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Module Title:
Module Code:
MECH8012
School:
Programme Title:
Programme Code:
EMECH_8_Y3
External Examiner(s):
Internal Examiner(s):
Duration:
2 Hours
Sitting:
Winter-Spring 2011/12
Note to Candidates: Please check the Programme Title and the Module Title to ensure that you have received the
correct examination.
If in doubt please contact an Invigilator.
Page 1 of 4
Q1.
Three dimensional finite element and photoelastic analyses have been conducted to determine
the positions and magnitudes of stress concentrations in a cyclically loaded machine
assembly. These analyses result in the following maximum and minimum stress component
matrices determined at the critical point of stress concentration in the assembly:-
] [
These matrices are with respect to a local set of XYZ co-ordinates at the point and represent
stress levels in MN/m2.
Calculate the fatigue life of the assembly using the Octahedral Shearing Stress Theory of
failure together with:-
= 1,900 MPa.
K = 0.85
Given:-
Page 2 of 4
b=
(34 marks)
Ductile Steels
Criterion
(
Nf
Nf
Ne
Modified
Goodman
0.9
103
1/2K u
106
0.9 u
103
1/3 K u
108
Soderberg
0.9
103
1/2K u
106
0.9 u
103
1/3 K u
108
Gerber
0.9
103
1/2K u
106
0.9 u
103
1/3 K u
108
1/2K u
106
1/3 K u
108
SAE
Table 1 Q1.
Q2. (a) Derive, from Simple Torsion Theory, expressions for maximum elastic torque particularly
plastic torque and fully plastic torque developed in a solid circular shaft. Delineate clearly
all assumptions inherent in this proof and illustrate these assumptions where appropriate.
Discuss the implications of the plastic/elastic torque ratio for solid and hollow shaft design.
(20 marks)
(b) A 60mm diameter steel shaft is case-hardened to a depth of 3mm. Assuming that the inner
core remains elastic up to a yield stress in shear of 190 MN/m2 and that the case can also be
assumed to remain elastic up to failure at the shear stress of 340 MN/m2, Calculate:(1)
The torque required to initiate yielding at the outside surface of the case;
(2)
The Shear Modulus for both the case and core may be taken as 89GN/m2 whilst they remain
elastic.
(14 marks)
Page 3 of 4
Q3. (a) Discuss, with the aid of sketches, how compound cylinders may be used to increase overall
cylinder strength.
(10 marks)
(b) A steel thick cylinder of external diameter 150mm has two strain gauges fixed externally,
one along the longitudinal axis and the other at right angles to read the hoop strain. The
cylinder is subjected to an internal pressure of 75 MN/m2 which results in the following
strains:
(i)
(ii)
(17 marks)
Q4.
(7 marks)
A polymer rotor disc, which is part of a turbine assembly, has a uniform thickness of 60mm.
The disc has an outer diameter of 500mm and a central hole of 120mm diameter. If there
are 100 blades each of mass 0.12 kg pitched evenly around the periphery of the disc at an
effective radius of 265mm, determine the maximum allowable rotational speed, when the
fracture stress for the polymer is 110mm2 and a factor of safety of 2 is required.
Given Polymer Material Properties:Poissons Ratio = 0.38
Density = 900 kg/m3
(34 marks)
Page 4 of 4