BOILER PROPER

BOILER BLOW DOWN PIPING

SL.NO.

WORK DESCRIPTION

Balance vessel level transmitter Piping to be completed

12 mtr Drain header to Flash tank Line balance valve welding work to be completed

Drain Piping of IBD Flash tank to be completed

Supports Balance for CBD Piping to be completed

Continuous Blow down Piping From Valve station to CBD Tank with By pass line welding to be
completed

Air Vent Piping of Safety Valve for CBD Tank to be completed

CT Blowdown to Flash Tank for Peiodic Blowdown pit to be completed

Permanent support for MS startup vent lines

Manual isolation valve handle to be provided in RH Microspray line

10

Manual isolation valve handle to be provided in all vent line

11

HRH start up vent Exhaust pipe permanent support to be provided

12

Furnace Temperature probe cooling air line to be erected

13

Wall RH drain line permanent support to be provided

SADC
14

Pointer scale to be provided in 1st corner elevation from AA to CD

15

Pointer scale to be provided in 2nd corner elevation from AB to CD

16

Pointer scale to be provided in 3rd corner elevation H

17

Link damaged to be replaced in 2nd corner elevation A

18

Burner tilting damper cylinder air line to be provided in All corners

19

Instument line in SADC area erection to be completed

20

Permanent platform to be provided in all Corners

21

Flame scanner To be Erected

22

Flame scanner air line with mettallic hose to erected

23

For all oil guns oil supply metallic hose to be erected

24

For all oil station shut off air line to be erected

BURNER AREA & OIL PIPING SYSTEM

25

Rain Proof Device balance work to be completed in burner area.

26

Balance Supports for all oil piping system to be completed

27

12 m HFO & LDO oil station Shut off valve in return line to be erected

28

12 m LDO Supply line flow control valve to be erected

SAMPLING AND AIR LINES

29

Ensure the hand wheel of sampling to be provided.

NON - IBR PIPING

30

Supports for closed cycle cooling water piping to be completed

ROOF DUST TOP

31

Roof Dust Top for Wall Reheater area to be completed

32

Roof Dust Top for Roof SH area to be completed

33

Inner cover sheet of the roof top to be completed

BOTTOM ASH HANDLING SYSTEM

34

Mechanical sealing work to be completed

INSULATION & REFRACTORY FOR BOILER WITH INTERNAL PIPING

35

Balance Insulation for water wall to be completed

36

Balance Insulation for all types of Super Heater & Re haeater to be completed

37

Balance Insulation & Refractory of Roof SH to be completed

38

Balance Insulation & Refractory for door & manhole to be completed

39

Balance Insulation work for Drum to be completed

40

Balance Insulation for Downcomer to be completed

41

Balance Refractory work of Rear arch and S panel Area to be completed

42

Balance Insulation of Steam Links & Boiler Pipes to be completed

43

Insulation for Main Steam Piping to be completed

44

Insulation for Feed water piping to be completed

45

Insulation for Recirculating piping, emergency draining water piping to be completed

46

Insulation for Flue gas duct to be completed

47

Insulation for Hot air duct to be completed

48

Insulation for ESP to be completed

49

Insulation for Sampling piping to be completed

50

Insulation for Boiler supply&return oil piping to be completed

51

Insulation & Refractory for bottom ash hopper to be completed

52

Insulation for Continuous & intermittent blowdown flash tank to be completed

53

Insulation for Boiler lower ring header drain water piping to be completed

54

Insulation for Boiler blowdown tank to be completed

55

Insulation for eco link pipes to be completed

56

Insulation for De-superheater piping to be completed

57

Insulation for sootblower piping to be completed

58

Insulation for CRH & HRH to be completed

AIR & FLUE GAS SYSTEM

COMMISSIONING DEPARTMENT
WORK DESCRIPTION

SL.NO.

Mech
Responsibility

Ele

C&i

Com

completion date

Status as on 09-03-15

BOILER COLD SECONDARY AIR DUCT J0504 (PASS-A)

1
2
3
4
5

FD Fan Suction Duct balance supports(SP no 1,2 and 3)

work
todelivery
be Completed.
FD
Fan
Duct(part 5) balance welding and its
supportsand
to be
completed
suction
dicharge
duct expansion joint to be
completed.
Duct expansion lock to be removed
support no 7,8 Rib plate to be erected.

6
7
8
9
10

FD Fan Suction Duct balance supports(SP no 1,2 and 3)

work
todelivery
be Completed.
FD
Fan
Duct(part 5) balance welding and its
supports to be completed
Duct expansion lock to be removed
suction and dicharge duct expansion joint to be
completed.
support no 7,8 Rib plate to be erected.

3/14/2015
3/14/2015
3/14/2015
3/14/2015
3/14/2015

BOILER COLD SECONDARY AIR DUCT J0504(PASS-B)

BOILER COLD PRIMARY AIR DUCT J0502(PASS-A & B)

11 PA Fan delivery Duct erection work to be completed
12 Support balance work to be erected
BOILER HOT SECONDARY AIR DUCT 4MS49 (PASS-A)
13 Support no 5,6,7 limit plate to be erected
14 Duct expansion lock to be removed
15 Temporary supports to be removed.
BOILER HOT SECONDARY AIR DUCT 4MS49 (PASS-B)
16 Duct expansion lock to be removed
17 Support no 5,6,7,8 limit plate to be erected
18 Temporary supports to be removed.
ESP INLET DUCT J508(PASS-A)
APH Outlet to ESP inlet duct balance welding to be
19
completed
20 Actuator erection work to be Completed(RHS side)
21 Actuator platform to be made ready
21 Supports balance work to be completed.
22 Bellow lock to be removed.
ESP INLET DUCT J508(PASS-B)
23 APH Outlet to ESP inlet duct balance welding to be completed

Actuator platform to be made ready

24 Supports balance work to be completed.
25 Bellow lock to be removed.

3/17/2015
3/17/2015
3/17/2015
3/17/2015
3/17/2015

3/25/2015
3/25/2015
3/15/2015
3/15/2015
3/15/2015
3/15/2015
3/15/2015
3/15/2015
3/14/2015
3/12/2015
3/10/2015
3/14/2015
3/14/2015

1 balance

3/12/2015

3/14/2015
completed
3/14/2015
3/14/2015

3/10/2015

ESP OUTLET DUCT J509(PASS-A)

ESP Outlet to ID FAN inlet duct balance welding to be

26 completed
27 Supports balance work to be completed

3/17/2015
3/17/2015

3/17/2015

3/17/2015

3/17/2015

28 Bellow lock to be removed.

suction and dicharge duct expansion joint to be

29
completed.
30 Man hole erection to be completed

3/17/2015
3/17/2015
3/17/2015

ESP OUTLET DUCT J509(PASS-B)

31
32
33
34
35

ESP Outlet to ID FAN inlet duct erection to be completed

Supports balance work to be completed

Bellow lock to be removed.
Man hole erection to be completed
ID discharge damper and its actuator Erection work to
be completed
Balace duct(part no 3 &13) erection work to be
36 completed.

3/17/2015

3/20/2015

3/18/2015

3/17/2015
3/17/2015
3/17/2015
3/17/2015

Civil trench work balance

Civil foundation balance

3/17/2015

Civil foundation balance

ID FAN DUCT TO CHIMNEY

Pass A
37 Chimney inlet duct flange welding to be completed
38 Support balance erection to be completed
39 Man hole erection to be completed

3/12/2015
3/12/2015
3/12/2015

3/18/2015
3/18/2015
3/18/2015

Pass B
37 Chimney inlet duct flange welding to be completed
38 Support balance erection to be completed
39 Man hole erection to be completed
FLUE GAS DUCT
40 Upper gas duct expansion lock to be erected

Gas closedown Damper actuator( 04 nos) to be erected

41
42 Metallic expansion lock to be removed
SECONDARY AIR DAMPER CONTROL( SADC)
43 Pointer scale to be provided in 1st corner
44 Permanent platform to be provided in all Corners
45 Corner # 4 AA elevation actuators to be erected
46

3/18/2015
3/18/2015
3/18/2015

Civil foundation balance

3/11/2015

2/4 nos Completed

3/12/2015
3/12/2015

Pressure gauges and filters to be replaced( damaged ones)

Note:

1.Insulation to be completed in all ducts

2.All duct temporary supports and expansion lock piece
to be removed
3. Instrument air line piping done at all corners but branch piping to be completed.

3/12/2015
3/12/2015

R.K.M Powergen Pvt. Ltd.

Commissioning Department
Unit # 2 ATT PUNCH LIST

Status as on 09-03-15

Completion date

NO LOAD TRIAL
FD FAN "A" & "B''
1) Lub Oil Skid
* Both pumps A and B should be through to DCS
*Pumps protection and Interlocks checking should be done

3/14/2015
3/14/2015
3/14/2015

2) Fan's Motor
* Motor should be de-coulpled from Fan
* Motor winding temperature should be through to DCS
* Motor DE and NDE temperature
* Motor Vibration should be through to DCS
* Motor Start Stop should be made through DCS
* Motor protection and interlocks checking should be done

3/14/2015
3/14/2015
3/14/2015
3/14/2015
3/14/2015
3/14/2015

LOAD TRIAL
* APH should be running with its protection and interlocks checked through DCS
* Motor should be coupled with Fan
* Proper Alignment should be checked
* Blade Pitch Control should be checked and it should be through to DCS
* FD Fan outlet damper opening and closing should be checked
* APH inlet and outlet damper erected but its actuator cabling is not done (cable tray to be erected)
* Fan Bearing temperature should be through to DCS
* Fan vibration should be made through to DCS
* Fan protection and interlocks checking should be done
AIR PREHEATER - A and B Pass
* CCCW pipeline for bearing cooling balance work to be completed
* APH 'A' and APH 'B' motor cooling fan problem to be resolved

* APH Pass - A bottom support bearing view glass broken(unable to view the oil level)
* Both passes need to be cleaned properly
* Both Pass - A and Pass -B Main Motor and Standby Motor should be through to DCS
* Rpm and bearing temperature LCP should be ready
* High and Low Speed switch should act and should be through to DCS
* Main motor and Standby motor balance cabling to be completed
* APH Pass - B top bearing temperature termination to be completed
APH wash water Line to be completed
APH- FF line To be completed
AIR TIGHTNESS TEST
* FD Fan both passes should be through to DCS with their protection and interlocks checked
* All the manholes and peepholes should be closed tightly during ATT
* All the ducts should be thouroughly cleaned
* All the dampers freeness should be checked manually
* All the dampers including Guillottine dampers should be through to DCS

BAH System

3/15/2015

Remarks

Air Tightness Test for Unit#2

Description
Duct,Dampers
FD Fan A and B
CCCW system with flushing

Mech
Ele
3/17/2015
3/15/2015

C&i
3/15/2015

3/15/2015

GD Test for Unit#2

Description
Duct,Dampers
ID Fan A and B
CCCW system with flushing
ESP

Mech
Ele
C&i
3/18/2015
3/20/2015 3/18/2015
3/15/2015
3/15/2015
3/25/2015

3/30/2015

Com

Date
3/17/2015

Com

Date
3/30/2015

3/20/2015

ESP #2
SL.NO

DESCRIPTION

1 COLLECTING SYSTEM
2 COLLECTING RAPPING
3 EMITTING SYSTEM
4 EMITTING RAPPING
5 INLET HOOD
6 INLET GD SCREEN
7 BOTTOM BEAM
8 CASING
9 HOPPER
10 HOPPER BAFFLE
11 INTERNAL WALKWAY
12 INNER ROOF COVER
13 OUTER ROOF COVER
14 OUTLET HOOD
15 TOP BRACKET
16 TRANSFORMER
STAIRCASE AND
4M PLATEFORM
17
TOTAL
NOTE
ESP pass B
Roof
Transformers
Rapping Mechanism
ESP pass A
Roof
Transformers
Rapping Mechanism
Charging

SCOPE (MT)

ERECTION
COMPLETED
(MT)

679.06
17.5
231.1
36.5
40.6
21.03
63.1
247
233
35.5
15.9
183.1
86.5
29.7
14.5
25.2

679.06
12.6
231.1
15.6
40.6
20.3
62.1
244.7
233
35.5
14
172
40
29.7
0
0

87
2046.29

78
1908.26

Completion Electrical
3/17/2015
3/17/2015 3/27/2015
3/25/2015 3/27/2015
`
Completed
Completed
Completed

3/20/2015
3/15/2015
3/30/2015

ESP #2 PASS-B WORK PROGRESS AS ON 08.03.2015

BALANCE
(MT)

FINISH
DATE

0 DONE
4.9 03.03.15
0 DONE
20.9 15.03.15
0 DONE
0.73 13.03.15
1 08.03.15
2.3 09.03.15
0 DONE
0 DONE
1.9 03.03.15
11.1 04.03.15
46.5 08.02.153
0 DONE
14.5 10.03.15
25.2 12.03.15
9
138.03

15.03.15

ALINGMENT
COMPLETED
(MT)

679.06
12.6
231.1
15.6
40.6
20.3
62.1
244.7
233
33.8
14
172
20
29.7
0
0
78
1886.56

Bus bar Material Required

BALANCE
(MT)

FINISH
DATE

0 DONE
4.9 03.03.15
0 DONE
20.9 15.03.15
0 DONE
0.73 13.03.15
1 08.03.15
2.3 09.03.15
0 DONE
1.7 04.03.15
1.9 03.03.15
11.1 04.03.15
66.5 08.02.153
0 DONE
14.5 10.03.15
25.2 12.03.15
9
159.73

15.03.15

N 08.03.2015
WELDING
COMPLETED
(MT)

679.06
12.6
231.1
15.6
40.6
20.3
62.1
244.7
233
33.8
14
172
20
29.7
0
0
78
1886.56

BALANCE
(MT)

FINISH
DATE

0 DONE
4.9 03.03.15
0 DONE
20.9 15.03.15
0 DONE
0.73 13.03.15
1 08.03.15
2.3 09.03.15
0 DONE
1.7 04.03.15
1.9 03.03.15
11.1 04.03.15
66.5 08.02.153
0 DONE
14.5 10.03.15
25.2 12.03.15
9
159.73

15.03.15

COMPLETED
%

REMARKS

100%
72%
100%
43%
100%
97%
98%
99%
100%
95%
88%
94%
23%
100%
0%
0%

U/P

90%

U/P

92%

U/P
U/P
U/P
U/P
U/P
U/P
U/P
U/P
U/P
U/P