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SPE31125
SPE, K. Taylor,
and Precipitation
S. Hennesseyt
INTRODUCTION
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ABSTRACT
Over the past three years, [he Oilfield Scale Research Group at
Heriot-Wat[ has conducted a number field studies to evalua[ed
scale inhibitors for both downhole squeeze application and
topside continuous injection for a number of North Sea
operating companies.
This paper presents an approach for
screening commercial sulphate and carbonate scale inhibitors
for field application. The screening results, which include data
from static/dynamic
inhibitor efficiency, static adsorption,
compatibility
and thermal stability are used to rank the
performance of commercial scale inhibitors. From this short
list, a small number ( I to 3) candidate products are taken on to
reservoir condition coreflooding.
In [he screening of topside
scale inhibitors, no adsorption tests are conducted.
523
SPE31125
FOR
THE
EVALUATION
The selection of scale inhibitors for field applications of the
type discussed above has become more critical because of the
rapidly rising volumes of water which must be treated as many
North Sea fields mature. Clearly, the development of reliable
testing and screening methods for scale inhibitors is very
important.
Over recent years, the Oilfield Scale Research
Group (OSRG) at Herio[-Watt University has developed a
number of methods for screening commercially available scale
inhibitors
for downhole/topside
and water injection
applications.
These methods allow the inhibitors to be
evaluated and ranked into an order of suitability using tests of
the following type: (a) static and dynamic inhibitor efficiency
assessment; (b) bulk inhibitor adsorption onto disaggregated
core and mineral separates; (c) inhibitor/brine compatibility
phase envelope measurement; (d) determination of inhibitor
chemical stability. Test results from (a) - (d) then allow us to
make up a short list for continuation
into: (e) reservoir
condition coreflooding.
Successful core flooding will then
allow us to derive certain quantities which can be used in
modelling to develop the Field Squeeze Strategy, as
discussed elsewhere.6,1S,17,zsZ6 Detailed descriptions of the
various types of test are presented in the OSRG Laboratory
Procedures Manual. 29
Topside/Safety
Valves Protection. The scaling problems
within many fields in the North Sea require two stages of
protection involving (a) downhole scale prevention (described
above); and (b) topside/safety valve protection, In the upper
parts of the production system, it is in many cases possible to
continuously inject a small quantity of scale inhibitor into the
produced fluid stream, prior to the downhole safety values.
This chemical will then prevent the formation (or adhesion) of
scale from the point of injection until the disposal of the
produced water from the platform.
524
EVALUATION
STRATEGY
526
SPE31 125
M.M. JORDAN, KS. SORBIE, G. M. GRAHAM, K, TAYLOR, K,E. HOURSTON AND S. HENNESSEY
Examples of results from different scale inhibitor screening
studies will be used to illustrate some of the points made
afmve.
EXAMPLES
OF SCREENING
Compositions
in Table 1.
RESULTS
Inhibitor/Brine
Compatibility
Testing:
The low calcium
brines of the Brent province of the North Sea are not regarded
as being problematical in terms of incompatibility between
produced fluid and scale inhibitors; typically, [Ca2+ ] = 300 to
900 ppm.~7 In several other fields in the North Sea, formation
brines exist where [Ca2+ ] = 4,000 ppm to 5,500 ppm (in some
reservoirs, [he calcium levels are much higher). Such brines
can result in incompatibility and it essential to carry out tests
to identify this and to design ways around this problem.
Alternately, we may utilise the high divalent levels to design
controlled precipitation treatments in order to extend the
squeeze lifetime
In this case, no incompatibility
of the inhibitor chemicals
should bc observed at reservoir temperature
in a 50:50
SW:FW brine, for a simple adsorption squeeze. If such a
problem did exist, it is often possible to design around it by: (i)
using a more compatible chemical; (ii) designing a preflush for
the squeeze treatment to push the formation water away from
the near wellbore and hence prevent mixing of formation
water and the scale inhibitor slug; (iii) adding a chelant [o
increase the divalent ion tolerance of the inhibitor slug along
with adding a preflush in the squeeze design. These solutions
to the problem have been applied in the North Sea by many
operators and their supporting service companies.
To illustrate
the problem of inhibitor
incompatibility
(precipitation) during either injection or backflow, a flooding
experiment was conducted using Brae Formation reservoir
core. The compatibility maps for various inhibitors with a
50:50 FW:SW brine (see Table 1) are show in Table 2. Figure
1I shows the differential pressure profiles for two inhibitor
treatments conducted in identical cores at 132C. The hexa
phosphate used in these test was applied as an adsorption type
treatment and the sulphmrated acrylic acid was applied using a
precipitation type formulation. During the early stages of back
flow after a 24 hour shut-in, the polymer precipitation flood
differential pressure remained constant during the entire
treatment indication no formation damage, However, on back
flow from the hexa pbosphonzrte flood, the pressure rapidly
rose and then very slowly declined as the brine flowed through
the core, The rise and steady decline was due to precipitation
of the hexa phosphonate not during shut in but during the early
backflow then the high calcium formation water (2000 ppm
Ca) swept through the core resulting in precipitation of a
pseudo scale (calcium/inhibitor complex). As the inhibitor
slowly dissolves the differential pressure fell but this type of
damage could result in a significant
period of reduced
production initially in a producer well even if the squeeze life
that resulted was quite appreciable as shown in Figure 12.
If incompatibility occurs across a wide range of seawater
mixing ratios and inhibi[or concentrations (e.g. 2070 to 500
ppm), then the inhibitor should not bc applied. However, if
the incompatible region occurs at 20% to 5 Yo, then injection
of the chemical inlo the formation following a preflush will
not result in precipitation during injection of the main slug.
The chemical
will only precipitate
when it has been
overflushed into the hot region of the reservoir. This type of
strategy can be carried out safely only if experimental work is
carried out to asses the compatibility of the chemical as a
[1]
This
has
been
explained
in several
previous
publications 6g10[3J4,15,*5 and all terms are given in the
Nomenclature. Thus, the direct correlation of return lifetime
with the static adsorption level must be interpreted carefully in
the light of the shape of the dynamic isotherm (which is not
evident in such static tests).
In Figure 16, three inhibitor return profiles are presented each
conducted with the same active concentration of inhibitor in
the treatment slug, similar core, postflush brine and at the
same temperature.
The two generic scale inhibitors used in
these studies were a penta phosphonate and a phosphino
carboxylic acid. The core material was from the Etive
Formation and the produced fluid was a 50:50 mix SW/FW
Brent type water,
Flood CI used a penta phosphonate
precipitation formulation, CII used phosphino carboxylic acid
528
SPE31 125
as a precipitation
treatment
and CIII used the pen[a
phosphonate in a conventional adsorption treatment.
The
minimum
inhibitor concentration
(MIC) at downhole
conditions (9 I C, Figure 17) was found to be 0.25 ppm for the
PPCA and 1 to 2 ppm for the penta phosphonate. At wellhead
conditions (70C, Figure 18), 0.5 ppm would be required for
the PPCA while 2 ppm would be needed for the penta
phosphonate,
When the MIC of the two type of generic
inhibitor is taken into account it is possible to evaluate the
scale inhibitor properly. PPCA takes 100 pv of postflush to
reach its well head MIC and 146 pv 10 reach its downhole
MIC.
Precipitated
penta phosphonate
takes 512 pv of
postflush to reach is wellhead MIC and 526 pv to reach done
hole MIC whereas it takes the adsorption treatment takes 573
pv to reach well head MIC and 596 pv to reach bottom hole
MIC values. It is clear from these results that the penta
phosphonates in adsorption and precipitation returns vastly
extend beyond the PPCA precipitation
treatment,
even
although its MIC is between 4 and 8 time lower than the penta
phosphonate tested at the same conditions.
Normally, the precipitation of a generic species would result in
a considerable extension in squeeze life. However, we note
from Figure 16 that there is a cross-over in the curves and the
lifetime of the penta phosphonate adsorption is slightly longer
than that of the penta phosphonate precipitation
treatment.
The reason for this apparent anomaly is due to the volubility of
the precipitate formed in this test. The precipitate solubdity is
far too high for this very fresh Brent type produced water and
this results in rapid dissolution of the scale inhibitor and the
higher concentration for longer during the early stage of the
flood (Figure 16) which removes inhibitor mass making the
squeeze rather shorter than for a simple adsorption. In Figures
19 and 20, the isotherm derived from the three flood are
present and the reason for the flood results described above
can be clearly explained.
Note that, for a precipitation
treatment, we refer to the apparent adsorption and the process
is described by a pseudo-isotherm; this is not strictly true as
the model for precipitatiorddissolution
process is rather
different. 24 However, it serves our purpose here to make
comparison between the different floods in a more quantitative
manner.
The first point [o note from Figure 19 is that the maximum
dyrurnic apparent
adsorption
level at high inhibitor
concentration is higher for the penta-phosphonate precipitation
than for the penta-phosphonate
adsorption;
i.e. dynamic
r W,,W> pt.!.nd$ This is due to a considerable amount of
additional calcium being available witbin the precipitation
formulation.
Since the penta-phosphonate
has a stronger
affinity for calcium, then enhanced adsorption by calcium
bridging may be occurring for the adsorption treatment but, if
precipitation occurs, the amount of apparent adsorption is
much greater. In the threshold concentration region, where C,
= 1 to 2 ppm, tbe slope of the adsorption isotherm for the
penta-phosphonate
is slightly steeper that of the pentaphosphonate precipitation treatment; i.e. (~r/=)P,.t.
ads >
@f7dC)P-h. Pp, This would explain the slightly longer squeeze
life for the penta adsorption treatment (see Equation [1]). The
maximum adsorption for the PPCA is much lower than even
the penta phosphonate adsorption and the gradient of the
PPCA treatment is much less steep than either phosphonated
in the concentration region above 0.5 ppm and only in the very
M.M. JORDAN,
K..S. SORBIE.
G, M. GRAHAM,
K. TAYLOR,
K.E. HOURSTON
AND S. HENNESSEY
profile
AND CONCLUSIONS
ACKNOWLEDGEMENTS
The authors would like to thank the following companies for
funding the work of the Heriot-Watt University Oilfield Scale
Research Group (OSRG): Amcrzrda Hess, Amoco, Baker
Performance
Chemicals,
BP Exploration,
Deminex, Elf,
Enterprise Oil, FMC Ltd, Marathon, Nalco/Exxon Energy
Chemicals, Norsk Hydro, Shell, Statoil, Texaco, Total Oil
Marine turd TR Oil Services. Particular thanks arc extended to
Shell UK, Lasmo North Sea wrd Total Oil Marine for their
permission to usc field and experimental data in this paper.
The support of colleagues in the OSRG is also gratefully
acknowledged.
REFERENCES
1.
2.
8
3.
4,
5.
6.
13.
14.
Przybylinski,
J, L.: Adsorption
and Desorption
Characteristics of Mineral Scale Inhibitors as Related
to the Design of Squeeze Treatment, SPE 18486,
Presented at the SPE International Symposium on
Oilfield Chemistry , Hous[on, TX, 8-10 February
1989.
15.
16.
17.
18.
19.
20.
Carlberg,
B.L. : Scale Inhibitor Precipitation
Squeeze for Non-Carbonate Reservoirs, SPE 17008,
Presented
at the SPE Production
Technology
Symposium, Lubbock, TX, 16-17 November 1987.
21.
22.
23.
1993.
7.
8.
9.
I0.
11,
12.
SPE311 25
M.M. JORDAN,
K..S. SORBIE,
25.
G. M. GRAHAM.
San Antonio,
Malandrino,
A., Yuan, M. D., Sorbie,K.S.
and
Jordan, M. M.: Mechanistic Study and Modelling of
Precipitation Scale Inhibitor Squeeze Processes,
SPE29001,
Presented
at the SPE International
Symposium on Oilfield Chemistry, San Antonio, TX,
14-17 February 1994.
Jordan, M. M., Sorbie,K.S.
Jiang,P., Yuan,M.D.,
Todd A.C. and Thiery, L.: The Effect of Clay
Minerals, pH, Calcium and Temperature
on the
Adsorption of Phosphonate
Scale Inhibitor onto
Reservoir Core and Mineral Separates, Presented at
NACE Annual Conference, Baltimore, Maryland, 28
February -4 March 1994.
26.
27.
28.
K. TAYLOR,
31.
Barbour,
for BaS04
presen[ed
Tennessee,
32.
34.
35.
36.
37.
presented below.
eIsewhere.25,27
30.
AND S. HENNESSEY
33.
A brief
29.
K.E. HOURSTON
of the
sandstones
A fuller
account
Brae Formation:
The Brae Formation core used in this work
contains 0.5% muscovite mica, 2-4 % authigenic clay occurs
in minor amounts (illite 90%, kaolinite 10% of total clay);
authigenic carbonates were not evident.
531
TABLE
Composition
Synthetic seawater
Ion Composition ( m~)
Na+
ca2+
Mg2+
K+
so42clsr2+
Ba2+
10,890.
428
1,368.
460
2,960.
19,766
Z2ro
Zero
of synthetic
North
water
9,180
214
32
225
zero
14,090
24
48
solution concentration
4(YC 5WC
Sulphonated aeylic acid
15% Y
Y
10% Y
Y
5%
YYYYYY
Y
:2%
;
Y
0.05%Y
Y
Hexa phosphonate
+ Chelant
5rc
Y
Y
Y
Y
Y
Y
FW for FloodsF28toF31
Ion Composition @.@
6,350
145
25
140
Z&m
35,650
2,0Q0
200
2,150
zero
10,434
25
20
63,500
450
1.000
Table 2
Test composition 50% Seawater 50% Formation water used
chemical type
Solution concentration
4(YC 5WC Wc
PPCA
NNNN
15% N
NNNNN
IO% N
5%
Y
Y
Y
YYY
;?%
YYYX
0.05% Y
Y
Y
Solution concentration
40C
15% Y
10% Y
5%
Y
1%
Y
0.5% Y
0.05% Y
60C
:YY
in floodsF28toF31
Test temperature
7WC 80C WC
YY
;Xx
x
x
IX
Test tesnperatum
7(YC 8WC 9(YC
YY
;
Y
:Y
Y
Y
:Y
Y
Test temperature
WC
70C 80C 90C
YYYY
Y
:
:
:
lNNN
YNNN
YYNN
Y= solution clear
N= Solution shows significant evidence of incompatibility i.e. precipitation
10VC
NN
NN
xx
xx
xx
xx
13tYc
lWC
YY
YY
YY
13(YC
;X
YY
100-c
YY
130C
Y
;N
NN
NN
NN
pmteaion
gOOd
I Iwd
\
good
I gwrf
v
Precipitation type treatment
-oir
<I 3WC
(-
RL?l:-dation
.. .
Fig, 3- Scale inhibitor screening srages fors water injector well
Dropped
from
lest pmgranr
poor
good
pxlr
80
60
40
20
0
0.0
0.4
0.2
Seawater
Fig. 4-Sulphate scaling
and topside conditions,
0.6
1.0
0.8
fraction of produced
water
well bead
.,.
SrSC)4,98C, 350 bar
BaS04, 91TC, 350 bar
In
/---
oh
82-C,
CaS04,
82C,
SrSC)4, WC,
BaS04,
WC,
41YC, 20 bar
86
4
20
0.2
0.6
0.4
Seawater fraction
of produced
0.8
534
1.0
water
142 bar
20 bar
CaS04,
10-
0.0
har
142 har
for bottomhole,
20 bar
100
\(l
(,(
4(1
:[1
II
~
24
Sample
time
(hours)
Fig. 6-Unseeded
barium inhibitor
;it s():50 (S\V:F\\),
98-C (bottom
efficiency
hole}
test
100
80
60
40
211
()
2
24
Samples
time
(hours)
Fig. 7-Unseeded
barium inhibitor
efficiency
at 50:50 (SW: FW), 82 C (wellhead)
535
test
3 ppm
active
in (he 50:50
Hexa
inhibitor
solution
phosphonatc
80-
penta phosphonate
60-
40-
20 -
0
2
24
Sample
time
(hours)
Fig. 8-Unseeded
barium inhibitor efficiency
at 50:50 (SW:FW),
40C (topside)
test
lW
80-
(1[)-
-lo -
2(3 -
(l
24
2
Sample
time (hours)
Fig. 9. Unseeded
barium inhibitor efficiency
at 10:90 (SW:FW),
40C (topside)
536
tests
Hexa phosphonate
Penta phosphonate
Ter polymer
()
4
pH
3.0
and
F30. Sulphonate
132.C
2.5 /
inhibi[or
precipitation
followed
by slow dissolution
phosphonate
dissolved
acryhc acid
resul[s in spike
prec]pita[e
of hcxa
un[il
most
is
pressure
IS constant
1.5-
1.0
El
0.5-
0.0
0
10
25
30
35
40
45
15
20
Postflush
50
pore volumes
Fig.1 l-Comparison
of differential pressure across Brae type Fm
cores during inhibitor postflush, Floods F30 and F31 at 132C
537
20
18
16
F30 Sulphona[ed
~
14
F31
acrylic
Hexaptmsphonate
acid precipitation
adsorption
treatment
12
10
8
6
2 ppm active inhibitor
4
2
o
200
400
600
Postflush
800
1000
1200
pore volume
Fig.12-Comparison
of hexa phosphonate inhibitor concentration
during late stage desorption for floods F30 and F31 at 132C.
100
phosphonate,
teat Temp.
ac!d
97 (
90
80
hexa phosphonate
not flooded
70
hexa phosphonale
floodsd
60
50
40
30
20
10
0
Fig.
2.1
13-inhibitor
de;orbrd
538
80
Tarbefl
Formation
Core
Floods,
T.
1 I WC.
I Ic, pH = 5.41)
50
40
lo-
300
150
450
600
Postflush
1050
I200
750
900
pore volume
1350
1500
-->
al
,/
a
g
,.
..
L
0.5-
,.
.
.,
,,~~,..
, ,:
,,
, .
f ,.
,,.
,,
,,>
?,,
;
,
0.0 *
o
,
15
10
Inhibitor
Concentration
(ppm)
I
20
-->
IJig.15-Low concentration region of the adsorption isotherms for the pentaand hexa-phosphonates
in Figure 14; Tarbert Formation core at 110C.
539
25
10
Penis phosphonale
PPCA
Precipitation.
precipitation,
Pema phosphonate
Etive, Cl
Efive, Cll
adsorption,
-1
6
5
4
321.5 ppm
10.5 ppm
o-f
lcO
200
300
400
500
600
700
800
Postflush
pore
volumes
100
91C,0.25ppm
91 C,0.5ppm
80
91C, l.Oppm
91 C,2.0ppm
60
40
20
0
Icnto
;idsc)rb
Pcnt:l pI-CCIp.
Inhihitor
PI(-A
]M,$LIP.
type
540
70c,o.25ppn
7WC,0.5ppm
70C, l.Oppm
u
70C,2.Oppm
40
20
0!
Pen[:) ~lLIlp
Penta .Idwrb
Inhibitor
11(-,1 pl,.clp
type
Penra phosphorrate
precipilafion,
Perrtaptxmphonatc
adsorption,
Elive Fro., C1
1
00
0
0
500
1000
1500
2000
2500
Concentration
moo
(ppm
3500
4000
4500
active)
541
5000
0.3C
0.25
0.20
0.15
0.10
~
0.05
,:~i
, ,.:
{,....
0
~ipitation,
Pentaphosphonate
Etive Fro., CI
adsorption,
000
Pentaplmsphonate
Concentration
(ppm active)
Fig. 20-Adsorption isotherm from the floods CI, CII and CIII;
shows the very low concentration region of Figure 16.
542