Escolar Documentos
Profissional Documentos
Cultura Documentos
Ver.B
Installation Guide
Issue: 11
Date: 2010-08-25
Content
2
Specification of the Cabinets
Modules in the Cabinets 3
Installation Scenarios 3
Installation Tools 4
1. Installation Procedure 5
2. Installing the Cabinets 6
3. Earth Grounding the Cabinets 12
4. Installing the Optional Modules 13
5. Installing the Cables 16
6. Sealing the Cable Holes 26
7. Installing the Batteries and their Cables 27
8. Checklist for the Installation 28
9. Checking the Power-On Status 30
31
10. Appendix
11. Change History 36
Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)
Cabinets
Item
Specification Remarks
Cabinet weight 72 kg
APM30H
91 kg
TMC11H
Cabinet weight 57 kg
IBBS200T
Cabinet weight 70 kg
Battery
Weight of the
cabinet in full
configuration
48 V 50 Ah or
48 V 92 Ah
battery group
that can be
maintained
from the front
TEC cooler
hood (Depth:
206 mm)
IBBS200D
Cabinet weight 50 kg
CMUA
CMUA
TMC11H
HPMI
CMUA
DCDU-03
DCDU-03
EPS
PMU
PSU
Junction box
EPS48100D
Junction box
Junction box
IBBS200D
IBBS200T
Power
distribution box
Power
distribution box
CMUA
CMUA
Power box of
the heating film
Installation Scenarios
Pole
Wall
APM30H
or
TMC11H
Base
Base
APM30H
APM30H
IBBS200D
APM30H
or
TMC11H
IBBS200D
or
IBBS200T
IBBS200D
or
IBBS200T
IBBS200D
or
IBBS200T
IBBS200D
or
IBBS200T
APM30H
IBBS200D
or
IBBS200T
APM30H
or
TMC11H
APM30H
or
TMC11H
IBBS200D
or
IBBS200T
IBBS200D
or
IBBS200T
Installation Tools
Insulated screwdriver
Wrench
(32 mm capacity)
Rubber hammer
Screwdriver
(M3 to M6)
Diagonal pliers
Socket wrench
Torque wrench
Wire cutter
Iron
Heat gun
Multimeter
Wire stripper
Level bar
Cleaner
1 Installation Procedure
Start
End
40
Cabinet
> 300
Maximum
120
600
40
600
Cabinet
480
Cabinet
> 60
> 300
The values in the figure are not for the concrete plinth.
The recommended distance between the cabinets is
40 mm, and the maximum distance between the cabinets
is 150 mm.
If the Noise Reduction Module (NRM) is installed, the
distance between the cabinets is 150 mm.
> 800
19
16
352
434
90
unit: mm
Concrete
plinth
600
52-60 mm
Concrete plinth
Rubber
mallet
Flat washer 12
Expansion tube
of the base.
All the three cable holes on the base can be used for cabling.
You can use the cable holes based on actual requirements.
Plastic
screw
Lifting
lug
Maximum 90
Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.
Gasket with an
oblong hole
M1230 Bolt4
Gasket with an
oblong hole
Cover plate
Gasket with an
oblong hole
Trapezoidal rack
Pole
Gasket with
an oblong
hole
M12x30
Blot (x4)
Spring
washer
Gasket with
an oblong
hole
When the APM30H is installed on a metal pole, grease must be covered. For details, see Appendix e on
page 35.
Hold the cabinet when opening the door to prevent the cabinet from tipping over.
10
Bolt
Spring washer
Drawing
template
Flat washer
766
Expansion tube
138
500
280
Unit: mm
Trapezoidal
rack
Gasket with
an oblong
hole
M12x30
Blot (x4)
11
M1230 Bolt2
APM30H
Equipotential
cable (16 mm2)
Equipotential
cable (16 mm2)
Equipotential
cable (16 mm2)
PGND cable
(16 mm2)
Grounding busbar
12
European
standard
American
standard
Multi-purpose UK
standard
L2
PGND
SOU
N2
L0 N0
PE
M6
PWR1
EMUA
BBU
LOAD7
RS485
Information about the BBU, see BBU Installation
Guide.
Either the EMUA or the SLPU is installed.
PWR1
LOAD7
RS485
14
COM OUT
EXT-ALM0
OUT0
M6
SLPU
BBU
15
Different types of cables must be separately routed and cannot be bound in the same bundle. Cables in
each bundle or any two bundles cannot be entangled.
The cables must be bundled tightly and neatly. The jackets of the cables are not damaged.
Labels or nameplates must be attached to the cables after they are installed.
The cables of different types must be routed in parallel or separated by special objects.
The bending radius of the cable is not less than five times of the diameter of the cable.
If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering
joints to lengthen the cable.
Install the input power cable for the TMC11H Install the input power cable for the APM30H
Remove the protecting cap of the power box of the
EPS48100D.
Connect the power cables.
Recover the protecting cap.
NEG(-)
RTN(+)
+
-
16
PE
200V Signal-phase AC
mode
110V AC mode
Shortcircuiting
bar
Move the
shortcircuiting bar
L1
L2
L1
L2
N
PE
L
PE
N
L3
N
PE
2. APM30H-TMC11H
Power cable for the junction box
NEG(-)
L N
TMC
RTN(+)
17
L3
N3
Easy power
receptacle (pressfit
type) connector
18
Must route the power cables for the heating films in the IBBS200Ds into the power box
of the heating film from the top down.
L1 N1
L2
N2
From L2/N2
From L1/N1
The power box of the
heating film
LOAD2
From LOAD3
From LOAD2
19
LOAD3
20
21
L2
N2
1. APM30H+IBBS200D/IBBS200T
APM30H+IBBS200D
APM30H+IBBS200T
COM_485
COM_485
COM_OUT
COM_IN
COM_IN
COM_OUT
22
COM_IN
APM30H+2 IBBS200T
COM_485
COM_IN
COM_IN
COM_OUT
COM_OUT
23
MON0
UEIU
COM_OUT
COM_IN
2 APM30H+2 IBBS200T
COM_485
COM_IN
MON0
UEIU
COM_IN
COM_OUT
24
COM_OUT
MON0
COM_IN
UEIU
COM_OUT
COM_IN
APM30H+2 IBBS200T+TMC11H
COM_485
COM_IN
MON0
COM_IN
UEIU
COM_OUT
COM_IN
COM_OUT
25
Lead the cable through the cable hole with an aperture matching the cross-sectional area of the cable in order that the
sealing is effective.
Baffle plate
Fireproof
clay
Baffle plate
Fireproof clay
PVC corrugated
pipe
Baffle piece
26
EPS
Remove the
protecting hood.
Recover the
protecting hood.
Recover the
protecting hood.
27
The installation position of the cabinet strictly comply with the engineering design.
When the cabinet is mounted on a wall, the holes of the mounting ears are aligned with
the bolt holes. The mounting ears are placed against the wall securely.
When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable.
When the APM30 is installed on the floor, the base is securely installed.
The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater
than 3 mm.
All the bolts are tightened, especially for electrical connections. The flat washers and
spring washers are completely and properly installed.
The space reserved for the user devices is covered by a filler panel.
10
The cabinet door and the lock are functional. The gag lever post is tightened.
11
There are no adhesive tapes, cable ties, wastepaper, or packing bags around the cabinet.
All the stuff around the cabinet is neat, clean, and intact.
All self-made PGND cables are copper-based and have proper wire diameters. No
breaking device such as the switch and fuse is allowed for the electrical connection of the
grounding system, and no short circuit is allowed.
According to wiring diagram of the power system, check whether the PGND cables are
securely connected, whether the AC lead-in cables and internal cables are properly
connected, and whether the screws are tightened. Ensure that no short circuit occurs in
output and input cables.
The redundant part of the power cable or PGND cable is stripped off rather than coiled.
The lugs at both ends of the power cable or the PGND cable are securely soldered or
crimped.
28
The exposed wires at the wiring terminals and the lug handles are insulated by the
insulating tape or heat-shrinkable tube.
The flat washers and spring washers are well mounted to all wiring terminals.
The exterior of the battery is intact without any scratch, dent, or crack.
The wiring post on the battery stands properly without any damage, and the post is not
covered with any acid substances.
10
The pressure relief valve of the battery is not transformed, and no liquid leaks.
11
The power cables for the batteries are connected to the positive and negative polarities
correctly.
12
13
The connectors of each cable are securely connected, especially those at the bottom of
the cabinet.
All cables are neatly bound with cable ties, and arranged at even intervals, to proper
tightness, and in the same direction.
The power cable and PGND cable are routed separately from other cables.
The cables are distributed in a way to facilitate maintenance and capacity expansion.
Both ends of each cable are legible. That is, both ends of the cable are labeled.
Extra cable ties are stripped off. All cuts are smooth without sharp projections.
According to the APM30H capacity, ensure that all the MCBs are in normal status and the
MCBs for the batteries are set to ON. When the mains works without voltage or with under
voltage, the batteries can provide backup power for the APM30H.
29
Start
Start
Is the
voltage of the
DCDU-03 output power
normal?
Is the
voltage of the
EPS output power
normal?
End
End
30
10 Appendix
a Assembling the Power Series 120 Connector
1. Material: power series 120 connector, contact terminal, heat-shrinkable tube, and cable.
2. Procedure for adding the contact terminal
Strip a part of the jacket off the cable so that
the conductor with a length of L1 is exposed.
L1=23~25 mm
Lead the cable through the heatshrinkable tube, and then place the
contact terminal on the exposed
conductor.
L2
L1
Conductor
When stripping the jacket off the cable, do not damage the metal
conductor of the cable.
Contact terminal
Crimping tool
heat-shrinkable
tube
L3
Heat
gun
Power series 120
connector
Contact
terminal
Heat-shrinkable
tube
Retaining spring
31
heatshrinkable
tube
L3
10 Appendix
b
1. Material: Easy Power Receptacle (Pressfit Type) Connector, contact terminal, heat-shrinkable tube, and cable
2. Procedure for adding the contact terminal
Strip the jacket off the cable according to
the scale on the equipment.
Scale
Wire of the
conductor
In-position mark
7.5
+0.5
.0
The conductor is
not perpendicular
to the hole.
The conductor is
not perpendicular
to the hole.
32
10 Appendix
c Replacing the Fuse
1. Remove the extraction tool.
Fuse
EPS
33
10 Appendix
d Repairing the Damaged Paint
1. Codes of color samples
Object
Color Name
Huawei Color
Code
International
Color Code
RAL7035
YB026
RAL7035
Base
YB030
Pontone 422U
2. Operation of description
Polishing
In case the damaged area is stained or there is rust on the materials, the following step
must be applied: Fine sand paper should be applied to polish the damaged area in order
to remove the stain or rust.
Cleaning
Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be
polished or repaired.
Paint repair
Brushing paint of corresponding color should be applied according to the original coating.
Prior to the repair, the paint should be shaken well. After that, use the small brush inside
the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage
is covered. Note that the paint coating applied should be as thin as possible. Paint coating
should not reveal any drops. The surface should be kept smooth.
Drying
The surface of the repair paint should be placed in indoor temperature for 30 minutes.
After that, subsequent operations can proceed.
Quality
The color of the surface of the repair area should be consistent with that of the surrounding
area, without obvious edges and bulge. Scratches and damages should be covered
properly. There should not be dropped paint.
34
10 Appendix
e Covering the Equipment with Grease
1. Install the cable frame in the APM30H.
2. Before installing the rubber blocks for leading out the cables, cover the
surface and gaps of the blocks with grease evenly, and then insert the three
blocks into the cable frame.
Grease
35
10 Appendix
f Checking the DIP Switches
When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3
and 4.
PMU
The monitoring address of the PMU is set to 4.
11 Change History
This describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation
Guide.
11 (2010-08-25)
This is the tenth commercial release.
Compared 11 with 10,
1. Update the power cable for the heater in the chapter of Installing the Optional Modules.
2. Add the figure about mapping relationship between the pins in the input and output ports on the USLP2 in the chapter of
Installing the Optional Modules.
10 (2010-07-15)
This is the ninth commercial release.
Compared 10 with 09,
1. Add the scenarios of the cabinets in the chapter of Installation Scenarios.
2. Add the scenarios of the power cables between the APM30H and IBBS200D or IBBS200T in the chapter of
Installing the Power Cables (AC Power Supply Scenario)
3. Add the scenarios of the cabinets in the chapter of Installing the Monitoring Signal Cables.
4. Update the checklist for the installation.
09 (2010-06-30)
This is the eighth commercial release.
Compared 09 with 08,
Add the specifications of the bolts in the chapter of Installing the Cabinets.
08 (2010-05-05)
This is the seventh commercial release.
Compared V200R003_08 with V200R003_07,
Update the information about the bolts which are used to install the cabinets.
36
11 Change History
07 (2010-04-10)
This is the sixth commercial release.
06 (2010-03-15)
This is the fifth commercial release.
Compared V200R003_06 with V200R003_05,
Update the information about how to install the cabinets.
05 (2010-02-25)
This is the fourth commercial release.
Compared V200R003_05 with V200R003_04,
Add the information about SLPU.
04 (2010-01-15)
This is the third commercial release.
Compared V200R003_04 with V200R003_03,
Add the information about the SOU and the heater.
03 (2009-12-30)
This is the second commercial release.
Compared V200R003_03 with V200R003_02,
Update the information about how to install the cabinets.
02 (2009-09-30)
This is the first commercial release.
01 (2009-08-10)
This is the draft release.
37