

Bore

32A2C

32

20

52

40

10 20

40A2C

40

24

60

48

12 24

50A2C

50/63

32

80

64

16 32

16

19

M16 x 1.5

80A2C

80/100

40

100

80

20 40

20

25

M20 x 1.5

125

56

137

110 30 55

30

38

M27 x 2

54 13.5

160/200 72

180

144 35 70

35

44

M36 x 2

72

18

210

168 40 86

40

64

M42 x 2

84

21 109.5 65

125A2C
160A2C
250A2C

250

84

Swivel Rod Eye


A2E

KK
THD.

KK

LE

WR

10

12 M10 x 1 .25 20

26

17

12

14

31

19

32

39

24

40

10

53

30

74

41

90.5

55

M12 x 1.25 24

CN

Z
A

LE

WR

ER

CE

Part No. Bore


NOTE: Photo above depicts the
product as it was at the time this
catalog was printed. Slight product
changes may occur during the life
of this catalog without prior notice,
but products supplied will remain
functionally interchangeable.

Alignment Coupler
A2L

O
EN

B
CE CN EN ER
(max)

KK

LE

Z WR

32A2E

32

20

55

43

10

14 14 M10 x 1.25 15

17

40A2E

40

22

62

50

12

16 16 M12 x 1.25 17

19

12

13

19

50A2E

50/63

28

80

64

16 21 21

M16 x 1.5

22

22

15

15

24

80A2E

80/100

33

97

77

20 25 25

M20 x 1.5

26

10

32

18

15

30

125A2E

125

51

137

110 30 37 35

M27 x 2

36 13.5 41

25

15

41

160A2E 160/200 56

161

125 35 43 40

M36 x 2

41

18

50

28

16

55

250A2E

184

142 40 49 45

M42 x 2

46

21

55

33

16

65

250

60

KK
THD.

H1
EP F

H2

10.5 13

17

A THD.

N
4

J
4
E2
WR
B

Part No. Bore


NOTE: Photo above depicts
the product as it was at the time
this catalog was printed. Slight
product changes may occur
during the life of this catalog
without prior notice, but products
supplied will remain functionally
interchangeable.

28

B
C
(max)

E1
C

D E1 E2 EP F H1 H2 J

KK

N WR

32A2L

32

M10 x 1.25

38

70 31 20 23 30 30 19 12

- M10 x 1.25

17

40A2L

40

M12 x 1.25

37

67 31 23 23 30 30 19 12

- M12 x 1.25

19

50A2L

50/63

M16 x 1.5

53

112 45 40 32 41 41 30 19

M16 x 1.5

24

80A2L

80/100

M20 x 1.5

66

123 56 39 42 41 41 30 19

M20 x 1.5

10

30

125A2L

125

M27 x 2

73.5

145 60 48 48 55 55 32 24

M27 x 2

13.5 41

160A2L 160/200

M36 x 2

128

250 110 65 50 75

50 32 80

M36 x 2

18

55

250A2L

M42 x 2

141

271 120 82 88 80

60 36 90

M42 x 2

21

65

250

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

Optional Cylinder Styles


Double Rod End Cylinder
HP.D

L + (2 x Stroke)

Ordering Example:

Bore

L
(mm)

32
40
50
63
80
100
125
160
200
250

146
165
180
195
220
240
290
340
370
410

HP. Z. D. 63. 100. G. 2. TO

Series
Rod Option

Mount Option
Port Location

Z, N, NY, W, WY

Double Rod End Designation

Port Style
Stroke

Bore
NOTE: Use the PULL work action value in the force chart on page 32.

Sensors
Magnetic Reed Switches can be used with HP Cylinders to properly synchronize the timing of motion. Typically, the
reed switch is affixed to the tie rod and rests tightly against the non-magnetic tube. The switch senses a magnetic piston
as the piston passes the switch. To receive a magnetic ring mounted within the piston, specify an M in the HP ordering
code.

Ordering Example:

HP. Z. M. 80. 125. G. 2. TO

Series
Rod Option

Mount Option
Port Location

Z, N, NY, W, WY

Magnetic Ring on Piston

Port Style
Stroke

Bore

NOTE: Since there is a wide array of switches available, it is best to contact DADCO for information on switch selection and cylinder preparation.

Proximity Switches may also be used to synchronize the timing of motion. Some proximity switches are designed
specifically for cylinder use, but most conventional switches can be adapted to pneumatic cylinders. The cylinder must
be manufactured with a proximity port for a probe to be installed. The end of the probe must nearly contact the target it
is sensing. The target (the cushion spear) must contain ferrous metal to interrupt the radial field of the switch; therefore,
modified cushion spears are required. To receive an HP Cylinder prepped for proximity switches, specify an E _ _ E
along with the desired proximity port location, and head selection (i.e. front, rear, or both) in the HP ordering code. The
proximity switch manufacturer and model number is also required for proper cylinder preparation.

Ordering Example:

HP. Z. E11E. 63. 100. G. 2. TO


Mount Option

Series
Rod Option

Port Location

Z, N, NY, W, WY

Cannot be same as
sensor designation

Proximity Switch Designation

Port Style

E Prefix and Suffix = Proximity Switches


E1 = Front Head Prep at location 1
1E = Rear Head Prep at location 1
(0 = No Prep)

Stroke
Bore

NOTE: Since there is a wide array of switches available, it is best to contact DADCO for information on switch selection and cylinder preparation.
734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

29

HP Series
Air Cylinders

TDL2C - Two Post Direct Lifter

DADCOs TDL2C delivers smooth, consistent lifting action and conforms with the Chrysler (080.90.07-08) and Ford
(WDX 18-80) Die Standards. It is available in 40 100 mm bore sizes with a variety of stroke lengths to accommodate
different applications. The TDL2C has M12 bolt holes in the upper plate to easily mount fixtures in place; no welding or
extra machining is required.
M12 x 1.75
(x4)

250
225

M12 x 1.75
(x8)

250
180

13 THRU (x4)

161

115

75

76

50

50

108

82

78

270

270
300

300

25

19

C
C

19

25

25

D
25

63 100 Model

40/50 Model
Bore
Size
40
50
63
80
100

C
56
56
90
90
95

D
165 + S
181 + S
215 + S
222 + S
237 + S

Port
Style
G or P
1/4
1/4
3/8
3/8
1/2

Ordering Example:
Series
Rod Option
Z = Standard Model

Bore
Size
40
50
63
80
100

Stroke Availability
25

50

80

125

160

200

250

320

400

NOTE: Additional stroke lengths available upon request.

HP. Z. 50. 100. G. 1. TDL2C


Mount Option
TDL2C = Two Post Direct Lift with Linear
Bearings and Guide Shafts.

TDL2C requires HP.Z configuration.

Bore
Stroke Length

Port Location (1-4)


Standard = 1.

See chart above for stroke availability.

When not specified, default is 1. Refer to page


32 for information on proper orientation.

Port Style
G = BSPP, P = NPT

30

100

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Series
Air Cylinders

TDL4 - Two Post Direct Lifter


DADCOs TDL4 is available in a 40 mm bore size and boasts
the same high quality construction as the TDL2C. The TDL4s
compact upper and mounting plates, make it ideal for placement
in tighter spaces.

TDL2C and TDL4


Upper Plate Modification
DADCOs HP Two Post Direct Lifters feature
an upper plate with a convenient bolt pattern.
If necessary, the plate can be removed
and machined to accommodate various
applications.
DADCO offers Spanner Tools to aid in the
removal of the plate. Refer to bulletin #B01126
for step by step instruction on how to use the
tools.

151
M16
(x2)

120
93

M12 x 1.75
(x4)

60

125
67 85

96

60
M16 SHCS
(x4)

126
175

25

62

Spanner Tools
HP.325 (for use with 40, 50, 80 and 100)
25

171 + S

Use with a 5/8 (16 mm)


Socket Wrench
(not included)

25

SW-55 (for use with 63)


40 Model

Ordering Example:
Series
Rod Option
Z = Standard Model

HP. Z. 40. 100. G. 1. TDL4


Mount Option
TDL4 = Two Post Direct Lift with Linear
Bearings and Guide Shafts.

TDL4 requires HP.Z configuration.

Port Location (1-4)


Standard = 1.

Bore
Stroke Lengths
25, 50, 80, 100, 125, 160, 200 and 250

When not specified, default is 1. Refer to page 32


for information on proper orientation.

Port Style
G = 1/4 BSPP, P = 1/4 NPT

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

31

HP Series
Air Cylinders

Technical Data
Operating Specifications

Charging Medium:
Air
-20C 80C (-4F 176F)
Temperature:
Max. Working Pressure: 10 bar (140 psi) [1 MPa]

Max. Speed (HP.Z / HP.W):


Max. Speed (HP.N):

1 m/sec. (3.28 ft/sec.)


0.2 m/sec. (0.66 ft/sec.)

NOTE: Refer to cylinder pages for PUSH and PULL Forces.

Force Chart
Model
HP._.32

(page 4)

HP._.40

(page 6)

HP._.50

(page 8)

HP._.63
(page 10)

HP._.80

(page 12)

Work
Action
PUSH
PULL
PUSH
PULL
PUSH
PULL
PUSH
PULL
PUSH
PULL

Force (lb.)
60 psi
80 psi
75
100
64
86
117
156
98
131
183
243
153
204
290
387
261
348
467
623
422
562

Force (kN)
4 bar
6 bar
.322
.483
.276
.415
.503
.754
.422
.633
.785
1.18
.660
.990
1.25
1.87
1.12
1.68
2.01
3.02
1.81
2.72

Work
Action

Model
HP._.100

(page 14)

HP._.125
(page 16)

HP._.160

(page 18)

HP._.200

(page 20)

HP._.250

(page 22)

PUSH
PULL
PUSH
PULL
PUSH
PULL
PUSH
PULL
PUSH
PULL

Force (lb.)
60 psi
80 psi
730
974
656
874
1141
1522
1024
1366
1870
2493
1753
2337
2922
3896
2805
3740
4565
6087
4383
5843

Force (kN)
4 bar
6 bar
3.14
4.71
2.82
4.23
4.91
7.36
4.41
6.61
8.04
12.06
7.54
11.31
12.57
18.85
12.06
18.10
19.64
29.45
18.85
28.27

NOTE: A cylinders theoretical force should be 50100% greater than the force required.

General

Do not use an air cylinder as a single acting spring. DADCO offers a full line of nitrogen gas springs and special single
acting air cylinders which are specifically designed to provide concentrated spring forces.
DADCO air cylinders are prelubed at assembly and require only filtered air when operated at under 1 meter/sec.
Lubricated air may be required when operating at speeds exceeding 1 meter/sec. Only provide lubed, compressed air
when necessary because the cylinder must be operated with only that type after it is introduced.

Port Orientation

Recommendations
HP.N cylinder with rod end
attachment

Open NPT Port

X
D

When the NPT Port option is


chosen, the BSPP Port will be
plugged, see dimensions below.

HP.__.P.1

P = NPT Port

Plug
(BSPP)

Open BSPP Port

When providing key


support for the T1 mount
use the back of the front
mount.

Adjustable Cushions

Plug

32
40
50
63
80
100
125
160
200
250

G1/8
G1/4
G1/4
G3/8
G3/8
G1/2
G1/2
G3/4
G3/4
G1.0

mm

mm

7.5
7.5
7.5
6.5
6.5
7.0
7.0
8.5
8.5
7.5

16
20
20
22
22
26
26
32
32
40

Always use a wrench to hold the


Plug
(NPT)
rod when attaching items to the
rod end. Do not torque against the
When the BSPP Port option is
HP.__.G.1
bearing. Never use channel locks, G = BSPP
chosen, the NPT Port will be
plugged and is flush to the head.
and be careful not to scratch the
rod surface during attachment. NOTE: Customers may receive a head with just their individual chosen port option.

Every HP Series Cylinder is equipped with adjustable


Adjustable
Cushion Screw
cushion control at each end as standard. The regulating
screw in the front head controls cushioning on the extension
stroke. The regulating screw in the rear head controls
cushioning on the retracting stroke. A clockwise rotation
closes the cushioning valve to produce more cushion effect;
a counter clockwise rotation opens the cushioning valve to
minimize cushion effect. The fully open position will provide
no cushion effect. The cushion control can be disabled permanently by removing
the cushion seals inside the heads. DADCO provides two cushion lengths; for
shorter stroke air cylinders a short cushion is installed, for longer strokes a long
cushion is installed, refer to chart for cushion length and availability.

Bore

32
40
50
63
80
100
125
160
200
250

NOTE: When using proximity sensors the cylinder will need to use long cushion spears regardless of stroke size.

32

Bore

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

Effective
Short
Cushion
Length

Effective
Long
Cushion
Length

Short
Cushion
Used
Through

mm

mm

Stroke (mm)

7
7
7
7
7
17
17
17
17
17

18
18
22
22
26
30
30
30
43
50

63
63
63
63
63
80
80
100
100
100

HP Series
Air Cylinders

Technical Data
Maximum Rod Thrust for Long Strokes

HP Series Cylinders have different load ratings for long strokes based on the mounting style and stroke length. Refer to
the table below to determine the maximum thrust by cylinder model, bore size, mounting style and stroke length.

0.4
86

OK

OK

1500
59.1
2000
78.7

0.3
78
0.2
44

1.1
246
0.6
138

2.7
601
1.5
338

500
19.7
1000
39.4
500
10
19.7
1000
39.4

0.4
86
0.1
21
0.4
86
0.1
21

OK

OK

OK

0.3
68

0.7
166

1.8
404

OK

OK

OK

0.3
68

0.7
166

1.8
404

1000

2
T1, T2, T6 with A2C or A2E

Load (lb-mass)

3
T1, T2, T6

T4, T5, T7, T8 with A2C or A2E

Stroke - mm (inch)

Mounting Style

T1, T2, T6

2000
78.7

100

Dynamic Load Capacity per Cylinder 1

40

For moving larger masses consider kinetic energy and


provide external stops, bumpers or shock absorbers
where internal cushioning is insufficient or cushioning
cannot be used.

10

15

20

If external stops or cushions cannot be used, reduce


the load capacity per cylinder. To avoid damage to the
cylinder reference the graphs for the recommended load
Dynamic Load Stopping
capacity based on the velocity ofkgoperation.
10000

32
40
50/ 63
80
100
125/ 160/ 200
250

1000

Mass (kg)

32
40
50/ 63
80
100
125/ 160/ 200
250

100

35

40

25

30

2.0
460

5.0
1124

0.3
64
0.2
36

0.6
132
0.3
74

1.9
418
1.0
235

4.5
1020
2.6
574

0.3
70
0.1
18
0.3
70
0.1
18

0.6
146
0.2
36
0.6
146
0.2
36

2.0
460
0.5
115
2.0
460
0.5
115

5.0
1124
1.3
281
5.0
1124
1.3
281

35

40

Dyna

32
40
50/ 63
80
100
125/ 160/ 200
250

1000

100

0.25
0.5
Velocity (m/s)

0.75

1
0

1000

100

1
5

10

15 20 25
Velocity (in/s)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

10000

10

10

1
30

OK

0.6
146

10000

10

25
(in/s)

OK

0.3
70

Dynamic Load Stopping


lb-mass

Mass (lb-m)

OK

Mass (kg)

HP.N
50/
32
40
80
63
10
12
16
20
Max. PUSH Thrust Load - kN (lb.)

Load (lb-mass)

Dynamic Load Stopping


HP.Zlb-mass
/ HP.W
50/
80/
Bore 32
40
63
100
10000
Rod 12
16
20
25
Max. PUSH Thrust Load - kN (lb.)

Model

30

35

40

33

0.2

HP Series
Air Cylinders

Technical Data

HP.N Load Capacity for Maximum Reliability


To maximize the reliability of the HP.N cylinders, avoid side loading. Good design practice should minimize the length
and locate the force on the centerline of the cylinder. Increased wear on the bearing will occur if torque resulting from
axial or bending loads exceeds the values referenced below.

Bending Torque

Axial Torque

HP.N Bore

Square

mm

mm

Maximum Bending at
.25 m/sec
(10 in/sec)
lb-in
Nm

32

10

42

40

12

100

4.7
11

50/60

16

197

22

80/100

20

376

43

HP.N Bore

Square

mm

mm

Maximum Axial at
.25 m/sec
(10 in/sec)
lb-in
Nm

32

10

28

40

12

40

3.1
4.5

50/60

16

71

8.0

80/100

20

110

12

Two Post Direct Lifter Loading Capacity for Maximum Reliability


To maximize the reliability of the lifter, locate FCG as close to FA as possible.
Good design practice should minimize L. As L increases, the likelihood of
increased bearing wear and vibration increases. If a large offset is required,
reduce the attachment load being lifted or add additional lifters. To determine
Maximum Moment at a given velocity, refer to the graphs below.

FA

FCG

FA
FCG
L
X
Y

=
=
=
=
=

Compression force to depress the lifter on the lifter centerline


Load caused at the center of gravity of the attachment
Distance from FA to FCG
Reference axis, use My-y loading for forces on this axis
Reference axis, use Mx-x loading for forces on this axis
Mx-x

Maximum Moment = FCG x L


1000

35

0.2

0.3

0.4

0.5

0.6

0.7

Velocity (m/s)
34
HP Dynamic Load Capacity, Imperial Units
For Lifters Without External Stops

Velocity (m/s)

0.8

0.9

1.0

Mx-x
My-y

Mx-x
My-y

Max. Moment (N-m)

Maximum Moment (lb-in)

100

10
0.1

40

Max. Moment (lb-in)

Max. Moment (N-m)

Maximum Moment (N-m)

Mx-x
My-y

1000

10000

Mx-x
My-y

1000

100

10

15

20

25

30

35

40

100

10
0.1

My-y

0.2

0.3

0.4

0.5

0.6

Velocity (in/s)
Velocity (in/s)

Velocity (m/s)

734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

HP Dynamic Load Capacity, Imperial Units


For Lifters Without External Stops

0.7

0.8

0.9

1.0

HP Series
Air Cylinders

Parts List
B

M
L

N
Q

*E

M
L

F *I
*E

S T

X
V

S T
R

A
*G *D H

Parts List

HP.W Model

HP.Z Model

Quantity
Required

HP.N Model

NOTE: For bore diameters 160-250,


please contact DADCO.

U
C

Part Number
32

40

50

63

80

100

125

A Cushion Seal

IP470949

B Rear Head

IP600460

IQ600461

IR600462

IS600463

IT600214

IU600215

IV600216

C Tube

IP05Z___

IQ05Z___

IR05Z___

IS05Z___

IT05Z___

IU05Z___

IV05Z___

F Guide Tape

IP417725

IQ417726

IR417727

IS417728

IT417521

IU417467

IV41V360

H Piston Seal

IP480969

IQ480970

IR480971

IS480972

IT480973

IU480974

IV47V359

J Tie Rod

IP75M___

IQ75M___

IR75M___

IS75M___

IT75M___

IU75M___

IV75M___

K Tie Rod Nut

IP852201

IP852201

IR852203

IR852203

IT852205

IT852205

IV850313

L Regulating Screw

IP502240

IQ502241

IR502242

IS502243

IT502244

IU502245

IV502246

M Retaining Ring

IP857278

IP857278

IR857279

IS857280

IS857280

IU857281

IV857282

N Adj. Screw O-Ring

IP450979

IP450979

IR450981

IS450982

IT450983

IU450984

IV450985

Q Dampening Washer

IP450860

IQ450861

IR450862

IS450863

IT450864

IU450865

IV450866

R Front Head

IP600450

IQ600451

IR600452

IS600453

IT600204

IU600205

IV600206

S Rod Bearing

2 IP400939*** 90.240.00300 90.240.00500 90.240.00500 90.240.00750 90.240.01500 90.240.U.2600

T Rod Seal/Wiper/Ring

IP47V229

IQ47V230

IR47V231

IR47V231

IT47V232

IU47V233

IV47V234

**U Piston Rod Assembly 1

IP00Z___

IQ00Z___

IR00Z___

IS00Z___

IT00Z___

IU00Z___

IV00Z___

IP00W___

IQ00W___

IR00W___

IS00W___

IT00W___

IU00W___

IV00W___

****W Front Head Assembly 1

IP307646

IQ307647

IR307648

IS307648

IT307649

IU307657

---

X Rod Seal/Wiper/Ring

IP477646

IQ477647

IR477648

IR477648

IT477649

IT477649

---

IQ470950

IR470951

IR470951

IT470953

IU470954

IV470955

HP.Z Model

HP.W Model
**V Piston Rod Assembly 1
HP.N Model
1

IU00N___
--**Y Piston Rod Assembly 1 IP00N___ IQ00N___ IR00N___ IS00N___ IT00N___
* Not sold separately: Piston (D), Piston O-Ring (I), Piston Nut (G) and Cushion Spears (E).
** Includes D, I, G and E. When ordering, please note the stroke length in addition to the part number.
*** The 32 mm bore cylinder uses only one rod bearing.
**** Includes Front Head with Rod Bearing, Rod Seal/Wiper/Ring, Regulating Screw, Retaining Ring, Adj. Screw O-Ring, Dampening Washer, and
Cushion Seal.

Every effort has been made to have all illustrations and drawings accurately represent the product as it was at the time this catalog was printed.
However, so that we effectively may continue to meet the requirements of DADCO customers, some product changes may occur during the life of
this catalog without prior notice.
734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net

35

Ordering Review and Repair Information

Foot Mount (T1)

Front Flange (T2)

Rear Flange (T3)

Female Clevis (T5)

Adjustable
Trunnion (T4)

Ordering Information
HP. Z.

. 50. 100. G. 1. TO

Series

Mount Type

Rod Option

TO = Basic Model
T_ = Attached Mount Code

Z = Standard Model
N = Non-Rotating Model
NY = ISO 12.9 Stud Installed
W = Female Rod End Model
WY = ISO 12.9 Stud Installed

When not specified, default is TO.


Mount Only Example: 32T1

When not specified, default is HP.Z.

When not specified, default is 1.

Inverted Foot
Mount (T6)

Port Location
1 = Standard

Cylinder Options

Port Style

D = Double Rod End Cylinder


F = Chrome Plated Steel Tube
R = Stainless Steel Piston Rod
Other tube materials are available,
contact DADCO for more information.

G = BSPP
P = NPT
When not specified, default is G.

Leave blank for no option selected.

Male Clevis (T 7)

Sensor Designation
E_ _ E = Prep for Proximity Switches
M = Magnetic Ring on Piston

Leave blank for no option selected.

Bore
3

Stroke Length

Clevis Bracket (T8)

HP.Z and HP.W Model Repair Kits


Seal Kit
Contains Piston Seals, Cushion Seals, Rod Seal/
Wiper/Ring and Maintenance Instructions.
Repair Kit
Contains Piston Seals, Cushion Seals, Rod Seal/Wiper/
Ring, Rod Bearings and Maintenance Instructions.
Model (Z or W) Seal Kit Number
HP._.32
IP009180
HP._.40
IQ009181
HP._.50
IR009182
HP._.63
IS009183
HP._.80
IT009184
HP._.100

IU009185
HP._.125

IV009186

Repair Kit Number


IP009190
IQ009191
IR009192
IS009193
IT009194
IU009195
IV009196

NOTE: For bore diameters 160-250, please contact DADCO.

Printed in USA

HP.N Model Repair Kits


Seal Kit
Contains Piston Seals, Cushion Seals, Rod Seal/
Wiper/Ring and Maintenance Instructions.
Model
Seal Kit Number
HP.N.32
IP007646
HP.N.40
IQ007647
HP.N.50
IR007648
HP.N.63
IS007648
HP.N.80
IT007649
HP.N.100
IU007657

For more information on the repair of HP Series


Air Cylinders, refer to bulletin #B04117B, bulletin
#B04118B and bulletin #B05119A.

43850 Plymouth Oaks Blvd. Plymouth, Michigan 48170 USA


734.207.1100 800.DADCO.USA fax 734.207.2222 www.dadco.net
DADCO, Inc. 2013 All Rights Reserved

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