Escolar Documentos
Profissional Documentos
Cultura Documentos
USER INSTRUCTIONS
Experience In Motion
Installation
Operation
Maintenance
1.3
Protective clothing
1.4
Qualified personnel
1.5
Installation
1.6
Spare parts
INDEX
1
2
3
4
5
6
7
1.1
General usage
1.2
STOP!
1.7
Service / repair
1.10
Unpacking
STOP!
1.8
Storage
1.9
Introduction
The RG Series is a fully modular design, scotch-yoke actuator; with torque range from 2000Nm to 250,000Nm
(2,800 in-Lbs to 2.2 M in-Lbs) in eight models, RG1
through RG8, with maximum actuator torque and
mounting base in compliance with ISO 5211.
The RG series Spring Return Actuators, in contrast with
R-series, use Pull-to-Compress the spring design.
Installation
2.1
2.2
2.3
2.4
Adjust the travel stop bolts of the actuator for the proper
open and closed valve positions, per valve manufacturers recommendations. Pneumatically stroke the actua-
To prolong actuator life use only clean, dry plant air. Lubricated air is not required, however it is recommended
particularly for high cycle applications. Do not use lubricated air with positioners.
All actuated valves require accurate travel-stop adjustments at both ends of the stroke to obtain optimum
performance and valve seat life. The accumulation of
tolerances in the adaption of actuators to valves is such
that there must be a range of adjustments for both ends
of the stroke to achieve optimum performance.
Maintenance Instructions
4.1
Disassembly Instructions
4.1.1
4.1.2
Remove all accessories from actuator and dismount actuator from valve.
4.1.3
4.2
CAUTION! Personal Injury may result if Step 2 is attempted before Step I is completed.
Actuator Configuration
CW
4
CWW
4
4.2.1
4.2.2
4.3.7
The Spring Module is welded into an integral component and cannot be disassembled. To remove from actuator, remove Spring Module end cover (60) and using an extended socket spanner /tube spanner, unscrew
and disconnect the Pull Rod (54) from the Torque Module.
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.4.8
Slide out the Guide Block (11) out of the Yoke and
remove the bottom Slider Block.
4.2.3
Sling the Spring Module using lifting bolts on the Module and remove the Adapter Nuts (19) and Lock washers (20).Spring Module can now be removed from the
Torque Module.
4.2.4
4.4
4.3
Pressure Module
4.3.1
4.4.9
4.3.2
4.5
Reassembly Instructions
4.3.3
4.5.1
4.3.4
Remove the Tie Rod Nuts (37), the End Plate (33) and
Tie Rods (36).
4.3.5
Slide the Cylinder (34) over and off the Piston (38), being careful not to scratch or dent the honed and chrome
plated surface of the cylinder.
4.5.2
4.3.6
The Metal backed bronze-ptfe bearings may be inspected and assessed for replacement, referring to
guide (see Fig.: 2) on the useful residual life
To replace the bearings, the unit or the subassembly
5
4.5.3
4.5.4
4.5.5
Reverse the disassembly procedures to reassemble. Apply recommended torque, refer torque
chart, on the Tie Rod Locknuts, the Mounting Flange
Nuts, the Body Cover & Top Plate bolts, the Piston
Rod / Pull Rod (see tables on pafe 7.
The Tie Rod and Mounting Flange Stud threads
should be lubricated with Locktite Antiseize, 77164
or equivalent.
The Pull /Piston Rod threads and cover bolts to be
tightened with thread lock compound, Loctite 243
or equivalent.
Refer to parts and materials drawings for all required spare parts (see pages 9 + 10).
Test the actuator for smooth operation and air
leakage at service pressure before reinstalling into
service.
5.1
5.2
5.3
Remove Spring Module end cover, unscrew and disconnect the Spring Pull Rod.
5.4
5.5
Bolt Torques
Fastner
Model
RG1
RG2
RG3
RG4
RG5
RG6
Thread Size
M8
M10
M12
M12
M16
M16
ft Lb
10-12
18-22
30-35
30-35
80-90
80-90
kgm
1.4-1.7
2.5-3.0
4.2-4.8
M6
M6
M8
M8
M10
M10
ft Lb
3-5
3-5
10-14
10-14
18-22
kgm
0.5-0.7
0.5-0.7
1.4-2.0
1.4-2.0
M6
M6
M8
ft Lb
3-5
3-5
kgm
0.5-0.7
Tightning
torque
Tightning
torque
18-22
26-30
26-30
2.5-3.0
2.5-3.0
3.5-4.0
3.5-4.0
M8
M10
M10
10-14
10-14
18-22
18-22
22-26
22-26
0.5-0.7
1.4-2.0
1.4-2.0
2.5-3.0
2.5-3.0
3.0-3.5
3.0-3.5
M16
M20
M20
M30
M36
M48
M56
M64
ft Lb
75-85
90-100
90-100
kgm
10-12
12-14
12-14
14-15
16-18
19-21
25-28
28-33
18
18
24
30
36
46
65
85
ft Lb
30-35
35-45
50-60
60-75
75-85
kgm
4-5
4-5
7-8
8-10
10-12
Thread Size
Stopper Bolt Locknuts
Tightning
torque
Tightning
torque
140-160 280-320
38-44
Thread Size
Top Plate Bolts
RG8
19-22
Thread Size
Body Cover Bolts
RG7
24-28
28-33
10
12
14
16
18
20
22
24
28
32
32T
36
36T
40
M10
M10
M10
M10
M12
M12
M16
M16
M20
M20
M24
M24
M30
M30
M30
M36
M30
M36
M30
11
14
19
28
34
64
88
143
181
268
325
485
330
876
673
Tightening
Torque (ft Lb)
5.6
5.7
Reinstall Spring Module, torque the pull rod to recommended value, fit end cover back. Pressurize rod end of
cylinder and adjust the stopper bolts.
5.8
Actuator Designation
How to Order
Series
RG
Body
Size
Cylinder Size
Action
08 09 10 12 14 16
10 12 14 16 18 20
14 16 18 20 22 24
16 18 20 22 24 28
24 28 32 36 40
28 32 36 40
Sealing/Temp
Manual Override
Material/ Coatings
0- None
GE- Grey Epoxy (std)
S- Symmetrical N- Nitrile,
-20 F to 180 F
C- Canted
G- Sandwich Declutch Gbox PO- Primer Only
H- High Temp
J- Jackscrew
(Viton),
0 F to 300 F D- Bevel Gear Jackscrew
L- Low Temp,
H- Hydraulic
(material)
-55 F to 180F
Options
00-
None
TC-
TO-
TB-
6
7
8
22
SR
GE
TC
Body Size
DA
DD
SR/SO
12
12
10
16
16
14
20
20
16
24
22
20
28
28
24
36
36
32
40
40
40
40
68
(31)
99
(45)
143
(65)
295
(134)
510
(231)
933
(423)
1881
(853)
3718
(1686)
5
6
7
8
9
31 35 47 53 66
(14) (16) (22) (24) (30)
56 69
(25) (32)
10
94
(43)
99
(45)
100
(45)
12
139
(63)
143
(65)
142
(64)
209 320
(95) (145)
200 318 406 561
1634
(743)
1732
(787)
1824
(829)
2165
(984)
36
40
1
2
3
88
97
101
(1055) (1384)
(583) (790) (760)
2411 3156 3913 2283 2946 3043
(1096) (1435) (1779) (1038) (1339) (1383)
2819 3372 4159 4627 5800 6113
(1282) (1533) (1891 (2103) (2637) (2779)
Spring Module
4
5
6
103 106 114
(47) (48) (52)
158 158 172
(72) (72) (78)
269 276 330
(122) (125) (150)
477 510 545
(217) (232) (248)
783 901 955
(356) (410) (434)
1730 2061 1995
(787) (937) (907)
3177 3630 3709
(1444) (1650) (1686)
6227 7111 7423
(2830) (3232) (3374)
7
119
(54)
180
(82)
321
(146)
565
(257)
8
119
(54)
186
(85)
581
(254)
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
33
37
65
26
62
48
46
43
47
CENTER BODY
GUIDE ROD
COVER
BUSH
O-RING
YOKE
RETAINER
SCREW
PIN
SLIDER BLOCK
GUIDE BLOCK
BUSH
BUSH
PLATE
SHAFT
NUT
STOP BOLT
38
DETAIL C
35
39
MATERIAL
34
DESCRIPTION
40
1
1
1
2
2
1
2
12
1
2
1
2
2
1
1
2
2
QTY.
44
45
32
ITEM
NO.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
STEEL Gr 8.8
STEEL Gr 8
STEEL
BUNA - N
BUNA - N
BUNA - N
PTFE BRONZE
SA-193-B7
STEEL
STEEL A-36
STEEL Gr 8.8
PLASTIC
BUNA - N
STEEL Gr 8.8
ASTM A-536 Gr 60-40-18
ASTM A-536 Gr 60-40-18
SA-106 -B
STUD
NUT
WASHER
O-RING
O RING
O-RING
BUSH
PIN
WASHER
COVER
SCREW
INDICATOR
O-RING
SCREW
ADAPTOR
END CAP
CYLINDER
31
18
MATERIAL
23
19
20
DETAIL A
DESCRIPTION
36
42
12
12
12
1
1
2
1
4
18
1
1
1
1
2
1
1
1
QTY.
ITEM
NO.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
65
PISTON ROD
TIE ROD
LOCKNUT
PISTON
SPLIT COLLAR
RET RING
EYE BOLT
BUSH
QUAD SEAL
WEAR RING
QUAD SEAL
O-RING
O-RING
COVER PLATE
O-RING
ADAPTOR
PIPE
DESCRIPTION
MATERIAL
50
68
17
16
1
4
4
1
4
1
2
1
1
2
1
2
1
1
1
1
1
QTY.
54
ITEM
NO.
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
51
DETAIL B
END CAP
SPRING GUIDE
PULL ROD
EYE BOLT
BUSH
SPRING
SPRING
BOLT M16
COVER
WASHER
O-RING
O-RING
BUTTON
BOLT
PIN
O-RING
RET RING
DESCRIPTION
53
58
SA-216-WCB
SA-216-WCB
STEEL AISI 4340
STEEL
PTFE BRONZE
ASTM A689 516 OH
ASTM A689 516 OH
STEEL Gr 8.8
STEEL A-36
STEEL
BUNA - N
BUNA - N
UHMWPE
STEEL Gr 8.8
CARBON STEEL
BUNA - N
UNS S31600
MATERIAL
57
QTY.
1
1
1
2
1
1
1
4
1
4
1
1
6
24
1
2
1
64
19
63
56
67
ANGLES
1/2
1
.75
.25
DO NOT SCALE
DIMENSIONS WITH
TOLERANCES
ARE IDEAL DESIGN DIMENSIONS.
ALL DIMENSIONS AND TOLERANCES
PER ANSI Y14.5M - 1982
X.
.X
.XX
ZONE
KNS
SP
MATERIAL
UNSPEC RADII
REVISIONS
SIZE
TM
DATE
11/24/09
1:10
SHEET
263188
DRAWING NO.
HD ACTUATOR, RG SERIES
SECTION G-G
DESCRIPTION
Ra
MACHINE FINISH
DESIGN FILE
REF LAYOUT
6/10/09
6/10/09
NEXT ASSY
ENG BY
CHK BY
LTR
DRW BY
22
30
65
14
21
15
29
24
27
28
66
13
26
12
REV
49
60
41
59
61
52
ECO NO
1 OF 1
REV
BGL A
SITE
10
11
SP
CHK
Drawing # 263188
10
ITEM
NO.
1
2
3
4#
5*
6
7
8
9
10
11
12#
13#
14
15
16
17
41*
MATERIAL
DUCTILE IRON
ALLOY STEEL
DUCTILE IRON
PTFE BRONZE
BUNA - N
DUCTILE IRON
PLASTIC
STEEL
ALLOY STEEL
AL BRONZE
DUCTILE IRON
PTFE BRONZE
PTFE BRONZE
STAINLESS STEEL
STAINLESS STEEL
STEEL
STEEL
39
SHORTDESC
42*
37
CENTER BODY
GUIDE ROD
COVER
BUSH
O-RING
YOKE
RETAINER
SCREW
PIN
SLIDER BLK
GUIDE BLOCK
BUSH
BUSH
PLATE
SHAFT
NUT
STOP BOLT
38
1
1
1
2
2
1
2
12
1
2
1
2
2
1
1
2
2
QTY.
35
ITEM
NO.
18
19*
20*
21*
22#
23
24
25
26
27
28*
29
30
31
32
33
34
44*
65
37
46
47*
STUD
O-RING
O RING
O-RING
BUSH
PIN
WASHER
COVER
SCREW
WORCESTER
O-RING
SCREW
ADAPTOR
CYLINDER
END CAP
PISTON ROD
TIE ROD
SHORTDESC
53
MATERIAL
45*
27
37
STEEL
BUNA - N
BUNA - N
BUNA - N
PTFE BRONZE
ALLOY STEEL
STEEL
CARBON STEEL
PLATED STEEL
PLASTIC
BUNA - N
ALLOY STEEL
DUCTILE IRON
CARBON STEEL
DUCTILE IRON
ALLOY STEEL
ALLOY STEEL
36
31
53
12
1
1
2
1
4
12
1
1
1
1
2
1
1
1
1
4
25
33
39
ITEM
NO.
35
36
37
38
39
40#
41*
42*
43*
44*
45*
46
47*
48
49
50
51
40#
QTY.
34
32
15
26
65
LOCKNUT
PISTON
SPLIT COLLAR
RET RING
BOLT
BUSH
QUADSEAL
WEAR RING
QUAD SEAL
O-RING
O-RING
COVER PLATE
O-RING
ADAPTOR
PIPE
END CAP
SPRING GUIDE
SHORTDESC
28*
43*
MATERIAL
19*
24
20*
23
PLATED STEEL
DUCTILE IRON
STEEL
STEEL
STEEL
PTFE BRONZE
RUBBER
C FILLED PTFE
RUBBER
BUNA - N
BUNA - N
CARBON STEEL
BUNA - N
CARBON STEEL
CARBON STEEL
CARBON STEEL
DUCTILE IRON
53
29
68
4
1
4
1
2
1
1
2
1
2
1
1
1
1
1
1
1
QTY.
14
ITEM
NO.
52
53
54#
55
56
57
58
59
60*
61*
62
63*
64
65
66
67
68
5*
30
10
4#
PULL ROD
BOLT
BUSH
SPRING
SPRING
BOLT
COVER
WASHER
O-RING
O-RING
BUTTON
O-RING
NUT
WASHER
RET RING
BOLT
PIN
SHORTDESC
63*
18
24
PTFE BRONZE
ALLOY STEEL
ALLOY STEEL
STEEL
CARBON STEEL
STEEL
BUNA - N
BUNA - N
PLASTIC
BUNA - N
STEEL
STEEL
STAINLESS STEEL
STEEL
STEEL
ALLOY STEEL
MATERIAL
11
10
54#
64
1
24
1
1
1
4
1
4
1
1
6
2
12
18
1
2
1
QTY.
67
63*
17
16
21*
13#
12#
4#
5*
61*
48
49
51
NOTE:
67
2.
1.
ANGLES
1/2
1
.75
.25
DO NOT SCALE
DIMENSIONS WITH
TOLERANCES
ARE IDEAL DESIGN DIMENSIONS.
ALL DIMENSIONS AND TOLERANCES
PER ANSI Y14.5M - 1982
X.
.X
.XX
61
LTR
52
60*
57
59
DATE
11/24/09
SIZE
1:20
SHEET
263189
DRAWING NO.
SP
CHK
1 OF 1
REV
BGL A
SITE
TM
62
58
Ra
MACHINE FINISH
MATERIAL
REF LAYOUT
UNSPEC RADII
DESIGN FILE
03/30/09
03/30/09
NEXT ASSY
ENG BY
CHK BY
KNS
SP
DRW BY
REVISIONS
DESCRIPTION
* MARKED PARTS
# MARKED PARTS
50
ZONE
REV
62
ECO NO
Drawing # 263189
Torque Shaft
The output shaft is recommended to have two key engagements. Shaft material shall be alloy steel with minimum yield strength of 85,000psi. The recommended
hardness of keys is 25-28HRc.
Recommended engagement length of the keys is as below (see Fig.: 3).
Model
Lk (mm)
Lo (mm)
RG1
165
180
RG2
195
210
RG3
200
215
RG4
255
270
RG5
300
315
RG6
350
375
RG7
Lk
500
515
RG8
585
610
Lo
Fig.: 3 Key Length
Potential Problem
Protection
Water entry into pneumatic cylinder, degrades the cylinder, par- Store actuator in clean, dry and protected warehouse, or unticularly in saline or corrosive environment.
der ventilated dust cover.
Temperature swings cause condensation inside cylinders
Plug all ports after purging with dry instrument air or nitrogen.
Store vertical, to avoid seal set.
Seal compression set
Cycle actuator 5-6 times with clean dry instrument air or nitrogen, every 3 months.
Degradation of seals in excessively corrosive or hot environ- Do not store in locations subjecting the actuator to temments
peratures in excess of seal rating. Std seals are Nitrile, max
temp 180deg F.
Do not store in environments harmful to resilient seals.
Physical damage to actuator or accessories.
11
Contact:
12
Flowserve Corporation
Flow Control Division
1978 Foreman Drive
Cookeville, Tennessee 38501 USA
Phone: +931 432 4021
Fax: +931 432 5518
www.flowserve.com
Flowserve Corporation
Flow Control Division
1350 North Mountain Springs Parkway
Springville, Utah 84663-0913 USA
Phone: +801 373 3028
Fax: +801 489 2228
Automax
Im gro Rohr 2
Limburg, Hessen 65549
Germany
Phone: +49 (0)6431 96610
Fax: +49 (0)6431 966130
Flowserve S.R.L
Via Prealpi 30
Cormano MI Italy I - 20032
Phone: +39 02 663251
Fax: +39 02 6151863
Flowserve do Brasil Ltda
Rua Tocantins, 128 - Bairro Nova Gerti
So Caetano do Sul,
So Paulo 09580-130 Brazil
Phone: +5511 4231 6300
Fax: +5511 4231 6329 - 423
Unit 01\02\06\07 9F
China Fortune Tower
No. 1568, Century Avenue, Pudong
Shanghai China 200122
Phone: +86 21 38654800
Fax: +86 21 50811781
Flowserve Corporation
No. 35, Baiyu Road
Suzhou Industrial Park
Suzhou 215021, Jiangsu Province,
PRC
Phone: +86-512-6288-1688
Fax: +86-512-6288-8737