Sample HAZOP Study Worksheet (P&ID 100-002)

(Company Name)
BY:
KCD
CHKD:
KCD
(Company Address)
REV:
DATE:
A
APVD:
04-12-2015
KCD
HAZARD AND OPERABILITY (HAZOP) STUDY
SHEET:
of
P&ID Number
P&ID 100-002
Process Description
Vapor product from R-100 is partially condensed at E-100 using cooling water. The two-phase product goes to D-100, where the
condensed liquid is separated from the uncondensed vapor. The liquid product is sent to R-200 via P-100, and its flowrate is
controlled by D-100 level. On the other hand, the vapor product is sent to T-100 for further processing.
Deviation
1. No/Less Flow
Causes
Consequences
Safeguards
The manual valve on P-100

suction line is inadvertently
closed.
Immediate cavitation on P-100.
Manual valve on P-100 suction

line is Locked Open.
The manual valve on the cooling

water supply line is inadvertently
closed.
Cooling water to E-100 stops,

resulting to loss of condensation
and overpressure at D-100 due
to higher vapor input.
PI-10206 on D-100 vapor line

with high pressure alarm (PAH10206).
2. More Flow
3. Low Pressure
4. High
Pressure

with high pressure interlock
(PAHH-10206) closes XV-10204
on D-100 feed line when
activated.
PSV-10213 on D-100 vapor line
protects the system from
overpressure.
The manual valve on the cooling
water return line is inadvertently
closed.
Cooling water to E-100 stops,

resulting to loss of condensation
and overpressure at D-100 due

Remarks
(FYI: Clogging of temporary
strainer on P-100 suction line
during startup and check valve
failure are also considered on
actual HAZOP, but not
considered for this course).
(Company Name)
BY:
KCD
CHKD:
KCD
(Company Address)
REV:
DATE:
A
APVD:
04-12-2015
KCD

Deviation
Causes
Consequences
SHEET:
Safeguards
to higher vapor input.

activated.
overpressure.
External fire on the vicinity of D100.
Stagnant cooling water on E-100

tube side expands due to
continuous flow of hot R-100
vapor on E-100 shell side,
resulting in overpressure.
Manual valve on cooling water

return line is Locked Open.
Overpressure at D-100 due to

vapor generation.

activated.
overpressure.
5. Low
Temperature
6. High
Temperature
of
Remarks
(Company Name)
BY:
KCD
CHKD:
KCD
(Company Address)
REV:
DATE:
A
APVD:
04-12-2015
KCD

Deviation
7. Low Level
Causes
Consequences
SHEET:
Safeguards
LIC-10204 on D-100
malfunctions and causes FV10209 on D-100 liquid product
line to fully open.
D-100 level drops, resulting in

cavitation on P-100.
LAL-10216 on P-100 suction line

shuts down P-100 when
activated.
FIC-10209 on P-100 discharge

line malfunctions and causes
FV-10209 to fully open.

LIC-10204 on D-100 with low

level alarm (LAL-10204).
of
Remarks
(1) LIC-10204 on D-100 with low

level interlock (LALL-10204) and
(2) LAL-10216 on P-100 suction
line shut down P-100 when
activated.
FV-10209 on P-100 discharge
line malfunctions and fully
opens.

LIC-10204 on D-100 with low

level alarm (LAL-10204).
(1) LIC-10204 on D-100 with low
level interlock (LALL-10204) and
(2) LAL-10216 on P-100 suction
line shut down P-100 when
activated.
8. High Level
E-100 tube ruptures.
Cooling water from E-100 tube

side flows to D-100, resulting in
liquid overfilling.
LIC-10204 on D-100 with high

level alarm (LAH-10204).
(1) LIC-10204 on D-100 with
high level interlock (LAHH10204) and (2) LAH-10215 on D100 vapor line close XV-10204
activated.
This scenario assumes that E100 tube side pressure is higher

than the shell side.
When the liquid level reaches
the installation point of PI-10206,
then the high pressure protection
will be activated. See High
Pressure.
(FYI: Verify if cooling water will
flash upon contact with the hot
R-100 vapor. This consequence
(Company Name)
BY:
KCD
CHKD:
KCD
(Company Address)
REV:
DATE:
A
APVD:
04-12-2015
KCD

Deviation
Causes
Consequences
SHEET:
Safeguards
of
Remarks
is called steam explosion and it
is very difficult to protect any
system against it. The rate of
vaporization is much faster than
the response time of any
interlocks and the opening time
of any PSV.)
LIC-10204 on D-100
malfunctions and causes FV10209 on D-100 liquid product
line to fully close.
The liquid product line is

blocked, resulting in liquid
overfilling.
LAH-10215 on D-100 vapor line

close XV-10204 on D-100 feed
line when activated.

Pressure.
P-100 shuts down due to

operator error or partial power
failure.

overfilling.


Pressure.
(1) LIC-10204 on D-100 with

activated.
The manual valve on P-100
discharge line is inadvertently
closed.

overfilling.

(1) LIC-10204 on D-100 with
activated.
FIC-10209 on P-100 discharge

line malfunctions and causes
FV-10209 to fully close.

overfilling.

(1) LIC-10204 on D-100 with

Pressure.

(Company Name)
BY:
KCD
CHKD:
KCD
(Company Address)
REV:
DATE:
A
APVD:
04-12-2015
KCD

Deviation
Causes
FV-10209 on P-100 discharge

line malfunctions and fully
closes.
Consequences

overfilling.
SHEET:
of
Safeguards
Remarks
activated.
Pressure.


Pressure.
(1) LIC-10204 on D-100 with

activated.

Sample HAZOP Study Worksheet (P&amp;ID 100-002)

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Sample HAZOP Study Worksheet (P&amp;ID 100-002)

Enviado por

Direitos autorais:

Formatos disponíveis

(Company Name)

HAZARD AND OPERABILITY (HAZOP) STUDY

The manual valve on P-100

Immediate cavitation on P-100.

Manual valve on P-100 suction

The manual valve on the cooling

Cooling water to E-100 stops,

PI-10206 on D-100 vapor line

PI-10206 on D-100 vapor line

Cooling water to E-100 stops,

PI-10206 on D-100 vapor line

HAZARD AND OPERABILITY (HAZOP) STUDY

to higher vapor input.

External fire on the vicinity of D100.

Stagnant cooling water on E-100

Manual valve on cooling water

Overpressure at D-100 due to

PI-10206 on D-100 vapor line

HAZARD AND OPERABILITY (HAZOP) STUDY

D-100 level drops, resulting in

LAL-10216 on P-100 suction line

FIC-10209 on P-100 discharge

D-100 level drops, resulting in

LIC-10204 on D-100 with low

(1) LIC-10204 on D-100 with low

D-100 level drops, resulting in

LIC-10204 on D-100 with low

E-100 tube ruptures.

Cooling water from E-100 tube

LIC-10204 on D-100 with high

This scenario assumes that E100 tube side pressure is higher

HAZARD AND OPERABILITY (HAZOP) STUDY

The liquid product line is

LAH-10215 on D-100 vapor line

When the liquid level reaches

P-100 shuts down due to

The liquid product line is

LIC-10204 on D-100 with high

When the liquid level reaches

(1) LIC-10204 on D-100 with

The liquid product line is

LIC-10204 on D-100 with high

FIC-10209 on P-100 discharge

The liquid product line is

LIC-10204 on D-100 with high

When the liquid level reaches

When the liquid level reaches

HAZARD AND OPERABILITY (HAZOP) STUDY

FV-10209 on P-100 discharge

The liquid product line is

LIC-10204 on D-100 with high

When the liquid level reaches

(1) LIC-10204 on D-100 with

Você também pode gostar

Sample HAZOP Study Worksheet (P&ID 100-002)

Sample HAZOP Study Worksheet (P&ID 100-002)