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Types of engine
SINGLE CYLINDER:
A single-cylinder engine is a basic piston engine configuration of an internal combustion
engine. It is often seen on motorcycles, auto rickshaws, motor scooters, mopeds and has
many uses in portable tools and garden machinery. It has been used in automobiles
and tractors.
Single-cylinder engines are simple and compact, and will often deliver the
maximum power possible within a given envelope. Single-cylinder engines are simple and
economical in construction. The vibration they generate is acceptable in many applications,
while less acceptable in others. The bestselling motor vehicle of the world, the Honda Super
Cub, has a very fuel-efficient 49 cc single-cylinder engine and big-diameter 17-inch wheels.
a) Carbon monoxide:
Carbon monoxide is generally formed when the mixture is rich in fuel. The amount of
carbon monoxide formed increased as the mixture becomes more and richer in fuel.
b) Nitric Oxide:
The rate of formation of nitric oxide is higher with rich mixture than with lean
mixture. Nitric oxide does not decompose sufficient during expansion.
c) Hydrocarbons:
Complex chain of hydrocarbons result in polymerization and agglomeration during
combustion and some of hydrocarbon escape into exhaust due to imperfect
combustion.
d) Smoke or particulate:
Particulate matter (matters which cause visible smoky exhaust) generally occurs in
liquid or solid form
e) Sulphur Oxide:
The oxides of sulphur are formed during combustion. These oxides are harmful for
the engine itself as well as general industry and life.
Transportation activities are a dominant factor behind the emission of most pollutants
and thus their impacts on the environment. These impacts, like all environmental
impacts, can fall within three categories:
From the last two decade lot of researches are being made to tap down air freely
available in atmosphere at high compression, which can easily be stored in
cylinders with little modified design. . Thus efficiency of IC engine gets improved
and without all running four stroke cycle it runs two stroke cycles. Guy Nigre-a
French scientist developed the engine and claims that it is zero Pollution and
given demonstration in Aug.2004.Similarly, Quasiturbine is also developed to
run on radial cycle where all four strokes take place in one complete 360 degree.
A compressed air quasi turbine car was demonstrated in Oct2004. These
engines are basically running with use of compressed air and gas.
.
2 Literature Review
noise. Noise pollution is excessive, displeasing human, animal, or machinecreated environmental noise that disrupts the activity or balance of human or
animal life.
But this all has not stop the Automotive production down the ages
and the requirements of wide range of energy-conversion systems. These include
electric, steam, solar, turbine, rotary, and different types of piston-type internal
combustion engines. The reciprocating-piston internal -combustion system,
operating on a four-stroke cycle, has been the most successful for automobiles,
while diesel engines are widely used for trucks and buses. The gasoline engine
was originally selected for the automobile due to its flexibility over a wide range
of speeds. Also, the power developed for a given weight engine was reasonable;
it could be produced by economical mass-production methods; and it used a
readily available, moderately priced fuel--gasoline. Reliability, compact size, and
range of operation later became important factors.
2. Compression stroke: In this stroke, both valves are closed and the piston starts
its movement to the minimum volume position (upward direction in the cylinder)
and compresses the fuel mixture. During the compression process, pressure,
temperature and the density of the fuel mixture increases.
3. A Power stroke: When the piston reaches a point just before top dead center,
the spark plug ignites the fuel mixture. The point at which the fuel ignites varies
by engine; typically it is about 10 degrees before top dead centre. This expansion
of gases caused by ignition of the fuel produces the power that is transmitted to
the crank shaft mechanism.
4. Exhaust stroke: In the end of the power stroke, the exhaust valve opens.
During this stroke, the piston starts its movement in the maximum volume
position. The open exhaust valve allows the exhaust gases to escape the
cylinder. At the end of this stroke, the exhaust valve closes, the inlet valve
opens, and the sequence repeats in the next cycle. Four-stroke engines require
two revolutions.
reciprocating
rotary screw
rotary centrifugal
lubrication (oil, Oil-Free where Oil Free means no lubricating oil contacts
the compressed air)
packaged or custom-built
oil lubricated running gear is separated from the air by shaft seals and
atmospheric vents.
To supply moderate-pressure clean air for driving some office and school
building pneumatic HVAC control system valves
Most air compressors either are reciprocating piston type, rotary vane
or rotary screw. Centrifugal compressors are common in very large applications.
There are two main types of air compressor's pumps: Oil lubed and oil-less. The
oil-less system has more technical development, but they are more expensive,
louder and last for less time than the oiled lube pumps. However, the air
delivered has better quality.
Compressed air has a low energy density. In 300 bar containers, about 0.1
MJ/L and 0.1 MJ/kg is achievable, comparable to the values of electrochemical
lead-acid batteries. While batteries can somewhat maintain their voltage throughout
their discharge and chemical fuel tanks provide the same power densities from the
first to the last litre, the pressure of compressed air tanks falls as air is drawn off. A
consumer-automobile of conventional size and shape typically consumes 0.3-0.5
kWh (1.1-1.8 MJ) at the drive shaft per mile of use, though unconventional sizes may
perform with significantly less.
The engine runs on cold or warm air, so can be made of lower strength
light weight material such as aluminium, plastic, low friction teflon or a
combination.
The air tank may be refilled more often and in less time than batteries
can be recharged, with re-filling rates comparable to liquid fuels.
3 Problem Definition
The objective of the project is the use of compressed air as a source of fuel in IC
engines. For this modifications in the engine are needed. The engine is a
conventional four stroke single cylinder IC engine of the HERO HONDA CD 100.
The increasing level of pollutants in the environment and the inflating prices of
petrol and diesel form the basis of study of various sources of alternative fuels.
The investigation and study of an unconventional source of fuel carried out to
establish its advantages and limitations over gasoline and to determine its
application.
A four stroke single cylinder IC engine HERO HONDA CD 100 is identified. The
modification of four stroke engine is required to get greater power output when
using compressed air. The gear ratio between gears of camshaft and crankshaft
requires change from 2:1 to 1:1. The performance was measured using an air
compressor with air being supplied to the engine from the inlet.
Technical Specifications
Engine : Four stroke, Air cooled, Single Cylinder
Engine Displacement : 97cc
Max Power : 7.02 HP@8500 rpm
Ignition : Electronic
Dry Weight : 12kgs
Bore : 50mm
Stroke: 50.6mm
Fuel consumption: 87kmpl (Highway data)
LITREATURE REVIEW
ROUGH SCHEMATICS
DIFFICULTIES/PROBLEM
S
FACED
SOLUTIONS
PROPOSED
DESIGN ANALYSIS
ENGINE TESTING
The design was Layout for the Engine modification by discussion among the
team members and the assigned mentor and then certain parameters were felt
to be materialised and finally the Engine modification was done to use
compressed air as a fuel.
Modifications Implemented:
Our design is very simple involving no complexities. The project would be using a
4-stroke engine and would supply the compressed air from the input valve as in a
conventional engine.
Compressed air is less dense than the combustible mixture so we would be
supplying a minimum pressure of 1bar to the piston which will help drive the
piston from TDC to BDC and back again TDC through the flywheel inertia and
thus the engine will work and deliver power to a measurable extent.
The 4stroke engine was modified to work under 2cycles of operation instead of
4cycles in order to deliver greater power output while using compressed air as a
fuel.
Thus the following modifications were necessary to be implemented:
1. Gear of Camshaft and Crankshaft were installed of same size, so as to minimise the
4cycles operation to a 2cycle operation.
2. The Camshaft was fabricated with two cams opposite to each other, i.e. The Cam now
has two Rise Period.
2
Bore diameter x 0.50 = 19.6cm2
Thus By using the above calculations, pressure which was applied, i.e. up to
6bar, the above parameters are calculated and thus the Maximum Torque
obtained on crankshaft at 6bar pressure = 2.895kg-m.
RESULTS OBTAINED:
After fabrication & Testing of the engine, the following Results were obtained and
respective graphs were drawn out of the tested data which was
Pressure vs R.P.M.
1000
900
800
700
600
R.P.M
500
400
300
200
100
0
0
Pressure (bar)
Pressure vs Torque
3.5
3
2.5
2
Torque on crankshaft (kg-m) 1.5
1
0.5
0
0
Pressure (bar)
3. The gasoline engine torque curve for the RPM under which the engine was
tested can be shown by:
0.1
0.05
0
100 200 300 400 500 600 700 800 900 10001100
R.P.M.
The engine torque curve for the compressed air engine dominates the torque
curve of gasoline engine at low speeds, i.e. up to 1000RPM, but as the load on
the Engine increases and the RPM gets higher, the Gasoline engine provides
more torque than the engine which uses compressed air as fuel.
Thus for low speed applications, the compressed air engine is suitable and can
work efficiently.
4. The Combination of the first two in a single Graph for easy comparison:
3.5
900
879
2.9
800
749
2.41
700
500
521
400
1.45
369
300
2
1.5
Torque
0.5
0.4
100
RPM
0.97
228
200
2.5
619
1.93
600
RPM
0
0
Pressure (bar)
The Objective was Verified as well as Validated during the testing of the as the
Engine ran successfully on the different Pressure supplied by the Compressor
present in the ADE lab.
Based on the work that has been done on this project, following conclusion
has been drawn:-
A 2005 study demonstrated that cars running on lithium-ion batteries outperform both compressed-air and fuel cell vehicles more than threefold at
same speeds.
After working on the project for two semesters the following inferences were drawn:
As gasoline and other major fuels used presently in Internal combustion
engines releases unburnt gasses in the environment and are counted in the
major sources of pollution , air propelled engine can be used as cleaner ,
pollution free source of energy or small distance travel.
It can be used as a power source in industries where diesel or gasoline engine
can be costlier issue, or to reduce pollution. On river banks to collect water,
power pneumatic systems, etc.
References
1. www.tramwayinfo.com/tramways/Articles/ Compair2.htm accessed 23 June 2009
2. "The Air Car". theaircar.com. http://www.the aircar.com/acf/air-cars/the air car.html.
Retrieved 2008-09-12.
3. V.Ganesan , I.C. Engines(2006), New Delhi, Tata McGraw Hill publishing co.
4. Planet Mechanics - Air Propelled Sandwich Part , National Geographic channel
5. www.theaircar.com/acf/air-cars/energy-storage.html. Retrieved 2008-09-16
6. Videos on Air Propelled Engines ,www.youtube.com
7. www.carazoo.com/autonews/0109200801/Tatas-Air- Car--launch