Escolar Documentos
Profissional Documentos
Cultura Documentos
Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ANSI/AGMA 2001-D04:2005
Common Parameters
Gear Ratio
4.5000 ul
iin
4.5000 ul
Diametral Pitch
5.7600
ul/in
Helix Angle
42.0000
deg
Pressure Angle
20.0000
deg
Center Distance
aw
10.293 in
10.279 in
0.0772 ul
Circular Pitch
0.545 in
ptb
0.659 in
20.2722
deg
26.0942
deg
t
w
26.2458
deg
38.9600
deg
pt
0.734 in
Contact Ratio
2.1751 ul
0.9483 ul
Overlap Ratio
1.2268 ul
fx
0.00047 in
fy
0.00024 in
Gears
Gear 1
Gear 2
Componen
Component
t
Type of model
Number of Teeth
16 ul
72 ul
Unit Correction
1.0000 ul
-0.9228 ul
Pitch Diameter
3.738 in
16.820 in
Outside Diameter
da
4.432 in
16.847 in
Root Diameter
df
3.651 in
16.066 in
db
3.357 in
15.106 in
dw
3.743 in
16.842 in
Facewidth
1.000 in
1.000 in
Facewidth Ratio
br
0.2675 ul
0.0595 ul
Addendum
a*
1.0000 ul
1.0000 ul
Clearance
c*
0.2500 ul
0.2500 ul
Root Fillet
rf*
0.3500 ul
0.3500 ul
Tooth Thickness
0.399 in
0.156 in
st
0.537 in
0.210 in
Chordal Thickness
tc
0.352 in
0.138 in
Chordal Addendum
ac
0.283 in
-0.012 in
Chordal Dimension
2.515 in
9.775 in
zw
5.000 ul
19.000 ul
4.480 in
16.974 in
Wire Diameter
dM
0.313 in
0.313 in
0.00047 in 0.00051 in
0.00110 in 0.00154 in
zv
35.608 ul
160.237 ul
dn
6.182 in
27.819 in
dan
6.876 in
27.846 in
db
n
5.809 in
26.141 in
xz
0.4355 ul
-1.8710 ul
xp
-1.0630
ul
-8.3524 ul
xd
-1.2329
ul
-8.5223 ul
Addendum Truncation
0.0002 ul
0.0002 ul
0.2041 ul
0.8440 ul
37.5824
deg
20.2484
deg
Material
Gear 1
Gear 2
30CrMoV9
42CrV6
Ultimate Tensile
Strength
Su
Yield Strength
Sy
87000 psi
123300 psi
Modulus of Elasticity
29900000
psi
29900000
psi
Poisson's Ratio
0.300 ul
0.300 ul
Allowable Bending
Stress
Allowable Contact
Stress
sac
188000.0
psi
180000.0
psi
Hardness in Tooth
Core
JHV
210 ul
210 ul
Type of Treatment
typ
e
8 ul
2 ul
Loads
Gear 1
Gear 2
Power
25.000 hp
24.750 hp
Speed
1750.00 rpm
388.89 rpm
Torque
Efficiency
0.990 ul
Radial Force
Fr
237.221 lbforce
Tangential Force
Ft
481.126 lbforce
Axial Force
Fa
433.208 lbforce
Normal Force
Fn
690.170 lbforce
Circumferential
Speed
Resonance Speed
nE
1
28.542 fps
12627.778
rpm
Strength Calculation
Factors of Additional Load
Overload Factor
Ko
1.200 ul
Dynamic Factor
Kv
1.097 ul
Size Factor
Ks
Reliability Factor
KR
1.000 ul
Temperature Factor
kt
1.000 ul
Km
1.168 ul
1.168 ul
Cmc
1.000 ul
1.000 ul
Ce
1.000 ul
Cp
m
1.000 ul
Cm
a
1.000 ul
1.000 ul
Cf
1.000
ul
1.000
ul
ZN
0.763
ul
0.830
ul
1.000
ul
1.000
ul
Elastic Factor
Cp
Geometry Factor
2285.994 ul
0.244 ul
Ya
1.000
ul
1.000
ul
Rim Thickness
Factor
KB
1.000
ul
1.000
ul
YN
0.855
ul
0.898
ul
Geometry Factor
0.629
ul
0.050
ul
Results
Factor of Safety from Pitting
kf
2.204
ul
2.296
ul
kn
7.645
ul
2.46
Check Calculation
positive
Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ANSI/AGMA 2001-D04:2005
Common Parameters
Gear Ratio
4.5000 ul
iin
4.5000 ul
Diametral Pitch
5.7600
ul/in
Helix Angle
45.0000
deg
Pressure Angle
20.0000
deg
Center Distance
aw
10.816 in
10.803 in
0.0772 ul
Circular Pitch
0.545 in
ptb
0.686 in
20.2722
deg
27.2363
deg
t
w
27.3737
deg
41.6411
deg
pt
0.771 in
Contact Ratio
2.1934 ul
0.8970 ul
Overlap Ratio
1.2965 ul
fx
0.00047 in
fy
0.00024 in
Gears
Gear 1
Gear 2
Componen
Component
t
Type of model
Number of Teeth
16 ul
72 ul
Unit Correction
1.0000 ul
-0.9228 ul
Pitch Diameter
3.928 in
17.678 in
Outside Diameter
da
4.623 in
17.704 in
Root Diameter
df
3.842 in
16.923 in
db
3.493 in
15.718 in
dw
3.933 in
17.700 in
Facewidth
1.000 in
1.000 in
Facewidth Ratio
br
0.2546 ul
0.0566 ul
Addendum
a*
1.0000 ul
1.0000 ul
Clearance
c*
0.2500 ul
0.2500 ul
Root Fillet
rf*
0.3500 ul
0.3500 ul
Tooth Thickness
0.399 in
0.156 in
st
0.564 in
0.221 in
Chordal Thickness
tc
0.352 in
0.138 in
Chordal Addendum
ac
0.283 in
-0.012 in
Chordal Dimension
2.528 in
10.860 in
zw
5.000 ul
21.000 ul
4.678 in
17.831 in
Wire Diameter
dM
0.313 in
0.313 in
0.00047 in 0.00051 in
0.00110 in 0.00154 in
zv
40.515 ul
182.319 ul
dn
7.034 in
31.653 in
dan
7.728 in
31.679 in
db
n
6.610 in
29.744 in
xz
0.4057 ul
-2.0184 ul
xp
-1.3500
ul
-9.6440 ul
xd
-1.5199
ul
-9.8139 ul
Addendum Truncation
0.0002 ul
0.0002 ul
0.2296 ul
0.8439 ul
37.0089
deg
20.2365
deg
Loads
Gear 1
Gear 2
Power
24.750 hp
24.503 hp
Speed
388.89 rpm
86.42 rpm
Torque
Efficiency
0.990 ul
Radial Force
Fr
1056.036 lbforce
Tangential Force
Ft
2039.595 lbforce
Axial Force
Fa
2039.595 lbforce
Normal Force
Fn
3074.891 lbforce
Circumferential
Speed
Resonance Speed
nE
1
6.666 fps
11772.590 rpm
Material
Gear 1
Gear 2
User
material
User
material
Ultimate Tensile
Strength
Su
Yield Strength
Sy
Modulus of Elasticity
29900000
psi
29900000
psi
Poisson's Ratio
0.300 ul
0.300 ul
Allowable Bending
Stress
Allowable Contact
Stress
sac
275000.0
psi
275000.0
psi
Hardness in Tooth
Core
JHV
210 ul
210 ul
Type of Treatment
typ
e
4 ul
4 ul
Strength Calculation
Factors of Additional Load
Overload Factor
Ko
1.200 ul
Dynamic Factor
Kv
1.050 ul
Size Factor
Ks
Reliability Factor
KR
1.000 ul
Temperature Factor
kt
1.000 ul
Km
1.220 ul
1.168 ul
Cmc
1.000 ul
1.000 ul
Ce
1.000 ul
Cp
m
1.000 ul
Cm
a
1.000 ul
1.000 ul
Cf
1.000
ul
1.000
ul
ZN
0.830
ul
0.903
ul
1.000
ul
1.000
ul
Elastic Factor
Cp
Geometry Factor
2285.994 ul
0.182 ul
Ya
1.000
ul
1.000
ul
Rim Thickness
Factor
KB
1.000
ul
1.000
ul
YN
0.900
ul
0.970
ul
Geometry Factor
0.270
ul
0.410
ul
Results
Factor of Safety from Pitting
kf
1.715
ul
1.907
ul
kn
3.009
ul
2.67 ul
Check Calculation
Positive
Analyzed File:
eje principal.ipt
Autodesk Inventor
Version:
Creation Date:
Simulation Author:
OmarSLao
Summary:
Physical
Material
Steel, Carbon
Density
0.284322 lbmass/in^3
Mass
5.41106 lbmass
Area
59.2674 in^2
Volume
19.0315 in^3
Center of
Gravity
x=5.69475 in
y=0.000000000000431555 in
z=-0.000000000157821 in
Simulation:1
General objective and settings:
Design Objective
Single Point
Simulation Type
Static Analysis
12/01/2014, 03:32
p.m.
No
Mesh settings:
Avg. Element Size (fraction of model
diameter)
0.1
0.2
Grading Factor
1.5
60
deg
Yes
Material(s)
Name
General
Stress
Part
Name(s)
Steel, Carbon
Mass Density
0.284322
lbmass/in^3
Yield Strength
50798.3 psi
Ultimate Tensile
Strength
60957.9 psi
Young's Modulus
29027.6 ksi
Poisson's Ratio
0.29 ul
Shear Modulus
11251 ksi
eje principal
Force:1
Load
Type
Force
Magnitud 445.230
e
lbforce
Vector X
0.000 lbforce
Vector Y
316.630
lbforce
Vector Z
-313.009
lbforce
Reaction Force
Magnitude
Reaction Moment
Component
(X,Y,Z)
Magnitude
0 lbforce
Pin Constraint:1
Pin Constraint:2
51.1626
lbforce
51.1626
lbforce
45.3956 lbforce
Component
(X,Y,Z)
0 lbforce ft
79.3461
lbforce ft
15.5135 lbforce ft
-23.5977 lbforce
-77.8147 lbforce ft
0 lbforce
0 lbforce ft
45.3956 lbforce
-23.5977 lbforce
Result Summary
Name
Minimum
Volume
19.0315 in^3
Mass
5.41106 lbmass
Maximum
21.841 ksi
1st Principal
Stress
-2.77936 ksi
27.8846 ksi
3rd Principal
Stress
-15.2196 ksi
6.84976 ksi
79.3461
lbforce ft
15.5135 lbforce ft
-77.8147 lbforce ft
Displacement
0 in
0.00128696 in
Safety Factor
2.32422 ul
15 ul
Stress XX
-13.5066 ksi
26.8175 ksi
Stress XY
-4.84688 ksi
2.28101 ksi
Stress XZ
-3.95643 ksi
6.56108 ksi
Stress YY
-4.44771 ksi
7.4868 ksi
Stress YZ
-1.38251 ksi
1.40264 ksi
Stress ZZ
-5.24171 ksi
9.61626 ksi
X Displacement
-0.000352938 in 0.000352775 in
Y Displacement
-0.00044197 in
0.0000113109
in
Z Displacement
-0.0000130536
in
0.00121072 in
Equivalent Strain
0.000000267572
0.000704991 ul
ul
1st Principal
Strain
-0.0000144161
ul
0.000831724 ul
3rd Principal
Strain
-0.000462469 ul
0.00000113196
ul
Strain XX
-0.000405483 ul 0.000784269 ul
Strain XY
-0.000215547 ul 0.000101439 ul
Strain XZ
-0.000175947 ul 0.000291779 ul
Strain YY
-0.000163112 ul 0.000074636 ul
Strain YZ
-0.0000614818
ul
Strain ZZ
-0.000103306 ul 0.000103428 ul
0.000062377 ul