Courtesy of Parkridge - www.dickensheathvillage.

com

Giacomini Heat Interface Units

(with optional Energy & Water Meters)

G3 & G4 ECO
Taking comfort control in
apartments and multi-use
dwellings to a higher level

G4 Eco Twin

A range of models to suit every application

G3 Twin Heat Exchanger 44kW and 58kW

G3 Single Heat Exchanger 44kW

G4 Eco Twin Heat Exchanger 44kW and 58kW

G4 Eco Single Heat Exchanger 44kW

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The New Giacomini G3 & G4 Eco Heat Interface

Units for communal heating systems
Main Benefits AT A GLANCE
Jig bracket supplied as standard
First fix can be carried out without the heat
interface unit being on site. Prevents site
theft and site damage. No need to purchase
unit until it is required, easing cash flow.
Jig bracket is supplied as standard with
all relevant isolating valves
No hidden additional costs.

Twin heat exchanger model gives both

indirect CH and DHW
Should the property develop a leak in the
system, only the water inside the property
would be expelled, lessening likely damage.
Also instantaneous hot water availability, no
storage or cylinder required.
Single plate heat exchanger models ideal for
direct DHW, where a cylinder or hot water
storage is preferred, or where a cylinder is
already in place, e.g. the replacement market.

Jig bracket comes with Y strainers

supplied
Stops any debris in the system entering the
unit, preventing damage, blockages or any
reduction of the efficiency of the plate heat
exchangers.

Optional energy meter

Allows each tenant to be billed for the energy
he or she consumes.

Jig bracket supplied as standard with Part

L compliant WRAS approved filling loop.
No hidden additional costs.

Optional water meter

Water meter can be housed securely inside
the HIU when fitted outside the apartment.

Jig bracket available with a 50mm offset

This leaves a 50mm void at the rear of the
unit to enable pipework to run behind the
main body of the unit, making installation
faster, easier and aesthetically pleasing.

Built-in dynamic balancing and

commissioning valve
Balances the system throughout the
apartment block when a large number of
units are installed, maintaining optimum
performance in each apartment.

Domestic hot water (DHW) and central

heating (CH) circuits run in parallel
No troublesome diverter valves, which are
renowned for causing problems, are used or
needed, giving a much simpler operation.
Stainless steel heat exchangers
Less likely to suffer from scale which can
reduce efficiency and can, in extreme cases,
block the waterway completely.

G3 Twin

HIU housed in a metal, powder-coated

casing, which is lockable
Aesthetically pleasing and secure.
Lightweight and compact
Can be housed in a cupboard. Easy to handle
and install.

Additional Benefits of the G4 ECO

Helping to minimise the heat source
requirement and further reduce energy
consumption

exchanger. This combination of valves

The G4 Eco has, as standard, a motorized valve

fitted that can shut off the heat exchanger for
heating when not in use to save energy and cut
fuel bills. It also has an option to fit a further
motorized valve on the domestic hot water heat

and a smaller heat source requirement when

G4 Eco Twin

minimizes the energy extracted from the

primary flow, allowing a greater diversity factor
sizing the boiler. This can result in significant
energy savings, lower emissions and is ideal for
use with renewable technologies, where the
energy produced is limited.

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With no need for a gas supply, flues, or hot water cylinders,

the new heat interface unit from Giacomini provides all the
benefits of a combi boiler without the combustion.
Compact in size and simple to install, this versatile unit
controls and measures hot water and heating usage in
apartments supplied from a communal boiler system. It
delivers major benefits to everyone concerned, from the
building contractor and installer to the tenants and
landlords.
For the building contractor and the installer, the advantages
are simplicity of installation; theres no need for a gas supply,
flue or hot water cylinder and little or no servicing
requirement once installed. With no need for hot water
storage, Giacominis neat and compact heat interface unit
its just 450mm wide by 670mm high and 200mm in depth
also saves on valuable space, compared to a conventional
individual heating system.

Advantages for the building contractor

Simplicity

of installation no gas supply, no flues and

no cylinders

Jig

Bracket, Valves, Y Strainer and WRAS approved Filling

Loop supplied as standard (see page 5)

Saves

space no hot water cylinder required

Lower

servicing costs

Advantages for the tenant

The

tenant is aware that bills are linked directly to personal

consumption

Optional

energy metering display allows tenants to see how

much energy is being consumed and to individually adapt to
changing circumstances

Greater

For the tenants and the landlord there are major advantages.
The new heat interface unit meets the need to control and
monitor the heating and sanitary water consumption of
tenants in flats, apartments or multi-dwelling buildings,
according to their individual needs.

efficiencies for individual users lowers both costs

and emissions

Advantages for the landlord

Through

remote monitoring, Giacomini heat interface units

provide the landlord with comprehensive data for analysis
with a consequent major energy saving opportunity

Monitoring energy consumption

One of the key advantages for the tenant is the direct linking
of their energy bill to personal consumption. For the landlord,
the key advantage is the ability to remotely monitor and
analyse the energy consumption of both individual users and
the overall system through a special interface fitted within the
unit. This uses the latest M-BUS communications technology,
standardised throughout Europe.

Possibility

of central conversion to other kinds of fuel,

without major cost implications for satellite units

Adaptable

for remote heating control

More

secure and less intrusive, through centralised

data collection

Maintenance

costs shared across all residents

The principal difference between the heat interface unit and a

conventional individual boiler is that the usual heating source
is replaced with a heat exchanger fed from a central
communal hot water supply. A primary plate heat exchanger is
used for the provision of heating and a secondary plate heat
exchanger for domestic hot water production. These are
configured as a sealed system in the heat interface unit,
together with an expansion tank, safety valve and filling loop.
The result gives each Giacomini unit the effectiveness and
flexibility of a combi boiler, without the need for individual
combustion.
Accurate measurement of energy usage is obtained via
compact volumetric meters, which are of a single jet turbine
type that provide high precision and reliability in compliance
with standard EN 1434. Well engineered, all components are
installed in a durable zinc-plated casing, supplied with fittings
for easy wall mounting.

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Data centralisation

Optional accessories

The direct reading of measured data is possible on each

metering device, using an analogue or digital display. However,
this may not conform to tenants privacy agreements, where
metering units are installed in common areas or outside
apartments.
Additionally, direct reading of individual meters is time
consuming, subject to human error and requires installation
of metering units in positions easy to access. For these
reasons, Giacomini metering modules and heat interface units
are provided with metering devices fitted with a special
interface for M-BUS communication, the European standard
for remote reading of energy meters. All data is detected
electronically so that it can be sent via the communication
M-BUS.
A concentrator periodically interrogates all M-BUS devices,
collecting consumption data and making it available locally
or remotely, for sharing and analysis. Data reading becomes
fast, convenient and possible at all times, even when tenants
are out.

Energy meter (M-BUS)

For the monitoring of energy consumption sending data to a
central collection point via M-BUS.

Sanitary water meter (M-BUS)

For the monitoring of water consumption via M-BUS to central
collection point.
Other meter options, such as wireless / pre-pay meters, are
available on request.

All the benefits of a

combi boiler without
the combustion

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Jig brackets
The Giacomini heat interface unit comes complete with a jig
bracket and WRAS approved filling loop as standard. This
allows the installer to complete all system pipework without
the unit in place, piping from below or from above the unit to
suit site requirements. When piping from above, an offset jig
bracket (optional) is used which allows the pipework to run
behind the unit.
Completing all system pipework without the heat interface
unit in position helps reduces the risk of site theft and
damage and also allows the contractor to purchase the unit
when it is required and not before, easing cash flow.
The 2-year warranty only commences from the date when the
unit is delivered to the contractor.

Standard jig bracket

'Y' Strainers
The jig bracket comes complete with 'Y' strainers
as standard, which ensure all waterways are kept
clear for lasting reliability and maximum efficiency.

Actuator
An optional extra actuator head is available on the G4 Eco
model. This allows the DHW heat exchanger to be bypassed
when not in use, resulting in a greater diversity factor and
improved efficiency.

Piping can be run behind the unit utilising the optional

offset jig bracket.

TP9000
A TP9000 programmable
thermostat with DHW time
control is available for the
G4 Eco model. This
programmer allows total
control of the heating system
and hot water production.

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Insulation panel

Energy meter (optional)

1a

= volumetric reader

1b

= meter display

Sanitary water meter (optional)

Insulation in expanded PEx (optional)

Electrical motor for the zone valve for DHW

production (optional)

Jig with interception valves

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Operation
G4 Single

Versions and part numbers

Part number

Type

Heat exchanger
nominal power

G3 Single

Heating

44kW

G3 Twin

Heating and DHW production

44kW

G3 Twin

Heating and DHW production

58kW

G4 Eco Single

Heating

44kW

G4 Eco Twin

Heating and DHW production

44kW

G4 Eco Twin

Heating and DHW production

58kW

Table 1 Codes

Technical data - All models - G3 & G4

G4 Twin

Maximum

working temperature of the primary circuit and

secondary circuits (heating and sanitary): 90C

Maximum

working pressure of the primary circuit and

secondary sanitary: 10 bar

Maximum

working pressure of the heating secondary circuit:

3 bar (safety valve setting)
primary flow: 1000 1250 L/h (depending on the
required sanitary power and the type of heating, by radiant
floor or by radiators)

Nominal

G3 Single

G3 Twin

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Sanitary: cold inlet (Pages 9/10: Fig.5-C), cold outlet (Fig.5-D),

hot outlet (Fig.5-E). In place of the spacer (Fig.5-9), a sanitary
water meter can be installed.

Heating: inlet (Fig.5-F) and outlet (Fig.5-G). The circuit is

simply composed of exchanger and circulator. As it deals with
a closed circuit, the equipment is completed by: expansion
vessel, safety valve, manometer.
Primary: flow (Fig.5-B) and return (Fig.5-A). The energy meter
can be installed in place of the spacer (Fig.5-8, installing the
inlet temperature probe in the appropriate housing (Fig.5-10).
For G3-G4 single, the primary circuit operates only for the
heating circuit; the primary circuit is composed of a balancing
valve and a differential pressure controller that work together
to perform automatic balancing (see Figure 3 below); the heat
exchanger and the thermostatic valve with remote bulb
regulate the power for the heating circuit. The zone valve can
manage the heating by means of a chrono-thermostat.

Static balancing valve

NOTE: Setting scale in WHITE

For G3-G4 twin, the primary circuit is divided in two

symmetrical arms: one is for the heating handling, the other is
for the production of hot sanitary water. These two arms are
completed by: heat exchanger, thermostatic valve with remote
bulb, the balancing valve, and differential pressure controller.
The balancing valve and a differential pressure controller
valve work together to perform the automatic balancing (see
Figure 3). The zone valve can manage the holiday function
(motor of the zone valve is optional).

Differential pressure controller

NOTE: Setting scale in RED
Figure 4 Balancing devices

Figure 3 Automatic balancing operation for the primary

circuit.
(QA = Primary flow rate; QB = Secondary flow rate;
QC = Bypass flow rate)
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Components G3

Figure 5 Components
1

A = Primary outlet
B = Primary inlet

E = Hot water outlet

F = Heating inlet

Heat exchanger, heating

function

2 Manual air vent, primary

circuit

C = Cold water inlet

G = Heating outlet

D = Cold water outlet

3 Expansion vessel, heating

circuit
4 Primary balancing differential pressure
controller valve
5 Primary balancing static
balancing valve

13 Electric box
14 Primary balancing for
heating circuit static
balancing valve
15 Thermostatic valve sensor
heating function
16 Thermostatic valve,
sanitary hot water function
17 Circulator, heating function
18 Thermostatic valve,
sanitary hot water function

6 Heat exchanger, sanitary

hot water function

19 Manometer heating

7 Backflow preventer

20 Safety valve, heating

8 Spacer pipe for energy

function
circuit

meter
9 Spacer pipe for sanitary
water meter
10 Flow temperature probe
housing for energy meter
11 Manual air vent, heating
circuit
12 Thermostatic valve, heating
function

Table 2 Components (see Figure 5)

9

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Components G4 Eco

Figure 5 Components
A = Primary outlet

E = Hot water outlet

Heat exchanger, heating

function

2 Manual air vent, primary

B = Primary inlet

F = Heating inlet

C = Cold water inlet

G = Heating outlet

D = Cold water outlet

circuit
3 Primary balancing for
heating circuit static
balancing valve
4 Primary balancing differential
5 Primary balancing static
balancing valve
6 Heat exchanger, sanitary
hot water function
7 Backflow preventer
8 Spacer pipe for energy
meter
9 Spacer pipe for sanitary
water meter
10 Flow temperature probe
housing for energy meter

13 Electric box
14 Motorized zone valve
heating function pressure
controller valve
15 Expansion vessel, heating
circuit
16 Thermostatic valve sensor
heating function
17 Zone valve for DHW
production isolation
18 Thermostatic valve,
sanitary hot water function
19 Circulator, heating function
20 Thermostatic valve sensor
sanitary hot water function
21 Manometer heating
function
22 Safety valve, heating
circuit

11 Manual air vent, heating

circuit
12 Thermostatic valve, heating
function

Table 2 Components (see Figure 5)

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10

Warning!
Danger of burns. The thermostatic head for
the regulation of the sanitary hot water
temperature serves to set the temperature
rating value.

Controls and maintenance

Heating circuit pressure
Periodically adjust the pressure of the heating circuit by
means of the manometer (Page 9 Fig.5-19, Page 10 Fig.5-21).
The pressure value must be maintained over 1 bar (pressure
values under 1 bar can damage the circulator by cavitation).
A device for filling is supplied (the satellite has no internal
filling loop). During the filling, the safety valve may activate
(Page 9 Fig.5-20, Page 10 Fig.5-22).
Warning: danger of burns.
In order to eliminate the air in the heating circuit, use the
manual air vent (Fig.5-2 and Fig.5-11).

To avoid burns, provide for a thermostatic mixer

downstream of the satellite.
If you note that the rating temperature of the sanitary hot
water is higher than the set value, the flow of the primary
may be too high and the thermostatic head is not able to
close. In this case, open the differential pressure controller
valve (Fig.5-4). About the regulation, see Page 8, Figure 4.
To balance the sanitary hot water production functions,
you may work with the primary balancing valve (Fig.5-5).

Heating
Safety valve
Periodically work the manual hand wheel of the safety valve
(Page 9 Fig.5-20, Page 10 Fig.5-22) for a good service of the
valve. Be careful to check for leakage of the water from the
discharge.
Warning: danger of burns.

Adjustments
Adjust the temperature of the sanitary hot water using the
thermostatic head (Fig.5-12):
23

34

Temperature 23C 34C

45

56

45C 56C

67

Fully Open

67C

Maximum

Warning!
The set value represents the rating value; the
thermostatic head is not as precise as a
thermostatic mixer and in transitory phases (unexpected
openings) does not guarantee the precise set value, you
may have even +/-15C as regards to the set value, for a
short period of time.

11

Position

23

34

Temperature 23C 34C

45

56

45C 56C

67

Fully Open

67C

Maximum

Warning!

Sanitary hot water temperature

Position

Adjust the heating temperature through the thermostatic

head (Fig.5-12).

T: 01454 311012

Provide for a safety thermostat for the low

temperature heating applications.
If you note that the rating temperature of the heating is
higher than the set value, the flow of the primary may be
too high and the thermostatic head is not able to close. In
this case, open the differential pressure controller valve
(Fig.5-4). About the regulation, see Page 8, Figure 4.
To balance the heating production functions, you may work
with the static balancing valve (Page 9 Fig.5-5, Page 10
Fig.5-3) and the primary balancing valve (Fig.5-5) but the
latter also affects the hot water production.
Finally it is possible to change the heating power by
modifying the circulator speed that has 3 speeds (Page 9
Fig.5-17, Page 10 Fig.5-19).

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Electrical connections

Functioning consent

On top right of the satellite there is an electrical box IP55 (see

Fig.5-13) containing the terminals (see Figure 7 below) for the
electrical connections for the M-BUS (optional) devices and for
the control and supply of the circulator (Page 9 Fig.5-17, Page
10 Fig.5-19).

Concerning the connection of the functioning consents, the

consent should be given through the normally open contact
(N.O. contact, see Figure 7). For the connection of the
functioning consent (terminals 6, 7 and 9, 10) use a twoconductor cable with 0.5mm2 section. No polarity should be
complied with for the connections.

voltage for circulator: 230V +10% / -15%: 50Hz 5%

Technical data
Supply

Maximum

electrical power for the circulator on the three

speeds = 132W, 92W, 62W.

Maximum

electrical power for one electrical motor of the

zone valve = 3.5W (1A).

M-BUS
For the connection of the M-BUS data transmission cable to
the concentrator use terminals 1 (RED conductor L1+) and to
terminal 2 (GREEN conductor L2-) of the terminal box, see
Figure 7.

External connections
External power supply (230V~) should be connected to the
terminal box to terminals 7 and 8, 10 and 11 in Figure 7. Use a
two-conductor cable with 0.5mm2 section. No polarity need be
complied with for the connection of the terminals.

Wiring for G4 models

Wiring for G3 models

Figure 7 Electrical connections of the terminal box

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12

Primary circuit - All models

Heating

Figure 10 Primary circuit for hot sanitary water production.

Pressure losses depending on the setting of the static
balancing valve (Fig.5-5). Legend. 1, 2, 3, 4, 5: see scale on the
body by the handle of the valve (Page 8 Fig.4).

Figure 8 Heating flow rate diagrams.

Sanitary circuit

Figure 9 Hydraulic data for hot and cold sanitary

water circuits (Ref. See table 7)

Figure 11 Primary circuit for heating.

Pressure losses depending on the setting of the static
balancing valve (Page 9 Fig.5-14, Page 10 Fig.5-3) when the
static balancing valve (Fig.5-5) is completely open.

Kv

Decription

Ref fig. 2

1.85

Hot sanitary circuit

C-D

4.41

Cold sanitary circuit

C-E

Legend. -1/2, -3/4, -1, -2 = number of revolutions starting from

closed; f.o. = full open.

Table 7 Hydraulic data for hot and cold sanitary water circuits.

13

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Large heat exchanger

Small heat exchanger

Hot sanitary water production
Sanitary

Flow Rate (l/h) and Primary Outlet

Temperature (sanitary 10-50C)

l/min

l/h

kW

12

720

29

15

900

Hot sanitary water production

80C

75C

70C

65C

60C

510
580
690
865
1210
(22.9C) (25C) (27.9C) (31.4C) (36C)

37

670

775

935

1200

Sanitary

l/min l/h
12

kW

720

29

20

1020

41

1200

785
920
1120
1480
(27.5C) (30.2C) (33.2C) (37.1C)

49

975

1150

80C

75C

70C

65C

60C

450

495

565

660

825

(15.4C) (16.9C) (18.7C) (21.3C) (24.9C)

15

900

37

17

1020

41

(25.7C) (28.1C) (31.1C) (34.8C)

17

Flow Rate (l/h) and Primary Outlet

Temperature (sanitary 10-50C)

575
640
730
870
1105
(16.8C) (18.3C) (20.4C) (23.3C) (27.2C)
660

740

850

1010

1300

(17.7C) (19.4C) (21.6C) (24.4C) (28.5C)

1430

20

1200

49

(30.2C) (32.9C) (36.1C)

790

890

1030

1250

(18.9C) (20.7C) (21.3C) (26.3C)

24

1430

58

Table 4 Primary circuit and hot water production for

satellites with standard heat exchanger

970
1100
1280
(20.6C)(22.6C) (25.1C)

Table 5 Primary circuit and hot water production for

satellites with large heat exchanger
Heating
Heating Radiators

circular flow rate power

Flow Rate (l/h) and Primary Outlet

Temperature (radiators 65-55C)
80C

75C

70C

speed

m3/h

(kW)

11.6

430
(56.6C)

580
(57C)

975
(59C)

II

1.25

14.5

550

750

1320

(57.2C)

(58C)

(60C)

680
(67.8C)

950
(59C)

1750
(61C)

III

1.5

17.4

m3/h

(kW)

7.0

II

III

1.25

1.5

8.7

10.5

75C

70C

speed

m3/h

(kW)

11.6

II

III

1.25

1.5

14.5

17.4

Flow Rate (l/h) and Primary Outlet

Temperature (radiators 65-55C)
80C

75C

70C

410

525

780

(55.4C)

(55C)

(57C)

515

670

1010

(55.6C)

(56C)

(57C)

620
(55.8C)

810
(56C)

1250
(58C)

Table 8 Primary circuit and radiators heating for

satellites with large heat exchanger.

Heating - Radiant Floor Flow Rate (l/h) and Primary Outlet

Temperature (radiant floor 45-39C)

speed

Heating Radiators

circular flow rate power

Table 6 Primary circuit and radiators heating for

satellites with standard heat exchanger.

circular flow rate power

Heating

65C

60C

240

300

(39C)

(39C)

240

300

375

(40C)

(40C)

(40C)

290

350

450

(40C)

(40C)

(40C)

Heating - Radiant Floor Flow Rate (l/h) and Primary Outlet

Temperature (radiant floor 45-39C)
circular flow rate power 75C

Table 7 Primary circuit and radiant floor heating for

satellites with standard heat exchanger.

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speed

m /h

(kW)

7.0

70C

65C

60C

55C

220

280

380

(39C) (39C) (39C)

II

1.25

8.7

III

1.5

10.5

290
365
480
(40C) (40C) (39C)
300

350

430

590

(39C) (40C) (39C) (39C)

Table 9 Primary circuit and radiant floor heating for

satellites with large heat exchanger.

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14

Normative references
Dimensions - All models

UNI

EN 1434

Measuring
EN

60751

EN

61107

Instruments Directive 2004/22/EC (MID)

WRAS certifications

670

Ref. Fig. 5

Component

Certificate number

Gaskets

0512513

Heat exchanger

0712063

Spacer

0507502

Backflow preventer

0907056

Table 13 WRAS certifications.

450

200

Thermal hydraulic performance

Maximum

working temperature of the primary circuit and

secondary circuits (heating and sanitary): 90C

Maximum

working pressure of the primary circuit and

secondary sanitary: 10 bar

670
Maximum

working pressure of the heating secondary circuit:

3 bar (safety valve setting)

450

200

Additional information
D

For further information please contact the following website:

www.giacomini.co.uk
or contact the technical department:
T: 01454 311012
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Figure 16 Dimensions (mm)

This communication has an indicative value. Giacomini SpA reserves the

A = Primary outlet

E = Hot water outlet

right to make at any time, without notice, changes for technical or business

B = Primary inlet

F = Heating inlet

reasons to the articles in this communication. The information contained in

C = Cold water inlet

G = Heating outlet

this technical communication does not exempt the user from following
strictly the regulations and rules of good existing practice.

D = Cold water outlet

15

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Notes

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16

Notes

17

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TOTA L

UND ER F LOOR

H E AT I N G

All the
curves are
in the right
places

SOLUT IONS

COMMERCIAL UNDERFLOOR HEATING

Visit Giacominis
NEW updated website
www.giacomini.co.uk
or call 01454 311012
for an information pack

We design it, manufacture it and then install it

Single point responsibility for the whole system
Pipework guaranteed for 50 years
Brass components guaranteed for 10 years
Full technical assistance at every stage

Up to

25%

Giacomini
Leverlasting
Ball
Valves

increase in life expectancy

compared with conventional valves

Manufactured in Italy to the

highest quality standards,
the Giacomini lever ball
valve range includes the
revolutionary Dado Square
Ball valve, which offers a
massive 25% increase in
life expectancy compared
to conventional valves.

DADO technology F x F full port ball valves

in sizes from 1/4 - 4

C x C standard port in sizes from 15 - 28mm

F x F standard port in sizes from 1/4 - 4

All valves WRAS approved

For use with water, oil and gas

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For a longer trouble-free working life

with full traceability, nothing matches
Giacomini lever ball valves.

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18

Giacomini UK Ltd
Unit 2, Goodrich Close
Westerleigh Business Park
Yate
South Gloucestershire
BS37 5YT
Tel: 01454 311012
Fax: 01454 316345
Email: enquiries@giacomini.co.uk
Web: www.giacomini.co.uk

Main manufacturing facility in Italy

UK Branch, Yate, Bristol