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Article history:
Received 4 December 2008
Received in revised form 17 April 2009
Accepted 20 April 2009
Available online 3 May 2009
Keywords:
Hexavalent chromium
Electrocoagulation
pH
Chloride ions
a b s t r a c t
In this work, the effect of pH and chloride ions concentration on the removal of Cr(VI) from wastewater
by batch electrocoagulation using iron plate electrodes has been investigated. The initial solution pH
was adjusted with different concentrations of H2 SO4 . The presence of chloride ions enhances the anode
dissolution due to pitting corrosion. Fe2+ ions formed during the anode dissolution cause the reduction
of Cr(VI) to form Cr(III), which are co-precipitated with Fe3+ ions at relatively low pH.
The reduction degree of Cr(VI) to Cr(III) and the solubility of metal hydroxide species (both chromic and
iron hydroxides) depend on pH. At higher concentrations of H2 SO4 , the reduction of Cr(VI) to Cr(III) by
Fe2+ ions is preferred, but the coagulation of Fe3+ and Cr(III) is favoured at the lower H2 SO4 concentrations.
1. Introduction
Chromium salts are used in many industries such as leather
tanning, electroplating, wood preservation, manufacture of dyes,
paper, and fertilizers, industries that employ Cr(VI) as corrosion
inhibitor and industrial operations involving the use of ferrous and
nonferrous metals. These industries generate residues in which
chromium can appear in solution as Cr(III) and Cr(VI) compounds.
The characteristic of these two species differs considerably: compounds of Cr(VI) have been related as very toxic, mainly due to
their conrmed carcinogenic action, whereas Cr(III) is essential for
the maintenance of the metabolism of lipids, glucose and proteins
[1].
Due to the high toxicity of hexavalent chromium, its concentration in industrial efuents is strictly controlled before being
discarded into sewages or rivers, which is a major environmental
issue, affecting every industrialized country in the world [2]. Discharge consents are, however, site specic and are dependent upon
the dilution capabilities of the water body into which the efuent
is discharged [3].
To meet environmental regulations, efuents or water contaminated with hexavalent chromium must be treated before discharge.
The elimination of chromium from residual wastewaters is a challenge for the control of the contamination. Conventional chromium
removal methods include adsorption [46], chemical precipitation
[79], biological degradation [10], ion exchange [11], solvent extrac-
1128
otation of occulated particles, and therefore the process sometimes is named as electroocculation [34].
EC involves three successive stages [24]:
Formation of coagulants by electrolytic oxidation of the anode.
Destabilization of the contaminants, particulate suspension, and
breaking of emulsions.
Aggregation of the destabilized phases to form ocks.
In the case of the treatment by EC of hexavalent chromium solutions, when a potential difference is applied to the electrodes of the
EC reactor from an external power source, the following electrochemical reactions can take place:
If iron is employed as anode material, its electrochemical oxidation generates Fe2+ ions:
Fe Fe2+ + 2e
(1)
(2)
2Cl Cl2 + 2e
(3)
Chloride ions can be added to the solution to increase its conductivity for minimizing the energy consumption and to prevent
the passivation of the iron anode by hexavalent chromium, as
Cl ions catalyze the dissolution of iron by pitting corrosion [35].
Therefore the presence of Cl ions can improve the removal efciency of Cr(VI).
In the cathode, the simultaneous reduction of water and hexavalent chromium, in the form of dichromate, can take place:
2H2 O + 2e H2 + 2OH
(4)
(5)
In addition to the electrochemical reactions mentioned previously, Fe2+ ions produced in the anode, can directly reduce Cr(VI)
to Cr(III) according to the following reaction:
Cr2 O7 2 + 14H+ + 6Fe2+ 2Cr3+ + 6Fe3+ + 7H2 O
(6)
Fig. 1. Scheme of the experimental arrangement. (1) Power supply, (2) voltmeter,
(3) electrocoagulation reactor, (4) anode and (5) cathode.
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Fig. 2. Progress of the fraction of Cr(VI) reduced to Cr+3 for different concentrations
of H2 SO4 and NaCl.
Fig. 4. Effect of H2 SO4 and NaCl concentrations on the fraction of Cr(VI) reduced to
Cr3+ .
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Fig. 5. Effect of H2 SO4 and NaCl concentrations on the fraction of Cr(VI) removed by
precipitation.
However, when chloride ions are present in the solution both the
reduction of Cr(VI) to Cr(III) and their removal are favoured.
For a given NaCl concentration, XCr(VI) increases from 60% for the
lower H2 SO4 concentration of 0.001 M to 90% for the higher H2 SO4
concentration of 0.1 M, while XtotalCr decreases from 60% for the
lower H2 SO4 concentration of 0.001 M to 5% for the higher H2 SO4
concentration of 0.1 M. Thus, an increase in H2 SO4 concentration
produces an increase in the fraction of Cr(VI) reduced to Cr(III)
(Fig. 4) and a decrease in the fraction of chromium removed (Fig. 5),
as the chemical reduction of Cr(VI) by Fe2+ ions is favoured at low
pH and the precipitation of Cr3+ /Fe3+ hydroxides is favoured at high
pH. At the higher concentrations of H2 SO4 , although Cr(VI) ions are
reduced to Cr(III), they remain dissolved in water.
Finally, it can be mentioned that in the absence of H2 SO4 and
NaCl the removal of Cr(VI) by EC is not possible, since in these conditions the anode is passivated, there is no generation of Fe2+ ions,
and the reduction of Cr(VI) to Cr(III) and the precipitation of the
Cr3+ /Fe3+ hydroxides do not take place.
The addition of NaCl increases the solution conductivity and prevents the anode passivation. Chloride ions catalyze the dissolution
of the electrode material by the pitting corrosion phenomenon,
which is a type of localized corrosion caused by a high chloride
concentration in the solution [35]. Therefore the presence of NaCl
improves the removal efciency of Cr(VI) by increasing the available metal coagulant in solution. However, for NaCl concentrations
greater than 0.7 g/L, the removal efciency decreases (Fig. 5) as
chloride ions increase the solubility of chromium tri-hydroxide and
its effect is stronger than the passivating action of chloride on the
electrode [28].
A typical progress of pH change for various initial concentrations of H2 SO4 and NaCl can be seen in Figs. 6 and 7. Initial pH
values in the range 11.5 were obtained. With progress of EC, the
solution pH increases to nal values between 3 and 6, depending on
the initial concentrations of H2 SO4 and NaCl. In this pH range, the
co-precipitation of Cr(III) and Fe(III) as Crx Fe1x (OH)3 takes place
[37]. As can be seen in Fig. 6, for a given concentration of NaCl, the
solution pH reached at the end of the EC process increases with the
decrease of the initial concentration of H2 SO4 , so the higher Cr(VI)
removal efciencies are obtained at low concentrations of H2 SO4
as shown in Fig. 5. On the other hand, as shown in Fig. 7, for a given
concentration of H2 SO4 , the solution pH does not vary signicantly
with the concentration of NaCl, except in the absence of NaCl, in
which case, the solution pH remains almost constant with time,
since in these conditions the anode is passivated and the reactions
that lead to the removal of chromium are inhibited. When chloride
ions are added to the solution, the anode dissolution is enhanced,
Fig. 8. Effect of H2 SO4 on the evolution of the residual iron concentration with time.
[NaCl] = 1 g/L.
Fig. 9. Effect of supporting electrolyte on the evolution of the residual iron concentration with time. [H2 SO4 ] = 0.001 M.
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1132
Fig. 11. Effect of NaCl on the fraction of the oxidized iron present in the sludge and
in the solution. [H2 SO4 ] = 0.001 M.
Fig. 13. Effect of H2 SO4 and NaCl concentrations on current efciency for the electrochemical dissolution of the iron anode.
Fig. 12. Effect of NaCl on the fraction of the oxidized iron present in the sludge and
in the solution. [H2 SO4 ] = 0.1 M.
=
mzF
MIt
(7)
(8)
Also chloride ions catalyze the dissolution of the electrode material by pitting corrosion as commented previously. Only in absence
of chloride ions and low H2 SO4 concentrations, the current efciency was lower than 100%.
5. Conclusions
In this work, the effect of pH and chloride ions concentration on the removal of hexavalent chromium from wastewater
by batch electrocoagulation using iron plate electrodes has been
investigated. The initial solution pH was adjusted with different
concentrations of H2 SO4 . The removal of hexavalent chromium by
electrocoagulation involves two stages: the reduction of Cr(VI) to
Cr(III) in the cathode or by the Fe2+ ions generated from the oxidation of the iron anode and the subsequent co-precipitation of the
Fe3+ /Cr3+ hydroxides.
At high concentrations of H2 SO4 the reduction of Cr(VI) to Cr(III)
is favoured, but in these conditions there is no precipitation of
chromium due to the low pH values reached in the solution. The
precipitation of Fe3+ /Cr3+ hydroxides takes place at pH higher than
3, these pH values being reached at the lower initial concentrations
of H2 SO4 .
Chloride ions that enhance the anode dissolution by pitting corrosion, which favours the reduction of Cr(VI) to Cr(III) and the
subsequent precipitation of Fe3+ /Cr3+ hydroxides, especially at low
concentrations of H2 SO4 .
High current efciencies, greater than 100%, are obtained for
the anode oxidation due to the synergistic effect of chloride ions
and protons, which catalyze the anode dissolution, especially at
the higher concentrations of H2 SO4 . However, part of the oxidized
anode remains adhered on the electrode surface in the form of
iron oxides, which reduces the fraction of hexavalent chromium
removed, as part of the Fe2+ ions generated do not pass to the solution. This phenomenon occurs mainly at the lower concentrations
of H2 SO4 .
Acknowledgements
M.G. Arroyo is grateful to the CONACYT (Mxico) for a postgraduate grant (Ref.: 206331). This work was supported by the Ministerio
de Ciencia e Innovacin, convention no. PET2007 0197 02.
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