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ENGINE TECHNOLOGY
FOR EMERGENCY POWER APPLICATIONS
WRTSIL 32
ENGINE TECHNOLOGY
FOR EMERGENCY POWER APPLICATIONS
This is a brief guide to the technical features and performance of the
Wrtsil 32 engine, when used for emergency power applications
requiring fast and reliable start, fast loading, large load steps, and long
periods in stand-by mode.
DESIGN PHILOSOPHY.................................................... 4
BENEFITS..................................................................... 5
EMERGENCY APPLICATIONS.......................................... 5
CRANKSHAFT AND BEARINGS ...................................... 6
ENGINE BLOCK............................................................. 6
PISTON........................................................................ 6
PISTON RINGS.............................................................. 6
CYLINDER LINER AND ANTI-POLISHING RING.................. 7
CONNECTING ROD........................................................ 7
CYLINDER HEAD........................................................... 7
MULTIDUCT.................................................................. 8
STARTING AIR SYSTEM.................................................. 8
FUEL INJECTION SYSTEM.............................................. 8
TURBOCHARGING SYSTEM............................................ 9
COOLING SYSTEM........................................................ 9
LUBRICATING OIL SYSTEM............................................ 9
MONITORING AND CONTROL....................................... 10
EASY INSTALLATION................................................... 10
EASY MAINTENANCE.................................................. 10
THE TOTAL SERVICE PROVIDER................................... 11
MAIN TECHNICAL DATA............................................... 11
3
The passenger ferry Finnmarken is equipped with two Wrtsil 9L32 main
engines and two Wrtsil 6L32 auxiliary engines.
DESIGN PHILOSOPHY
The Wrtsil 32 is based on the latest
achievements in combustion technology; it is
designed for safe and reliable operation and
long maintenance-free operating periods.
The engine is fully equipped with all essential
ancillaries and a thoroughly planned interface
to the plant systems.
The submersible heavy load ship Blue Marlin is equipped with three Wrtsil 8L32 engines.
4
BENEFITS
EMERGENCY APPLICATIONS
Diesel engines are well suited to operate in emergency applications, requiring fast and reliable
start, fast loading, large load steps and with long periods in stand-by mode.
This type of applications puts special demands on the engine and surrounding equipment and also
has certain implications for the operation and maintenance routines of the plant.
Readiness to start at any time, requires that the engine should be kept in hot stand-by position
all the time.
Testing and operating routines should be established to secure and verify that the plant is ready to
start at any time.
Features such as slow-turning, pre-lubrication and extensive monitoring possibilities are built-in
features of the Wrtsil 32 engine.
The control and automation system should be designed to minimize the possibility for start
failures, blocking of start requests or automatic shutdowns.
To secure that the engine is able to operate reliably over extended periods of time, at high load and
with a minimum of attendance, a preventive maintenance program should be put in place. This
program should cause a minimum of disturbance to the equipment and its readiness to operate.
CRANKSHAFT AND
BEARINGS
The latest advances in combustion
development require a crank gear that
operates reliably at high cylinder pressures.
The crankshaft must be robust and the
specific bearing loads kept at an acceptable
level.
This is achieved by careful optimization
of crankthrow dimensions and fillets. The
specific bearing loads are conservative and
the cylinder spacing, which is important for
the overall length of the engine, is minimized.
Besides low bearing loads, the other
crucial factor for safe bearing operation is
oil film thickness. Ample oil film thicknesses
in the main bearings are ensured by optimal
balancing of rotational masses and, in the big
end bearing, by ungrooved bearing surfaces
in the critical areas. All the factors needed for
a free choice of the most appropriate bearing
material are present.
ENGINE BLOCK
PISTON
PISTON RINGS
In Wrtsils three-ring concept each piston ring
has a specific task. They are dimensioned and
profiled for consistent performance throughout
their operating lives. To avoid carbon deposits
in the ring grooves, the pressure balance on
CONNECTING ROD
A three-piece connecting rod with all the highly
stressed surfaces machined, is the safest design
for engines of this size intended for continuous
operation at high combustion pressures. For easy
maintenance and accessibility the upper joint
face is placed right on top of the big-end bearing
CYLINDER HEAD
The cylinder head design is based on the fourscrew concept developed by Wrtsil and used
for more than 30 years. Its internal structure
is designed for maximum stiffness, which is
essential for obtaining both liner roundness
and even contact between exhaust valves and
their seats.
A four-screw cylinder head design also
provides all the freedom needed for designing
inlet and exhaust ports with a minimum of flow
losses. Computational fluid dynamics (CFD)
analysis in combination with full-scale flow
measurements has been used for port design
optimization.
The vast amount of experience gained from
operation of 1000s of engines all around the
world has contributed greatly to exhaust-valve
design and development. Put together, this
means that a valve material and geometry with
superior performance is now available.
Spex charging.
MULTIDUCT
Multiducts replace a number of individual
components in traditional engine designs.
Their functions are:
Air transfer from the air receiver to the
cylinder head
Exhaust transfer to the exhaust system
Cooling water outlet after the cylinder head
Cooling water return channel from the
engine.
Additional functions are:
Introduction of an initial swirl to the inlet air
for optimal part-load combustion
Insulation and cooling of the exhaust transfer
duct
Support for exhaust system and its
insulation.
Engine
5763 C
Lube oil
cooler
Charge air
cooler
Exp.
0.71.5 bar
LTC
central
cooler
Cooler
Pump
Charge air
cooler
Prelubricating
pump
Exp.
0.71.5 bar
HTC
central
cooler
Engine
Pr eheater
TURBOCHARGING SYSTEM
The Single Pipe Exhaust pipe (SPEX) system
is designed for minimum flow losses on both
exhaust and air sides.
The charging systems are designed to give
high efficiency and extremely good start and
load acceptance.
COOLING
SYSTEM
The cooling system is split into two separate
circuits, the high-temperature (HT) and the
low-temperature (LT) circuits. The cylinder
liner and the cylinder head temperatures are
controlled through the HT circuit. The HT water
pump and thermostatic valve are integrated
with the pump cover module at the free end
of the engine. The complete HT circuit is thus
virtually free of pipes.
The LT circuit cools the charge air and the
lube oil. It is fully integrated with the engine,
including parts such as the LT water pump, LT
thermostatic valve and transfer channels in the
engine block.
LUBRICATING
OIL SYSTEM
The Wrtsil 32 engine is equipped with a
complete engine on-built lube oil system,
including an engine-driven main pump, electrical
motor driven prelubricating pump, lubricating oil
cooler, full flow automatic filter, centrifugal filter,
thermostatic valve and pressure control valve.
The engine is fitted with running-in filters before
each main bearing, these filters are removed
after start-up of the installation.
The lube oil filtration is based on an
automatic back-flushing filter requiring a
minimum of maintenance. The filter elements
are made of seamless sleeve fabric with high
temperature resistance. A special feature
is the centrifugal filter, connected to the
back-flushing line of the automatic filter. This
provides the means for extraction of particles
from the system.
EASY INSTALLATION
An important design principle for the Wrtsil32
engine is to build as much of the essential
auxiliary equipment as possible on the engine.
This goes for lube oil and water pumps and
thermostatic valves, lube oil cooler and filter,
amply sized lube oil sump, engine control and
monitoring. Installation work is thus reduced
EASY MAINTENANCE
Cylinder bore
Piston stroke
Engine speed
Piston speed
320 mm
400 mm
720, 750 rpm
9.6, 10.0 m/s
RATED POWER
Engine type
6L32
8L32
9L32
12V32
16V32
20V32
kWm
kWe
kWm
kWe
2 880
3 840
4 320
5 760
7 680
9 600
2 780
3 700
4 170
5 558
7 434
9 341
3 000
4 000
4 500
6 000
8 000
10 000
2 890
3 860
4 340
5 790
7 744
9 730
Length
Width
Height
Weight
6L32
8L32
9L32
12V32
16V32
20V32
5 297
6 510
7 116
6 837
8 206
9 276
2 300
2 300
2 300
2 870
3 296
3 233
3 421
3 571
3 571
3 595
3 595
4 139
30
42
44
54
63
89
Length
Width
Height
Weight
6L32
8L32
9L32
12V32
16V32
20V32
8 766
9 750
11 200
10 030
11 239
12 200
2 410
2 410
2 410
3 050
3 300
3 300
3 740
3 740
3 740
4 420
4 420
4 420
58
77
82
92
119
130
11