Escolar Documentos
Profissional Documentos
Cultura Documentos
DEFINITION,
APPLICATIONS
INSTALLATION
EPCON SYSTEM
EPOXY CERAMIC 6
JULY 2005
Accepted by SOCOTEC
under n XX2015-1
TABLE OF CONTENTS
0 - Preface
1 - EPOXY "CERAMIC 6" RESIN
1.1 - Dfinition and composition of Epoxy Ceramic 6 resin
1.2 - Operating principle
1.3 - Suitable base material
1.4 - Field of use
1.5 - Resistance of SPIT EPCON resin to chemical agents
1.6 - Resistance of the SPIT EPCON resin to temperature
1.7 - Resistance to long term loading
2
- Installation
SPIT EPCON
-1-
PREFACE
Concrete
The operating loads which can be applied to anchors generally depend on the mechanical
properties of the base material. In the case of concrete, it is customary to refer to its
compressive strength.
According to Eurocode 2, the compressive strength of concrete is expressed in terms of
characteristic strength defined as being the strength value below which a maximum of 5% of the
whole possible strength measurements of the specified concrete must be located.
The strength must be determined according to ISO 4012 on cubic specimens 15 x 15 x 15 cm
(called fck,cube), or on cylindrical specimens 16 x 32 cm (called fck,cyl.) 28 days old, complying
with ISO 1920 and manufactured and stored according to ISO 2736.
Concrete is classified according to its compressive strength which is based on the classification
per strength measured on cylinders as indicated in Eurocode 2. For information, the table below
gives the correlation between characteristic values and average strength on cylindrical and
cubic specimens in MPa.
cylinder
16x32 cm
16
20
25
30
35
40
45
50
Average strength
cube
15x15x15 cm
20
25
30
37
45
50
55
60
cylinder (fcm)
16x32 cm
20
25
30
37
45
50
55
60
cube
15x15x15 cm
25
31
37
46
56
62
69
72
cube
20x20x20 cm
24
29
36
43
53
59
65
68
SPIT EPCON
-2-
Ignition
point
Colour
Volume
cm3
Net
weight
g
Shrinkage
after
hardening
%
Exposy resin
1,33
175.000
121 C
White
265
Hardener
1,80
164.000
93 C
Brown
265
Mixture
1,50
Light grey
530
807
0,05 %
SPIT EPCON
-3-
Ambient
temperature
(C)
Fitting time
(min)
Complete
hardening time
(hours)
45
48
10
20
36
16
10
1,5
24
21
24
32
24
The minimum and maximum temperatures of the base material during installation are 4 and
52C.
NOTA: *These waiting times correspond to a safety factor of approximately 2 on the service load
and 1,5 on the ultimate load. All those hardening time have to be doubled for anchoring in humid
concrete.
This specification aims at the use of EPCON resin for anchoring of stell reinforcment with the diameter
8 to 40 mm for concrete with characteristic strength on cylindrical specimens at 28 days of 20 Mpa
at the least.
This resin allowed to obtain strong fixings where the hole diameter is significantly larger than the
diameter of the rebar to be fixed (very limited shrinkage < 0,05%). See 5.
SPIT EPCON
-4-
100
80
60
40
20
0
20
40
60
80
100
120
140
Temprature du
scellement
Temperature
of the
fixing ( C)
SPIT EPCON
-5-
10
12
14
16
20
25
32
10
12
15
18
20
25
32
40
120
165
180
220
250
280
360
470
fc 2835 Mpa
100
135
170
190
210
260
315
415
fc 2845 Mpa
90
120
145
165
180
215
280
370
2590
4043
5820
7931
NOTA: With steel Fe E 400, anchoring depth and tensile efforts have to be reduced by 20 %.
SPIT EPCON
-6-
Rm/ReH
Agt %
Fe E 500-1
500
1,05
2,5
Fe E 500-2
500
1,03
2,5
Fe E 500-3
500
1,08
Fe E 400-1
400
1,05
2,5
Qualities
4.1.2 - Cross-sections
The nominal cross-section of a high-adhesion rod is equal to the area of a circle whose
diameter is the nominal diameter. For high-adhesion bars the diameters are as follows:
Nominal
Corresponding
cross-sections
in cm2
10
12
14
16
20
25
32
40
0.283 0.384 0,503 0.636 0.785 1.13 1.54 2.01 3.14 4.91 8.04 12.57
10
12
14
16
20
25
32
40
Fe E 400
1189 1613 2113 2671 3297 4746 6468 8442 13188 20622 33768 52794
Fe E 500
1457 1978 2590 3275 4043 5820 7931 10352 16171 25287 41406 64736
SPIT EPCON
-7-
As
fe
u
su
s
ftj
The ultimate load for rebar is As.fe with s = factor of security = 1,15
s
The equation (1) becomes:
Ultimate load (in Newton) : f.ls.0,6.2s.ftj.1
s
Ultimate load : .0,6.1,52.f.ls.ftj = 3,69.f.ls.ftj
1,15
ls (mm) =
SPIT EPCON
-8-
Rebar Hole
(mm)
(mm) f
ft28 concrete
(Mpa)
Ultimate load
(kN)
Hole depth
(mm)
Theoritical values
Vol. (cm3) Fixing/cart.
8
8
8
8
8
10
12
16
20
24
1.8
1.8
1.8
1.8
1.8
21.85
21.85
21.85
21.85
21.85
329
274
206
165
137
9.3
17.2
31.0
43.4
55.1
53.7
29.0
16.1
11.5
9.1
10
10
10
10
10
12
16
20
26
30
1.8
1.8
1.8
1.8
1.8
34.15
34.15
34.15
34.15
34.15
428
321
257
198
171
14.8
39.4
60.6
89.5
107.7
33.8
12.7
8.3
5.6
4.6
12
12
12
12
12
15
18
24
32
35
1.8
1.8
1.8
1.8
1.8
49.17
49.17
49.17
49.17
49.17
494
411
308
231
212
31.4
58.1
104.7
159.9
179.6
15.9
8.6
4.8
3.1
2.8
14
14
14
14
14
18
24
30
35
40
1.8
1.8
1.8
1.8
1.8
66.93
66.93
66.93
66.93
66.93
560
420
336
288
252
56.3
125.3
185.7
232.7
277.8
8.9
4.0
2.7
2.1
1.8
16
16
16
16
16
20
24
30
40
50
1.8
1.8
1.8
1.8
1.8
87.42
87.42
87.42
87.42
87.42
658
548
439
329
263
74.4
137.8
221.9
347.3
463.9
6.7
3.6
2.3
1.4
1.1
20
20
20
20
20
25
30
35
40
50
1.8
1.8
1.8
1.8
1.8
136.59
136.59
136.59
136.59
136.59
823
685
588
514
411
145.4
269.2
380.7
484.5
678.4
3.4
1.9
1.3
1.0
0.7
25
25
25
25
25
25
32
38
45
50
60
65
1.8
1.8
1.8
1.8
1.8
1.8
213.43
213.43
213.43
213.43
213.43
213.43
NO
846
714
643
536
494
543.9
785.1
946.4
1251.3
1397.7
0.9
0.6
0.5
NO
NO
32
32
32
32
32
32
32
40
45
50
55
60
65
70
1.8
1.8
1.8
1.8
1.8
1.8
1.8
349.68
349.68
349.68
349.68
349.68
349.68
349.68
NO
NO
NO
NO
877
810
752
1775.2
2036.2
2289.5
NO
NO
NO
40
40
40
40
40
40
40
50
55
60
65
70
80
100
1.8
1.8
1.8
1.8
1.8
1.8
1.8
546.37
546.37
546.37
546.37
546.37
546.37
546.37
NO
NO
NO
NO
NO
NO
823
5247.0
NO
SPIT EPCON
-9-
Rebar Hole
(mm)
(mm) f
ft28 concrete
(Mpa)
Ultimate load
(kN)
Hole depth
(mm)
Theoritical values
Vol. (cm3) Fixing/cart.
8
8
8
8
8
10
12
16
20
24
2.1
2.1
2.1
2.1
2.1
21.85
21.85
21.85
21.85
21.85
282
235
176
141
118
8.0
14.8
26.6
37.2
47.3
62.7
33.9
18.8
13.4
10.6
10
10
10
10
10
12
16
20
26
30
2.1
2.1
2.1
2.1
2.1
34.15
34.15
34.15
34.15
34.15
367
275
220
169
147
12.7
33.7
51.9
76.7
92.3
39.4
14.8
9.6
6.5
5.4
12
12
12
12
12
15
18
24
32
35
2.1
2.1
2.1
2.1
2.1
49.17
49.17
49.17
49.17
49.17
423
353
264
198
181
26.9
49.8
89.7
137.1
153.9
18.6
10.0
5.6
3.6
3.2
14
14
14
14
14
18
24
30
35
40
2.1
2.1
2.1
2.1
2.1
66.93
66.93
66.93
66.93
66.93
480
360
288
247
216
48.2
107.4
159.2
199.4
238.1
10.4
4.7
3.1
2.5
2.1
16
16
16
16
16
20
24
30
40
50
2.1
2.1
2.1
2.1
2.1
87.42
87.42
87.42
87.42
87.42
564
470
376
282
226
63.8
118.1
190.2
297.7
397.7
7.8
4.2
2.6
1.7
1.3
20
20
20
20
20
25
30
35
40
50
2.1
2.1
2.1
2.1
2.1
136.59
136.59
136.59
136.59
136.59
705
588
504
441
353
124.6
230.7
326.3
415.3
581.5
4.0
2.2
1.5
1.2
0.9
25
25
25
25
25
25
32
38
45
50
60
65
2.1
2.1
2.1
2.1
2.1
2.1
213.43
213.43
213.43
213.43
213.43
213.43
861
725
612
551
459
424
269.7
466.2
673.0
811.2
1072.6
1198.1
1.9
1.1
0.7
0.6
NO
NO
32
32
32
32
32
32
32
40
45
50
55
60
65
70
2.1
2.1
2.1
2.1
2.1
2.1
2.1
349.68
349.68
349.68
349.68
349.68
349.68
349.68
NO
NO
NO
820
752
694
645
1289.4
1521.6
1745.3
1962.4
NO
NO
NO
NO
40
40
40
40
40
40
40
50
55
60
65
70
80
100
2.1
2.1
2.1
2.1
2.1
2.1
2.1
546.37
546.37
546.37
546.37
546.37
546.37
546.37
NO
NO
NO
NO
NO
881
705
3322.6
4651.7
NO
NO
SPIT EPCON
- 10 -
Rebar Hole
(mm)
(mm) f
ft28 concrete
(Mpa)
Ultimate load
(kN)
Hole depth
(mm)
Theoritical values
Vol. (cm3) Fixing/cart.
8
8
8
8
8
10
12
16
20
24
2.4
2.4
2.4
2.4
2.4
21.85
21.85
21.85
21.85
21.85
247
206
154
123
103
7.0
12.9
23.3
32.6
41.3
71.7
38.7
21.5
15.4
12.1
10
10
10
10
10
12
16
20
26
30
2.4
2.4
2.4
2.4
2.4
34.15
34.15
34.15
34.15
34.15
321
241
193
148
129
11.1
29.5
45.4
67.1
80.8
45.0
16.9
11.0
7.5
6.2
12
12
12
12
12
15
18
24
32
35
2.4
2.4
2.4
2.4
2.4
49.17
49.17
49.17
49.17
49.17
370
308
231
174
159
23.5
43.6
78.5
119.9
134.7
21.2
11.5
6.4
4.2
3.7
14
14
14
14
14
18
24
30
35
40
2.4
2.4
2.4
2.4
2.4
66.93
66.93
66.93
66.93
66.93
420
315
252
216
189
42.2
94.0
139.3
174.5
208.3
11.8
5.3
3.6
2.9
2.4
16
16
16
16
16
20
24
30
40
50
2.4
2.4
2.4
2.4
2.4
87.42
87.42
87.42
87.42
87.42
494
411
329
247
197
55.8
103.4
166.4
260.5
347.9
9.0
4.8
3.0
1.9
1.4
20
20
20
20
20
25
30
35
40
50
2.4
2.4
2.4
2.4
2.4
136.59
136.59
136.59
136.59
136.59
617
514
441
386
308
109.0
201.9
285.5
363.4
508.8
4.6
2.5
1.8
1.4
1.0
25
25
25
25
25
25
32
38
45
50
60
65
2.4
2.4
2.4
2.4
2.4
2.4
213.43
213.43
213.43
213.43
213.43
213.43
753
634
536
482
402
371
236.0
407.9
588.9
709.8
938.5
1048.3
2.1
1.2
0.8
0.7
0.5
NO
32
32
32
32
32
32
32
40
45
50
55
60
65
70
2.4
2.4
2.4
2.4
2.4
2.4
2.4
349.68
349.68
349.68
349.68
349.68
349.68
349.68
NO
877
790
718
658
607
564
689.8
915.4
1128.2
1331.4
1527.2
1717.1
0.7
0.5
NO
NO
NO
NO
40
40
40
40
40
40
40
50
55
60
65
70
80
100
2.4
2.4
2.4
2.4
2.4
2.4
2.4
546.37
546.37
546.37
546.37
546.37
546.37
546.37
NO
NO
NO
NO
881
771
617
2284.3
2907.3
4070.2
NO
NO
NO
SPIT EPCON
- 11 -
Rebar Hole
(mm)
(mm) f
ft28 concrete
(Mpa)
Ultimate load
(kN)
Hole depth
(mm)
Theoritical values
Vol. (cm3) Fixing/cart.
8
8
8
8
8
10
12
16
20
24
2.7
2.7
2.7
2.7
2.7
21.85
21.85
21.85
21.85
19.88
219
183
137
110
91
6.2
11.5
20.7
28.9
36.8
80.6
43.5
24.2
17.3
13.6
10
10
10
10
10
12
16
20
26
30
2.7
2.7
2.7
2.7
2.7
34.15
34.15
34.15
34.15
31.14
286
214
171
132
114
9.9
26.2
40.4
59.6
71.8
50.7
19.1
12.4
8.4
7.0
12
12
12
12
12
15
18
24
32
35
2.7
2.7
2.7
2.7
2.7
49.17
49.17
49.17
49.17
46.22
329
274
206
154
141
20.9
38.8
69.8
106.6
119.7
23.9
12.9
7.2
4.7
4.2
14
14
14
14
14
18
24
30
35
40
2.7
2.7
2.7
2.7
2.7
66.93
66.93
66.93
66.93
64.25
373
280
224
192
168
37.5
83.5
123.8
155.1
185.2
13.3
6.0
4.0
3.2
2.7
16
16
16
16
16
20
24
30
40
50
2.7
2.7
2.7
2.7
2.7
87.42
87.42
87.42
87.42
76.49
439
366
292
219
175
49.6
91.9
147.9
231.5
309.3
10.1
5.4
3.4
2.2
1.6
20
20
20
20
20
25
30
35
40
50
2.7
2.7
2.7
2.7
2.7
136.59
136.59
136.59
136.59
136.59
548
457
392
343
274
96.9
179.5
253.8
323.0
452.2
5.2
2.8
2.0
1.5
1.1
25
25
25
25
25
25
32
38
45
50
60
65
2.7
2.7
2.7
2.7
2.7
2.7
213.43
213.43
213.43
213.43
213.43
213.43
669
564
476
428
357
330
209.8
362.6
523.4
630.9
834.2
931.8
2.4
1.4
1.0
0.8
0.6
0.5
32
32
32
32
32
32
32
40
45
50
55
60
65
70
2.7
2.7
2.7
2.7
2.7
2.7
2.7
349.68
349.68
349.68
349.68
349.68
349.68
349.68
877
780
702
638
585
540
501
396.9
613.2
813.7
1002.9
1183.5
1357.5
1526.3
1.3
0.8
0.6
NO
NO
NO
NO
40
40
40
40
40
40
40
50
55
60
65
70
80
100
2.7
2.7
2.7
2.7
2.7
2.7
2.7
546.37
546.37
546.37
546.37
546.37
546.37
546.37
NO
NO
NO
844
783
685
548
1739.4
2030.5
2584.3
3618.0
NO
NO
NO
NO
SPIT EPCON
- 12 -
Rebar Hole
(mm)
(mm) f
ft28 concrete
(Mpa)
Ultimate load
(kN)
Hole depth
(mm)
Theoritical values
Vol. (cm3) Fixing/cart.
8
8
8
8
8
10
12
16
20
24
3.3
3.3
3.3
3.3
3.3
21.85
21.85
21.85
19.64
17.48
179
150
112
90
80
5.1
9.4
16.9
23.7
32.2
98.5
53.2
29.6
21.1
15.5
10
10
10
10
10
12
16
20
26
30
3.3
3.3
3.3
3.3
3.3
34.15
34.15
34.15
29.50
27.32
234
175
140
108
100
8.1
21.5
33.0
48.8
62.8
61.9
23.3
15.1
10.2
8.0
12
12
12
12
12
15
18
24
32
35
3.3
3.3
3.3
3.3
3.3
49.17
49.17
49.17
41.30
39.34
269
224
168
126
120
17.1
31.7
57.1
87.2
101.9
29.2
15.8
8.8
5.7
4.9
14
14
14
14
14
18
24
30
35
40
3.3
3.3
3.3
3.3
3.3
66.93
66.93
66.93
60.05
53.54
305
229
183
157
140
30.7
68.4
101.3
126.9
154.4
16.3
7.3
4.9
3.9
3.2
16
16
16
16
16
20
24
30
40
50
3.3
3.3
3.3
3.3
3.3
87.42
87.42
87.42
78.25
69.94
359
299
239
179
160
40.6
75.2
121.0
189.4
282.0
12.3
6.7
4.1
2.6
1.8
20
20
20
20
20
25
30
35
40
50
3.3
3.3
3.3
3.3
3.3
136.59
136.59
136.59
136.59
122.38
449
374
320
280
224
79.3
146.8
207.7
264.3
370.0
6.3
3.4
2.4
1.9
1.4
25
25
25
25
25
25
32
38
45
50
60
65
3.3
3.3
3.3
3.3
3.3
3.3
213.43
213.43
213.43
213.43
199.43
184.40
548
461
389
351
292
270
171.6
296.7
428.3
516.2
682.5
762.4
2.9
1.7
1.2
1.0
0.7
0.7
32
32
32
32
32
32
32
40
45
50
55
60
65
70
3.3
3.3
3.3
3.3
3.3
3.3
3.3
349.68
349.68
349.68
349.68
349.68
349.68
349.68
718
638
574
522
479
442
410
324.8
501.7
665.8
820.5
968.3
1110.7
1248.8
1.5
1.0
0.8
0.6
0.5
NO
NO
40
40
40
40
40
40
40
50
55
60
65
70
80
100
3.3
3.3
3.3
3.3
3.3
3.3
3.3
546.37
546.37
546.37
546.37
546.37
546.37
546.37
897
816
748
690
641
561
449
634.3
913.0
1174.7
1423.2
1661.3
2114.4
2960.2
0.8
0.5
NO
NO
NO
NO
NO
SPIT EPCON
- 13 -
6 - INSTALLATION
Preparation
B
Blow the dust out of the hole.
NB: The hole may also be
cleaned with a jet of water.
VERY
IMPORTANT
Injection
Inject from the bottom of the hole, gradually
filling it until 50 % fult.
SPIT EPCON
- 14 -
APPENDIX 1
Chemical resistance of SPIT EPCON resin (AFTER HARDENING)
Chemical substances
Concentration
Resistance
(%)
Xylene
100
(+)
Petrol
100
(+)
Pure water
100
(+)
100
(+)
10
(o)
3,5
(o)
(o)
100
(o)
Nitric acid
10
(o)
Ammonium hydroxide
8,5
(o)
()
Acetone
100
()
Acetic acid
100
()
Methanol
100
()
Methyl chloride
100
()
Caustic soda
20
(+)
Resistant (+): the samples in contact with the substances did not show any visible damage
such as cracks, attacked surfaces, burst corners nor large swelling.
Non resistant (): usage not advised. The samples in contact with the substance were
damaged.
Sensitive (o): use with care, regarding exposure of the field of usage, precautions to be
taken. The samples in contact with the substance were slightly attacked.
SPIT EPCON
- 15 -
DIVISION EXPORT
SPIT, Route de Lyon - BP 104
26 501 BOURG-LS-VALENCE Cedex
Tel. : (33) 4.75.82.20.86
Fax. : (33) 4.75.82.59.05