Escolar Documentos
Profissional Documentos
Cultura Documentos
UNIT I
Introduction
Although the modern automobiles have established an excellent reputation in
regard to good service and reliability, there are a number of important items which
require periodic attention or inspection if the car is to be maintained at its best over
its useful period of life, with greater immunity to break down and with minimum
expense to upkeep.
Maintenance means keeping all the systems and features functioning as
possible to the manufacturers original design intent tons.
Maintenance helps the vehicle to start run and stop as the manufacturer
intended, so that maximum amount of performance, reliability and service life are
achieved.
Purpose
(i)
(ii)
(iii)
(iv)
(v)
To
To
To
To
To
After the completion of the recommended running-in period for the new or
reconditioned vehicle, and during the subsequent normal working period it is
necessary to give maintenance attention to specified items at regular intervals to
ensure satisfactory operation and freedom from trouble. This routine maintenance
is to be done according to the manufacturers instructions is the maintenance
manual.
With the majority of vehicles, it is used to assume that at the end of the first
500/1000 kilometers miles if the vehicle has been driven below the stipulated
maximum speed, the vehicle will have attained it proper working condition.
The most important faults found in vehicles delivered by the manufacturers selling
agents are:
(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
Daily check
Weekly check
Monthly check
Yearly check
Points to be taken
station/workshop
care
in
establishing
an
automobile
Service
(i)
(ii)
Daily
1.
2.
3.
4.
5.
6.
7.
8.
Weekly Maintenance
Monthly Maintenance
Quarterly Maintenance
Half yearly maintenance or fitness certificate work
Yearly maintenance or Full fitness certificate work
Maintenance
Clean vehicle
Check engine oil level and top up if necessary
Check radiator water level and top up
Inspect tyre for normal pressure and ensure that no tyre is fist
Check for fuel in tank
Check up whether light and electrical accessories are functioning well
Check up brake for normal functioning
Start engine and check up performance
Weekly Maintenance
1.
2.
3.
4.
5.
Quarterly Maintenance
1.
2.
3.
4.
5.
6.
7.
8.
The road test report gives a fare idea of the condition of the vehicle before and after
the maintenance operation.
Parameter to check
Steering noise
Misfiring / starting
Underbody noise
9
11
12
13
14
15
10
Before work
After
work
Trip sheet
The trip sheet gives the entire details of the vehicle before and after a trip.
The starting km and ending km, time of start and closing of the journey time and
the charges per km and also the overall cost of trip is described in the trip sheet.
TABLE: TRIP SHEET
Name and Address of the Agency
REPORT TO
Mr. / Mr.----------------------------------------------------------------------------------------------------------------------------------------
No.-------------------
Vehicle Number-----------------------------
Driver Name :
Rupees
Closing
------------
Paise
Starting
Time------------
Driver Batta
Excess Hours
TOTAL
Time------------
Excess Kms
Service Tax
Signature
Customer
of
Advance Rs
TOTAL
Drivers Signature
For Agency
Logbook
The logbook of a vehicle gives the details of the vehicle, which will be useful
not only for the owner of the vehicle but also to the mechanic who might take the
job of vehicle maintenance latter.
The logbook contains the following details:
Distance covered
Fuel consumption
Average fuel consumption
Best and worst mileage
Total maintenance cost
Running costs
Faults in the vehicle
Likes and dislikes
Date of the previous maintenance report
Diesel
/ /
Kms
Vehicle Name: .
Mileage:
Start
Mileage
Miles Kms
Driver:..
Finish
Mileage
How many
Journeys
Daily Total
Signature
Sunday
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Weekly Total
Fuel in litres
Product (gas,
diesel or oil)
Cost
Condition
Comments
Radiator
Coolant
Hoses
Water Pump
Fan
Dashboard warning light
Brakes
Front Brakes
Part
Condition
Comments
Master Cylinder
Brake Fluid
Hoses and brake pipes
Brake pedal (any play?)
Disks
Pads
Rear Brakes
Part
Condition
Comments
Hand brake
Hoses and pipes
Shoes
Front Lights
Part
Side light-left
Side light-Right
Headlight-Left
Headlight Right
Full beam Left
Full beam Right
Condition
Comments
Indicator Left
Indicator Right
Rear Lights
Part
Condition
Comments
Condition
Comments
warning
Ignition System
Part
Condition
Comments
HT leads
Distributor Cap
Rotor Arm
Coil
Spark Plugs
Tires and Wheels
Part
Front Right
Front Left
Back Right
Back Left
Spare Wheel
Jack and Lu tool
Condition
Comments
Steering
Part
Steering fluid
Condition
Comments
Condition
Comments
Date of Service : .
Mileage :
Yes
No
Oil spindle
Ignition leads
Check spark plug gap
Check and adjust fan belt
Check and adjust power steering belt
Check OHC belt
Check and replace broken light bulbs
Check front brakes
Check rear brakes
Adjust hand brake
Renew brake fluid if necessary
Check battery electrolyte level
Check and clean battery connections
Check wing mirrors
Check exhaust condition and
mountings
Check tyre pressure and type
Check wiper blades
Check front and rear suspension
Change differential oil
Grease wheel bearings
Grease steering
*Please see any additional notes on back of service sheet
Mechanic Signature: .
Comments
Supervisor Signature:
Age : .
Sex : ..
Supervisor : .
Date of Accident :
Nature of Injuries:
Cause of Accident:
Comments:
Supervisor: .
Date :
4. Store gasoline in an approved safety container. Never store gasoline in a glass jug. The
glass could break. An explosion and fire could result.
5. Oily rags can catch fire, without a spark or flame, by spontaneous combustion. To prevent
this, always store oily rags and waste in a fireproof safety container. The lid should close
completely.
FIRE EXTINGUISHERS
A fire extinguisher is a portable container filled with chemicals which can be discharged in a
stream to put out small fires. The most common shop fire extinguisher is the multipurpose dry
chemical type. It can be used to fight ordinary combustible fires, flammable-liquid fires and
electrical fires.
SHOP SAFETY RULES
1.
2.
3.
4.
5.
Work quietly and give your full attention to the job you are doing.
Keep your tools and equipment under control.
Keep jack handles out of the way. Stand the creeper against the wall when not in use.
Never put screwdrivers or other sharp objects in your pocket.
Make sure your clothes are right for the job. Dangling sleeves or ties can get caught in
machinery and cause serious injury. Do not wear sandals or open-toe shoes. Wear full
leather shoes with nonskid rubber heels and soles. Steel-toe safety shoes are best fir shop
work.
6. Do not wear any rings, bracelets or watches when working around moving machinery or
electrical equipment.
7. Wipe oil and grease off your hands and tools. You need a good grip on tools and parts.
8. If you spill oil, grease, or any liquid on the floor, clean it up.
9. Never use compressed air to blow dir from your clothes. Never point a compressed-air
blowgun at another person.
10. Always wear protection when liquid spray or particles are flying about and using a
grinding wheel.
11. When using solvents or other chemicals, wear goggles to protect your eyes. If you get a
chemical in your eyes, flush them with water at once. Then go to the doctor or a hospital
emergency room.
12. Always use the right tool for the job. The wrong tool could damage the part you are
working on or could hurt you.
13. Keep your hands away from the engine fan and accessory drive belts when the engine is
running.
14. Do not stand directly in line with the engine fan when it is turning or the engine is
running. Some fans, especially fans with flexible blades, have thrown off a blade while
spinning. A flying fan blade may injure or kill anyone it strikes.
(2) Without prejudice to the generality of the foregoing power, rules may be made under this
section governing all or any of the following maters either generally in respect of motor
vehicles or trailers or in respect of motor vehicles or trailers of a particular class or
description or in particular circumstances, namely:(a) Seating arrangements in public service vehicles and the protection of passengers
against the weather;
(b) Prohibiting or restricting the use of audible signals at certain times or in certain
places;
(c) Prohibiting the carrying of appliances likely to cause annoyance or danger;
(d) The periodical testing and inspection of vehicles by prescribed authorities [ and fees
to be charged for such test];
(e) The particulars other than registration marks to be exhibited by vehicles and the
manner in which they shall be exhibited;
(f) the use of trailers with motor vehicles;
RULES OF THE ROAD REGULATIONS
1. Short title and commencement (1)These regulations may be called the Ruled of the
Road Regulations, 1989.
(2)They shall come into force on the first day of July 1989.
2. Keep Left The driver of a motor vehicle shall drive the vehicle at close to the left side
of the road.
3. Turning to left and right The driver of a motor vehicle shall
4. Passing to right Except as provided in regulations 5, the driver of a motor vehicle shall
pass to the right of all traffic proceeding in the same direction as himself.
5. Passing to the left The drive of a motor vehicle may pass to the left of a vehicle the
driver of which having indicated an intention to turn to the right has drawn to the center
of the road and may pass on either side, a tram car or other vehicle running on fixed rails
whether travelling in the same direction as himself or otherwise provided that in no case
shall he pass a tram car at time or in a manner likely to cause danger or inconvenience to
other users of the road including persons leaving or about to enter tram cars.
6. Overtaking prohibited in certain cases The driver of a motor vehicle shall not pass a
vehicle travelling in the same direction as himself:
(a) if his passing is likely to cause inconvenience or danger to other traffic proceeding in
any direction.
(b) if he is near a point, a bend or corner or a hill or other obstruction of any kind that
renders the road ahead not clearly visible;
(c) if he knows that the driver who is following him has begun to over take him;
(d) if the driver ahead of him has not signaled that he may be overtaken.
7. Overtaking not to be obstructed.- The driver of a motor vehicle shall not, when being
overtaken or being passed by another vehicle, increase speed or do anything in any way
to prevent the other vehicle from passing him.
8. Caution at road junction.- The driver of a motor vehicle slow down when approaching
at a road intersection, a road junction, pedestrian crossing or a road corner, and shall not
enter any such intersection, junction or crossing until he has become aware that he may
do so without endangering the safety of persons theron.
9. Giving way to traffic at road junction.- The driver of a motor vehicle shall, on entering
road intersection at which traffic is not being regulated, if the road entered is a main road
designated as such, give way to the vehicles proceeding along that road, and in any other
case give way to all traffic approaching the intersection on his right hand.
10. Fire service vehicles and ambulance to be given free passage.
11. Right of way. - The pedestrians have the right of way at uncontrolled pedestrian
crossings. When any road is provided with footpath or cycle track specially for other
traffic, except with permission of a police officer in uniform, a driver shall not drive on
such footpath or track.
12. Taking 'U' turn. - No drive shall take a 'U' turn where 'U' turn is specially prohibited and
on busy traffic road.
13. Signals to be given by driers. (a) When about to slow down, a driver shall extend his right arm with the palm,
downward and to the right of the vehicle and shall move the arm so extended up and down
several times in such a manner that the signal can be seen the driver of any vehicle which
may be behind him.
(b) When about to stop, a driver shall raise his right forearm vertically outside of and to
the right of the vehicle, palm to the right.
(c) When about to turn to the right or to drive to the riht hand side of the road in order ot
pass another vehicle or for any other purpose, a driver shall exten d his right arm in a
horizontal position ouside of and to the right of his vehicle wiht the palm of the hand turned
to the front.
(d) When about to turn to the lect or to drive to the left hand side of the road a drive shall
extend high right arm and rotate it in an anticlockwise direction.
(e) When a driver wishes to indicate to the driver of a vehicle behind him that he desires
that driver to overtake him he shall extend his right arm and hand horizontally outside of and
to the right of the vehicle and shall bring the arm backward and forward in a semi-circular
motion.
14. Direction indicator.- The signals referred to in regulation 13, may be simplified also by
mechanical or electrical devices.
15. Parking of the vehicle. (1) Every driver of a motor ehicle parking on any road shall
aprk in such a way that it
does not cause or is not likely to cause danger obstruction
or undue inconvenience etc other road users and the manner of parking is indicated by
any sign board or markings on
the road side, he shall park the vehicle in such
manner.
(2) A drive of a motor vehicle shall not park his vehicle:(a) at or near road crossing, a bend, top of a hill or a humpbacked bridge;
(b) on a foot-path;
in black letters not less than seventy-five millimeters high and on a white background the
words ON TOW.
21. Use of horns and Silence Zones.- A drive of a vehicle shall not;
(i) sound the horn needlessly or continuously or more than necessary to ensure safety;
(ii) sound the horn in silence zones;
(iii) make use of a cut-out by which exhaust gases are released other than through the
silencer;
(iv) fit or use any multitoned horn giving a harsh, shrill, loud or alarming noise;
(v) drive a vehicle creating undue noise when in motion;
(vi) drive a vehicle with a muffler causing alarming sound
22. Traffic Sign and Traffic Police.- A drive of a motor vehicle and every other person using
the road shall obey:(a) every direction given, whether by signal of otherwise, by a police officer or any
authorized person for the time being in-charge of the regulation of traffic;
(b) any direction applicable to him and indicated on or by notice traffic sign or signal
fixed or operated by an authority, competent to do so;
(c) any direction indicated by automatic signaling devices fixed at road intersections.
23. Distance from vehicles in front. The driver of a motor vehicle moving behind another
vehicle shall keep at a sufficient distance from that other vehicle to avoid collision if the
vehicle in front should suddenly slow down or stop.
24. Abrupt brake.- No driver of a vehicle shall apply brake abruptly unless it is necessary to
do so for safety reasons.
25. Vehicles to the uphill to be given precedence.- On mountain roads and steep roads, the
drive of a motor vehicle travelling downhill shall give precedence to a vehicle going
uphill wherever the road is not sufficiently wide to allow the vehicles to pass each other
freely without danger, and stop the vehicle to the side of the road in order to allow any
vehicle proceeding uphill to pass.
26. Obstruction of driver.- A driver of a motor vehicle shall, not all the person to stand or sit
or anything to be placed in such a manner or position as hamper his control of the
vehicle.
27. Speed to be restricted.- The drive of a motor vehicle shall, when passing or meeting a
procession or a body of troops or police on the march or when passing workman engaged
on road repair, drive at a speed not exceeding more than 25 kmph.
28. Driving of tractors and goods vehicles.- A driver when driving a tractor shall not carry
or allow any person to be carried on tractor. A driver of goods carriage shall not carry in
the drivers cabin more number of persons than that is mentioned in the registration
certificate and shall not carry passengers for hire or reward.
29. Projections of loads.- No person shall drive in any public place any motor vehicle which
is loaded in a manner likely to cause danger to any person in such manner that the road or
any part thereof or anything extends laterally beyond the side of the body or to the front
or to rear or in height beyond the permissible limit.
30. Restriction to carriage of dangerous substances.- Except for the fuel and lubricants
necessary for the use of the vehicle, no explosive, highly inflammable or otherwise
dangerous substance, shall be carried on any public service vehicle.
31. Restrictions on driving backwards.- No driver of a motor vehicle shall cause the
vehicle to be drive backwards without first satisfying himself that he will not thereby
cause danger or undue inconvenience to any person or in any circumstances, for any
greater distance or period of time than may be reasonably necessary in order to turn the
vehicle round.
32. Production of documents.- A person driving a vehicle,(i) shall always carry with him his driving lincence, certificate of registration; certificate
of taxation and certificate of insurance of the vehicle and in case of transport vehicle the
permit and fitness certificate, also;
(ii) shall on demand by police officer in uniform or an officer of the Motor Vehicle
Department in uniform or any other officer authorized by the Government, produce the
documents for inspection: