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Freescale Semiconductor,

Inc.
MC9S12DP256B Device User Guide

V02.14

Figure 1-1 MC9S12DP256B Block Diagram

DDRB

PTA

PTB

BDLC
(J1850)

Multiplexed
Narrow Bus

Internal Logic 2.5V


VDD1,2
VSS1,2

PLL 2.5V
VDDPLL
VSSPLL

PB7
PB6
PB5
PB4
PB3
PB2
PB1
PB0
ADDR7
ADDR6
ADDR5
ADDR4
ADDR3
ADDR2
ADDR1
ADDR0

CAN1
CAN2
CAN3

DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0

Multiplexed
Wide Bus

DATA15 ADDR15 PA7


DATA14 ADDR14 PA6
DATA13 ADDR13 PA5
DATA12 ADDR12 PA4
DATA11 ADDR11 PA3
DATA10 ADDR10 PA2
DATA9
ADDR9 PA1
DATA8
ADDR8 PA0

CAN0

CAN4

IIC

I/O Driver 5V
VDDX
VSSX

A/D Converter 5V &


Voltage Regulator Reference

PWM

VDDA
VSSA

Voltage Regulator 5V & I/O


VDDR
VSSR

SPI1

SPI2

RXB
TXB
RXCAN
TXCAN
RXCAN
TXCAN
RXCAN
TXCAN
RXCAN
TXCAN
RXCAN
TXCAN

SDA
SCL

KWJ0
KWJ1
KWJ6
KWJ7

PWM0
PWM1
PWM2
PWM3
PWM4
PWM5
PWM6
PWM7

KWP0
KWP1
KWP2
KWP3
KWP4
KWP5
KWP6
KWP7

MISO
MOSI
SCK
SS
MISO
MOSI
SCK
SS

KWH0
KWH1
KWH2
KWH3
KWH4
KWH5
KWH6
KWH7

DDRK
DDRT

PS0
PS1
PS2
PS3
PS4
PS5
PS6
PS7
PM0
PM1
PM2
PM3
PM4
PM5
PM6
PM7

PJ0
PJ1
PJ6
PJ7
PP0
PP1
PP2
PP3
PP4
PP5
PP6
PP7

XADDR14
XADDR15
XADDR16
XADDR17
XADDR18
XADDR19

ECS

Signals shown in Bold are not available on the 80 Pin Package

DDRA

AD1

SPI0

PTK

MISO
MOSI
SCK
SS

Multiplexed Address/Data Bus

PTT

SCI1

PT0
PT1
PT2
PT3
PT4
PT5
PT6
PT7

PTS

RXD
TXD
RXD
TXD

SCI0

TEST

DDRS

Enhanced Capture
Timer

PK0
PK1
PK2
PK3
PK4
PK5
PK7

PTM

XIRQ
IRQ
System
R/W
Integration
LSTRB
Module
ECLK
(SIM)
MODA
MODB
NOACC/XCLKS

IOC0
IOC1
IOC2
IOC3
IOC4
IOC5
IOC6
IOC7

DDRM

Periodic Interrupt
COP Watchdog
Clock Monitor
Breakpoints

PIX0
PIX1
PIX2
PIX3
PIX4
PIX5
ECS

PAD08
PAD09
PAD10
PAD11
PAD12
PAD13
PAD14
PAD15

PTJ

PTE

PE0
PE1
PE2
PE3
PE4
PE5
PE6
PE7

Clock and
Reset
Generation
Module

DDRE

PLL

PPAGE

DDRJ

XFC
VDDPLL
VSSPLL
EXTAL
XTAL
RESET

CPU12

AN0
AN1
AN2
AN3
AN4
AN5
AN6
AN7

VRH
VRL
VDDA
VSSA

PTP

Single-wire Background
Debug Module

DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0

Freescale Semiconductor, Inc...

BKGD

Voltage Regulator

PAD00
PAD01
PAD02
PAD03
PAD04
PAD05
PAD06
PAD07

VRH
VRL
VDDA
VSSA

DDRP

VDDR
VSSR
VREGEN
VDD1,2
VSS1,2

AD0

AN0
AN1
AN2
AN3
AN4
AN5
AN6
AN7

4K Byte EEPROM

ATD1

PH0
PH1

PH2
PTH

12K Byte RAM

VRH
VRL
VDDA
VSSA

DDRH

ATD0

Module to Port Routing

256K Byte Flash EEPROM

PH3
PH4
PH5
PH6
PH7

21
For More Information On This Product,
Go to: www.freescale.com

Freescale Semiconductor, Inc.

MC9S12DP256B/MC9S12DT256
/MC9S12DJ256/MC9S12DG256

84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

VRH
VDDA
PAD15/AN15/ETRIG1
PAD07/AN07/ETRIG0
PAD14/AN14
PAD06/AN06
PAD13/AN13
PAD05/AN05
PAD12/AN12
PAD04/AN04
PAD11/AN11
PAD03/AN03
PAD10/AN10
PAD02/AN02
PAD09/AN09
PAD01/AN01
PAD08/AN08
PAD00/AN00
VSS2
VDD2
PA7/ADDR15/DATA15
PA6/ADDR14/DATA14
PA5/ADDR13/DATA13
PA4/ADDR12/DATA12
PA3/ADDR11/DATA11
PA2/ADDR10/DATA10
PA1/ADDR9/DATA9
PA0/ADDR8/DATA8

ADDR5/DATA5/PB5
ADDR6/DATA6/PB6
ADDR7/DATA7/PB7
SS2/KWH7/PH7
SCK2/KWH6/PH6
MOSI2/KWH5/PH5
MISO2/KWH4/PH4
XCLKS/NOACC/PE7
MODB/IPIPE1/PE6
MODA/IPIPE0/PE5
ECLK/PE4
VSSR
VDDR
RESET
VDDPLL
XFC
VSSPLL
EXTAL
XTAL
TEST
SS1/KWH3/PH3
SCK1/KWH2/PH2
MOSI1/KWH1/PH1
MISO1/KWH0/PH0
LSTRB/TAGLO/PE3
R/W/PE2
IRQ/PE1
XIRQ/PE0

Freescale Semiconductor, Inc...

SS1/PWM3/KWP3/PP3
SCK1/PWM2/KWP2/PP2
MOSI1/PWM1/KWP1/PP1
MISO1/PWM0/KWP0/PP0
XADDR17/PK3
XADDR16/PK2
XADDR15/PK1
XADDR14/PK0
IOC0/PT0
IOC1/PT1
IOC2/PT2
IOC3/PT3
VDD1
VSS1
IOC4/PT4
IOC5/PT5
IOC6/PT6
IOC7/PT7
XADDR19/PK5
XADDR18/PK4
KWJ1/PJ1
KWJ0/PJ0
MODC/TAGHI/BKGD
ADDR0/DATA0/PB0
ADDR1/DATA1/PB1
ADDR2/DATA2/PB2
ADDR3/DATA3/PB3
ADDR4/DATA4/PB4

112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85

PP4/KWP4/PWM4/MISO2
PP5/KPW5/PWM5/MOSI2
PP6/KWP6/PWM6/SS2
PP7/KWP7/PWM7/SCK2
PK7/ECS
VDDX
VSSX
PM0/RXCAN0/RXB
PM1/TXCAN0/TXB
PM2/RXCAN1/RXCAN0/MISO0
PM3/TXCAN1/TXCAN0/SS0
PM4/RXCAN2/RXCAN0/RXCAN4/MOSI
PM5/TXCAN2/TXCAN0/TXCAN4/SCK0
PJ6/KWJ6/RXCAN4/SDA
PJ7/KWJ7/TXCAN4/SCL
VREGEN
PS7/SS0
PS6/SCK0
PS5/MOSI0
PS4/MISO0
PS3/TXD1
PS2/RXD1
PS1/TXD0
PS0/RXD0
PM6/RXCAN3/RXCAN4
PM7/TXCAN3/TXCAN4
VSSA
VRL

MC9S12DP256B Device User Guide V02.14

Signals shown in Bold are not available on the 80 Pin Package

Figure 2-1 Pin Assignments in 112-pin LQFP

54
For More Information On This Product,
Go to: www.freescale.com

SMT16030
Version 7/2005

SMT16030 DIGITAL TEMPERATURE SENSOR


Features
Absolute accuracy 0.7 C
Linear output within 0.2 C
Resolution better then 0.005 C
Duty Cycle output
Calibrated on chip
TTL, CMOS compatible
Temperature range 175 C (-45 to +130 C)
Directly connectable to data input of microprocessor
Easy multiplexing of multiple sensors

Typical applications
Heater systems
Measuring instruments
Washing machines
Overheating protection
Appliances

Introduction
The Smartec temperature sensor is a sophisticated full silicon temperature sensor with a
digital output. The one wire output (duty-cycle modulated) can be directly connected to all
kinds of micro-controllers without the need of A/D conversion. The temperature range is 45
C to 150 C. The high resolution (< 0.005 C) makes the sensor useful for high precision
applications. The sensor is available in various housings like T018, T092, T0220 and for high
volume production in SOIC. Special housing can be manufactured on request.

Product highlights
The SMART TEMPERATURE SENSOR features a duty-cycle modulated square wave
output voltage with linear response to temperatures in the -45 C to +130 C range. The
absolute accuracy is better than 1.2 C. In the range from -30 to +100 C absolute accuracy is
better than 0.7 C, while the linearity is better than 0.2 C (Model TO18).

-1
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

SMT16030
Version 7/2005
The SMART TEMPERATURE SENSOR is calibrated during test and burn-in of the chip.
The integrated modulator ensures the sensor unit can communicate effectively with low-cost
microcontrollers without the need of (onboard) A/D converters or an Xtal controlled
oscillator.
The SMART TEMPERATURE SENSOR combines digital output and on-chip calibration to
ensure major cost reductions and performance-related advantages.
In applications where multiple sensors are used, easy multiplexing can be obtained by using a
corresponding number of microprocessor inputs or by using low cost digital multiplexers.
Since the sensor requires no subsequent calibration, optimal cost savings are recorded both
during manufacturing and in the course of after-sales servicing.

Pin-out and housing.


SOIC-8

TO92

TO18

TO220

2
Pin 1

5.08

Pin 1

+V

Pin 7

GND

3.85 6.1
Pin 8 Out

bottom view

All Sizes in mm.

0.41 1.27

Pin 5

123

1 3 2

1 Output
2 + Vcc

metal backplate = GND

3 GND

HEC housing
C = 100 nF

2.5

Pin 1 Output

(between Vcc and GND)

Pin 2 + Vcc
Pin 3 GND

8.5
mm

-2
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

SMT16030
Version 7/2005

Specifications
TO18

Parameters

min

typ

Supply voltage

4.75

Supply current

160

TO92
max

max

TO220
1

Max

HEC
max

SOIC-8
max

Units

7.2

V.

200

A.

130

-30 + 100 C

0.7

1.2

1.7

1.5

-45 + 130 C

1.2

1.7

1.5

1.5

Non linearity

0.2

0.4

0.5

1.0

1.0

Supply voltage sensitivity

0.1

C/V

Repeatability

0.1

0.2

0.2

0.2

0.05

Long term Drift

0.05

0.05

temperature range

Total accuracy

-45

Operating
temperature

-45

130

Storage temperature

-50

150

Khz

Output
- duty cycle
- frequency

=0.320+0.00470*t ( t=temperature in C)
1

- noise
- impedance
- short circuit

1
2
3

4
5

0.005

200

Ohm

infinite maximum current applied 40 mA

* All not mentioned specifications are the same as for TO18


Case connected to ground
The SMT 30-160-18 can be used from -65 to +160 C for a short period without physical
damage to the device. The specified accuracy applies only to the rated performance
temperature range.
Total accuracy includes all errors.
Applicable from -30 to +100 C

-3
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

SMT16030
Version 7/2005

Product description
The SMT160-30 is a three terminal integrated temperature sensor, with a duty-cycle output.
Two terminals are used for the power supply of 5 Volts and the third terminal carries the
output signal. A duty cycle modulated output is used because this output is interpretable by a
micro-processor without A-D converter, while the analogue information is still available.
The SMT160-30 (TO18 model) has an overall accuracy of 0.7 C in the range from -30 C to
+100 C and an accuracy of 1.2 C from -45 to +130 C. This makes the sensor especially
useful in all applications where "human" (climate control, food processing etc.) conditions are
to be controlled. Due to its very high resolution (< 0.005K) this sensor is especially suited for
applications where very accurate measurements are needed.
The CMOS output of the sensor can handle cable length up to 20 meters. This makes the
SMT160-30 very useful in remote sensing and control applications.

Understanding the specifications.


It is important to understand the meaning of the various specifications and their effects on
accuracy. The SMT160-30 is basically a bipolar temperature sensor, with accurate electronics
to convert the sensor signal into a duty cycle. During production the devices are calibrated.
The output signal
The output is a square wave with a well-defined temperature-dependent duty cycle. The duty
cycle of the output signal is linearly related to the temperature according to the equation:
D.C. = 0.320+0.00470*t
D.C. = duty cycle
t = Temperature in C
A simple calculation shows that - for instance- at 0 C:
D.C.= 0.320 or 32.0 % and at 130 C
D.C.= 0.931 or 93.1 %
In the output frequency of the sensor there is no temperature information, only the duty
cycle contains temperature information in accordance to the formula given above. The
output signal may show low frequency jitter or drift. Therefore most oscilloscopes and
counters are not suited for verifying the accuracy of these sensors. The temperature
information contained in the duty-cycle value, however, is guaranteed to be accurate
within the values specified for each model (housing).

-4
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

SMT16030
Version 7/2005

Total accuracy
The mentioned equation is the nominal one. The maximum deviation from the nominal
equation is defined as total accuracy. With temperatures above 100 C the accuracy
decreases.

Non linearity
Non-linearity as it applies to the SMT160-30 is the deviation from the best-fit straight line
over the whole temperature range. For the temperature range of -30 C to +100 C the nonlinearity is less than 0.2 C (TO18).

Long-term drift
This drift strongly depends on the operating condition. At room temperature the drift is very
low (< 0.05 C). However at higher temperatures the drift will be worse, mainly because of
changes in mechanical stress. This drift is partly irreversible and causes non-ideal
repeatability and long-term effects. At temperatures above 100 C (but in the operating range)
a long-term drift better than 0.1 C is to be expected.

Noise
The resolution is better than 0.005 C. The standard deviation of the noise level (measured
over a 20 ms. period) is below this 0.005 C.

Time constants
The time constant of the sensor is measured under different circumstances.
To compare this with other types of sensors the same kind of measurements were done. The
time constant is defined as the time required to reach 63% of an instantaneous temperature
change.
The figures mentioned below are difficult to measure; an accuracy of around 5 % is a
reasonable estimation. These figures only apply to the sensor built in a TO-18 housing and not
the TO-92, the TO220 nor the naked chip. The values found only depend on the physical
parameters of the measurement setup.

-5
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

SMT16030
Version 7/2005

timeconstant

condition

(s) (TO18)
mounted in an alu block of a certain

0.6

temperature (mean value of different measurements)


in a bath filled with oil that was stirred
(mean value of different measurements)

1.4

Moving air with a speed of about 3 m/s


- without heatsink

13.5

- with heatsink

Non moving air


-without heatsink
-with heatsink

60
100

Overview of time constants in different conditions

General operation
A simple way of measuring a duty cycle is to use a microcontroller. The sensor output can be
directly connected to a microcontroller input. The microcontroller can determine the dutycycle value by sampling the sensor output. If the microcontroller is not fast enough to
determine the temperature accurately enough within one sensor output cycle, the sampling can
be extended over multiple periods. This method has the advantage to filter out noise. From the
theory of signal processing it can be derived that there is a fixed ratio between the sensors
signal frequency, the sampling rate and the sampling noise. This sampling noise limits the
accuracy and amounts to:
Terror= 200 * ts /sqrt(6*tm*tp)
Terror
ts
tm
tp

= measurement error (= standard deviation of the sampling noise)


= microcontrollers sampling rate
= total measurement time
= output signal periodicity of the sensor

Microcontrollers can sample at a high frequency so with a simple program it is possible to


measure the sensor's duty cycle within 50 ms and a resolution of .01 C.

-6
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

SMT16030
Version 7/2005

NOTE:
The above mentioned error is NOT related to the intrinsic accuracy of the sensor. It just
tells us what happens to the accuracy (standard deviation) of the measurement of a
digital signal, when that signal is being sampled by a microcontroller.

About noise protection and how to prevent damage caused by a wrong


power supply polarity.
The Smartec SMT16030 is based on a free running oscillator. Periodic spikes on the power
supply line may make the oscillator synchronise, resulting in a false temperature reading. To
overcome this problem it is advised to put a filter in the power supply line of the sensor. It is
suggested to use a low pass RC filter as given below. An additional advantage also is the
power supply polarity protection of the sensor. The resistor of 220 Ohm limits the current
through the sensor to about 25 mA. At this current the sensor will survive a possible wrong
power supply polarity. The software can detect the presence of the output signal and therefore
a proper connection of the sensor. See below for a suggested diagram.

+5 V.

Gnd

R = 220

OUT

SMT16030

C= 0.1 1 F.

Power line noise filtering and polarity damage protection

For more information about how to measure duty cycles by means of a microcontroller, please
refer to our application notes, available for download at our website WWW.SMARTEC.NL.

-7
SMARTEC B.V, Delpratsingel 26
4811 AP Breda, The Netherlands

WWW.SMARTEC.NL
Tel: +31(0)765205353

THERMAL CUTOUT
REGULATOR / LIMITER
FEATURES
Wide product range for diverse applications
Small size
High temperature sensitivity
Simple temperature protection
Many approvals

Temperature
A-Types
D-Types

DESCRIPTION

Thermal Cutout
Thermal cutout or regulator for automatic temperature protection
Types A10, A11 and D14

Temperature Limiter
Manual reset device for automatic temperature protection
Types A50, A51 and D54

Thermal Cutout with electrical self-hold


Electrical self-hold device for automatic temperature protection
Types A70, A71 and D74, (A72, A73, D73), (A90, A91, D93).

Types: A+D Temperature


02-07-02
1000-Y185/GB

Thermal cutouts with the electrical self-hold feature switch off when
reaching the preset temperature level. The switch is then held open
by a heating resistor (PTC) in parallel the cutout will not automatically reset while voltage is applied. It will reset when voltage is removed
(ie the appliance concerned is disconnected) and the cutout has cooled down.

INSTALLATION

APPLICATIONS

Owing to the small size and minimal weight


of the basic model without mounting lugs, it
is possible to attach the cutout in-line to two
conductors without any additional fixing.
Connector styles available:
push-on, solder tags, rivet, screw or crimp.
DIN connectors available on request.

Temperature monitoring/ regulation/


limiting in electrical equipment eg
driers,
cooking appliances,
radiators,
motors,
transformers

Microtherm International Cooperation

TECHNICAL DATA for Thermal Cutouts (insensitive to current)

Type

A10/A11
D 14

A50 /A51
D 54

Function

automatic
reset

manual
reset

250 V
16 A
6,3 A

250 V
16 A
6,3 A

Nominal voltage 5060 Hz


Current rating cos = 1,0
Current rating cos = 0,6

A70 /A71
D 74

A72 /A73
D 73

A90/A91
D 93

electrical
self-hold

250 V
16 A
6,3 A

Max. load with


reduced life
at cos = 1,0
250 V 5060 Hz

110 - 130 V
16 A
6,3 A

12 - 24 V
16 A
6,3 A

20 A

Nominal temperature range


in 5-oC steps

70 oC to 160 oC

Contact arrangement
normally closed
50 m

Contact resistance
Tolerance

15 K 10 K 5 K

A 11

A 50

A 51

Types: A+D Temperature


02-07-02
1000-Y185/GB

A 10

A 70, A 72, A 90

A 71, A 73, A 91

D 14

D 54

D 14
G 116

D 14, D 74, D 73, D 93


G 115 / G 770

D 54
G 777

D 54
G 776

D 14, D 74, D 73, D 93


G 802

Types: A+D Temperature


02-07-02
1000-Y185/GB

D 14, D 74, D 73, D 93


G 774

D 73, D 74, D 93

G 778

G 120

G 779

APPROVALS
Endurance (life), voltage and current ratings
conform to VDE 0631 or EN60730
Approvals applied for in many countries information is available on request ask for approvals data sheet.

CURRENT SENSITIVITY
All temperature switches are temperature sensitive and at higher current levels are also current sensitive. Further information on request.
For thermal cutouts Series 70 and 90, the specified operating voltage must be observed.
Adequate residual current must flow through
the PTC heating resistor after the cutout has
switched off.
Switch can be held open down to 25C.

QUALITY ASSURANCE
Production testing;
Voltage withstand, switch operation and nominal response temperature
These thermal cutouts conform to international
standards eg VDE 0631, EN60730 for regulation and control devices.

IDENTIFICATION MARKS
Example for A -type
A 10

HOUSING SPECIFICATIONS

V
Construction

Material
Max.
exposure
temp.

Classification
VDE

D 14, D 74
D 73, D 93

Thermoplast
160oC

205oC

G 116

D 14

Thermoplast
160 oC

205oC

G 120

A 10

Duroplast
175oC

220 oC

G 770

D 14, D 74
D 73, D 93

Duroplast
175 oC

220 oC

G 774

D 14, D 74
D 73, D 94

Thermoplast
160 oC

205 oC

G 776

D 54

Thermoplast
160 oC

205 oC

G 777

D 54

Thermoplast
160 oC

205 oC

G 778

A 10

Thermoplast
160 oC

205oC

G 779

A 10

Thermoplast
160 oC

205oC

G 802

D 14, D 74
D 73, D 93

Thermoplast
160 oC

205 oC

G-No.

for Typ

G 115

Type
D

125

10

03 3
Production date (month/year)
Tolerance in K

or Code-No.

Temperature in C
Country code
G 120

Housing for A 10 / A 70

Example for D-type with housing


X

G 770

Housing style (G)


Construction
Type
D

125

10

03 3

ORDERING INFORMATION
Production date (month/year)
Tolerance in K
Temperature in C

oder Code-Nr.

Country code

Quantity
3000

Type

Temperature

Version

D 54

100C 10 K

Standard

Please ask for our technical questionnaire


We reserve the right to alter technical data and specifications without notice

Head office address:


Microtherm GmbH
Tschenwaldstrae 3
D-75181 Pforzheim

Postal address:
Microtherm GmbH
Postfach 1208
D-75112 Pforzheim

Telefon 49 (0) 72 31 787-0


Telefax 49 (0) 72 31 787-155
Internet: http://www.microtherm.de
e-mail: mic-pforzheim@microtherm.de

Types: A+D Temperature


02-07-02
1000-Y185/GB

D 14

SUNPOWER TECHNOLOGY CORP.


16F-1, No.150, Jian Yi Rd., Chung Ho City, Taipei Hsien, Taiwan, R.O.C.
TEL: 886-2-8226-3100
FAX: 886-2-8226-3111
http://www.sunpower.com.tw
E-mail: sunpower@sunpower.com.tw

Features:

Copy Right Sunpower Technology Corp. 2006, All Right Reserved.


Specifications subject to change without notice.

September 12, 2006 No.SS060021

DC Fans
Model 298
Size: 120 mm x 25 mm (4.72 x 1)

Part Number

Bearings

Voltage

Voltage Range

Current(mA)

Input(watts)

Noise(dBA)

Speed(rpm)

Airflow(cfm)

Air Pressure (In H20)

298DS-1LP11-000

Ball

12

7.0-13.8

450

7.32

42.5

2800

95.3

0.22

298DS-2LP11-000

Ball

24

14.0-27.6

260

6.24

42.5

2800

95.3

0.22

298DH-1LP11-000

Ball

12

7.0-13.8

130

4.32

37.5

2470

86.5

0.19

298DH-2LP11-000

Ball

24

14.0-27.6

200

4.80

37.5

2470

86.5

0.19

298DM-1LP11-000

Ball

12

7.0-13.8

200

2.40

34

2100

72.4

0.13

298DM-2LP11-000

Ball

24

14.0-27.6

140

3.36

34

2100

72.4

0.13

298DL-1LP11-000

Ball

12

7.0-13.8

140

1.68

30

1750

61.8

0.10

298DL-2LP11-000

Ball

24

14.0-27.6

100

2.40

30

1750

61.8

0.10

Optional frequency generator or rotation detector versions available. Consult factory.

298DL/DM Performance Curve

298DS/DH Performance Curve

ETRI, Inc., 1503 Rocky River Road North Monroe, NC 28110 Tel. 704.289.5423 Fax 704.283.7170
20

ETRI Model 298 DC FANS


Size: 120 mm x 25 mm (4.72 x 1)

ELECTRICAL SPECIFICATIONS
Item
Motor type
Input current
Input power
Max air flow / Back pressure
Dielectric strength
Electrical connection
Speed

Specification
DC
at nominal voltage
at nominal voltage
All tested in submerged orifice chamber
5 mA leakage @ 500 VAC, 60 hz.
UL 1007 awg 24
at nominal voltage

Conditions/Tolerances
brushless
10%
10%
4% cfm/8% pressure
1 minute between frame and (+) terminal
305 mm (12), (+) red (-) black
4%

MECHANICAL SPECIFICATIONS
Item
Life expectancy
Bearing
Airflow direction
Housing material
Mounting type
Impeller
Weight
Rotation

Specification
50,000 hours
ball bearing
air intake over impeller
PBT plastic - 30% glass fiber
flange
PBT plastic - 20% glass fiber
.18 kg (6.35 oz.)
clockwise viewed from nameplate

Conditions/Tolerances
continuous operation @ 25C, 65% relative humidity
top and bottom
UL 94V-0
UL 94V-0

ENVIRONMENTAL SPECIFICATIONS
Item
Operating temperature
Storage temperature
Drop test
Shock test
Vibration test
Acoustical

Specification
- 10 to + 70C
- 40 to + 75C
one drop ea. 3 faces
50 g peak acceleration
x,y,z direction, 1 hour
anechoic chamber at free air

Conditions/Tolerances
30 cm height onto 10 mm thick wooden board
duration - 11 ms
frequency - 10-55-10 Hz, amplitude - 0.75 mm
microphone - 1 meter away

PROTECTION
Item
Locked rotor
Polarity protected
Insulation class
Auto restart
Agency approvals
Warranty

Specification
impedance protected
will withstand pos and neg lead reversal
UL class A
automatic restart by timer
UL, CSA, VDE, CE
3 years

PANEL CUT-OUT

1503, Rocky River Road North


Monroe, NC 28110 USA
Tel: 704.289.5423
Fax: 704.283.7170
Website: http://www.etrinet.com

Conditions/Tolerances
72 hours @ rated voltage

locked rotor condition

ETRI fans are available with a wide range


of accessories, from finger guards to filter
assemblies to special termination. Request our accessories brochure or call
your nearest distributor for complete details.

ACCESSORIES

9-11, rue de Moulin des Bruyres


92400 Courbevoie FRANCE
Tel: (33-1) 49 04 92 00
Fax: (33-1) 47 89 09 38
Email: sales@etrinet.com

Specifications subject to change without notice.

21

57000 Series Size 23 Linear Actuator


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

The size 23 linear actuator is available in captive, non-captive, and external


linear options. It incorporates the same high performance and durable patent
pending design as the size 17. However, it is for applications that require forces
up to 200 pounds.
The 57000 Series is available in a wide variety of resolutions - from
0.0003125 (.0079375 mm) per step to 0.002 (.0508 mm) per step. They
deliver a thrust of up to 200 lbs. (91 Kg) or speeds exceeding 2.0 (5.08 cm)
per second.

Size 23 External Linear


Size 23 Non-Captive Shaft

In addition to our standard configurations, HSI can custom design this motor to
meet your specific application requirements.

Size 23 Captive Shaft

Page 1 of 7 HAYDON HYBRID LINEAR ACTUATORS / SIZE 23 (CAT. REF. PG. 44)

Series 57000 Size 23 Salient Characteristics


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

Size 23: 57 mm (2.3) Hybrid Linear Actuator (1.8 Step Angle)


Captive
Part No. Non-captive
External Lin.
Wiring

57H4(X)-V

57H6(X)-V

57F4(X)-V

57F6(X)-V

E57H4(X)-V

E57H6(X)-V

Bipolar

Unipolar**

Operating voltage

3.25 VDC

5 VDC

12 VDC

5 VDC

12 VDC

Current/phase

2.0 A

1.3 A

.54 A

1.3 A

.54 A

Resistance/phase

1.63

3.85

22.2

3.85

22.2

Inductance/phase

5.8 mH

16.4 mH

85.5 mH

8.2 mH

43.3 mH

Power consumption

13 W

Rotor inertia

166 gcm2

Temperature rise

135F Rise (75C Rise)

Weight

18 oz (511 g)

Insulation resistance

20 M

Linear Travel / Step Order


Screw .375(9.53 mm)
mm
inches

Code
I.D.

.0003125
.0004167

.0079*
.0105*

A
S

.0005
.0008333

.0127
.0211*

3
T

.001
.002

.0254
.0508

1
2

*Values truncated

** Unipolar drive gives


approximately 30% less
thrust than bipolar drive.
Special drive considerations
may be necessary when
leaving shaft fully extended
or fully retracted.
NOTE: See page 5 to
identify product code information before placing order.

Series 57000 Size 23 Dimensional Drawings


Captive Shaft

Page 2 of 7 HAYDON HYBRID LINEAR ACTUATORS / SIZE 23 (CAT. REF. PG. 45)

Series 57000 Size 23 Dimensional Drawings


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

Non-Captive Shaft

External Linear

Page 3 of 7 HAYDON HYBRID LINEAR ACTUATORS / SIZE 23 (CAT. REF. PG. 46)

Series 57000 Size 23 Speed vs. Thrust Curves


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

Bipolar L/R Drive 100% Duty Cycle


.375 (9.53) Lead Screw

Bipolar Chopper Drive 100% Duty Cycle


.375 (9.53) Lead Screw

Ramping can increase the performance of a motor either by increasing the top speed or getting a heavier
load accelerated up to speed faster. Also, deceleration can be used to stop the motor without overshoot.
NOTE: All chopper drive curves were created with a 5 volt motor and a 75 volt power supply.
Page 4 of 7 HAYDON HYBRID LINEAR ACTUATORS / SIZE 23 (CAT. REF. PG. 47)

Identifying Part Numbers for Orders


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

A standard Haydon motor part number consists of 7 digits to 10 digits XXXXX-VV-XXX.


The first two digits indicate the motors series or size (in mm). Example: 35000 Series = 35 mm sq.
The third digit or letter indicates the motors step angle
Example: F = 1.8 non-captive;
H = 1.8 captive or external linear; J = .9 non-captive; K = .9 captive or external linear
(NOTE: External linear actuators have the prefix E to distinguish them from the captive actuators;
High Temperature actuators require the prefix T)
The fourth digit indicates the number of leads. (4 leads for bipolar; 6 leads for unipolar).
The fifth digit indicates the travel per step (see chart) Example: N = .00012 (.003048 mm)
The sixth and seventh digits indicate the motors voltage. Standard voltages are 5 (05) and 12 (12) V.
We also have low inductance coils available for chopper drives. Custom voltages are also available.
Digits eight, nine, ten indicate captive motor travel
910 = 1 (25.4) travel
920 = 2 (50.8) travel
904 = .354 (9.0) travel...
1
1
(ONLY for Size 8 motor) 912 = 1 /4 (31.8) travel 925 = 2 /2 (63.5) travel
1
915 = 1 /2 (38.1) travel 900 = Standard External Linear Motor
905 = 1/2 (12.7) travel
with grease and flanged nut
907 = 3/4 (19.1) travel
SCREW LENGTH OPTIONS: For non-captive shaft and external linear motors various screw lengths
are available to accommodate any travel requirement.
Travel
Per
Step
Code
Letter
or
Digit

Inches

Millimeters

U
V
AA
N
7
P
AB
K
9
A
AC
S
J
3
B
AD
T
Q
1
C
AE
R
2
Y
Z

0.00006
0.000078*
0.000098*
0.00012
0.000125
0.00015625
0.00019*
0.00024
0.00025
0.0003125
0.00039*
0.0004167
0.00048
0.0005
0.000625
0.00078*
0.0008333
0.00096
0.001
0.00125
0.00157*
0.00192
0.002
0.0025
0.005

0.0015*
0.00198*
0.0025
0.0030*
0.0031*
0.0039*
0.005
0.0060*
0.0063*
0.0079*
0.01
0.0105*
0.0121*
0.0127
0.0158*
0.02
0.0211*
0.0243*
0.0254
0.0317*
0.04
0.0487*
0.0508
0.0635
0.127

*Values
truncated

Linear Travel
Per Step

21000
Series
Size 8
21 mm
.138
(3.50)
Screw

28000
Series
Size 11
28 mm

35000
Series
Size 14
35 mm

43000
Series
Size 17
43 mm

57000
Series
Size 23
57 mm

87000
Series
Size 34
87 mm

.1875 .218 .250 .218 .250 .375 .625


(4.76)
Screw

(5.54)
Screw

(6.35)
Screw

(5.54)
Screw

(6.35)
Screw

(9.53)
Screw

(15.88)
Screw

Page 5 of 7 HAYDON HYBRID LINEAR ACTUATORS / ORDERING INFO (CAT. REF. PG. 21)

Hybrid Linear Actuator Wiring


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

Bipolar

Unipolar

Red

Red

NS
Red/White

NS
Green/White

Black

Green
+V

+V

White
Green
Grn/Wh
Red/Wh

+V
Q1

Q2

Q5

Q6

Q7

Q8

Q1
Q3

Q4

Q3

Q2

Q4

EXTEND CW

Bipolar

Q2-Q3

Q1-Q4

Q6-Q7

Q5-Q8

Unipolar

Q1

Q2

Q3

Q4

ON

OFF

ON

OFF

OFF

ON

ON

OFF

OFF

ON

OFF

ON

ON

OFF

OFF

ON

ON

OFF

ON

OFF

Step

RETRACT CCW

Hybrid Linear Actuator Stepping Sequence

Note: Half stepping is accomplished by inserting an off state between transitioning phases.

Page 6 of 7 HAYDON HYBRID LINEAR ACTUATORS / WIRING (CAT. REF. PG. 22)

Overview of Hybrid Linear Actuators


HAYDON INCORPORATED

800.243.2715 (203.756.7441) WWW.HSI-INC.COM

Size 8
21 mm;
0.8 sq.

Size 11
28 mm;
1.1 sq.

Size 14
35 mm;
1.4 sq.

Size 17
43 mm;
1.7 sq.

Size 23
57 mm;
2.3 sq.

Size 34
87 mm;
3.4 sq.

HSIs line of hybrid linear actuators open new avenues for equipment designers who require high performance and exceptional endurance in a very small package. The various patent pending designs use a proprietary manufacturing process,
which incorporates engineering thermoplastics in the rotor drive nut and a stainless
steel acme lead screw. This allows the motor to be much quieter, more efficient
and more durable than the v-thread and bronze nut configuration commonly used
in other actuators. Motor life is improved more than 10 times over the traditional
bronze nut style and it requires no maintenance and does not affect the cost. An
additional feature is the bearing pre-load adjustment which, unlike other designs,
does not protrude from the motor configuration commonly used in other actuators.
The HSI hybrid actuators come in six sizes, from 21 mm square to 87 mm
square. Each size has three designs available captive, non-captive and an external linear version.
There are twenty different travels per step available, from .00006 inch
(.001524 mm) to .005 inch (.127 mm). Micro stepping can be used for even finer
resolution. Our 87 mm actuator delivers up to 500 pounds (227 Kg) of force.
These linear actuators are ideal for applications requiring a combination of
precise positioning, rapid motion and long life.
Typical applications include X-Y tables, medical equipment, semiconductor
handling, telecommunications equipment, valve control, and numerous other uses.
Sold at competitive prices, this product is an excellent value for incorporation into
your next project. In addition to standard configurations, HSI can custom design
these motors to meet your specific application needs. Lead time for standard prototype designs is usually 2 to 3 days, and 4 to 6 weeks for production orders.
Page 7 of 7 HAYDON HYBRID LINEAR ACTUATORS / HYBRID INTRO (CAT. REF. PG. 23)

Subminiature Basic Switch

SS

Subminiature Basic Switch Offers Long


Life of 30,000,000 Operations
A design that combines simplicity and stability by
the use of two split springs ensures a long service
life of 30,000,000 operations.
A variety of models are available, with operating
force ranging from low to high.
Solder, quick-connect terminals (#110) and PCB
terminals are available.
Approval obtained for standards including UL,
CSA, and VDE.

RCEW
Ordering Information
Model Number Legend
SS-jjjjj
1

1.

Ratings
10: 10.1 A at 125 VAC
5: 5 A at 125 VAC
01: 0.1 A at 30 VDC

4.

Contact Form
None: SPDT
-2:
SPST-NC
-3:
SPST-NO

2.

Actuator
None: Pin plunger
GL:
Hinge lever
GL13: Simulated roller lever
GL2: Hinge roller lever

5.

Terminals
None: Solder terminals
T:
Quick-connect terminals (#110)
D:
PCB terminals (see note 2)

3.

Maximum Operating Force (see note 1)


None: 1.47 N {150 gf}
-F:
0.49 N {50 gf} (0.1 A, 5 A)
-E:
0.25 N {25 gf} (0.1 A)

Note:

Contact Form
SPDT

168

SPST-NC

SPST-NO

1. These values are for the pin plunger models.


2. The PCB terminals has a right-angle terminal option.
D1: Left-angled terminals
D2: Right-angled terminals
3. When suffix -T is placed after the model number, the
model withstands high temperatures (25C to 120C).

SS

SS
List of Models
Rating
0.1 A

Actuator

Solder terminals

Quick-connect
terminals (#110)

0.25 N {25 gf}

SS-01-E

SS-01-ET

SS-01-ED

0.49 N {50 gf}

SS-01-F

SS-01-FT

SS-01-FD

1.47 N {150 gf}

SS-01

SS-01T

SS-01D

0.08 N {8 gf}

SS-01GL-E

SS-01GL-ET

SS-01GL-ED

0.16 N {16 gf}

SS-01GL-F

SS-01GL-FT

SS-01GL-FD

0.49 N {50 gf}

SS-01GL

SS-01GLT

SS-01GLD

0.08 N {8 gf}

SS-01GL13-E

SS-01GL13-ET

SS-01GL13-ED

0.16 N {16 gf}

SS-01GL13-F

SS-01GL13-FT

SS-01GL13-FD

0.49 N {50 gf}

SS-01GL13

SS-01GL13T

SS-01GL13D

0.08 N {8 gf}

SS-01GL2-E

SS-01GL2-ET

SS-01GL2-ED

0.16 N {16 gf}

SS-01GL2-F

SS-01GL2-FT

SS-01GL2-FD

0.49 N {50 gf}

SS-01GL2

SS-01GL2T

SS-01GL2D

0.49 N {50 gf}

SS-5-F

SS-5-FT

SS-5-FD

1.47 N {150 gf}

SS-5

SS-5T

SS-5D

0.16 N {16 gf}

SS-5GL-F

SS-5GL-FT

SS-5GL-FD

0.49 N {50 gf}

SS-5GL

SS-5GLT

SS-5GLD

0.16 N {16 gf}

SS-5GL13-F

SS-5GL13-FT

SS-5GL13-FD

0.49 N {50 gf}

SS-5GL13

SS-5GL13T

SS-5GL13D

0.16 N {16 gf}

SS-5GL2-F

SS-5GL2-FT

SS-5GL2-FD

0.49 N {50 gf}

SS-5GL2

SS-5GL2T

SS-5GL2D

Pin plunger

1.47 N {150 gf}

SS-10

SS-10T

SS-10D

Hinge lever

0.49 N {50 gf}

SS-10GL

SS-10GLT

SS-10GLD

Simulated roller lever

0.49 N {50 gf}

SS-10GL13

SS-10GL13T

SS-10GL13D

Hinge roller lever

0.49 N {50 gf}

SS-10GL2

SS-10GL2T

SS-10GL2D

Pin plunger
p g

Hinge
g lever

Simulated roller lever

Hinge
g roller lever

5A

Pin plunger
p g
Hinge
g lever
Simulated roller lever

Hinge roller lever

10.1 A

Note:

OF max.

PCB terminals

Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.

169

SS

SS

Specifications
Ratings
Item
Model

Resistive load

Rated voltage

SS-10

250 VAC

10.1 A

SS-5

125 VAC
250 VAC

5A
3A

SS-01

125 VAC

0.1 A

30 VDC

0.1 A

Note:

The ratings values apply under the following test conditions:


Ambient temperature: 202C
Ambient humidity: 655%
Operating frequency: 30 operations/min

Switching Capacity per Load (Reference Values)


Voltage

SS-10, SS-5

SS-01

Non-inductive load
Resistive load
NC

NO

Inductive load

Lamp load
NC

NO

Inductive load
NC

NO

Non-inductive load

Motor load
NC

NO

Resistive load
NC

NO

125 VAC

5 (10.1) A
(see
note 1))
(

1.5 A

0.7 A

3A

2.5 A

1.3 A

0.1 A

250 VAC

3 (10.1) A
(see note 1)

1A

0.5 A

2A

1.5 A

0.8 A

---

8 VDC

5 (10.1) A
(see note 1)

2A

5A

4A

3A

0.1 A

14 VDC

5 (10.1) A
(see note 1)

2A

4A

4A

3A

0.1 A

30 VDC

4A

2A

3A

3A

3A

0.1 A

125 VDC

0.4 A

0.05 A

0.4 A

0.4 A

0.05 A

---

250 VDC

0.2 A

0.03 A

0.2 A

0.2 A

0.03 A

---

Note:

1. Data in parentheses apply to the SS-10 models only.


2. The above values are for the steady-state current.
3. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). The inductive load rating of SS-10 is the
same as that of SS-5.
4. Lamp load has an inrush current of 10 times the steady-state current.
5. Motor load has an inrush current of 6 times the steady-state current.
6. If the Switch is used in a DC circuit and is subjected to a surge, connect a surge suppressor across the Switch.

170

SS

SS
Characteristics
Operating speed

0.1 mm to 1 m/s (pin plunger models)

Operating frequency

Mechanical: 400 operations/min max.


Electrical: 30 operations/min max.

Insulation resistance

100 M min. (at 500 VDC)

Contact resistance
(initial value)

OF 1.47 N {150 gf}: SS-10, SS-5 models: 30 m max.


SS-01 models:
50 m max.
OF 0.49 N {50 gf}: SS-5 models:
SS-01 models:

50 m max.
100 m max.

OF 0.25 N {25 gf}: SS-01 models:

150 m max.

Dielectric strength
(see note 2)

1,000 VAC (600 VAC for SS-01 models), 50/60 Hz for 1 min between terminals of the same polarities
1,500 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground, and between each
terminal and non-current-carrying metal part

Vibration resistance
(see note 3)

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude

Shock resistance
(see note 4)

Destruction: OF 1.47 N {150 gf}:


OF 0.25 N {25gf}/0.49 N {50 gf}:
Malfunction: OF 1.47 N {150 gf}:
OF 0.25 N {25 gf}/0.49 N {50 gf}:

Durability (see note 5)

Mechanical: 30,000,000 operations min. (60 operations/min) (Refer to the following Engineering Data.)
10,000,000 operations min. (60 operations/min) for SS-10 models
Electrical: 200,000 operations min. (30 operations/min) (Refer to the following Engineering Data.)
50,000 operations min. (30 operations/min) for SS-10 models

Degree of protection

IEC IP40

Degree of protection
against electrical shock

Class 1

Proof Tracking Index (PTI)

175

Ambient operating
temperature

25C to 85C (at ambient humidity of 60% max.) (with no icing)

Ambient operating
humidity

85% max. (for 5C to 35C)

Weight

Approx. 1.6 g (pin plunger models)

Note:

1,000 m/s2 {approx. 100G} max.


500 m/s2 {approx. 50G} max.
300 m/s2 {approx. 30G} max.
200 m/s2 {approx. 20G} max.

1. The data given above are initial values.


2. The dielectric strength shown in the table indicates a value for models with a Separator.
3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,
they apply at the total travel position.
4. Lever-type models: Total travel position (with a contact separation time of 1 ms max.)
5. For testing conditions, contact your OMRON sales representative.

Approved Standards

Contact Specifications

Consult your OMRON sales representative for specific models with


standard approvals.

UL1054 (File No. E41515)/CSA C22.2 No. 55 (File


No. LR21642)
Rated voltage

SS-10

SS-5

SS-01

125 VAC
250 VAC

--10.1 A

5A
3A

0.1 A
---

30 VDC

---

---

0.1 A

EN61058-1 (File No. 129246 for SS-5, 125256 for


SS-10, VDE approval)
Rated voltage
250 VAC

SS-10
10 A

Item
Contact

SS-5
5A

Inrush
currentt

Rivet

Material

Silver
alloy

Gap
(standard
value)

0.5 mm

NC

20 A max.

NO

15 A max.

Minimum applicable
load (see note)
Note:

SS-10

Specification

SS-5

SS-01
Crossbar

Silver

Gold alloy
0.25 mm

1 A max.
10 A max.

160 mA at 5 VDC

1 A max.
1 mA
at 5 VDC

For more information on the minimum applicable load,


refer to Using Micro Loads on page 175.

EN61058-1 (File No. J9451450, TV Rheinland


approval)
Rated voltage
250 VAC

SS-10
10 A

SS-5
5A

Testing conditions: 5E4 (50,000 operations); T85 (0C to 85C).

171

SS

SS

Engineering Data (Reference Values)


Mechanical Durability (Pin Plunger Models)

Electrical Durability (Pin Plunger Models)

SS-5, SS-1, SS-01 Models

SS-5 Models

40,000

Number of operations (x10 3)

Number of operations (x10 3)

5,000
Ambient temperature: 202C
Ambient humidity: 655%
Without load
Operating frequency: 60 operations/min

30,000

20,000

10,000

5,000

3,000

1,000

0.2

0.3

0.4

0.5

0.6

0.7

125 VAC

500
300
250 VAC

100
50
30
10

0.1

Ambient temperature: 202C


Ambient humidity: 655%
Operating frequency: 30 operations/min
cos = 1

Overtravel (mm)

Switching current (A)

Dimensions
Note:

All units are in millimeters unless otherwise indicated.

Terminals
Terminal plate thickness is 0.5 mm for all models.

Quick-connect Terminals (#110)

Solder Terminals

2.9

PCB Terminals

2.9

2.9

6.4

7.1
3.2

1.6
8.8
COM
terminal
(C)

Three, 1.6-dia. holes


6.4

9.50.1

COM terminal (C)

19.8
NO terminal
NC terminal

PCB Mounting Dimensions (Reference)


Three, 1.35 to 1.5 dia.

(1.6)

+0.15

8.8 0.05

16.10.1

Mounting Holes
Two, 2.4-dia. mounting holes or
M2.3 screw holes

9.5 0.1

172

1.6
8.8

2.8

1.6

7.3

8.8

7.3

9.50.1
19.8

3.2

Three, 1.2 dia.

NO terminal
NC terminal

0.6

3.3

10.6

COM
terminal
(C)

7.3

0.5
1.2

9.50.1
19.8
NO terminal

3.2

t = 0.5

NC terminal

7.0

SS

SS
Dimensions and Operating Characteristics
Note:

1. All units are in millimeters unless otherwise indicated.


2. The following illustration and drawing are for solder terminal models. Refer to page 172 for details on models with quick-connect
terminals (#110) or PCB terminals.
3. Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions.
4. The operating characteristics are for operation in the A direction ( ).

Pin Plunger Models

7.5

PT

SS-01(-E, -F)
SS-5(-F)
SS-10

3.2

2
A
+0.075

2.35 0.05

OP

9.5 10.2

2.9

6.4

2.5

6.4

2.50.07 dia.
1.6

Model

2.35 +0.075
0.05 dia. holes

3.2
6.4

8.8
7.3
5.1 9.50.1
19.8

SS-01-E

SS-01-F
SS-5-F

Three, 1.6 dia.

SS-01
SS-5

SS-10

OF max.

0.25 N {{25 g
gf}}

0.49 N {{50 g
gf}}

1.47 N {{150 g
gf}}

1.47 N {{150 g
gf}}

RF min.

0.02 N {2 gf}

0.04 N {4 gf}

0.25 N {25 gf}

0.25 N {25 gf}

PT max.

0.5 mm

0.5 mm

0.5 mm

0.6 mm

OT min.

0.5 mm

0.5 mm

0.5 mm

0.4 mm

MD max.

0.1 mm

0.1 mm

0.1 mm

0.12 mm

OP

8.40.5 mm

Hinge Lever Models


t = 0.3
(see note 1)

SS-01GL(-E, -F)
SS-5GL(-F)
SS-10GL

14.5 (see note 2) A

+0.075

OP

2.35 0.05
2.9

FP

9.5 10.2

2.5

6.4
+0.075

2.50.07 dia.
1.6

Note:

3.6

2.35 0.05 dia. holes


8.8
7.3
5.1 9.50.1
19.8

3.2
6.4

Three, 1.6 dia.

1. Stainless-steel lever
2. Besides the SS-jGL models with a hinge lever length of 14.5, the SS-jGL11 models with a hinge lever length of 18.5, the
SS-jGL111 models with a hinge lever length of 22.6, and the SS-jGL1111 models with a hinge lever length of 37.8 are available.
Contact your OMRON representative for these models

Model

SS-01GL-E

SS-01GL-F
SS-5GL-F

SS-01GL
SS-5GL

SS-10GL

OF max.

0.08 N {8 gf}

0.16 N {16 gf}

0.49 N {50 gf}

0.49 N {50 gf}

RF min.
i

0.01
0
01 N {1 gf}
f}
(reference value)

0 02 N {2 gf}
0.02
f}

0 06 N {6 gf}
0.06
f}

0 06 N {6 gf}
0.06
f}

OT min.

1.2 mm

1.2 mm

1.2 mm

1.0 mm

MD max.

0.8 mm

0.8 mm

0.8 mm

1.0 mm

FP max.

13.6 mm

OP

8.80.8 mm

Note:

The values indicated in parentheses are reference values for cases when the installation direction is such that the lever weight is not
applied to the plunger.

173

SS

SS
Simulated Roller Lever Models

A 1.3R

15.8

t = 0.3
(see note)

SS-01GL13(-E, -F)
SS-5GL13(-F)
SS-10GL13

3.6

OP

+0.075

2.35 0.05

FP

9.5 10.2

2.5

2.9

6.4
2.35 +0.075
0.05 dia. holes

2.50.07 dia.
1.6

8.8

Three, 1.6 dia.

3.2
6.4

7.3

Note:

Stainless-steel spring lever

5.1 9.50.1
19.8

Model

SS-01GL13-E

SS-01GL13-F
SS-5GL13-F

SS-01GL13
SS-5GL13

SS-10GL13

OF max.

0.08 N {8 gf}

0.16 N {16 gf}

0.49 N {50 gf}

0.49 N {50 gf}

RF min.
i

0.01
0
01 N {1 gf}
f}
(reference value)

0 02 N {2 gf}
0.02
f}

0 06 N {6 gf}
0.06
f}

0 06 N {6 gf}
0.06
f}

OT min.

1.2 mm

1.2 mm

1.2 mm

1.0 mm

MD max.

0.8 mm

0.8 mm

0.8 mm

1.0 mm

FP max.

15.5 mm

OP

10.70.8 mm

Note:

The values indicated in parentheses are reference values for cases when the installation direction is such that the lever weight is not
applied to the plunger.

Hinge Roller Lever Models

14.5

SS-01GL2(-E, -F)
SS-5GL2(-F)
SS-10GL2

4.8 dia. 3.2


(see note 2)

t = 0.3
(see note 1)
OP

FP

+0.075

2.35 0.05 dia.


2.9

9.5 10.2

2.5

6.4

2.50.07 dia.
1.6

+0.075

2.35 0.05 dia. holes


8.8

7.3

3.2
6.4

Three, 1.6 dia.


Note:

5.1 9.50.1
19.8

Model

SS-01GL2-E

SS-01GL2-F
SS-5GL2-F

1. Stainless-steel spring lever


2. Polyacetal resin roller

SS-01GL2
SS-5GL2

SS-10GL2

OF max.

0.08 N {8 gf}

0.16 N {16 gf}

0.49 N {50 gf}

0.49 N {50 gf}

RF min.
i

0.01
0
01 N {1 gf}
f}
(reference value)

0 02 N {2 gf}
0.02
f}

0 06 N {6 gf}
0.06
f}

0 06 N {6 gf}
0.06
f}

OT min.

1.2 mm

1.2 mm

1.2 mm

1.0 mm

MD max.

0.8 mm

0.8 mm

0.8 mm

1.0 mm

FP max.

19.3 mm

OP

14.50.8 mm

Note:

174

The values indicated in parentheses are reference values for cases when the installation direction is such that the lever weight is not
applied to the plunger.

SS

SS

Precautions
Cautions
Terminal Connection
When soldering the lead wire to the terminal, first insert the lead wire
conductor through the terminal hole and then conduct soldering.
Make sure that the capacity of the soldering iron is 60 W maximum.
Do not take more than 5 s to solder the switch terminal. Improper
soldering involving an excessively high temperature or excessive
soldering time may deteriorate the characteristics of the Switch.
Be sure to apply only the minimum required amount of flux. The
Switch may have contact failures if flux intrudes into the interior of
the Switch.
Use the following lead wires to connect to the solder terminals.
Model

Using Micro Loads


Using a model for ordinary loads to open or close the contact of a
micro load circuit may result in faulty contact. Use models that operate in the following range. However, even when using micro load
models within the operating range shown below, if inrush current occurs when the contact is opened or closed, it may increase contact
wear and so decrease durability. Therefore, insert a contact protection circuit where necessary.
The minimum applicable load is the N-level reference value. This
value indicates the malfunction reference level for the reliability level of 60% ( 60). The equation, 60 = 0.5 106/operations indicates that the estimated malfunction rate is less than 1/2,000,000
operations with a reliability level of 60%.
Voltage (V)

Refer to pages 26 to 31 for common precautions.

Conductor size

SS-5

0.5 to 0.75 mm2

SS-10

0.75 mm2

If the PCB terminal models are soldered in the solder bath, flux will
permeate inside the Switch and cause contact failure. Therefore,
manually solder the PCB terminal.
Wire the quickconnect terminals (#110) with receptacles. Insert
the terminals straight into the receptacles. Do not impose excessive
force on the terminal in the horizontal direction, otherwise the terminal may be deformed or the housing may be damaged.

Operating range
for micro load
models SS-01

Operating
range for
general-load
models
SS-5, SS-10

Inoperable
range

Insulation Distance
According to EN61058-1, the minimum insulation thickness for this
Switch should be 1.1 mm and minimum clearance distance between the terminal and mounting plate should be 1.6 mm. If the insulation distance cannot be provided in the product incorporating
the Switch, either use a Switch with insulation barrier or use a Separator to ensure sufficient insulation distance. Refer to Separator on
page 152.

Correct Use
Mounting

Current (mA)

Separators
Applicable
Switch
SS,, D2S,, D2SW

Turn OFF the power supply before mounting or removing the


Switch, wiring, or performing maintenance or inspection. Failure to
do so may result in electric shock or burning.
Use M2.3 mounting screws with plane washers or spring washers to
securely mount the Switch. Tighten the screws to a torque of 0.23 to
0.26 N S m {2.3 to 2.7 kgf S cm}.
Mount the Switch onto a flat surface. Mounting on an uneven surface may cause deformation of the Switch, resulting in faulty operation or breakage in the housing.

Model (see note)

0.18

Separator for SS0.18

0.4

Separator for SS0.4

Separator for SSj

Operating Stroke Setting


Take particular care in setting the operating stroke for the pin plunger models. Make sure that the operating stroke is 70% to 100% of
the rated OT distance. Do not operate the actuator exceeding the
OT distance, otherwise the durability of the Switch may be shortened.

Thickness (mm)

Separator

Note:

The material is EAVTC (Epoxide Alkyd Varnished Tetron


Cloth) and its heat-resisting temperature is 130C.

Connector
Refer to Terminal Connectors on page 282.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.


To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. B032-E1-11C

175

Series PF, PowerFin


Up to 25Amp 120/240, 380, 480 Vac AC Output
Crydoms PowerFin series delivers the
highest ratings of any single in-line package (SIP). The integral heat sink design
can operate at 25 amps RMS in forced air
at 85C case temp. With natural convection in free air, it rates 10 amps RMS at
25C ambient.

Ultra High Steady State


Current Rating
Low Leakage (Off-State)
SCR Output
AC or DC Control
Crydoms Patented Design

MODEL NUMBERS

Built-in advantages include Surface Mount


Technology
and
SCR
output.
Manufactured in Crydoms ISO 9002
Certified facility for optimum product
performance and reliability.

AC CONTROL (120Vac)
(24Vac)

PF240A25
PFE240A25

DC CONTROL

PF240D25
PFE240D25

PF380D25
PFE380D25

PF480D25
PFE480D25

12-280

48-530

48-660

(5Vdc)
(24Vdc)

OUTPUT SPECIFICATIONS
Operating Voltage (47-63 Hz) [Vrms]

Forced Air.06-25
Convection Air .06-10

Load Current Range [Arms]


Transient Overvoltage [Vpk]

600

1200

1200

Max. Surge Current, (16.6ms) [Apk]

250

250

250

Max. On-State Voltage Drop @ Rated Current [Vpk]

1.6

1.6

1.6

Maximum I2 t for Fusing, (8.3 msec.) [A2sec]

260

260

260

Max. Off-State Leakage Current @ Rated Voltage [mArms]

0.1

0.1

0.1

Min. Off-State dv/dt @ Max. Rated Voltage [V/sec]

500

500

500

Max. Turn-On Time

1/2 Cycle (DC Control), 10.0 msec (AC Control)

Max. Turn-Off Time

1/2 Cycle (DC Control), 40.0 msec (AC Control)


0.5

Power Factor (Min.) with Max. Load

INPUT SPECIFICATIONS
Nominal Voltage

0.5

DC CONTROL
5Vdc

5Vdc

PF240D25
Control Voltage Range

0.5

AC CONTROL
120Vac

24Vac

PF380D25
PF480D25

24Vdc
PFE240D25
PFE380D25
PFE480D25

PF240A25

PFE240A25

3-15 Vdc

4-15 Vdc

15-32 Vdc

90-140 Vrms

18-36 Vrms

Max. Turn-On Voltage

3.0 Vdc

4.0 Vdc

15.0 Vdc

90.0 Vrms

18.0 Vrms

Min. Turn-Off Voltage

1.0 Vdc

1.0 Vdc

1.0 Vdc

10.0 Vrms

2.0 Vrms

Nominal Input Impedance

300 Ohm

240 Ohm

1500 Ohm

14.1k Ohm

4.2k Ohm

Typical Input Current @ Nominal Voltage

15 mAdc

15 mAdc

15 mAdc

10 mArms

5 mArms

MODEL NUMBERS

GENERAL NOTES

1998 CRYDOM CORP, Specifications subject to change without notice.

All parameters at 25C unless otherwise specified.


Off-State dv/dt test method per EIA/NARM standard RS-443, paragraph 13.11.1
Heatsink temperature 85C Maximum.
Turn-On Time for Random Turn-On versions 0.1msec (DC Control Models).

FastFax Document No. 115


SERIES PF.110598, PAGE 1 OF 2

For recommended applications and more information contact:


USA: (800) 8 CRYDOM (800) 827-9366 (619) 715-7200 fax (619) 715-7280
Crydom Corp, 9525 Chesapeake Drive, San Diego, CA 92123 e-mail: sales@crydom.com
WEB SITE: http://www.crydom.com FASTFAX Product Information: (888) 267-9191
UK: (44)1202 812300 fax (44)1202 812340 Crydom International Ltd., 85, Condor Close,
Woolsbridge Industrial Estate, Three-Legged Cross. Wimborne, Dorset, England BH21 6SU
GERMANY: (49) (0)6874 182580 fax (49)(0)6874 182585 Crydom GmbH,
Gewerbegebiet Im Schachen, D-66687 Nunkirchen, Germany e-mail: vertrieb@crydom.com

9002

Series PF, PowerFin


Up to 25Amp 120/240, 380, 480 Vac AC Output
GENERAL SPECIFICATIONS
Dielectric Strength 50/60Hz Input/Output

4000 Vrms
109 Ohm

Insulation Resistance (Min.) @ 500 Vdc


Max. Capacitance Input/Output

8 pF

Ambient Operating Temperature Range

-30 to 80C

Ambient Storage Temperature Range

-30 to 125C

MECHANICAL SPECIFICATIONS
Weight: (typical)

.85 oz. (25g)

Encapsulation:

Thermally Conductive Epoxy

1.6 TYP.
(38.1)

AVAILABLE OPTIONS
R

Random Turn-On (AC & DC Control, 240V Only)


Phase Controllable (DC Control, 240V Only)
Example: PF240A25R, PFE240D25R

1.35
MAX.
(34.3)

.050
(1.3)

.300
(7.6) TYP.

.72
(18.3) TYP.

.200
(5.1)
.700
(17.8)
1.100
(27.9)
1.70
(43.1)

.900
(22.8)
DC CONTROL
PIN 1: AC LOAD
PIN 2: AC LOAD
PIN 3: +DC CONTROL
PIN 4: -DC CONTROL
.040
(1.0)
DIA.
4 PLACES

All dimensions are in inches (millimeters)

AC CONTROL
PIN 1: AC LOAD
PIN 2: AC LOAD
PIN 3: AC CONTROL
PIN 4: AC CONTROL

10

LOAD CURRENT (AMPS)

LOAD CURRENT (AMPS)

CURRENT DERATING CURVES

8
6
4
2
0
0

10

20

30

40

50

60

70

80

25
20
15
10
5
0
0

20

40

60

80

100

120

AMBIENT TEMPERATURE (C)

HEATSINK TEMPERATURE (C)

Fig.1 Convection Cooling

Fig.2 Forced Air Cooling

140

1998 CRYDOM CORP, Specifications subject to change without notice.

APPROVALS
UL
E116950
VDE 70938 (DC Control Only)
FastFax Document No. 115
SERIES PF.110598, PAGE 2 OF 2

For recommended applications and more information contact:


USA: (800) 8 CRYDOM (800) 827-9366 (619) 715-7200 fax (619) 715-7280
Crydom Corp, 9525 Chesapeake Drive, San Diego, CA 92123 e-mail: sales@crydom.com
WEB SITE: http://www.crydom.com FASTFAX Product Information: (888) 267-9191
UK: (44)1202 812300 fax (44)1202 812340 Crydom International Ltd., 85, Condor Close,
Woolsbridge Industrial Estate, Three-Legged Cross. Wimborne, Dorset, England BH21 6SU
GERMANY: (49) (0)6874 182580 fax (49)(0)6874 182585 Crydom GmbH,
Gewerbegebiet Im Schachen, D-66687 Nunkirchen, Germany e-mail: vertrieb@crydom.com

9002

9 Literatuurlijst
Boek
VERKERK, G., 2006. Binas. Groningen, Wolters-Noordfhoff, 100 p.
ISBN 90-018-9380-5
www-bronnen
Mutoh Company Profile.
http://www.mutoh.be/myDocuments/01/001/001/comp_prof_eng_a4.pdf (01-05-2007)
Datasheet Maxim MAX232.
http://pdfserv.maxim-ic.com/en/ds/MAX220-MAX249.pdf (06-04-2007)
Wikipedia: SSR.
http://en.wikipedia.org/wiki/Solid_state_relay (04-04-2007)
CTS klimaatruimte.
http://www.cts-umweltsimulation.de/english/products/temperindex_eng.html (30-012007)
HALT/HASS The next generation of environmental testing.
http://www.tracelabs.com/TechLibraryDoc.aspx?id=26 (13-02-2007)
Wikipedia: ESS.
http://en.wikipedia.org/wiki/Environmental_stress_screening (13-02-2007)
ESS Implementation.
http://www.tutorialsweb.com/reliability/reliability5.4.htm (13-02-2007)
Datasheet Motorola MC9S12DG256C.
http://www.datasheets.org.uk/pdf/mc9s12dp256b-datasheet/mc9s12dp256bdatasheet.html (04-04-2007)
Datasheet Smartec SMT16030.
http://www.smartec.nl/pdf/DSSMT16030.PDF (05-04-2007)
Wikipedia: PWM.
http://en.wikipedia.org/wiki/Pulse-width_modulation (05-04-2007)
Datasheet Belden kabel.
http://bwccat.belden.com/ecat/pdf/83652.pdf (06-03-2007)
Datasheet Sunpower voeding.
http://www.sunpower.com.tw/DB/pic/short/1%20enclosed/ac/sps-060-d&pd.pdf (05-042007)
Datasheet Haydon 57000 stappenmotor reeks.
http://www.hsi-inc.com/linearactuators/hybrid/57000/57000.pdf (13-04-2007)

125

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