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(a) What quantities needed for this calculation are given in the process specifications? (Two
quantities on the list would be the temperature and relative humidity of the outside air; what are
the others?)
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Measured and counted quantities have dimensions (length, time, mass, length/time,) and
units (s, ft, kg, miles/h, ft/s2, kg/m3, artichokes, moose/mile2,)
(12 x 7 x 5 x)
12 ft 7 cm ???
(12 x 7 y ???)
5 ft 3 lb m = 15 ft lb m (5 x 3y = 15xy )
(3 sec) 2 9 sec 2 (3x)2 9 x 2
9.0 kg
3 (dimensionless quantity )
3.0 kg
55
miles
3 h 165 miles
h
x
55 3 y 165 x
y
Conversion factor: Ratio of a quantity to its equivalent in different units (= 1). Find ones
you dont know in the conversion factor table on the inside front cover of the text.
Convert (150.0 ft) to cm:
150.0 ft
________ cm (150.0)(________)
cm 4572 cm
________ ft
(________)
Dimensional equations. To convert a quantity from one set of units to another, use a
dimensional equation. Start with the quantity youre given & multiply by conversion factors
to replace old units with new ones.
_________ ton
_________ g
4.5288176 105
____ ft
____ in
______ h
___________
_________
__________
_____ wk 2
ton miles
ton miles
4.529 105
2
wk
wk 2
Why four significant figures? In multiplication & division, sig. figs. in result = lowest number of sig.
figs. in any of the terms being multiplied & divided. Read Sect. 2.5a, & obey the ruleslose points if
you dont.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Process Unit
Process Unit
Inputs
Outputs
Here we have feed (input) and product (output) from the big box (process). Inside the box (process)
you have individual boxes (processes) with their own inputs and outputs.
Consider a familiar system: A car
What do we want to know about these streams? Temperature, pressure, volumetric flow, mass flow,
chemical composition. Some will be given, others we will measure, but many we will calculate.
Often we will have to convert from something that is easy to measure to something that is useful.
Examples include:
Volume to ____________________
Mass to ______________________
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
How much mass is in the container? We could measure it (on a balance), but you can also calculate it.
We need a way to relate volume to mass: ______________.
Density: Ratio of mass to volume. Density is a conversion factor between mass and volume (or between
mass flow rate & volumetric flow rate of a process stream)
M (l ) = 0.792 kg/L (= 0.792 g/cm3 = 49.44 lbm/ft3) [Note: M is methanol, and l in M(l) means liquid]
Liquid and solid densities vary slightly with temperature, almost not at all with pressure. Gas
densities depend heavily on both T and P. Look up a liquid or solid density at one T & P, use at
another set of conditions without introducing much error.
Specific gravity (SG): Ratio of density of a species to the density of a reference species, usually liquid
water at 4oC and 1 atm. (What about gases? Use Equation of State, covered in Ch. 5).
SG
ref
(3.1-2)
Look up SG for liquids and solids at 20oC & 1 atm in Table B.1, use values to estimate density at any
T and P.
Melting point at 1 atm
Formula
Mol. Wt.
SG(20o/4o)
Tm(oC)
Tb(oC)
CH3OH
32.04
0.792
97.9
64.7
0.00
100.00
H2O
18.016
1.00
4o
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Then m MeOH
100 mL
_________ g
_________ mL
(Hint: What probably happens to methanol as T rises, and what did we assume in the calculation?)
Q: How much mass is in the original container (water + methanol)?
A: ______________________________________
Q: What is VH 2O (ft3/s) of a stream of liquid water whose molar flow rate is 2.17x103 kmol/h?
VH 2O
0.383
How much volume is in the container? This is tougher because volume is not _________________
Non-additivity of liquid volumes. Going back to our case study, lets generically call water A and
methanol B and when they are together, it forms a solution T (for total).
mA(kg)
nA(mol)
VA (L)
mT(kg)
nT(mol)
VT (L)
mB(kg)
nB(mol)
VB (L)
m(g)
Mol. Wt.
79
32.04
Water
100
18.016
Mixture
179
MW
n(mol)
(kg/L)
0.792
1.004
V(mL)
100
o
100
210
200
If you dont have density data for a liquid mixture, assume volume additivity of the components.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
ft 3
s
1 g-mole CH3OH (or 1 mol CH3OH) = 32.04 g CH3OH (= 6.02x1023 molecules of CH3OH)
1 lb-mole CH3OH = 32.04 lbm CH3OH
1 kg-mol CH3OH (or 1 kmol CH3OH) = 32.04 kg CH3OH = 1000 mol CH3OH
32.04 g CH3OH
1 mol CH3OH
32.04 kg CH3OH
1 kmol CH3OH
32.04 lb m CH3OH
1 lb-mole CH3OH
etc.
Q: How many mols of methanol are there (in the case study)?
A: ______________________________________
Q: How many mols of water are there (in the case study)?
A: ______________________________________
Q: How many total mols are there in the container (in the case study)?
A: ______________________________________
Q: How many lb-mols of water are there (in the case study)?
A: ______________________________________
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Mass fraction: x M
79.2 g CH3OH
g CH 3OH
lb CH 3OH
kg CH 3OH
0.44
0.44 m
0.44
179 g
g
lb m
kg
Mole fraction: y M
Concentration: C M
The denominator units of the mass and mole fractions (g, mol) always refer to the total mixture
The mixture contains 44.0 wt% CH3OH (44% w/w, 44% by mass) and 31.0 mole% CH3OH. The
molarity of methanol in the mixture is 11.8
The mass fractions of all components of a mixture must add up to 1.000. So must the mole fractions.
If you know all but one, you can calculate the last one by difference (yW = 1yM = 0.69)
Before leaving Chapter 3, be sure you know how to calculate mole fractions from known mass
fractions & vice versa; the definition of average molecular weight of a mixture, and how to calculate
it. (See Examples 3.3-3 and 3.3-4.)
Mole and mass fractions are dimensionless, but not unitless.
What is the average molecular weight in the container (case study)? The average molecular weight is
the sum of the molecular weights of the mixture weighted by their mol fractions. Calculate it below:
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
In either case, you can assume some total mass (or total mole) because mole and mass fractions are
independent of the total amount (we call these properties intensive, as discussed later).
Q: Assuming 1000 g of liquid in the container, calculate the mole fractions knowing that the mass
fraction of methanol is 0.44.
Q: Assuming 1000 mole of liquid in the container, calculate the mass fractions knowing that the mole
fraction of methanol is 0.31.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Mass and weight. Go through Sect. 2.4 carefully. Make sure you can do the Test Yourself on p. 13
without looking up the answers.
o
This conversion factor is often called gc which converts between natural and derived
force units. Dont confuse it with the gravitational constant, g. If you are having trouble
getting your units to come out right, you may have forgotten to use gc.
1 2
1
or
Note the difference between lbm (a mass unit) and lbf (a force unit). When you use the
word pounds be sure to know which you are talking about.
Archimedes Principle: The mass of a floating object equals the mass of the fluid displaced by that
object.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
A container of a fluid of density (kg/m3) has height h(m) and cross-sectional area A(m2). A uniform
pressure Po(N/m2) is exerted on the upper surface of the fluid.
Po(N/m2)
A(m2)
(kg/m3)
h(m)
2
P(N/m )
Q: How much does the fluid weigh? (Let g denote the acceleration of gravity.)
A:
Wf = ______________________________________________________
Q: What is the pressure exerted by the fluid on the bottom surface of the generic container?
A: Let Fo and F be the forces exerted on the top and bottom surfaces. Then
P
F
1
1
P Po gh
(3.4-1)
Q: What is the pressure exerted by the fluid on the bottom surface of the container (case study) assuming
the container is a cylinder with a radius of 1 cm?
A:
Q: What would we need to know about the fluid to determine its height in the container?
A:
Pressure expressed as a head of fluid. Using Eq. 3.4-1, you can express any pressure as a head of a
particular fluid with known density ()that is, the height (h) of a column of that fluid with a surface
pressure of zero (Po = 0). So, for example, a pressure of 14.7 lbf/in2 can also be expressed as a head of
mercury (specific gravity = 13.6).
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
g
14.7 lb f
in
______ in 2
1 ft
ft 3
13.6 _______ lb m
_______ ft/s
_______ lb m ft / s 2
_____ mm
1 lb f
______ ft
Conversion factors for pressure (including the one just calculated) are given in the inside front cover
of the book.
Atmospheric pressure (or barometric pressure): The earths atmosphere can be considered a very tall
column of fluid (air). The pressure at the bottom of that column is atmospheric pressure. At sea level,
Patm is typically on the order of 760 mm Hg (or 760 torr). By definition, 760 torr = 1 atm.
Questions:
Would atmospheric pressure at a ski resort be greater or less than atmospheric pressure at sea
level? Explain your answer.
Suppose you are given the height of the atmosphere. Why cant you use P = Po + gh to calculate
atmospheric pressure?
Absolute pressure and gauge pressure. The absolute pressure of a fluid is its pressure relative to a
perfect vacuum (P = 0). The gauge pressure is its pressure relative to atmospheric pressure; that is,
the absolute pressure minus atmospheric pressure (that atmospheric pressure can be any value and is
not limited to 1 atm) . It is called gauge because many pressure gauges, such as the Bourdon gauge
shown on p. 57 of the text, are calibrated to read 0 when P = Patm.) Thus
Pgauge = Pabsolute Patm
Sometimes you will see lbf/in2 units written as psia (pounds per square inch absolute) or psig (pounds per
square inch gauge).
As an analogy, suppose you are 6 tall and your friend is 62 tall. You could either say your friend is
62 tall, or that he is 2 taller than you (his gauge height compared to you is 2). Either way, it doesnt
change his actual height, just the way you report it. Gauge pressure is just a convenient way of reporting
pressure inside closed containers.
Unless you are told otherwise, assume that given pressures are absolute.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Manometers are useful and simple instruments for measuring pressure visually. Sketch and label a
general manometer (see Fig. 3.4-5)
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
What if P1 and P2 are expressed in units of heads of manometer fluid (i.e. mm Hg or m H2O)?
Example: A cylindrical tank is filled with methylethyl ketone (MEK) up to a height of 2.78 ft. The
tank is open to the atmosphere and has a diameter of
4.00 feet. An open-end mercury manometer is attached
to the side of the tank. Assume the atmospheric
pressure is 1 atm.
b) What is the gauge pressure on the bottom surface of the tank (in psig)?
c) What is the gauge pressure on the bottom surface of the tank (in ft MEK)?
d) Suppose the distance d1 is equal to one foot. What reading would you expect on the manometer (h, in
mm Hg)?
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
1.8o F 1.8o R 1o F 1o C
,
,
,
1K 1o R 1K
1o C
how a manometer works, and how to derive and use Eqs. (3.4-5) (3.4-7).
the difference between a temperature of 20oC and a temperature interval of 20oC; how to convert
both temperatures and temperature intervals among the four most common temperature scales.
For an excellent practice problem and a good head start on Chapter 4, see Problem 3.29 in the
Student Workbook.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
The operation of a chemical plant is based on the measurement of process variables temperatures,
pressures, flowrates, concentrations, etc. To a process engineer, a process is defined as the set of all
those variables.
Sometimes possible to measure directly, but more often we must relate one variable to another that is
easier to measure. We might do some kind of calibration experiment from which we can develop an
equation relating one variable to another.
Example: Set values of CA (say, a concentration of a salt A in an aqueous solution, mg/mL), measure
corresponding values of something thats easy to measure [say, (S/cm) the electrical conductivity of
the solution]. (S = Siemen = 1/Ohm.)
CA
4.62
12.4
...
...
...
Conductivity
meter
Solution:
Known
amounts of A and H2O
CA (mg A/L)
10.0
28.5
...
...
Plot CA vs. (calibration plot). Then, measure for solutions with unknown salt concentration, use
calibration plot to determine CA.
Possibilities:
(a)
(b)
CA
CA
(c)
CA
If (a) or (b), our life is easy and we have a straightforward linear relationship.
CA = a + b
which is much more convenient than a curve for converting to CAcalculator, spreadsheet, computer
If its (c) but we straight-line it anyway, when do we run into trouble? When we get outside the range of
our data. Interpolation versus extrapolation. Betterfind a nonlinear function that fits the curvature of
the data. (Extrapolation still risky.)
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Suppose we are lucky and the data appears linear. Plot CA vs. , draw line through data.
Two points on line are ( = 10.0, CA = 5.00) & ( = 310.0, CA = 205). Note: were not picking two of the
data points and drawing a line through them --- we are drawing a line through the data and picking two
points on the line we have drawn.
(2 = 310.0, CA2 = 205.00)
200
CA
100
(1 = 10.0, CA1 = 5.00)
100
300
200
Derive an expression for CA(). (See Eqs. 2.7-2, 2.7-3, and 2.7-4 on p. 24 of Felder text book)
Aqueous solutions are drawn from two process vessels and analyzed. Their electrical conductivities
are found to be a = 200 S/cm and b = 550 S/cm. Estimate the salt concentrations in both vessels.
Which of your two estimates would you have least confidence in, and why? Speculate on whether
your value is an underestimate or an overestimate, and explain your reasoning.
Suppose the salt concentration of the first solution is determined by chemical analysis, and it is found
to be significantly different from the value you determined. Think of at least five possible
explanations for the discrepancy.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Data is not always linear, but sometimes we can plot it in a different way to make it linear. Linear plots
are convenient for fitting (to get slope & intercept), interpolation, and ease of use.
The key concept is to get a general expression:
(What you plot on vertical axis) = SLOPE x (What you plot on horizontal axis) + INTERCEPT
Lets try y = ax3 + b. A plot of y vs. x is non-linear, but a plot of y vs. x3 should be a straight line with
slope a & intercept b. (Why?)
x
0
1
2
3
y
1
2
9
28
x3
0
1
8
27
Slope =
x
x3
Intercept =
Equation:
Example
Sometimes we have to rearrange an equation to get it in a linear form. Suppose we have nonlinear (x,y)
data, and we have reason to believe that they are related through the equation
sin y nx my
where n and m are constants (adjustable parameters). Questions: (1) Does that relationship fit our data?
(2) If it does, what are the best values of n and m?
Task: Rearrange the equation into a form f(x,y) = ag(x,y) + b, plot f vs. g. If linear, original equation is
valid. Determine a and b from plot, use to calculate m and n.
How about (sin y my) = nx, plot (sin y my) vs. x, if linear then slope = n?
Wont work, because _____________________________________________
Solution:
x
sin y
sin y nx my
n m
y
y
f(x,y)
g(x,y)
...
...
...
...
...
...
...
...
sin y
...
...
...
...
...
...
...
...
sin y
y
x/ y
Work through Test Yourself on p. 27. For additional practice, work through Problem 2.31 in the
Student Workbook and check your solutions in the back.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Suppose you have a function shown below, where V (cm3) and t (min):
V = 2t3
Suppose the equation represents the volume of a balloon V (cm3) as you blow it up over time (min).
Some data are below:
t (min)
T (sec)
V (cm3)
16
3
If you wanted to get an expression in terms of seconds instead of minutes, the temptation would be to do
the following:
V = 2 (t
)3
Instead, define a new variable T (sec), instead of t (min). These are related by T = t * 60 (sec/min). If
we plug this into the original equation, we get:
Another option is to convert the units of the coefficients, e.g. convert all minutes in all the coefficients
into seconds.
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Discharge to sewer
Tank
Low CA
Bacteria
The initial concentration of A in the tank is CA0 = 10.0 mol A/liter. Samples are frequently drawn from
the reactor and analyzed for A, leading to the following data:
0
1
2
3
4
5
6
mol A
CA
10
10.0
6.1
3.7
2.2
1.3
0.8
0.5
CA(mol/L)
t(min)
8
6
4
2
0
4
t (min)
We want to determine an expression for CA(t) so we can determine the holding time required for the A to
fall below its safe value of 0.001 mol/L.
Curve looks like an exponential decay, so lets try C A aebt (expect b to be negative).
C A aebt ln(C A ) ln a bt
Plot ln C A vs. t. If plot is linear, assumption is correct, slope = b, intercept = ln a
Rectangular plot
ln C A
10.0
6.1
3.7
2.2
1.3
0.80
0.50
2.303
1.808
1.308
0.788
0.262
0.223
0.693
(t1=0, CA1=10.0)
10
2.0
1.0
or
2
CA
0
1
2
3
4
5
6
[(t1=0, ln(CA1)=2.303)]
mol A
CA
ln(CA)
t(min)
Semilog plot
3
2
1
0.5
1.0
[(t2=5, ln(CA2)=0.223)]
(t2=5, CA2=0.80)
logarithmic axis
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
Rectangular:
What would you plot versus what?
How do you calculate the slope and intercept?
Semilog:
What would you plot versus what?
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
1. Hypothetical data:
6.0
0.5
0.2
0.5
1.4
2.0
2.6
1.0
4.0
5.6
5.0
4.0
3.0
Non-linear!
0.0
0
y a xb
ln y ln a b ln x
ln y ln( y )
2
1
In both b
ln x2 ln x1
cases:
Log Plot
ln Y
10.0
1.0
Y
-1.00
0.1
0.1
10
2.00
1.50
1.00
0.50
0.00
-0.50 -0.500.00
-1.00
-1.50
-2.00
0.50
ln X
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Richard M. Felder, Lisa G. Bullard, and Michael D. Dickey (2014)
1.00
1.50
2.00
CA(mol/L)
10
(R1=2.7, CA1=0.75)
(R2=38, CA2=4.7)
10
100
a = ____________________________
Work through Test Yourself on p. 29. For additional practice, work through Problems 2.32 and 2.38
in the Student Workbook.
Read Section 2.7e and Appendix A.1 on the Method of Least Squares.
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